This document provides instructions for assembling a piston motor (hydraulic fan) with 20 steps. It involves installing various components like bearing cups, seals, pistons, and a swashplate into a housing in the proper order. Safety notes are included to handle parts carefully and apply oil during assembly. The summary is complete in 3 sentences.
This document provides the installation procedure for a swing motor on excavator models 320D2 and 320D2 L in 30 steps. It details cleaning and preparing the mating surfaces, lifting and attaching the swing motor, connecting multiple hose and harness assemblies using new O-rings, and ensuring the drain valve is closed at the end of installation. Proper torque specifications are provided for installing bolts. Safety notices warn of spring hazards and containing fluids.
Caterpillar cat 320 d2 l excavator (prefix stn) service repair manual (stn000...fusefjjskekemm
This document provides the installation procedure for a swing motor on excavator models 320D2 and 320D2 L in 30 steps. It details cleaning and preparing the mating surfaces, lifting and attaching the swing motor, connecting multiple hose and harness assemblies using new O-rings, and ensuring the drain valve is closed at the end of installation. Proper torque specifications are provided for installing bolts. Safety notices warn of spring hazards and containing fluids.
Caterpillar cat 320 d2 l excavator (prefix stn) service repair manual (stn000...fjskekfoselkkkm
The document provides the installation procedure for a swing motor in 29 steps. It lists the required tools, includes notes on cleanliness and leakage prevention. The procedure involves attaching the motor, connecting hoses and harnesses, filling fluids, testing operation, and installing covers. Proper torque values are specified for bolts.
The document provides the installation procedure for a swing motor in 29 steps. It lists the required tools, includes notes on cleanliness and leakage prevention. The procedure involves attaching the motor, connecting hoses and harnesses, filling fluids, testing operation, and installing covers. Proper torque values are specified for bolts.
The document provides instructions for removing and installing various engine components on Caterpillar 336D2 excavators, including:
1) Removing and installing the engine oil filter and oil filter base.
2) Removing and installing the engine oil cooler.
3) Removing and installing the air cleaner assembly.
4) Removing and installing the turbocharger.
5) Removing and installing the water temperature regulator.
Detailed steps and illustrations are provided for each procedure.
This document provides instructions for disassembling a travel motor. It lists 27 steps to remove parts like the head, springs, pistons, bearings and seals. Tools required include bolts, nuts, retaining ring pliers, a bearing puller, and various adapters and eyebolts for safely removing parts with spring tension. Detailed illustrations accompany each step to ensure correct part identification and procedure. Safety notices warn of potential for parts propelled by springs and instruct wearing protective equipment.
Caterpillar Cat 336D L Excavator (Prefix PPN) Service Repair Manual (PPN00001...fuusejkddmmd3e
1. The document provides instructions for disassembling and assembling a piston pump used in Caterpillar 336D L and 336D LN excavators.
2. The disassembly procedure includes using various tools to remove over 30 individual parts from the pump in the correct order.
3. Reassembly requires carefully installing each part in the reverse order, ensuring proper placement and installation of seals, bearings, springs and other components.
4. Cleanliness is emphasized as important during both disassembly and assembly to prevent dirt from damaging internal parts.
Caterpillar Cat 336D L Excavator (Prefix M3N) Service Repair Manual (M3N00001...fuusejkddmmd3e
This document provides instructions for removing the swing gear and bearing from an excavator undercarriage frame. It describes cleaning grease from the swing gear and bearing, marking them for alignment during reinstallation, attaching lifting tools, using a hydraulic torque wrench to remove bolts and spacers, and lifting out the swing gear and bearing assembly which weighs approximately 280 kg. Cleaning and inspection of parts is recommended before reassembly.
This document provides the installation procedure for a swing motor on excavator models 320D2 and 320D2 L in 30 steps. It details cleaning and preparing the mating surfaces, lifting and attaching the swing motor, connecting multiple hose and harness assemblies using new O-rings, and ensuring the drain valve is closed at the end of installation. Proper torque specifications are provided for installing bolts. Safety notices warn of spring hazards and containing fluids.
Caterpillar cat 320 d2 l excavator (prefix stn) service repair manual (stn000...fusefjjskekemm
This document provides the installation procedure for a swing motor on excavator models 320D2 and 320D2 L in 30 steps. It details cleaning and preparing the mating surfaces, lifting and attaching the swing motor, connecting multiple hose and harness assemblies using new O-rings, and ensuring the drain valve is closed at the end of installation. Proper torque specifications are provided for installing bolts. Safety notices warn of spring hazards and containing fluids.
Caterpillar cat 320 d2 l excavator (prefix stn) service repair manual (stn000...fjskekfoselkkkm
The document provides the installation procedure for a swing motor in 29 steps. It lists the required tools, includes notes on cleanliness and leakage prevention. The procedure involves attaching the motor, connecting hoses and harnesses, filling fluids, testing operation, and installing covers. Proper torque values are specified for bolts.
The document provides the installation procedure for a swing motor in 29 steps. It lists the required tools, includes notes on cleanliness and leakage prevention. The procedure involves attaching the motor, connecting hoses and harnesses, filling fluids, testing operation, and installing covers. Proper torque values are specified for bolts.
The document provides instructions for removing and installing various engine components on Caterpillar 336D2 excavators, including:
1) Removing and installing the engine oil filter and oil filter base.
2) Removing and installing the engine oil cooler.
3) Removing and installing the air cleaner assembly.
4) Removing and installing the turbocharger.
5) Removing and installing the water temperature regulator.
Detailed steps and illustrations are provided for each procedure.
This document provides instructions for disassembling a travel motor. It lists 27 steps to remove parts like the head, springs, pistons, bearings and seals. Tools required include bolts, nuts, retaining ring pliers, a bearing puller, and various adapters and eyebolts for safely removing parts with spring tension. Detailed illustrations accompany each step to ensure correct part identification and procedure. Safety notices warn of potential for parts propelled by springs and instruct wearing protective equipment.
Caterpillar Cat 336D L Excavator (Prefix PPN) Service Repair Manual (PPN00001...fuusejkddmmd3e
1. The document provides instructions for disassembling and assembling a piston pump used in Caterpillar 336D L and 336D LN excavators.
2. The disassembly procedure includes using various tools to remove over 30 individual parts from the pump in the correct order.
3. Reassembly requires carefully installing each part in the reverse order, ensuring proper placement and installation of seals, bearings, springs and other components.
4. Cleanliness is emphasized as important during both disassembly and assembly to prevent dirt from damaging internal parts.
Caterpillar Cat 336D L Excavator (Prefix M3N) Service Repair Manual (M3N00001...fuusejkddmmd3e
This document provides instructions for removing the swing gear and bearing from an excavator undercarriage frame. It describes cleaning grease from the swing gear and bearing, marking them for alignment during reinstallation, attaching lifting tools, using a hydraulic torque wrench to remove bolts and spacers, and lifting out the swing gear and bearing assembly which weighs approximately 280 kg. Cleaning and inspection of parts is recommended before reassembly.
This document provides instructions for removing the swing gear and bearing from an excavator undercarriage frame. The procedure involves removing all grease, marking the swing gear and bearing and frame for alignment, attaching lifting tools, and using a hydraulic torque wrench to remove bolts and spacers. The swing gear and bearing assembly weighs approximately 280 kg and must be lifted carefully after the bolts are removed.
The document provides instructions for disassembling a 330F LN excavator travel motor. It lists 28 steps to completely disassemble the travel motor, removing components like the head, housing assembly, brake piston, friction discs, and pistons. Detailed illustrations accompany each step to show how to remove parts and what tools are required. Safety notices are included throughout to warn of spring forces, pressurized air, and other hazards during disassembly.
This document provides instructions for disassembling and assembling the final drive of an excavator. The disassembly procedure involves using various tools to remove over 30 individual parts in a specific sequence. The assembly procedure similarly involves installing the parts in reverse order and adjusting the bearing preload using shims to achieve the proper clearance. Special tools and techniques like applying threadlocker and leak testing are required to properly reassemble the final drive.
This document provides instructions for removing and installing a front cover on a 330F excavator engine. The key steps are:
1. Remove the crankshaft pulley, fan if equipped, and front seal from the front cover.
2. Remove bolts from the front cover and housing, and remove the front cover and gasket.
3. Clean the front cover, housing, and install a new gasket. Use guide studs to position the front cover and hand tighten bolts.
4. Align the front cover and tighten the bolts. Install a new front seal. Reinstall the pulley, fan if equipped.
This document provides instructions for disassembling and assembling a final drive for 330F and 330F LN excavators. The disassembly procedure involves using various tools to remove 37 individual parts from the final drive assembly, including gears, shafts, housings, seals and bearings. The assembly procedure instructs putting the final drive back together in reverse order and adjusting the bearing preload using shims to achieve the proper clearance.
This document provides instructions for removing and installing a front cover on a 330F excavator engine. The key steps are:
1. Remove the crankshaft pulley, fan if equipped, and front seal from the front cover.
2. Remove bolts from the front cover and housing, and remove the front cover and gasket.
3. Clean the front cover, housing, and install a new gasket. Use guide studs to align the front cover and tighten bolts.
4. Install a new front seal, crankshaft pulley, and fan if equipped.
Caterpillar Cat 330D2 L Excavator (Prefix FEX) Service Repair Manual (FEX0000...fuusejkddmmd3e
The document provides instructions for disassembling a 330D2 excavator final drive. It involves 33 steps: 1) marking the final drive parts for reassembly; 2) removing the final drive cover and internal parts like gears, washers, seals and shafts; 3) disassembling the carrier assembly and planetary gears; 4) removing the ring gear and separating the motor and sprocket housings; and 5) taking out the coupling gear and shims. Cleanliness is important to prevent dirt ingress, and tools are needed to remove securing pins, rings, bolts and separate connected parts. Weights of individual parts are also provided.
Caterpillar Cat 330D2 L Excavator (Prefix HER) Service Repair Manual (HER0000...fuusejkddmmd3e
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools across 35 steps to reinstall the parts in reverse order and adjust bearing preload using shims. Proper cleaning, lubrication and torque specifications are noted throughout.
Caterpillar Cat 330D2 L Excavator (Prefix EBP) Service Repair Manual (EBP0000...fuusejkddmmd3e
The document provides instructions for disassembling an excavator travel motor. It begins by having the technician remove the travel motor from the excavator. The disassembly procedure then consists of 27 steps to dismantle the various components of the travel motor, including removing the head, brake piston, barrel assembly, cam plate, and other internal parts. Detailed illustrations accompany each step to show how to properly disassemble the travel motor.
The document provides instructions for installing and removing an engine oil pump, water pump, and water temperature regulator on a Caterpillar 330D2 excavator. The oil pump installation involves cleaning components, installing various parts in sequence using specific tools and torques. The water pump removal requires draining coolant and removing hoses and bolts. Its installation aligns parts using guide studs and torques bolts in a given order. Removing the temperature regulator involves draining coolant and disconnecting hoses.
The document provides instructions for disassembling a 330D2 excavator final drive. It involves 33 steps: 1) marking the final drive parts for reassembly; 2) removing the final drive cover and internal parts like gears, washers, seals and shafts; 3) disassembling the carrier assembly and planetary gears; 4) removing the ring gear and separating the motor and sprocket housings; and 5) taking out the coupling gear and shims. Cleanliness is important to prevent dirt ingress, and tools are needed to remove securing pins, rings, bolts and separate connected parts. Weights of individual parts are also provided.
The document provides instructions for disassembling an excavator travel motor. It is a 27 step process that includes removing the motor head, brake piston, barrel assembly, cam plate, and other internal components. Special tools are required to properly support and disassemble the motor. Technicians are advised to take care when handling components and contain any fluids.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools across 35 steps to reinstall the parts in reverse order and adjust bearing preload using shims. Proper cleaning, lubrication and torque specifications are noted throughout.
Caterpillar Cat 330D L Excavator (Prefix NBD) Service Repair Manual (NBD00001...fuusejkddmmd3e
This document provides disassembly instructions for a final drive on excavator models 330D and 330D L. The procedure involves 32 steps and requires various tools. Key steps include removing the final drive cover, gears, carrier assembly, planetary gear assembly, and housing components. Disassembly of the planetary gear assembly requires pressing out shafts and removing washers, bearings, and gears. Cleanliness is important during disassembly to prevent dirt from entering internal mechanisms.
Caterpillar Cat 330D L Excavator (Prefix JLP) Service Repair Manual (JLP00001...fuusejkddmmd3e
This document provides disassembly instructions for a final drive on an excavator. It begins by having the technician mark the final drive for alignment and then remove the final drive and travel motor. Over 30 steps are then outlined to disassemble the various components of the final drive. This includes removing gears, carriers, shafts, seals and other parts using specialized tools. Cleanliness is emphasized throughout the process to prevent dirt from entering the mechanism.
Caterpillar Cat 330D L Excavator (Prefix R2D) Service Repair Manual (R2D00001...fuusejkddmmd3e
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar 330D L excavator with a C9 engine. The summary is:
The rear gear group removal procedure involves using tools to remove retaining bolts, bushings, adapters, bearings, gears and covers. Installation requires matching dimensions and orientations when pressing in new bearings and reinstalling components.
To remove the flywheel, bolts are first removed 180 degrees apart using a guide stud before lifting the flywheel off. Installation involves heating and pressing in a ring gear, lifting the flywheel into place using guide studs, and torquing bolts to the specified value
Caterpillar Cat 330D L Excavator (Prefix LRM) Service Repair Manual (LRM00001...fuusejkddmmd3e
The document provides instructions for removing and installing the final drive and travel motor assembly on an excavator. Key steps include:
1. Separating the track and removing fasteners and hoses to access the assembly.
2. Attaching lifting tools and slowly removing the heavy assembly from the excavator.
3. Reversing the process to reinstall the assembly, replacing seals and tightening fasteners to the specified torque. Proper cleaning and lubrication of parts is emphasized.
Caterpillar Cat 330D L Excavator (Prefix GBC) Service Repair Manual (GBC00001...fuusejkddmmd3e
This document provides instructions for removing and installing components in the cylinder head of a Caterpillar C9 engine, including the rocker arm shaft, cylinder head, lifter group, and camshaft. The procedures describe draining coolant, removing mounting bolts and connections, and lifting components out of the engine. Torque specifications and the correct sequence for installing mounting bolts are also provided.
Caterpillar Cat 330D L Excavator (Prefix ERN) Service Repair Manual (ERN00001...fuusejkddmmd3e
The document provides disassembly instructions for a final drive on an excavator model 330D L. It outlines 32 steps to fully disassemble the final drive including removing covers, gears, carriers, shafts, seals and housings. Special tools are required including link brackets and forcing bolts to remove components due to their weight, with some parts weighing up to 550kg. Detailed illustrations accompany each step to show how to disassemble the various components.
Caterpillar Cat 330D L Excavator (Prefix EDX) Service Repair Manual (EDX00001...fuusejkddmmd3e
The document provides instructions for assembling and installing the swing drive of an excavator. It describes applying sealant and installing bearings, gears, housings, and other components in the proper order and orientation. Bolts are tightened to the specified torque using an impact wrench. The completed swing drive is then installed on the excavator frame and filled with oil.
This document provides instructions for removing the swing gear and bearing from an excavator undercarriage frame. The procedure involves removing all grease, marking the swing gear and bearing and frame for alignment, attaching lifting tools, and using a hydraulic torque wrench to remove bolts and spacers. The swing gear and bearing assembly weighs approximately 280 kg and must be lifted carefully after the bolts are removed.
The document provides instructions for disassembling a 330F LN excavator travel motor. It lists 28 steps to completely disassemble the travel motor, removing components like the head, housing assembly, brake piston, friction discs, and pistons. Detailed illustrations accompany each step to show how to remove parts and what tools are required. Safety notices are included throughout to warn of spring forces, pressurized air, and other hazards during disassembly.
This document provides instructions for disassembling and assembling the final drive of an excavator. The disassembly procedure involves using various tools to remove over 30 individual parts in a specific sequence. The assembly procedure similarly involves installing the parts in reverse order and adjusting the bearing preload using shims to achieve the proper clearance. Special tools and techniques like applying threadlocker and leak testing are required to properly reassemble the final drive.
This document provides instructions for removing and installing a front cover on a 330F excavator engine. The key steps are:
1. Remove the crankshaft pulley, fan if equipped, and front seal from the front cover.
2. Remove bolts from the front cover and housing, and remove the front cover and gasket.
3. Clean the front cover, housing, and install a new gasket. Use guide studs to position the front cover and hand tighten bolts.
4. Align the front cover and tighten the bolts. Install a new front seal. Reinstall the pulley, fan if equipped.
This document provides instructions for disassembling and assembling a final drive for 330F and 330F LN excavators. The disassembly procedure involves using various tools to remove 37 individual parts from the final drive assembly, including gears, shafts, housings, seals and bearings. The assembly procedure instructs putting the final drive back together in reverse order and adjusting the bearing preload using shims to achieve the proper clearance.
This document provides instructions for removing and installing a front cover on a 330F excavator engine. The key steps are:
1. Remove the crankshaft pulley, fan if equipped, and front seal from the front cover.
2. Remove bolts from the front cover and housing, and remove the front cover and gasket.
3. Clean the front cover, housing, and install a new gasket. Use guide studs to align the front cover and tighten bolts.
4. Install a new front seal, crankshaft pulley, and fan if equipped.
Caterpillar Cat 330D2 L Excavator (Prefix FEX) Service Repair Manual (FEX0000...fuusejkddmmd3e
The document provides instructions for disassembling a 330D2 excavator final drive. It involves 33 steps: 1) marking the final drive parts for reassembly; 2) removing the final drive cover and internal parts like gears, washers, seals and shafts; 3) disassembling the carrier assembly and planetary gears; 4) removing the ring gear and separating the motor and sprocket housings; and 5) taking out the coupling gear and shims. Cleanliness is important to prevent dirt ingress, and tools are needed to remove securing pins, rings, bolts and separate connected parts. Weights of individual parts are also provided.
Caterpillar Cat 330D2 L Excavator (Prefix HER) Service Repair Manual (HER0000...fuusejkddmmd3e
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools across 35 steps to reinstall the parts in reverse order and adjust bearing preload using shims. Proper cleaning, lubrication and torque specifications are noted throughout.
Caterpillar Cat 330D2 L Excavator (Prefix EBP) Service Repair Manual (EBP0000...fuusejkddmmd3e
The document provides instructions for disassembling an excavator travel motor. It begins by having the technician remove the travel motor from the excavator. The disassembly procedure then consists of 27 steps to dismantle the various components of the travel motor, including removing the head, brake piston, barrel assembly, cam plate, and other internal parts. Detailed illustrations accompany each step to show how to properly disassemble the travel motor.
The document provides instructions for installing and removing an engine oil pump, water pump, and water temperature regulator on a Caterpillar 330D2 excavator. The oil pump installation involves cleaning components, installing various parts in sequence using specific tools and torques. The water pump removal requires draining coolant and removing hoses and bolts. Its installation aligns parts using guide studs and torques bolts in a given order. Removing the temperature regulator involves draining coolant and disconnecting hoses.
The document provides instructions for disassembling a 330D2 excavator final drive. It involves 33 steps: 1) marking the final drive parts for reassembly; 2) removing the final drive cover and internal parts like gears, washers, seals and shafts; 3) disassembling the carrier assembly and planetary gears; 4) removing the ring gear and separating the motor and sprocket housings; and 5) taking out the coupling gear and shims. Cleanliness is important to prevent dirt ingress, and tools are needed to remove securing pins, rings, bolts and separate connected parts. Weights of individual parts are also provided.
The document provides instructions for disassembling an excavator travel motor. It is a 27 step process that includes removing the motor head, brake piston, barrel assembly, cam plate, and other internal components. Special tools are required to properly support and disassemble the motor. Technicians are advised to take care when handling components and contain any fluids.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools across 35 steps to reinstall the parts in reverse order and adjust bearing preload using shims. Proper cleaning, lubrication and torque specifications are noted throughout.
Caterpillar Cat 330D L Excavator (Prefix NBD) Service Repair Manual (NBD00001...fuusejkddmmd3e
This document provides disassembly instructions for a final drive on excavator models 330D and 330D L. The procedure involves 32 steps and requires various tools. Key steps include removing the final drive cover, gears, carrier assembly, planetary gear assembly, and housing components. Disassembly of the planetary gear assembly requires pressing out shafts and removing washers, bearings, and gears. Cleanliness is important during disassembly to prevent dirt from entering internal mechanisms.
Caterpillar Cat 330D L Excavator (Prefix JLP) Service Repair Manual (JLP00001...fuusejkddmmd3e
This document provides disassembly instructions for a final drive on an excavator. It begins by having the technician mark the final drive for alignment and then remove the final drive and travel motor. Over 30 steps are then outlined to disassemble the various components of the final drive. This includes removing gears, carriers, shafts, seals and other parts using specialized tools. Cleanliness is emphasized throughout the process to prevent dirt from entering the mechanism.
Caterpillar Cat 330D L Excavator (Prefix R2D) Service Repair Manual (R2D00001...fuusejkddmmd3e
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar 330D L excavator with a C9 engine. The summary is:
The rear gear group removal procedure involves using tools to remove retaining bolts, bushings, adapters, bearings, gears and covers. Installation requires matching dimensions and orientations when pressing in new bearings and reinstalling components.
To remove the flywheel, bolts are first removed 180 degrees apart using a guide stud before lifting the flywheel off. Installation involves heating and pressing in a ring gear, lifting the flywheel into place using guide studs, and torquing bolts to the specified value
Caterpillar Cat 330D L Excavator (Prefix LRM) Service Repair Manual (LRM00001...fuusejkddmmd3e
The document provides instructions for removing and installing the final drive and travel motor assembly on an excavator. Key steps include:
1. Separating the track and removing fasteners and hoses to access the assembly.
2. Attaching lifting tools and slowly removing the heavy assembly from the excavator.
3. Reversing the process to reinstall the assembly, replacing seals and tightening fasteners to the specified torque. Proper cleaning and lubrication of parts is emphasized.
Caterpillar Cat 330D L Excavator (Prefix GBC) Service Repair Manual (GBC00001...fuusejkddmmd3e
This document provides instructions for removing and installing components in the cylinder head of a Caterpillar C9 engine, including the rocker arm shaft, cylinder head, lifter group, and camshaft. The procedures describe draining coolant, removing mounting bolts and connections, and lifting components out of the engine. Torque specifications and the correct sequence for installing mounting bolts are also provided.
Caterpillar Cat 330D L Excavator (Prefix ERN) Service Repair Manual (ERN00001...fuusejkddmmd3e
The document provides disassembly instructions for a final drive on an excavator model 330D L. It outlines 32 steps to fully disassemble the final drive including removing covers, gears, carriers, shafts, seals and housings. Special tools are required including link brackets and forcing bolts to remove components due to their weight, with some parts weighing up to 550kg. Detailed illustrations accompany each step to show how to disassemble the various components.
Caterpillar Cat 330D L Excavator (Prefix EDX) Service Repair Manual (EDX00001...fuusejkddmmd3e
The document provides instructions for assembling and installing the swing drive of an excavator. It describes applying sealant and installing bearings, gears, housings, and other components in the proper order and orientation. Bolts are tightened to the specified torque using an impact wrench. The completed swing drive is then installed on the excavator frame and filled with oil.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330C EXCAVATOR JNK
Configuration: 330C & 330C L Excavators JNK00001-UP (MACHINE) POWERED BY C-9 Engine
Disassembly and Assembly
330C Excavator Machine Systems
Media Number -RENR5438-14 Publication Date -01/04/2010 Date Updated -13/04/2010
i02344155
Piston Motor (Hydraulic Fan) - Assemble
SMCS - 1386-016-QP; 5058-016-FM; 5058-016-HFN
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9S-9152 Bearing Puller Gp 1
C 1P-1857 Retaining Ring Pliers 1
D 1P-0510 Driver Gp 1
E 1U-6396 O-Ring Assembly Compound 1
F 1P-1854 Retaining Ring Pliers 1
Note: O-rings, gaskets, and seals should always be replaced. A used O-ring may not have the
same sealing properties as a new O-ring. A reconditioning procedure should not be degraded
because of a low cost component such as an O-ring or a gasket. Use Tooling (E) during the
assembly procedure.
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement. All disassembly and all assembly procedures
must be performed on a clean work surface and in a clean hydraulic area. Keep cleaned parts
covered and protected at all times.
Note: Apply a light film of SAE 10W oil to all components before assembly.
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3. Illustration 1 g00882512
1. Use Tooling (D) in order to install bearing cup (27) .
Note: Bearing cup (27) must be fully seated. Bearing cup (27) must be properly seated in
order for the motor to assemble properly.
Illustration 2 g00882505
2. Rotate housing (3) . Use Tooling (D) in order to install seal (26) .
3. Use Tooling (C) in order to install retaining ring (25) .
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4. Illustration 3 g00883246
4. Install shaft (2) and bearing cone (16) in a suitable press. Press bearing cone (16) onto shaft
(2) .
Note: Bearing cone (16) must be fully seated. Bearing cone (16) must be properly seated in
order for the motor to assemble properly.
5. Assemble the rotating group in the following manner:
Illustration 4 g00882894
a. Install pins (24) in the top of barrel assembly (19) .
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5. Illustration 5 g00882494
b. Rotate barrel assembly (19) . Install washer (23) and spring (22) . Place retaining ring
(21) on top of spring (22) .
Note: Do not attempt to install retaining ring (21) .
Illustration 6 g00882927
c. Rotate the barrel assembly. Retain the contents of the barrel. Position guide (20) on
pins (24) .
d. Install shaft (2) and the bearing through the barrel assembly.
Note: The shaft will align the barrel assembly.
Illustration 7 g01163862
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6. Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
e. Install Tooling (A) and barrel assembly (19) into a suitable press.
f. Compress the spring. Use Tooling (F) in order to install retaining ring (21) .
g. Slowly release the pressure on barrel assembly (19) .
h. Remove the shaft from barrel assembly (19) .
Illustration 8 g00882451
6. Install pistons and plate (18) into barrel assembly (19) .
Illustration 9 g00882324
7. Install swashplate (17) onto rotating group (14) .
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7. Note: Barrel assembly (19) is rotating group (14) upon the installation of the pistons.
Note: Place identifying marks on swashplate (17) in order to locate two holes on the top of
the swashplate.
Illustration 10 g00882976
8. Install shaft (2) into rotating group (14) .
Note: Splines in shaft (2) must engage splines in rotating group (14) .
Illustration 11 g00882984
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8. Illustration 12 g00882988
9. Align swashplate (17) with housing (3) .
Note: The holes on the top of swashplate (17) must engage the dowels in housing (3) .
Illustration 13 g00882991
10. Install rotating group (14) into housing (3) .
Illustration 14 g00882992
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9. 11. Raise the temperature of sleeve (15) . Install sleeve (15) onto shaft (2) .
Illustration 15 g00882156
12. Install shim (13) onto shaft (2) .
Illustration 16 g00882123
13. Install bearing cone (12) onto shaft (2) .
Note: Bearing cone (12) is a slip fit.
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10. Illustration 17 g00882112
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
14. Install valve assembly (9) , sleeve (10) , and plug (11) into cover (5) .
Illustration 18 g00881963
15. Use Tooling (A) to install bearing cup (8) into cover (5) .
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11. Illustration 19 g00883138
Illustration 20 g00881953
16. Install port plate (6) onto cover (5) .
Note: Take note of the slot in the reverse side of port plate (6) . The slot will receive the
dowel in cover (5) .
17. Install O-ring seal (7) on cover (5) .
Illustration 21 g00881945
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12. 18. Install cover (5) onto housing (3) .
19. Secure cover (5) with bolts (4) .
Illustration 22 g00881939
20. Install key (1) into shaft (2) .
End By: Install the piston motor. Refer to Disassembly and Assembly, "Piston Motor (Hydraulic
Fan) - Install ".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Sep 17 13:43:50 UTC+0800 2020
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330C EXCAVATOR JNK
Configuration: 330C & 330C L Excavators JNK00001-UP (MACHINE) POWERED BY C-9 Engine
Disassembly and Assembly
330C Excavator Machine Systems
Media Number -RENR5438-14 Publication Date -01/04/2010 Date Updated -13/04/2010
i02344156
Piston Motor (Hydraulic Fan) - Install
SMCS - 1386-012-QP; 5058-012-FM
Installation Procedure
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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14. Illustration 1 g00883712
1. Position piston motor (23) into the bracket. Secure the piston motor with bolts (22) .
Illustration 2 g00883819
2. Install adapter (21) onto the piston motor.
Illustration 3 g00883705
3. Install nut (20) , fan blade (19) , and bolts (18) .
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15. Illustration 4 g00883690
4. Attach a suitable lifting device to the piston motor and fan assembly (17) . The weight of the
piston motor and fan assembly (17) is approximately 29 kg (65 lb). Position the piston
motor and fan assembly (17) . Install bolts (16) .
Illustration 5 g00883675
5. Install hose assemblies (15) .
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16. Illustration 6 g00883666
6. Install upper fan guard (14) and bolts (13) .
Illustration 7 g00883641
7. Install tube assemblies (10) and (9) . Install bolts (12) and (11) .
Illustration 8 g00883636
8. Slide the hoses from tube assemblies (10) and (9) into position. Install hose clamps (8) .
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17. Illustration 9 g00883581
9. Install strap (7) and bolts (6) .
Illustration 10 g00883563
10. Install brace (5) and bolts (4) .
Illustration 11 g00883517
11. Install plates (1) , (2) , and (3) . Install the bolts.
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330C EXCAVATOR JNK
Configuration: 330C & 330C L Excavators JNK00001-UP (MACHINE) POWERED BY C-9 Engine
Disassembly and Assembly
330C Excavator Machine Systems
Media Number -RENR5438-14 Publication Date -01/04/2010 Date Updated -13/04/2010
i04776349
Gear Pump (Fan Drive) - Remove
SMCS - 1387-011-GT; 5073-011-HFN
Removal Procedure
Start By:
a. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic
System Pressure - Release" in this manual.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
1. Drain the oil from the hydraulic oil tank into a suitable container for storage or disposal.
The capacity of the hydraulic oil tank is 175 L (46 US gal).
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19. Illustration 1 g02883378
Illustration 2 g02879096
2. Remove hose assemblies (2) and (3).
3. Remove nuts (1). Remove gear pump (4).
4. Remove nut (5). Remove gear (6), gasket (8), flange (9), key (10), and the O-ring seal.
5. Use a suitable press to remove bearing (7) from gear (6).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Sep 17 13:45:42 UTC+0800 2020
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330C EXCAVATOR JNK
Configuration: 330C & 330C L Excavators JNK00001-UP (MACHINE) POWERED BY C-9 Engine
Disassembly and Assembly
330C Excavator Machine Systems
Media Number -RENR5438-14 Publication Date -01/04/2010 Date Updated -13/04/2010
i04959810
Gear Pump (Fan Drive) - Install
SMCS - 1387-012-GT; 5073-012-HFN; 5073
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
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21. Illustration 1 g02879096
1. Use a suitable press to Install bearing (7) onto gear (6).
2. Install key (10). Install the O-ring seal onto flange (9). Install flange (9), gasket (8). Install
gear (6) and nut (5).
Note: Do not tighten nut at this time. The gear pump must be installed on the engine before
the nut is tightened. This procedure will prevent the pump from being damaged internally.
Illustration 2 g02883378
3. Position gear pump (4).
4. Secure gear pump (4) into position with bolts and nuts (1).
5. Remove the front access cover (not shown) in order to tighten nut (5). Tighten nut (5) to a
torque of 80 ± 8 N·m (59 ± 6 lb ft).
6. Install the front access cover.
7. Connect hose assemblies (2) and (3).
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22. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330C EXCAVATOR JNK
Configuration: 330C & 330C L Excavators JNK00001-UP (MACHINE) POWERED BY C-9 Engine
Disassembly and Assembly
330C Excavator Machine Systems
Media Number -RENR5438-14 Publication Date -01/04/2010 Date Updated -13/04/2010
i01796054
Handle (Joystick) - Remove and Install
SMCS - 5705-010
Removal Procedure
Illustration 1 g00739085
1. Remove the cover from the front of the console. Remove screws (1) .
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24. Illustration 2 g00739101
2. Remove screws (2) from the rear of the console.
Illustration 3 g00739106
3. Open armrest (3). Remove screws (4). Remove armrest (3) .
Illustration 4 g00739111
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25. 4. Reposition cover (6) in order to access the harness assembly on the right hand console.
Disconnect harness assembly (5) .
5. Remove cover (6) from the console.
Illustration 5 g00739116
6. Disconnect harness assembly (7) from the joystick.
Illustration 6 g00739127
7. Lift rubber boot (8) over handle (9) .
Note: Mark the location of locknut (10) and the handle for installation procedures.
8. Hold nut (11). Loosen locknut (10). Unscrew handle (9) in order to remove the handle.
9. Remove rubber boot (8) from the handle.
Installation Procedure
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