This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines. The removal procedure involves using a camshaft bearing tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the engine oil pan and balancer shaft. The installation procedure provides specifications for bearing depth and instructs to install the bearings using the camshaft bearing tool, ensuring holes are aligned and depths are within specified tolerances. Instructions are also provided for related component removal and installation.
Caterpillar cat 330 b l excavator (prefix 1js) service repair manual (1js0000...fjskefkemms
This document provides instructions for removing and installing various engine components on a 330B L EXCAVATOR, including:
- Exhaust manifold removal and installation requiring removal of the turbocharger and fuel lines.
- Inlet and exhaust valve removal and installation using specialized tools to compress springs.
- Removal and installation of valve guides, seats, and inserts using driver tools to precisely install components.
- Removal of the engine oil filter base requiring a strap wrench to remove the oil filter.
Caterpillar cat 16 h na motor grader (prefix 6zj) service repair manual (6zj0...fjskefkemms
This document provides instructions for removing and installing various engine components on a 16H NA Motor Grader with a 3406C engine, including:
1. Timing gears and plate removal and installation.
2. Camshaft removal and installation.
3. Camshaft bearing removal and installation.
4. Connecting rod bearing removal and installation.
5. Crankshaft main bearing removal and installation.
The instructions describe the individual steps for removing and installing each component, including the use of any necessary tools. Safety notices and additional notes are also provided throughout.
Caterpillar cat 330 track type excavator (prefix 6 wj) service repair manual ...fjskefkemms
This document provides instructions for removing and installing travel motors on 330 and 330L excavator models. It describes:
- Releasing hydraulic pressure before removing components
- Removing covers, clamps, hoses and tubes to access the travel motor
- Using a tool and hoist to remove the travel motor, which weighs 120kg
- Cleaning mating surfaces, checking seals and reinstalling components in reverse order
It then details disassembling and assembling the travel motor, including removing the head assembly, brake piston, cylinder assembly parts and seals. Precautions are given to prevent damage and clean/oil parts during reassembly.
Caterpillar cat 330 b l excavator (prefix 5lr) service repair manual (5lr0000...fjskefkemms
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and tightening bolts to specified torques. Detailed illustrations show the components and steps in the process.
Caterpillar cat 323 e l excavator (prefix tdw) service repair manual (tdw0000...fjskefkemms
This document provides assembly and disassembly instructions for a swing drive on excavator models 323E L, 323E LN, and 323E SA. It includes 21 steps for disassembly and 18 steps for assembly. Key steps include using retaining ring pliers and pullers to remove gears, carriers, shafts, and seals from the housing. Assembly involves pressing components back into place, applying threadlocker, and torquing bolts to specifications. The document provides detailed illustrations and lists required tools for each step.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
Caterpillar cat 311 c excavator (prefix cke) service repair manual (cke00001 ...fjskefkemms
This service repair manual provides instructions for removing and installing inlet and exhaust valve seals on models 311C and 311C U excavators. The procedures describe using a seal pick tool to remove old seals from valve guides and installing new seals. Safety notices are included to keep parts clean and contain fluids.
Caterpillar cat 330 b l excavator (prefix 3yr) service repair manual (3yr0000...fjskefkemms
The document provides instructions for servicing components of a 330B L excavator including:
1. Installing a compression brake on the engine and connecting wires.
2. Removing and assembling the rocker shaft and pushrods, including disassembling the rocker shaft into individual components.
3. Removing the cylinder head from the engine which involves removing manifold, pushrods, and bolts holding the head in place. Proper lifting equipment is needed due to the head's weight.
Caterpillar cat 330 b l excavator (prefix 1js) service repair manual (1js0000...fjskefkemms
This document provides instructions for removing and installing various engine components on a 330B L EXCAVATOR, including:
- Exhaust manifold removal and installation requiring removal of the turbocharger and fuel lines.
- Inlet and exhaust valve removal and installation using specialized tools to compress springs.
- Removal and installation of valve guides, seats, and inserts using driver tools to precisely install components.
- Removal of the engine oil filter base requiring a strap wrench to remove the oil filter.
Caterpillar cat 16 h na motor grader (prefix 6zj) service repair manual (6zj0...fjskefkemms
This document provides instructions for removing and installing various engine components on a 16H NA Motor Grader with a 3406C engine, including:
1. Timing gears and plate removal and installation.
2. Camshaft removal and installation.
3. Camshaft bearing removal and installation.
4. Connecting rod bearing removal and installation.
5. Crankshaft main bearing removal and installation.
The instructions describe the individual steps for removing and installing each component, including the use of any necessary tools. Safety notices and additional notes are also provided throughout.
Caterpillar cat 330 track type excavator (prefix 6 wj) service repair manual ...fjskefkemms
This document provides instructions for removing and installing travel motors on 330 and 330L excavator models. It describes:
- Releasing hydraulic pressure before removing components
- Removing covers, clamps, hoses and tubes to access the travel motor
- Using a tool and hoist to remove the travel motor, which weighs 120kg
- Cleaning mating surfaces, checking seals and reinstalling components in reverse order
It then details disassembling and assembling the travel motor, including removing the head assembly, brake piston, cylinder assembly parts and seals. Precautions are given to prevent damage and clean/oil parts during reassembly.
Caterpillar cat 330 b l excavator (prefix 5lr) service repair manual (5lr0000...fjskefkemms
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and tightening bolts to specified torques. Detailed illustrations show the components and steps in the process.
Caterpillar cat 323 e l excavator (prefix tdw) service repair manual (tdw0000...fjskefkemms
This document provides assembly and disassembly instructions for a swing drive on excavator models 323E L, 323E LN, and 323E SA. It includes 21 steps for disassembly and 18 steps for assembly. Key steps include using retaining ring pliers and pullers to remove gears, carriers, shafts, and seals from the housing. Assembly involves pressing components back into place, applying threadlocker, and torquing bolts to specifications. The document provides detailed illustrations and lists required tools for each step.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
Caterpillar cat 311 c excavator (prefix cke) service repair manual (cke00001 ...fjskefkemms
This service repair manual provides instructions for removing and installing inlet and exhaust valve seals on models 311C and 311C U excavators. The procedures describe using a seal pick tool to remove old seals from valve guides and installing new seals. Safety notices are included to keep parts clean and contain fluids.
Caterpillar cat 330 b l excavator (prefix 3yr) service repair manual (3yr0000...fjskefkemms
The document provides instructions for servicing components of a 330B L excavator including:
1. Installing a compression brake on the engine and connecting wires.
2. Removing and assembling the rocker shaft and pushrods, including disassembling the rocker shaft into individual components.
3. Removing the cylinder head from the engine which involves removing manifold, pushrods, and bolts holding the head in place. Proper lifting equipment is needed due to the head's weight.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat 330 c fm excavator (prefix b4n) service repair manual (b4n000...fjsjekdmmeme
This document provides instructions for servicing components of a Caterpillar 330C FM Excavator engine, including:
- Installing the cylinder head, which involves positioning a new gasket, attaching lifting tools to the head, applying anti-seize compound, and tightening bolts in a specific sequence.
- Removing and installing the camshaft, which requires removing other parts first like the rocker arm and front cover, then using hooks to position lifters and removing/installing the camshaft.
- Removing and installing the camshaft gear by first removing the camshaft, pressing it off the gear, heating the gear, and pressing it back onto the camshaft
Caterpillar cat 330 l excavator (prefix 8fk) service repair manual (8fk00001 ...fjsjekdmmeme
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker shaft.
2. Remove the cylinder head bolts and lifting the heavy cylinder head off the engine.
3. Clean the mating surfaces and install a new gasket before reinstalling the cylinder head and torquing the bolts in the specified sequence.
4. Reinstall the removed components like the rocker shaft after installing the new cylinder head.
Caterpillar cat 330 a l excavator (prefix 9 ml) service repair manual (9ml000...fjskefkemms
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Caterpillar cat 330 a l excavator (prefix 5 ym) service repair manual (5ym000...fjskefkemms
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Removing the fuel injection lines, exhaust manifold, and rocker shaft/pushrods before removing the cylinder head.
2. Removing the water pump elbow, inlet manifold, and air inlet pipe to access the cylinder head bolts.
3. Using a lifting device to safely remove the 95 kg cylinder head from the engine block.
4. Cleaning all parts to prevent contamination before reinstallation.
Caterpillar cat 329 e excavator (prefix pty) service repair manual (pty00001 ...fkjsekksmem
The document provides instructions for removing and installing components related to the crankshaft on a Caterpillar 329E excavator engine, including:
- Removing and installing the vibration damper and pulley, which involves removing screws and installing guide studs.
- Removing and installing the crankshaft front seal using a removal/installation tool.
- Removing and installing the front cover, which requires identifying bolt positions, cleaning surfaces, and installing a new gasket.
Caterpillar cat d5 c d5c lgp xl series iii tractor dozer bulldozer (prefix 8z...fikkskkdmmd
The document provides instructions for removing and installing track carrier rollers and track rollers on D5C series tractors. It describes loosening the track, removing bolts and covers to access the rollers, lifting the track or machine to remove the rollers, and reversing the process to install new rollers and adjust the track. Proper cleaning, lubrication and torque specifications are noted to ensure correct assembly.
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
Caterpillar cat 330 track type excavator (prefix 6 sk) service repair manual ...fjskefkemms
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base on a 330L excavator. The procedures include using various tools to compress springs, extract components, and install new parts. Technicians are advised to keep components clean and replace seals and gaskets as needed.
Caterpillar cat 329 e l excavator (prefix zcd) service repair manual (zcd0000...fikkskmmdm
This document provides instructions for disassembling and assembling the travel motor of a 329E L excavator. It lists the required tools and parts and provides step-by-step instructions and illustrations for each part removal and installation. The process involves removing 28 different components including seals, springs, plates, pistons, and bearings. Proper alignment and lubrication of parts is emphasized during assembly to ensure correct functioning of the travel motor.
Caterpillar cat 330 c l excavator (prefix cap) service repair manual (cap0000...jfdskekdmme
This document provides instructions for disassembling and assembling the final drive component of a 330C excavator model. It lists over 30 detailed steps for disassembly, removing parts like gears, bearings, seals, and housings. Similarly, it lists over 20 detailed steps for assembly, including applying compounds, installing seals and bearings, and pressing components together using various tools. The goal is to disassemble the entire final drive assembly into individual parts and then reassemble all parts back into the final drive assembly. Cleanliness is emphasized throughout to prevent damage during assembly.
Caterpillar cat 330 c fm excavator (prefix b2l) service repair manual (b2l000...fjsjekdmmeme
This document provides instructions for removing and installing the cylinder head and camshaft on a Caterpillar 330C FM excavator equipped with a C-9 engine. The removal procedure involves draining coolant, removing various components attached to the cylinder head like the alternator and valve cover, then using lifting tools to remove the cylinder head and gasket. The installation procedure outlines reinstalling the gasket and cylinder head, reattaching all components and refilling the cooling system. Similarly, the camshaft removal involves setting piston timing, removing gears and thrust plate, while installation requires lubricating and inserting the camshaft ensuring proper timing of gears.
This document is an operation and maintenance manual for a Hitachi 70Z7 wheel loader. It provides safety information and instructions for operating, maintaining, and transporting the machine. The manual emphasizes following all safety procedures to prevent injuries or damage to the equipment. It also contains sections on machine identification numbers, component names, specifications, and troubleshooting.
Caterpillar cat 385 c l excavator (prefix kgb) service repair manual (kgb0000...fikkskkdmmd
This document provides instructions for disassembling and assembling the travel motor on 385C and 385C L Excavator models. The disassembly procedure involves 40 steps to remove components like the head, relief valves, spools, pistons, plates, seals and more. The assembly procedure reverses the disassembly with 13 steps, including cleaning parts, applying oil, and ensuring proper installation of springs, seals and other components. Precautions are provided to prevent injury from parts under pressure.
Caterpillar cat 330 l track type excavator (prefix 6wj) service repair manual...fikkskkdmmd
This document provides instructions for removing and installing travel motors on 330 and 330L excavator models. It describes removing the travel motor by draining oil, releasing hydraulic pressure, removing mounting bolts and hoses, and using a hoist. It then describes disassembling and assembling the travel motor by removing components like the head assembly, valves, springs, seals and pistons. Reinstallation involves cleaning, installing new seals, and reversing the removal steps while taking care not to damage components.
Caterpillar cat 330 l track type excavator (prefix 6sk) service repair manual...fikkskkdmmd
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base on a Caterpillar 330L excavator engine. The procedures include using various tools to compress springs, extract components, and install new parts. Technicians are advised to keep components clean and properly dispose of fluids.
Caterpillar cat 330 l excavator (prefix 9ml) service repair manual (9ml00001 ...fikkskkdmmd
The document provides instructions for installing a fuel injection pump on a Caterpillar 330 excavator engine:
1. Install alignment tools and spacers to hold the fuel injection pump and rack in position.
2. Install the fuel injection pump, ensuring slots are aligned. Install an O-ring seal and bushing, tightening to the specified torque.
3. Use a measurement tool to check the rack travel and ensure proper installation of the fuel injection pump. Repeat steps for remaining pumps. Install the cover.
Caterpillar cat 330 l excavator (prefix 8fk) service repair manual (8fk00001 ...fikkskkdmmd
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker assembly.
2. Remove bolts securing the cylinder head and lift it off using a lifting device.
3. To install, place a new gasket and bolt the clean cylinder head to the engine block. Reinstall attached components and adjust valve lash.
Caterpillar cat 330 l excavator (prefix 5ym) service repair manual (5ym00001 ...fikkskkdmmd
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Cleaning the cylinder head and ensuring it is free of contaminants before installation.
2. Attaching the cylinder head to the cylinder block using bolts in the specified tightening sequence and torque.
3. Reinstalling related components like the exhaust manifold, fuel injection lines, and valve train once the cylinder head is secured.
The summary highlights the key steps of cleaning the cylinder head, attaching it to the engine block, and reinstalling additional parts. It is provided in 3 sentences as requested.
Caterpillar cat 330 c fm excavator (prefix b4n) service repair manual (b4n000...fikkskkdmmd
This document provides instructions for installing a cylinder head and camshaft on a 330C FM EXCAVATOR powered by a C-9 engine. It outlines the required tools and lubricants, installation steps including tightening bolt sequences and torque specifications, and ensuring proper timing of gears. The summary focuses on the key steps of positioning the cylinder head and camshaft, applying lubricant, aligning timing marks between gears, and verifying end play clearance.
Caterpillar cat 330 c fm excavator (prefix b2l) service repair manual (b2l000...fikkskkdmmd
This document provides instructions for removing and installing various engine components on a Caterpillar 330C FM EXCAVATOR including:
- Cylinder head removal which requires draining coolant and removing accessories before removing bolts and lifting off the head.
- Cylinder head installation which involves positioning a new gasket and torquing bolts in a specific sequence.
- Lifter group removal by using a hook tool to remove individual lifters and mark them for installation.
- Lifter group installation by applying lubricant to lifters before reinstalling them in the original locations.
- Camshaft removal which requires setting the #1 piston at top center and aligning timing
Caterpillar cat 330 b ln excavator (prefix 5lr) service repair manual (5lr000...fikkskkdmmd
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and torquing bolts to specifications. Technicians are advised to keep parts clean and mark components for original locations during disassembly and reinstallation.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat 330 c fm excavator (prefix b4n) service repair manual (b4n000...fjsjekdmmeme
This document provides instructions for servicing components of a Caterpillar 330C FM Excavator engine, including:
- Installing the cylinder head, which involves positioning a new gasket, attaching lifting tools to the head, applying anti-seize compound, and tightening bolts in a specific sequence.
- Removing and installing the camshaft, which requires removing other parts first like the rocker arm and front cover, then using hooks to position lifters and removing/installing the camshaft.
- Removing and installing the camshaft gear by first removing the camshaft, pressing it off the gear, heating the gear, and pressing it back onto the camshaft
Caterpillar cat 330 l excavator (prefix 8fk) service repair manual (8fk00001 ...fjsjekdmmeme
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker shaft.
2. Remove the cylinder head bolts and lifting the heavy cylinder head off the engine.
3. Clean the mating surfaces and install a new gasket before reinstalling the cylinder head and torquing the bolts in the specified sequence.
4. Reinstall the removed components like the rocker shaft after installing the new cylinder head.
Caterpillar cat 330 a l excavator (prefix 9 ml) service repair manual (9ml000...fjskefkemms
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Caterpillar cat 330 a l excavator (prefix 5 ym) service repair manual (5ym000...fjskefkemms
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Removing the fuel injection lines, exhaust manifold, and rocker shaft/pushrods before removing the cylinder head.
2. Removing the water pump elbow, inlet manifold, and air inlet pipe to access the cylinder head bolts.
3. Using a lifting device to safely remove the 95 kg cylinder head from the engine block.
4. Cleaning all parts to prevent contamination before reinstallation.
Caterpillar cat 329 e excavator (prefix pty) service repair manual (pty00001 ...fkjsekksmem
The document provides instructions for removing and installing components related to the crankshaft on a Caterpillar 329E excavator engine, including:
- Removing and installing the vibration damper and pulley, which involves removing screws and installing guide studs.
- Removing and installing the crankshaft front seal using a removal/installation tool.
- Removing and installing the front cover, which requires identifying bolt positions, cleaning surfaces, and installing a new gasket.
Caterpillar cat d5 c d5c lgp xl series iii tractor dozer bulldozer (prefix 8z...fikkskkdmmd
The document provides instructions for removing and installing track carrier rollers and track rollers on D5C series tractors. It describes loosening the track, removing bolts and covers to access the rollers, lifting the track or machine to remove the rollers, and reversing the process to install new rollers and adjust the track. Proper cleaning, lubrication and torque specifications are noted to ensure correct assembly.
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
Caterpillar cat 330 track type excavator (prefix 6 sk) service repair manual ...fjskefkemms
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base on a 330L excavator. The procedures include using various tools to compress springs, extract components, and install new parts. Technicians are advised to keep components clean and replace seals and gaskets as needed.
Caterpillar cat 329 e l excavator (prefix zcd) service repair manual (zcd0000...fikkskmmdm
This document provides instructions for disassembling and assembling the travel motor of a 329E L excavator. It lists the required tools and parts and provides step-by-step instructions and illustrations for each part removal and installation. The process involves removing 28 different components including seals, springs, plates, pistons, and bearings. Proper alignment and lubrication of parts is emphasized during assembly to ensure correct functioning of the travel motor.
Caterpillar cat 330 c l excavator (prefix cap) service repair manual (cap0000...jfdskekdmme
This document provides instructions for disassembling and assembling the final drive component of a 330C excavator model. It lists over 30 detailed steps for disassembly, removing parts like gears, bearings, seals, and housings. Similarly, it lists over 20 detailed steps for assembly, including applying compounds, installing seals and bearings, and pressing components together using various tools. The goal is to disassemble the entire final drive assembly into individual parts and then reassemble all parts back into the final drive assembly. Cleanliness is emphasized throughout to prevent damage during assembly.
Caterpillar cat 330 c fm excavator (prefix b2l) service repair manual (b2l000...fjsjekdmmeme
This document provides instructions for removing and installing the cylinder head and camshaft on a Caterpillar 330C FM excavator equipped with a C-9 engine. The removal procedure involves draining coolant, removing various components attached to the cylinder head like the alternator and valve cover, then using lifting tools to remove the cylinder head and gasket. The installation procedure outlines reinstalling the gasket and cylinder head, reattaching all components and refilling the cooling system. Similarly, the camshaft removal involves setting piston timing, removing gears and thrust plate, while installation requires lubricating and inserting the camshaft ensuring proper timing of gears.
This document is an operation and maintenance manual for a Hitachi 70Z7 wheel loader. It provides safety information and instructions for operating, maintaining, and transporting the machine. The manual emphasizes following all safety procedures to prevent injuries or damage to the equipment. It also contains sections on machine identification numbers, component names, specifications, and troubleshooting.
Caterpillar cat 385 c l excavator (prefix kgb) service repair manual (kgb0000...fikkskkdmmd
This document provides instructions for disassembling and assembling the travel motor on 385C and 385C L Excavator models. The disassembly procedure involves 40 steps to remove components like the head, relief valves, spools, pistons, plates, seals and more. The assembly procedure reverses the disassembly with 13 steps, including cleaning parts, applying oil, and ensuring proper installation of springs, seals and other components. Precautions are provided to prevent injury from parts under pressure.
Caterpillar cat 330 l track type excavator (prefix 6wj) service repair manual...fikkskkdmmd
This document provides instructions for removing and installing travel motors on 330 and 330L excavator models. It describes removing the travel motor by draining oil, releasing hydraulic pressure, removing mounting bolts and hoses, and using a hoist. It then describes disassembling and assembling the travel motor by removing components like the head assembly, valves, springs, seals and pistons. Reinstallation involves cleaning, installing new seals, and reversing the removal steps while taking care not to damage components.
Caterpillar cat 330 l track type excavator (prefix 6sk) service repair manual...fikkskkdmmd
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base on a Caterpillar 330L excavator engine. The procedures include using various tools to compress springs, extract components, and install new parts. Technicians are advised to keep components clean and properly dispose of fluids.
Caterpillar cat 330 l excavator (prefix 9ml) service repair manual (9ml00001 ...fikkskkdmmd
The document provides instructions for installing a fuel injection pump on a Caterpillar 330 excavator engine:
1. Install alignment tools and spacers to hold the fuel injection pump and rack in position.
2. Install the fuel injection pump, ensuring slots are aligned. Install an O-ring seal and bushing, tightening to the specified torque.
3. Use a measurement tool to check the rack travel and ensure proper installation of the fuel injection pump. Repeat steps for remaining pumps. Install the cover.
Caterpillar cat 330 l excavator (prefix 8fk) service repair manual (8fk00001 ...fikkskkdmmd
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker assembly.
2. Remove bolts securing the cylinder head and lift it off using a lifting device.
3. To install, place a new gasket and bolt the clean cylinder head to the engine block. Reinstall attached components and adjust valve lash.
Caterpillar cat 330 l excavator (prefix 5ym) service repair manual (5ym00001 ...fikkskkdmmd
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Cleaning the cylinder head and ensuring it is free of contaminants before installation.
2. Attaching the cylinder head to the cylinder block using bolts in the specified tightening sequence and torque.
3. Reinstalling related components like the exhaust manifold, fuel injection lines, and valve train once the cylinder head is secured.
The summary highlights the key steps of cleaning the cylinder head, attaching it to the engine block, and reinstalling additional parts. It is provided in 3 sentences as requested.
Caterpillar cat 330 c fm excavator (prefix b4n) service repair manual (b4n000...fikkskkdmmd
This document provides instructions for installing a cylinder head and camshaft on a 330C FM EXCAVATOR powered by a C-9 engine. It outlines the required tools and lubricants, installation steps including tightening bolt sequences and torque specifications, and ensuring proper timing of gears. The summary focuses on the key steps of positioning the cylinder head and camshaft, applying lubricant, aligning timing marks between gears, and verifying end play clearance.
Caterpillar cat 330 c fm excavator (prefix b2l) service repair manual (b2l000...fikkskkdmmd
This document provides instructions for removing and installing various engine components on a Caterpillar 330C FM EXCAVATOR including:
- Cylinder head removal which requires draining coolant and removing accessories before removing bolts and lifting off the head.
- Cylinder head installation which involves positioning a new gasket and torquing bolts in a specific sequence.
- Lifter group removal by using a hook tool to remove individual lifters and mark them for installation.
- Lifter group installation by applying lubricant to lifters before reinstalling them in the original locations.
- Camshaft removal which requires setting the #1 piston at top center and aligning timing
Caterpillar cat 330 b ln excavator (prefix 5lr) service repair manual (5lr000...fikkskkdmmd
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and torquing bolts to specifications. Technicians are advised to keep parts clean and mark components for original locations during disassembly and reinstallation.
Caterpillar cat 330 b ln excavator (prefix 3yr) service repair manual (3yr000...fikkskkdmmd
The document provides instructions for servicing components of a 330B L excavator, including:
1. Instructions for installing a compression brake on the engine, including connecting wires and bolts.
2. Procedures for removing and disassembling the rocker shaft and pushrods, including identifying pushrod locations and removing retaining rings and supports.
3. Steps for assembling the rocker shaft, including installing supports, springs, washers and an O-ring seal.
Caterpillar cat 330 b l excavator (prefix 6dr) service repair manual (6dr0000...fikkskkdmmd
The documents provide instructions for removing and installing various engine components on a 330B L Excavator with a 3306 engine. The steps include removing the cylinder head by first taking off the fuel injection lines. The rocker shaft is then disassembled by removing the rocker arms, springs and supports. The rocker shaft is assembled by installing these parts in the reverse order. Finally, the rocker shaft and pushrods are installed on the cylinder head and the valve lash is adjusted.
Caterpillar cat 330 b l excavator (prefix 5lr) service repair manual (5lr0000...fikkskkdmmd
This service repair manual provides instructions for installing a cylinder head on a 330B LN excavator engine. It describes cleaning the cylinder head and block surfaces, installing new gaskets and bolts, and tightening the bolts in a specific sequence. It also covers removing and installing related components like the spacer plate, water directors, and lifter group.
Caterpillar cat 330 b l excavator (prefix 3yr) service repair manual (3yr0000...fikkskkdmmd
The document provides instructions for removing and installing various engine components on a Caterpillar 330B L excavator. It includes steps for removing and installing the cylinder head, rocker shaft and pushrods, compression brake, and valve mechanism cover. Technicians are advised to keep parts clean, apply lubricant to threads, and torque bolts to the specified values.
Caterpillar cat 330 b l excavator (prefix 1js) service repair manual (1js0000...fikkskkdmmd
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 330B L excavator engine. The procedure involves using a special tool to extract the old seat inserts and press in the new ones. Technicians are advised to keep all parts clean and lubricated to prevent wear during reassembly.
Caterpillar cat 330 a l excavator (prefix 9 ml) service repair manual (9ml000...fikkskkdmmd
The document provides instructions for installing a fuel injection pump on a Caterpillar 330 excavator engine:
1. Install alignment tools and spacers to hold the fuel injection pump and rack in position.
2. Install the fuel injection pump, O-ring seal, and bushing, and tighten to the specified torque.
3. Use a measurement tool to check that the rack has the correct travel of 15.70 mm after installation.
Caterpillar cat 330 a l excavator (prefix 5 ym) service repair manual (5ym000...fikkskkdmmd
The document provides instructions for removing and installing various engine components, including:
1) Removing the cylinder head which involves first removing the fuel injection lines and exhaust manifold.
2) Instructions for disassembling the rocker shaft which includes removing rocker arms, springs, and supports.
3) Procedures for assembling the rocker shaft by installing the rocker arms, supports, springs and securing with a pin and plugs.
Caterpillar cat 330 track type excavator (prefix 6 wj) service repair manual ...fikkskkdmmd
This document provides instructions for removing and installing travel motors on 330 and 330L excavator models. It describes removing the travel motor by draining oil, releasing hydraulic pressure, removing mounting bolts and hoses, and using a hoist. It then describes disassembling and assembling the travel motor by removing components like the head assembly, valves, springs, seals and pistons. Reinstallation involves cleaning, installing new seals, and reversing the removal steps while taking care not to damage components.
Caterpillar cat 330 track type excavator (prefix 6 sk) service repair manual ...fikkskkdmmd
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base on a Caterpillar 330L excavator engine. The procedures include using various tools to compress springs, extract components, and install new parts. Technicians are advised to keep components clean and properly dispose of fluids.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines. The removal procedure involves using a camshaft bearing tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the engine oil pan and balancer shaft. The installation procedure specifies using the camshaft bearing tool to install the bearings at precise depths and checking the bore size after installation. End steps include reinstalling components like the flywheel housing, balancer shaft, and engine oil pan.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330 L EXCAVATOR 8FK
Configuration: 330 L, 330 LL & 330 FB FOREST SWING MACHINES 8FK00001-UP (MACHINE)
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01111802
Engine Balancer Shaft - Remove and Install
SMCS - 1220-010-JF
Removal Procedure
Start By:
A. Remove the front housing cover. Refer to Disassembly and Assembly, "Front Housing
Cover - Remove".
B. Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
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3. Dispose of all fluids according to local regulations and mandates.
Note: The oil pan plate has been removed for photo purposes only.
Illustration 1 g00590442
1. Remove plates (2) that hold the balancer shaft in the cylinder block.
2. Remove balancer shafts (1) from the cylinder block.
Installation Procedure
Illustration 2 g00590449
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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4. 1. Install the balancer shafts in each side of the cylinder block.
2. Install plates (2) and the bolts that hold the balancer shafts in position in the cylinder block.
Note: Ensure that the balancer shafts are in time before the oil pump is installed.
End By:
a. Install the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump -
Install".
b. Install the front housing cover. Refer to Disassembly and Assembly, "Front Housing Cover
- Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330 L EXCAVATOR 8FK
Configuration: 330 L, 330 LL & 330 FB FOREST SWING MACHINES 8FK00001-UP (MACHINE)
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01135419
Engine Balancer Shaft Bearings - Remove and Install
SMCS - 1220-010-BD
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8S-2241 Camshaft Bearing Tool Group 1
8H-0684 Ratchet Wrench 1
Start By:
A. Remove the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan -
Remove".
B. Remove the balancer shaft. Refer toDisassembly and Assembly, "Balancer Shaft -
Remove".
C. Remove the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing
Remove" .
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
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6. Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00602186
Use Tool (A) to remove the six balancer shaft bearing. Pull the balancer shaft bearings toward the
flywheel end of the engine.
Installation Procedure
Illustration 2 g00602186
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7. Illustration 3 g00602205
(A) The front bearing depth is 0.8 ± 0.5 mm (0.03 ± 0.02 inch).
(B) The center bearing depth is 290.6 ± 0.5 mm (11.44 ± 0.02 inch).
(C) The rear bearing depth is 601.0 ± 0.5 mm (23.66 ± 0.02 inch).
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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8. 1. Install the balancer shaft front bearing with Tool (A). Ensure that the holes in the bearings
are aligned with the holes in the cylinder block. The bearing must be 0.8 ± 0.5 mm (0.03 ±
0.02 inch) inside the front face of the cylinder block after installation.
2. Install the balancer shaft center bearing with Tool (A). Ensure that the holes in the bearings
are aligned with the holes in the cylinder block. The bearing must be 290.6 ± 0.5 mm (11.44
± 0.02 inch) inside the front face of the cylinder block after installation.
3. Install the balancer shaft rear bearing with Tool (A). Ensure that the holes in the bearings
are aligned with the holes in the cylinder block. The bearing must be 601.0 ± 0.5 mm (23.66
± 0.02 inch) inside the front face of the cylinder block after installation.
4. Check the bore of the bearings. The balancer shaft bearing bore must be 53.05 ± 0.06 mm
(2.089 ± 0.002 inch) after installation.
End By:
a. Install the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing -
Install" .
b. Install the balancer shaft. Refer to Disassembly and Assembly, "Balancer Shaft - Remove
and Install".
c. Install the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove
and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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Sat Oct 17 00:06:29 UTC+0800 2020
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9. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330 L EXCAVATOR 8FK
Configuration: 330 L, 330 LL & 330 FB FOREST SWING MACHINES 8FK00001-UP (MACHINE)
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00912474
Cylinder Liner - Remove
SMCS - 1216-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8T-0812 Cylinder Liner Puller 1
1U-6317 Bridge 1
1U-6319 Socket 1
Start By:
A. Remove the spacer plate. Refer to Disassembly and Assembly, "Spacer Plate - Remove and
Install".
B. Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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10. Illustration 1 g00474523
1. Turn the crankshaft until two of the pistons are at the bottom center. Remove two
connecting rod cap bolts (2) from each rod. Remove connecting rod caps (4) .
2. Tap connecting rod (3) away from the crankshaft with a soft hammer. Remove bearing half
(1) .
Illustration 2 g00474623
3. Use tool (A) to remove cylinder liners (5) .
4. Remove the pistons and connecting rods from the cylinder liners.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330 L EXCAVATOR 8FK
Configuration: 330 L, 330 LL & 330 FB FOREST SWING MACHINES 8FK00001-UP (MACHINE)
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01048841
Cylinder Liner - Install
SMCS - 1216-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8T-0455 Liner Projection Tool 1
B 2P-8260 Cylinder Liner Installation Tool 1
Note: The following procedure alleviates the need for the crossbar to hold the cylinder liners
during cylinder liner projection measurements.
1. Clean the cylinder liner flange and the cylinder block surface. Remove any nicks on the top
of the cylinder block.
2. Install clean cylinder liners without the rubber seals or the filler band. Install a new spacer
plate gasket and the clean spacer plate.
Table 2
Required Components
Item Part
Number
Part
Description
Quantity For One
Cylinder
Quantity For Six
Cylinders
1 0S-1589 Bolt 6 36
2 2S-0736 Washer 6 36
3 8F-1484 Washer 6 36
4 7K-1977 Washer 6 36
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12. Illustration 1 g00544054
3. Install the bolts and washers in the order that is shown in Illustration 1 in order to seat the
cylinder liner in the block. Tighten bolts (1) evenly to a torque of 95 N·m (70 lb ft).
Illustration 2 g00544478
(5) Bolt
(6) Dial Indicator
(7) Gauge Body
(8) Gauge
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13. 4. Loosen bolt (5) until dial indicator (6) can be moved. Place gauge body (7) and dial
indicator (6) on the long side of gauge (8) .
5. Slide dial indicator (6) into position until the point contacts gauge (8). Slide dial indicator
(6) until the needle of the dial indicator makes a quarter of a revolution clockwise. The
needle should be in a vertical position. Tighten bolt (5) and zero dial indicator (6) .
6. Place gauge body (7) on the spacer plate with the dial indicator point on the cylinder liner
flange. Read the dial indicator in order to find the amount of liner projection. Check the
liner projection at four locations (every 90 degrees) around each cylinder liner.
Table 3
Specifications
Liner Projection 0.033 mm (.0013 inch) to
0.175 mm (.0069 inch)
Maximum Variation in Each Cylinder
0.051 mm (.0020 inch)
Maximum Average Variation Between Adjacent Cylinders
0.051 mm (.0020 inch)
Maximum Variation Between All Cylinders
0.102 mm (.0040 inch)
7. If the cylinder liner projection is out of specification, rotate the cylinder liner in the bore and
repeat the procedure. If the cylinder liner projection measurements are again out of
specification, try installing the cylinder liner in a different cylinder bore to improve the
measurements.
Note: Do not exceed the maximum liner projection of 0.175 mm (0.0069 inch). Cracking in
the flange of the cylinder liner results from excessive cylinder liner projection
measurements.
8. If the maximum variation between cylinder liners is greater than the recommended
specification, shims must be used in order to reach the correct specification.
9. When the cylinder liner projection for each cylinder liner is within the recommended
specification, mark each cylinder liner for the proper location in the bore and remove the
cylinder liners.
10. Lubricate the O-ring seals, the cylinder liner, and the upper filler band before installation.
Note: If the lower O-ring seals are black in color, apply liquid soap on the lower O-ring
seals and the cylinder block. Use clean engine oil on the upper filler band.
Note: If the lower O-rings are brown in color, apply engine oil on the lower O-ring seals,
the cylinder block, and the upper filler band.
NOTICE
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14. Apply 5P-3975 Rubber Lubricant and/or clean engine oil immediately
before assembly. If the 5P-3975 Rubber Lubricant or engine oil is
applied too early, the filler bands and/or O-ring seals may swell and
the filler bands and/or O-ring seals may be pinched under the cylinder
liner during installation.
Illustration 3 g00544889
11. Apply liquid soap on the bottom cylinder liner bore in the cylinder block. Apply liquid soap
on the grooves of the cylinder liner and on O-ring seals (4). Install O-ring seals (4) on the
cylinder liner.
12. Lubricate filler band (5) with clean engine oil and install filler band (5) on cylinder liner (6).
Install cylinder liner (6) into the engine block immediately after you lubricate the cylinder
liner. This helps to prevent swelling of the filler band.
Illustration 4 g00478920
13. Ensure that the mark on the cylinder liner is in alignment with the mark on the cylinder
block. Use Tool (B) to press each of the cylinder liners into position.
End By:
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15. a. Install the Pistons and Connecting Rods. Refer to Disassembly and Assembly, "Pistons and
Connecting Rods - Install".
b. Install the cylinder head. Refer to Disassembly and Assembly, "Spacer Plate - Remove and
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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Sat Oct 17 00:08:20 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330 L EXCAVATOR 8FK
Configuration: 330 L, 330 LL & 330 FB FOREST SWING MACHINES 8FK00001-UP (MACHINE)
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01112806
Piston Cooling Jets - Remove and Install
SMCS - 1331-010
Removal Procedure
Start By:
A. Remove the crankshaft. Refer to Disassembly and Assembly, "Crankshaft - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00473474
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17. 1. Use a soft punch to remove piston cooling jet (1) from the cylinder block.
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-7772 Driver 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: On the 3304B, the piston cooling jets are installed in the No. 2 and the No. 4 main bosses.
On the 3306B, the No. 2 and the No. 6 bosses for the main bearings have two jets. The No. 3 and
No. 5 bosses for the main bearings have one jet. A replacement is necessary if the jets are
damaged. Normally, it will only be necessary to ensure that the jets are clean.
Illustration 2 g00473474
1. Use Tool (A) to install piston cooling jet (1) with the small end first. Install the jets in the
bosses for the main bearing until the jets are against the counterbore.
2. Ensure that the passage is open after piston cooling jet (1) is installed.
End By: Install the crankshaft. Refer to Disassembly and Assembly, "Crankshaft - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Sat Oct 17 00:09:16 UTC+0800 2020
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330 L EXCAVATOR 8FK
Configuration: 330 L, 330 LL & 330 FB FOREST SWING MACHINES 8FK00001-UP (MACHINE)
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00976049
Pistons and Connecting Rods - Remove
SMCS - 1225-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8S-2269 Ridge Reamer 1
Start By:
A. Remove the spacer plate. Refer to Disassembly and Assembly, "Spacer Plate - Remove and
Install".
B. Remove the engine oil pan plate. Refer to Disassembly and Assembly, "Engine Oil Pan
Plate - Remove and Install".
C. Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Use Tool (A) to remove the liner wear ridge from the inner surface of the cylinder liner.
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19. Illustration 1 g00483120
2. Turn the crankshaft until two of the pistons are at the bottom center. Remove connecting rod
nuts (1) from the connecting rod. Remove connecting rod cap (2). Put identification marks
on the connecting rod and connecting rod cap. The identification marks must be on the
bearing tab side for installation purposes.
Illustration 2 g00483180
Illustration 3 g00496980
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20. 3. After connecting rod cap (2) is removed, push connecting rod (3) away from the crankshaft
until the piston rings are out of the cylinder liners. Remove piston (4) from the cylinder
block.
4. Ensure that the connecting rod and the connecting rod cap are kept as a set. Put an
identification mark on each piston in order to locate the piston in the cylinder block.
5. Repeat Steps 1 through 4 for the remaining piston and connecting rods.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330 L EXCAVATOR 8FK
Configuration: 330 L, 330 LL & 330 FB FOREST SWING MACHINES 8FK00001-UP (MACHINE)
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00977166
Pistons and Connecting Rods - Disassemble
SMCS - 1225-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 7S-9470 Piston Ring Expander 1
B
5P-8639 Press Group 1
5P-8645 Adapter 1
6V-3029 Spacer 1
6V-2049 Adapter 1
1U-5230 Hand Hydraulic Pump 1
8F-0024 Hose 1
1P-2375 Connecting Coupler 1
1P-2376 Connecting Coupler 1
Start By:
A. Remove the pistons and connecting rods. Refer to Disassembly and Assembly, "Pistons and
Connecting Rods - Remove".
NOTICE
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22. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00484932
1. Remove the piston rings from the pistons with Tool (A) .
Illustration 2 g00484980
2. Remove retaining ring (3), piston pin (1) and connecting rod (2) .
3. Remove the connecting rod bearing.
4. Heat the connecting rod in an oven to a temperature of 176 to 260 °C (350 to 500 °F). Do
not use a direct flame to heat a connecting rod.
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. Illustration 3 g00485038
Hot oil and hot components can cause personal injury. Do not allow hot
oil or hot components to contact the skin.
5. Put 6V-3029 Spacer (11) into the base plate. Put the connecting rod on the base plate of
Tool (B) .
6. Put the connecting rod piston pin bearing end in the center of the port assembly of Tool (B).
Install pin (5) in the center of the bore for the connecting rod bearing.
7. Install 6V-2049 Adapter (9). Align the hole in the adapter with the hole in the base plate of
Tool (B) .
8. Install clamp bar (10) and clamp pin (4) .
Note: The old piston pin bearing is removed while the new piston pin bearing is installed.
9. Put the new piston pin bearing on the connecting rod. Install 5P-8645 Adapter (8) with the
tapered end of the adapter toward the piston pin bearing. The piston pin bearing joint must
be in alignment with the hole in 6V-2049 Adapter (9) and the base plate of Tool (B) .
10. Install adapter (7) from the press group on adapter (11) .
11. Use Tool (B) to push the new piston pin bearing (6) into the connecting rod. Press piston pin
bearing (6) into position until adapter (8) makes contact with the connecting rod surface.
12. Remove the connecting rod and the old piston pin bearing from Tool (B) .
13. Check the piston pin bearing bore diameter after the bearing is installed. The correct inside
diameter is 43.210 ± 0.008 mm (1.7012 ± 0.0003 inch). The clearance between the bearing
and the piston pin must not be more than 0.08 mm (0.003 inch). Refer to Special Instruction,
SMHS7295 for additional information on removing the piston pin bearings.
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25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330 L EXCAVATOR 8FK
Configuration: 330 L, 330 LL & 330 FB FOREST SWING MACHINES 8FK00001-UP (MACHINE)
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00977179
Pistons and Connecting Rods - Assemble
SMCS - 1225-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 7S-9470 Piston Ring Expander 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean the grooves of the used pistons with an acceptable tool or 1U-8811 Cleaner .
2. Install the connecting rod bearings. Ensure that the tabs on the back side of the connecting
rod bearings are in the tab grooves of the connecting rod and the connecting rod cap.
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26. Illustration 1 g00486509
3. Install connecting rod (2) into the piston. Ensure that bearing tab slot (3) and the
identification marks are on the same side as the "V" mark on the top of the piston.
4. Lubricate piston pin (1) with clean engine oil and install piston pin (1) through the piston
and connecting rod. Install retaining ring (4) on the end of the piston pin.
Illustration 2 g00484932
5. Install the oil control ring on the piston with Tool (A) .
Note: The spring ends of the oil control ring should be assembled 180 degrees from the ring
end gap. The blue colored portion of the spring must be visible at the ring end gap.
6. Use Tool (A) to install the intermediate piston ring with the side marked "UP-2" toward the
top of the piston.
7. Use Tool (A) to install the top piston ring with the side marked "UP-1" toward the top of the
piston.
Note: The gaps in the intermediate piston ring and the top piston ring should be separated
by 120 degrees.
End By: Install the pistons and connecting rods. Refer to Disassembly and Assembly, "Pistons
and Connecting Rods - Install".
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