The document provides instructions for removing and installing various engine components on a Caterpillar 330D2 excavator, including the engine oil pump, water pump, water temperature regulator, and flywheel. The procedures note required tools and safety precautions. Components must be clean and free of damage, with replacement of worn parts. Proper torque values are specified for reinstallation of components.
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Caterpillar Cat 330-A L EXCAVATOR (Prefix 9ML) Service Repair Manual (9ML0000...jdjkskmikdkmd
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Caterpillar Cat 330-A L EXCAVATOR (Prefix 9ML) Service Repair Manual (9ML0000...paws21610697
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets if needed. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which requires removing mounting nuts and studs, fuel lines, and installing new gaskets.
Caterpillar cat 330 a l excavator (prefix 9 ml) service repair manual (9ml000...fikkskmmdm
The document provides instructions for installing and removing a turbocharger and exhaust manifold on a Caterpillar 330 excavator engine:
1. It describes removing the turbocharger by taking off bolts and tubes connecting it to the engine.
2. Installing the turbocharger involves replacing gaskets and bolts, and connecting the oil tubes.
3. Removing the exhaust manifold requires taking off nuts and a heat shield. Installation is the reverse, replacing gaskets and bolts.
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Caterpillar Cat 330-A L EXCAVATOR (Prefix 9ML) Service Repair Manual (9ML0000...jdjkskmikdkmd
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Caterpillar Cat 330-A L EXCAVATOR (Prefix 9ML) Service Repair Manual (9ML0000...paws21610697
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets if needed. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which requires removing mounting nuts and studs, fuel lines, and installing new gaskets.
Caterpillar cat 330 a l excavator (prefix 9 ml) service repair manual (9ml000...fikkskmmdm
The document provides instructions for installing and removing a turbocharger and exhaust manifold on a Caterpillar 330 excavator engine:
1. It describes removing the turbocharger by taking off bolts and tubes connecting it to the engine.
2. Installing the turbocharger involves replacing gaskets and bolts, and connecting the oil tubes.
3. Removing the exhaust manifold requires taking off nuts and a heat shield. Installation is the reverse, replacing gaskets and bolts.
Caterpillar Cat 330C L Excavator (Prefix KDD) Service Repair Manual (KDD00001...dujkdksmdmdm
1) The document provides step-by-step instructions for disassembling and assembling the travel motor of a 330C L excavator.
2) It lists 28 steps for disassembly, including removing the head, brake piston, plates and discs, seals, and other components.
3) It then lists 28 steps for assembly, placing the components back in reverse order and noting proper installation of seals, springs, and other parts.
This document provides instructions for removing and installing a front cover on a 330F excavator engine. The key steps are:
1. Remove the crankshaft pulley, fan if equipped, and front seal from the front cover.
2. Remove bolts from the front cover and housing, and remove the front cover and gasket.
3. Clean the front cover, housing, and install a new gasket. Use guide studs to position the front cover and hand tighten bolts.
4. Align the front cover and tighten the bolts. Install a new front seal and reinstall any removed components.
This document provides instructions for disassembling and assembling a final drive for 330F and 330F LN excavators. The disassembly procedure involves using various tools to remove 37 individual parts from the final drive assembly, including gears, shafts, housings, seals and bearings. The assembly procedure consists of 30 steps to reinstall the parts in reverse order, noting the proper application of sealants and adjustment of bearing preload using shims. Precise alignment and cleanliness of parts is emphasized throughout.
Caterpillar Cat 330D2 L Excavator (Prefix FEX) Service Repair Manual (FEX0000...dujkdksmdmdm
The document provides instructions for disassembling a 330D2 excavator final drive. It involves 33 steps: 1) marking the final drive parts for reassembly; 2) removing the final drive cover and internal parts like gears, washers, seals and shafts; 3) disassembling the carrier assembly and planetary gears; 4) removing the ring gear and separating the motor and sprocket housings; and 5) taking out the coupling gear and shims. Cleanliness is important to prevent dirt ingress, and tools are needed to remove securing pins, rings, bolts and separate connected parts. Weights of individual parts are also provided.
Caterpillar Cat 330D2 L Excavator (Prefix EBP) Service Repair Manual (EBP0000...dujkdksmdmdm
The document provides disassembly instructions for a 330D2 and 330D2 L excavator travel motor in 28 steps. It begins by having the technician thoroughly clean and secure the travel motor vertically before disassembling. The steps then carefully describe removing components like the head, brake piston, plates, seals, bearings, and more. Pictures accompany each step to illustrate the proper procedure. Safety notices are included to handle fluids and springs carefully.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves removing 37 individual parts in a specific sequence using various tools. The assembly process reverses the disassembly steps and provides additional details on setting the bearing preload and installing seals correctly.
The document provides instructions for disassembling an excavator travel motor. It is a 27 step process that includes removing the motor head, brake piston, barrel assembly, cam plate, and other internal components. Special tools are required to properly support and disassemble the motor. Technicians are advised to take care to contain fluids and properly dispose of them.
The document provides instructions for disassembling a final drive component in 3 steps:
1. Remove the final drive assembly and disassemble it by removing the cover, gears, carrier assembly, planetary gears, and ring gear.
2. Disassemble the planetary carrier by removing the shafts, washers, bearings and gears.
3. Remove the ring gear from the sprocket housing, then disassemble the motor housing by removing bolts, shims and a coupling gear.
Caterpillar Cat 330D L Excavator (Prefix R2D) Service Repair Manual (R2D00001...dujkdksmdmdm
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar 330D L excavator with a C9 engine. The summary is:
The rear gear group removal procedure involves using tools to remove retaining bolts, bushings, adapters, bearings, gears and covers. Installation requires matching dimensions and orientations when pressing in new bearings and reinstalling components.
To remove the flywheel, bolts are first removed 180 degrees apart using a guide stud before lifting the flywheel off. Installation involves heating and pressing in a ring gear, lifting the flywheel into place using guide studs, and torquing bolts to the specified value
Caterpillar Cat 330D L Excavator (Prefix LRM) Service Repair Manual (LRM00001...dujkdksmdmdm
The document provides instructions for removing and installing the final drive and travel motor assembly on an excavator. Key steps include:
1. Removing hydraulic hoses and fittings, separating the track, and using a lever puller and vacuum pump to remove the assembly.
2. Lifting the assembly free using lifting brackets and bolts, and removing mounting bolts and seals.
3. Reinstalling seals and components in reverse order, and refilling the hydraulic system. Proper cleaning, safety procedures, and use of anti-seize compound are emphasized.
Caterpillar Cat 330D L Excavator (Prefix JLP) Service Repair Manual (JLP00001...dujkdksmdmdm
The document provides disassembly instructions for a final drive on an excavator model 330D L. It outlines 32 steps to fully disassemble the final drive. The steps include removing covers, gears, shafts, seals, and other components. Special tools are required for tasks like removing retaining rings and carrier assemblies. Safety notes are included to clean parts before disassembly and have additional assistance when removing heavy components weighing over 30kg. The detailed process takes the final drive completely apart down to individual planetary gears and shafts.
Caterpillar Cat 330D L Excavator (Prefix EDX) Service Repair Manual (EDX00001...dujkdksmdmdm
The document provides instructions for assembling and installing the swing drive of an excavator. It describes 30 steps for assembling the internal components of the swing drive, including installing bearings, gears, seals, and housing components. It then describes 6 steps for installing the entire assembled swing drive into the excavator frame, including attaching lifting brackets, applying sealant, tightening bolts to the specified torque, and filling it with oil. The overall process installs and secures the fully assembled swing drive subsystem into the excavator.
Caterpillar Cat 330D L Excavator (Prefix ERN) Service Repair Manual (ERN00001...dujkdksmdmdm
The document provides disassembly instructions for a final drive on an excavator model 330D L. It outlines 32 steps to fully disassemble the final drive including removing covers, gears, carriers, shafts, seals and housings. Special tools are required including link brackets and forcing bolts to remove components due to their weight, with some parts weighing up to 550kg. Detailed illustrations accompany each step to show how to disassemble the various components.
Caterpillar Cat 330D L Excavator (Prefix GBC) Service Repair Manual (GBC00001...dujkdksmdmdm
This document provides instructions for removing and installing components in the cylinder head of a Caterpillar C9 engine, including the rocker arm shaft, cylinder head, lifter group, and camshaft. The procedures describe draining coolant, removing mounting bolts and connections, and lifting components out of the engine. Torque specifications and the proper sequence for installing mounting bolts are also included.
The document provides disassembly instructions for a final drive on an excavator model 330D L. It outlines 32 steps to fully disassemble the final drive. Key components that are disassembled include the drive housing, three planetary gear assemblies, carrier assemblies, ring gear, and other internal gears, shafts, seals and bearings. Special tools are required for pressing, pulling, and removing components. Proper lifting devices and safety precautions are noted due to the heavy weights of components ranging from 32 to 550 kg.
The document provides disassembly instructions for a final drive on an excavator model 330D L. It involves removing 32 components in 31 steps, starting with removing the final drive and travel motor. Key steps include removing gears, carriers, shafts, seals and housings using various tools like link brackets, forcing bolts, and presses. Cleanliness is important to prevent dirt from entering during reassembly.
This document provides disassembly instructions for a final drive on an excavator model 330D L. It outlines 32 steps to fully disassemble the final drive. Key steps include removing the final drive cover, gears, carrier assemblies, planetary gear assemblies, and ring gear. Proper safety equipment and lifting devices are required due to the heavy weights involved, such as the 550 kg weight of the entire final drive assembly. Cleanliness is important to prevent dirt from entering during disassembly.
This document provides instructions for removing and installing a camshaft on a Caterpillar C9 engine. It outlines the required tools and steps to take the camshaft out of the cylinder block, including removing other components like the rocker arm shaft and front cover first. It then describes how to install the camshaft, making sure to lubricate the lobes and journals and rotate the camshaft to prevent binding. Proper alignment of timing marks is also emphasized when installing the camshaft.
The document provides instructions for assembling and installing the swing drive of an excavator. It describes applying sealant and installing bearings, gears, housings, and other components in the proper order and orientation. Bolts are tightened to the specified torque using an impact wrench. The completed swing drive is then installed on the excavator frame and filled with oil.
Caterpillar Cat 330C L Excavator (Prefix MCA) Service Repair Manual (MCA00001...dujkdksmdmdm
This document provides instructions for disassembling and assembling the travel motor on 330C and 330C L excavator models. The disassembly process involves removing 28 different components in a specific sequence. The assembly process reverses the disassembly steps and includes applying thread lock compound and lubricating components before reassembly. Cleanliness is emphasized throughout to prevent contamination.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
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Caterpillar Cat 330C L Excavator (Prefix KDD) Service Repair Manual (KDD00001...dujkdksmdmdm
1) The document provides step-by-step instructions for disassembling and assembling the travel motor of a 330C L excavator.
2) It lists 28 steps for disassembly, including removing the head, brake piston, plates and discs, seals, and other components.
3) It then lists 28 steps for assembly, placing the components back in reverse order and noting proper installation of seals, springs, and other parts.
This document provides instructions for removing and installing a front cover on a 330F excavator engine. The key steps are:
1. Remove the crankshaft pulley, fan if equipped, and front seal from the front cover.
2. Remove bolts from the front cover and housing, and remove the front cover and gasket.
3. Clean the front cover, housing, and install a new gasket. Use guide studs to position the front cover and hand tighten bolts.
4. Align the front cover and tighten the bolts. Install a new front seal and reinstall any removed components.
This document provides instructions for disassembling and assembling a final drive for 330F and 330F LN excavators. The disassembly procedure involves using various tools to remove 37 individual parts from the final drive assembly, including gears, shafts, housings, seals and bearings. The assembly procedure consists of 30 steps to reinstall the parts in reverse order, noting the proper application of sealants and adjustment of bearing preload using shims. Precise alignment and cleanliness of parts is emphasized throughout.
Caterpillar Cat 330D2 L Excavator (Prefix FEX) Service Repair Manual (FEX0000...dujkdksmdmdm
The document provides instructions for disassembling a 330D2 excavator final drive. It involves 33 steps: 1) marking the final drive parts for reassembly; 2) removing the final drive cover and internal parts like gears, washers, seals and shafts; 3) disassembling the carrier assembly and planetary gears; 4) removing the ring gear and separating the motor and sprocket housings; and 5) taking out the coupling gear and shims. Cleanliness is important to prevent dirt ingress, and tools are needed to remove securing pins, rings, bolts and separate connected parts. Weights of individual parts are also provided.
Caterpillar Cat 330D2 L Excavator (Prefix EBP) Service Repair Manual (EBP0000...dujkdksmdmdm
The document provides disassembly instructions for a 330D2 and 330D2 L excavator travel motor in 28 steps. It begins by having the technician thoroughly clean and secure the travel motor vertically before disassembling. The steps then carefully describe removing components like the head, brake piston, plates, seals, bearings, and more. Pictures accompany each step to illustrate the proper procedure. Safety notices are included to handle fluids and springs carefully.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves removing 37 individual parts in a specific sequence using various tools. The assembly process reverses the disassembly steps and provides additional details on setting the bearing preload and installing seals correctly.
The document provides instructions for disassembling an excavator travel motor. It is a 27 step process that includes removing the motor head, brake piston, barrel assembly, cam plate, and other internal components. Special tools are required to properly support and disassemble the motor. Technicians are advised to take care to contain fluids and properly dispose of them.
The document provides instructions for disassembling a final drive component in 3 steps:
1. Remove the final drive assembly and disassemble it by removing the cover, gears, carrier assembly, planetary gears, and ring gear.
2. Disassemble the planetary carrier by removing the shafts, washers, bearings and gears.
3. Remove the ring gear from the sprocket housing, then disassemble the motor housing by removing bolts, shims and a coupling gear.
Caterpillar Cat 330D L Excavator (Prefix R2D) Service Repair Manual (R2D00001...dujkdksmdmdm
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar 330D L excavator with a C9 engine. The summary is:
The rear gear group removal procedure involves using tools to remove retaining bolts, bushings, adapters, bearings, gears and covers. Installation requires matching dimensions and orientations when pressing in new bearings and reinstalling components.
To remove the flywheel, bolts are first removed 180 degrees apart using a guide stud before lifting the flywheel off. Installation involves heating and pressing in a ring gear, lifting the flywheel into place using guide studs, and torquing bolts to the specified value
Caterpillar Cat 330D L Excavator (Prefix LRM) Service Repair Manual (LRM00001...dujkdksmdmdm
The document provides instructions for removing and installing the final drive and travel motor assembly on an excavator. Key steps include:
1. Removing hydraulic hoses and fittings, separating the track, and using a lever puller and vacuum pump to remove the assembly.
2. Lifting the assembly free using lifting brackets and bolts, and removing mounting bolts and seals.
3. Reinstalling seals and components in reverse order, and refilling the hydraulic system. Proper cleaning, safety procedures, and use of anti-seize compound are emphasized.
Caterpillar Cat 330D L Excavator (Prefix JLP) Service Repair Manual (JLP00001...dujkdksmdmdm
The document provides disassembly instructions for a final drive on an excavator model 330D L. It outlines 32 steps to fully disassemble the final drive. The steps include removing covers, gears, shafts, seals, and other components. Special tools are required for tasks like removing retaining rings and carrier assemblies. Safety notes are included to clean parts before disassembly and have additional assistance when removing heavy components weighing over 30kg. The detailed process takes the final drive completely apart down to individual planetary gears and shafts.
Caterpillar Cat 330D L Excavator (Prefix EDX) Service Repair Manual (EDX00001...dujkdksmdmdm
The document provides instructions for assembling and installing the swing drive of an excavator. It describes 30 steps for assembling the internal components of the swing drive, including installing bearings, gears, seals, and housing components. It then describes 6 steps for installing the entire assembled swing drive into the excavator frame, including attaching lifting brackets, applying sealant, tightening bolts to the specified torque, and filling it with oil. The overall process installs and secures the fully assembled swing drive subsystem into the excavator.
Caterpillar Cat 330D L Excavator (Prefix ERN) Service Repair Manual (ERN00001...dujkdksmdmdm
The document provides disassembly instructions for a final drive on an excavator model 330D L. It outlines 32 steps to fully disassemble the final drive including removing covers, gears, carriers, shafts, seals and housings. Special tools are required including link brackets and forcing bolts to remove components due to their weight, with some parts weighing up to 550kg. Detailed illustrations accompany each step to show how to disassemble the various components.
Caterpillar Cat 330D L Excavator (Prefix GBC) Service Repair Manual (GBC00001...dujkdksmdmdm
This document provides instructions for removing and installing components in the cylinder head of a Caterpillar C9 engine, including the rocker arm shaft, cylinder head, lifter group, and camshaft. The procedures describe draining coolant, removing mounting bolts and connections, and lifting components out of the engine. Torque specifications and the proper sequence for installing mounting bolts are also included.
The document provides disassembly instructions for a final drive on an excavator model 330D L. It outlines 32 steps to fully disassemble the final drive. Key components that are disassembled include the drive housing, three planetary gear assemblies, carrier assemblies, ring gear, and other internal gears, shafts, seals and bearings. Special tools are required for pressing, pulling, and removing components. Proper lifting devices and safety precautions are noted due to the heavy weights of components ranging from 32 to 550 kg.
The document provides disassembly instructions for a final drive on an excavator model 330D L. It involves removing 32 components in 31 steps, starting with removing the final drive and travel motor. Key steps include removing gears, carriers, shafts, seals and housings using various tools like link brackets, forcing bolts, and presses. Cleanliness is important to prevent dirt from entering during reassembly.
This document provides disassembly instructions for a final drive on an excavator model 330D L. It outlines 32 steps to fully disassemble the final drive. Key steps include removing the final drive cover, gears, carrier assemblies, planetary gear assemblies, and ring gear. Proper safety equipment and lifting devices are required due to the heavy weights involved, such as the 550 kg weight of the entire final drive assembly. Cleanliness is important to prevent dirt from entering during disassembly.
This document provides instructions for removing and installing a camshaft on a Caterpillar C9 engine. It outlines the required tools and steps to take the camshaft out of the cylinder block, including removing other components like the rocker arm shaft and front cover first. It then describes how to install the camshaft, making sure to lubricate the lobes and journals and rotate the camshaft to prevent binding. Proper alignment of timing marks is also emphasized when installing the camshaft.
The document provides instructions for assembling and installing the swing drive of an excavator. It describes applying sealant and installing bearings, gears, housings, and other components in the proper order and orientation. Bolts are tightened to the specified torque using an impact wrench. The completed swing drive is then installed on the excavator frame and filled with oil.
Caterpillar Cat 330C L Excavator (Prefix MCA) Service Repair Manual (MCA00001...dujkdksmdmdm
This document provides instructions for disassembling and assembling the travel motor on 330C and 330C L excavator models. The disassembly process involves removing 28 different components in a specific sequence. The assembly process reverses the disassembly steps and includes applying thread lock compound and lubricating components before reassembly. Cleanliness is emphasized throughout to prevent contamination.
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Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D2 EXCAVATOR XDR
Configuration: 330D2 L Excavator XDR00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines
Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018
i05292278
Engine Oil Pump - Install
SMCS - 1304-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
7H-1942 Dial Indicator 1
- Magnetic Base and Stand 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
If any part of the engine oil pump is worn or damaged, the complete
assembly of the engine oil pump must be replaced.
1. Ensure that all components of the engine oil pump are clean and free from wear and
damage. Refer to System Operation, Testing and Adjusting, "Engine Oil Pump - Inspect"
1/4(W)
w
2020/7/15
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
3. for more information. Replace the complete assembly of the engine oil pump if any of the
components are worn or damaged.
Illustration 1 g03409497
2. If necessary, follow Step 2.a through step 2.d to install cross over tube assembly (14).
a. Install new gasket (17) and new gasket (18).
b. Position cross over tube assembly (14) onto the cylinder block.
c. Install bolts (15) and bolts (16) to cross over tube assembly (14) finger tight.
d. Tighten bolts (15) and bolts (16) to a torque of 22 N·m (195 lb in).
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4. Illustration 2 g03409496
3. If necessary, follow Step 3.a through step 3.d to assemble engine oil pump assembly (2).
a. Lubricate the internal components for the assembly of the engine oil pump with clean
engine oil.
b. Install outer rotor (13) to oil pump assembly (2). Ensure that the outer rotor is
installed in the outer rotor original position and orientation.
c. Install front cover assembly (12) to engine oil pump assembly (2).
d. Install bolts (11) finger tight. Tighten the bolts to a torque of 22 N·m (195 lb in).
4. Ensure that dowel (9) and dowel (10) are correctly located in the housing of engine oil
pump (2).
5. Install bolts (7). Tighten the bolts to a torque of 22 N·m (195 lb in).
6. Install the assembly of engine oil pump (2) to the cylinder block. Ensure that dowel (9) and
dowel (10) are correctly aligned with the holes in the cylinder block.
7. Install bolts (1) to assembly of engine oil pump (2). Tighten the bolts to a torque of 22 N·m
(195 lb in).
8. Use Tooling (A) to check the backlash between idler gear and the crankshaft gear. Refer to
Specifications, "Gear Group (Front)" for more information.
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5. 9. If suction pipe (5) had a support bracket, Follow Step 9.a through Step 9.e in order to install
support bracket and the suction pipe.
a. Install a new gasket (3) (not shown) to suction pipe (5).
b. Install bolts (4) to suction pipe (1).
c. Position the assembly of suction pipe (5) onto oil pump (2). Tighten bolts (4) to a
torque to 22 N·m (195 lb in).
d. Position bracket (8) onto cylinder block and retaining clip. Install bolt (7) to the
bracket. Install bolt (6) to the retaining clip. Hand tighten the bolts.
Note: Ensure the correct location and orientation of the bracket and the retaining clip.
e. Tighten bolt (6) to a torque of 22 N·m (195 lb in).
Tighten bolt (7) to a torque of 44 N·m (32 lb ft).
Note: Ensure that the suction pipe and the bracket are not strained as the bolts are
tightened.
End By:
a. Install the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Install"
for the correct procedure.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D2 EXCAVATOR XDR
Configuration: 330D2 L Excavator XDR00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines
Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018
i05292437
Water Pump - Remove
SMCS - 1361-011
Removal Procedure
Start By:
a. Remove the fan and the fan pulley. Refer to Disassembly and Assembly, "Fan - Remove
and Install" for the correct procedure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
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7. 1. Drain the coolant from the cooling system into a suitable container for storage or disposal.
Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change" for the
correct procedure.
2. Loosen the hose clamps and remove the hose from the water pump inlet.
Illustration 1 g03434676
3. Remove bolts (4), bolts (5), and bolts (6). Identify the positions of bolts of different length.
4. Remove water pump (3) from front cover (1).
Note: If necessary, tap the water pump with a soft faced hammer in order to loosen the
water pump.
5. Remove gasket (2).
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D2 EXCAVATOR XDR
Configuration: 330D2 L Excavator XDR00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines
Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018
i05292436
Water Pump - Install
SMCS - 1361-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Studs
M8 by 90 mm
2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
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9. 1. Ensure that the water pump is clean and free from wear and damage. If necessary, replace
the water pump. Clean the gasket surface of the water pump.
Illustration 1 g03434736
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10. Illustration 2 g03413498
2. Clean the gasket surface of front cover (1).
3. Install Tooling (A) in Position (X).
4. Use Tooling (A) in order to align new gasket (2) to front cover (1). Install the gasket onto
the front cover.
5. Align water pump (3) to Tooling (A). Install the water pump to front cover (1).
Note: Ensure that the gear of the water pump and the gear of the fuel injection pump mesh.
6. Install bolts (4), bolts (5), and bolts (6). Refer to Illustration 1. Tighten the bolts finger tight.
7. Remove Tooling (A) and install the remaining bolts.
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11. Illustration 3 g03413499
8. Tighten bolts (4), bolts (5), and bolts (6) in the sequence that is shown in Illustration 3 to a
torque of 22 N·m (195 lb in).
9. Install the hose to the water pump inlet. Tighten the hose clamps securely.
10. Fill the cooling system with coolant. Refer to Operation and Maintenance Manual, "Cooling
System Coolant - Change" for the correct procedure.
End By:
a. Install the fan and the fan pulley. Refer to Disassembly and Assembly, "Fan - Remove and
Install" for the correct procedure.
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D2 EXCAVATOR XDR
Configuration: 330D2 L Excavator XDR00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines
Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018
i05292439
Water Temperature Regulator - Remove and Install
SMCS - 1355-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant from the cooling system to a level below the water temperature regulator,
into a suitable container for storage or for disposal. Refer to Operation and Maintenance
Manual, "Cooling System Coolant - Change" for the correct draining procedure.
2. Loosen the hose clamps from the upper radiator hose and disconnect the upper radiator hose
from water temperature regulator housing (2).
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13. Illustration 1 g01336665
Typical example
3. Remove bolts (1) from water temperature regulator housing (2).
4. Remove water temperature regulator housing (2) from the cylinder head.
Note: Note the orientation of the water temperature regulator housing.
Illustration 2 g01336667
Typical example
5. Remove O-ring seal (3) from water temperature regulator housing (2).
Installation Procedure
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14. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Ensure that all components of water temperature regulator housing (2) are clean and free of
wear or damage. Check the water temperature regulator for correct operation. Refer to
System Operation, Testing and Adjusting, "Water Temperature Regulator - Test" for the
procedure to test the water temperature regulator. If any components of the water
temperature regulator housing are worn or damaged, the complete assembly must be
replaced.
Illustration 3 g01336667
Typical example
2. If the original water temperature regulator housing is installed, position a new O-ring seal
(3) into the groove in water temperature regulator housing (2).
A new water temperature regulator housing is supplied with a new O-ring seal.
3. Position water temperature regulator housing (2) onto the cylinder head.
Note: Ensure the correct orientation of the water temperature regulator housing.
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15. Illustration 4 g01336665
Typical example
4. Install bolts (1). Tighten bolts (1) to a torque of 44 N·m (32.5 lb ft).
5. Connect the upper radiator hose and tighten the hose clamps.
6. Fill the cooling system to the correct level. Refer to Operation and Maintenance Manual,
"Cooling System Coolant - Check" and Operation and Maintenance Manual, "Cooling
System Coolant - Change" for the correct filling procedure.
Copyright 1993 - 2020 Caterpillar Inc.
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16. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D2 EXCAVATOR XDR
Configuration: 330D2 L Excavator XDR00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines
Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018
i05292294
Flywheel - Remove - Equipped with Rear Power Take-Off
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
1/2 inch - UNF by 4 inch
2
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install" for the correct procedure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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17. Illustration 1 g02062053
1. Remove bolts from Position (X) from flywheel (1).
2. Install Tooling (A) in Position (X) to flywheel (1).
3. Use a suitable lifting device to support the flywheel. The weight of flywheel (2) is
approximately 68 kg (150 lb).
4. Remove remaining bolts (2).
5. Use the lifting device to remove flywheel (1) from the engine.
6. Remove Tooling (A).
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18. Illustration 2 g02062054
7. Inspect flywheel (1) and ring gear (3) for wear and damage. Replace any worn components
or damaged components.
8. To remove flywheel ring gear (3), follow Step 8.a through Step8.b.
a. Place the flywheel assembly on a suitable support.
b. Use a hammer and a punch in order to remove ring gear (3) from flywheel (1).
Note: Identify the orientation of the teeth on the flywheel ring gear.
Copyright 1993 - 2020 Caterpillar Inc.
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D2 EXCAVATOR XDR
Configuration: 330D2 L Excavator XDR00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines
Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018
i05292296
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
1/2 inch - UNF by 4 inch
2
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install" for the correct procedure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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20. Illustration 1 g01336668
Typical example
1. Remove bolts from Position (X) from flywheel (1).
2. Install Tooling (A) in Position (X) to flywheel (1).
3. Install a suitable lifting device onto flywheel (1). Support the weight of the flywheel. The
flywheel can weigh 71 kg (156 lb).
4. If necessary, remove bolts (2) that secure the housing for pilot bearing (3) to flywheel (1).
Remove the housing for pilot bearing (3).
5. Remove remaining bolts (4).
6. Use the lifting device to remove the flywheel from the engine.
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21. Illustration 2 g01336669
Typical example
7. Inspect flywheel (1) and ring gear (5) for wear and damage. Replace any worn components
or damaged components.
8. To remove flywheel ring gear (5), follow Step 8.a through Step 8.b.
a. Place the flywheel assembly on a suitable support.
b. Use a hammer and a punch in order to remove ring gear (5) from flywheel (1).
Note: Identify the orientation of the teeth on the flywheel ring gear.
Copyright 1993 - 2020 Caterpillar Inc.
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22. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D2 EXCAVATOR XDR
Configuration: 330D2 L Excavator XDR00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines
Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018
i05292291
Flywheel - Install - Equipped with Rear Power Take-Off
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
1/2 inch - UNF by 4 inch
2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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23. Illustration 1 g02062093
Always wear protective gloves when handling parts that have been
heated.
1. If the flywheel ring gear was removed, follow Step 1.a through Step 1.c in order to install
ring gear (3) to flywheel (1).
a. Identify the orientation of teeth (4) on new ring gear (3).
Note: The chamfered side of ring gear teeth (4) must face toward the starting motor
when the flywheel is installed. The chamfered side of ring gear teeth ensures the
correct engagement of the starting motor.
b. Heat flywheel ring gear (3) in an oven to a maximum temperature of 250 °C (482 °F)
prior to installation.
Note: Do not use a torch to heat the ring gear.
c. Ensure that the orientation of ring gear (3) is correct and quickly install the ring gear
onto flywheel (1).
2. Inspect the crankshaft rear seal for leaks. If there are any oil leaks, replace the crankshaft
rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal - Install" for the
correct procedure.
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24. Illustration 2 g02062053
3. Install a suitable lifting device on flywheel (1). The flywheel can weigh 68 kg (150 lb).
4. Install Tooling (A) in Position (X) on the crankshaft.
5. Use the lifting device to position flywheel (1) onto Tooling (A).
6. Install bolts (2) to flywheel (1).
7. Remove Tooling (A) and install remaining bolts (2) to flywheel (1).
8. Use a suitable tool to prevent the flywheel from rotating. Tighten bolts (2) and (4) to a
torque of 140 N·m (103 lb ft).
9. Remove the lifting device from flywheel (1).
10. Check the run out of the flywheel. Refer to Specifications, "Flywheel" for more
information.
End By:
a. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install" for the correct procedure.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D2 EXCAVATOR XDR
Configuration: 330D2 L Excavator XDR00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines
Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018
i05292292
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
1/2 inch - UNF by 4 inch
2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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27. Illustration 1 g01336671
Typical example
Always wear protective gloves when handling parts that have been
heated.
1. If the flywheel ring gear was removed, follow Step 1.a through Step 1.c in order to install
ring gear (5) to flywheel (1).
a. Identify the orientation of teeth (6) on new ring gear (5).
Note: The chamfered side of ring gear teeth (6) must face toward the starting motor
when the flywheel is installed. The chamfered side of ring gear teeth ensures the
correct engagement of the starting motor.
b. Heat flywheel ring gear (5) in an oven to a maximum temperature of 250 °C (482 °F)
prior to installation.
Note: Do not use a torch to heat the ring gear.
c. Ensure that the orientation of ring gear (5) is correct and quickly install the ring gear
onto flywheel (1).
2. Inspect the crankshaft rear seal for leaks. If there are any oil leaks, replace the crankshaft
rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal - Install" for the
correct procedure.
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28. Illustration 2 g01336668
Typical example
3. Install a suitable lifting device onto flywheel (1). The flywheel can weigh 71 kg (156 lb).
4. Install Tooling (A) in Position (X) on the crankshaft.
5. Use the lifting device to position flywheel (1) onto Tooling (A).
6. If necessary, install pilot bearing (3) and bolts (2) to flywheel (1).
7. Install bolts (4) to flywheel (1).
8. Remove Tooling (A) and install remaining bolts (4) to flywheel (1).
9. Use a suitable tool to prevent the flywheel from rotating. Tighten bolts (2) and (4) to a
torque of 140 N·m (103 lb ft).
10. Remove the lifting device from flywheel (1).
11. Check the run out of the flywheel. Refer to Specifications, "Flywheel" for further
information.
End By:
a. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install" for the correct procedure.
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