This document provides instructions for disassembling and assembling the travel motor on a 330C excavator. It describes 28 steps to disassemble the various components of the travel motor including removing the head, brake piston, plates, and bearings. It then describes 18 steps for reassembling the components, making sure to replace seals and apply thread lock compound as needed. Tools required are listed and safety and cleanliness notes are provided.
Caterpillar cat 330 c l excavator (prefix mca) service repair manual (mca0000...hhjsekmdmm
1) The document provides instructions for disassembling and assembling the travel motor of a 330C excavator.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, springs, plates, and seals.
3) It then describes 23 steps for assembling the travel motor, including installing seals, plates, springs, and tightening bolts to the specified torques.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 325, 325L, and 325LN excavators powered by a 3116 engine. The removal procedure involves using special tools to disconnect tubes, pins, and clips connecting the governor to the engine. The installation procedure specifies applying lubricant to new seals before reconnecting the governor components using the same special tools. Proper tightening torque is listed for bolts reinstalling the fuel injection control linkage.
Caterpillar cat 325 f excavator (prefix rbw) service repair manual (rbw00001 ...hfjsekekmmd
This document provides instructions for disassembling and assembling the travel motor on 325F and 325F L excavator models. The disassembly procedure involves 25 steps to remove components like the motor head, fittings, seals, pistons, and more. The assembly procedure describes 22 steps and includes applying sealant and grease, installing components in their original positions, and using a string to ensure proper cam plate engagement during installation of the barrel assembly. Precise following of the procedures is emphasized to prevent damage to components.
1. The document provides instructions for removing and installing inlet and exhaust valve seat inserts from an excavator engine.
2. It describes the required tools and gives illustrated step-by-step instructions for removing inserts using a valve seat extractor tool and installing new inserts.
3. Technicians are advised to keep parts clean and refer to other documents for specifications on reusable parts.
Caterpillar cat 325 track type excavator service repair manual (6 kk00001 and...hfjsekekmmd
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 325L excavator. It describes the required tools and gives a multi-step process including using a valve seat extractor tool to remove the inserts from the cylinder head and install new inserts. References are provided for determining if valve seats can be reused and the appropriate specifications.
Caterpillar cat 330 c l excavator (prefix jnk) service repair manual (jnk0000...hhjsekmdmm
The document provides installation instructions for a gear pump used in the fan drive of an excavator. It outlines 20 steps to assemble the piston motor that drives the hydraulic fan. These include pressing bearings onto shafts, installing springs, O-rings, seals, and housing components in the proper order and orientation. Precautions are given to ensure cleanliness and prevent injury from parts under pressure.
Caterpillar cat 325 f excavator (prefix ndj) service repair manual (ndj00001 ...hfjsekekmmd
The document provides instructions for disassembling and assembling the travel motor of a 325F excavator. It includes 30 steps for disassembly, removing components like the spring, spool, relief valve, head assembly, housing assembly and more. The 31 steps for assembly include installing seals, springs, pistons, cam plate, barrel assembly and ensuring proper alignment of components. Special tools and precautions are noted to properly release spring forces and prevent damage during assembly.
The document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar 330 excavator engine. It describes:
1. Using valve spring compressors and other tools to remove the valves, springs, and related components from the cylinder head.
2. Inspecting the valve springs and related components when removed.
3. Lubricating and installing the valves back into the cylinder head in the reverse order of removal.
4. Ensuring the valve keepers are properly seated using a soft faced hammer.
The summary covers the key steps and tools involved in removing and installing the inlet and exhaust valves per the document's instructions.
Caterpillar cat 330 c l excavator (prefix mca) service repair manual (mca0000...hhjsekmdmm
1) The document provides instructions for disassembling and assembling the travel motor of a 330C excavator.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, springs, plates, and seals.
3) It then describes 23 steps for assembling the travel motor, including installing seals, plates, springs, and tightening bolts to the specified torques.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 325, 325L, and 325LN excavators powered by a 3116 engine. The removal procedure involves using special tools to disconnect tubes, pins, and clips connecting the governor to the engine. The installation procedure specifies applying lubricant to new seals before reconnecting the governor components using the same special tools. Proper tightening torque is listed for bolts reinstalling the fuel injection control linkage.
Caterpillar cat 325 f excavator (prefix rbw) service repair manual (rbw00001 ...hfjsekekmmd
This document provides instructions for disassembling and assembling the travel motor on 325F and 325F L excavator models. The disassembly procedure involves 25 steps to remove components like the motor head, fittings, seals, pistons, and more. The assembly procedure describes 22 steps and includes applying sealant and grease, installing components in their original positions, and using a string to ensure proper cam plate engagement during installation of the barrel assembly. Precise following of the procedures is emphasized to prevent damage to components.
1. The document provides instructions for removing and installing inlet and exhaust valve seat inserts from an excavator engine.
2. It describes the required tools and gives illustrated step-by-step instructions for removing inserts using a valve seat extractor tool and installing new inserts.
3. Technicians are advised to keep parts clean and refer to other documents for specifications on reusable parts.
Caterpillar cat 325 track type excavator service repair manual (6 kk00001 and...hfjsekekmmd
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 325L excavator. It describes the required tools and gives a multi-step process including using a valve seat extractor tool to remove the inserts from the cylinder head and install new inserts. References are provided for determining if valve seats can be reused and the appropriate specifications.
Caterpillar cat 330 c l excavator (prefix jnk) service repair manual (jnk0000...hhjsekmdmm
The document provides installation instructions for a gear pump used in the fan drive of an excavator. It outlines 20 steps to assemble the piston motor that drives the hydraulic fan. These include pressing bearings onto shafts, installing springs, O-rings, seals, and housing components in the proper order and orientation. Precautions are given to ensure cleanliness and prevent injury from parts under pressure.
Caterpillar cat 325 f excavator (prefix ndj) service repair manual (ndj00001 ...hfjsekekmmd
The document provides instructions for disassembling and assembling the travel motor of a 325F excavator. It includes 30 steps for disassembly, removing components like the spring, spool, relief valve, head assembly, housing assembly and more. The 31 steps for assembly include installing seals, springs, pistons, cam plate, barrel assembly and ensuring proper alignment of components. Special tools and precautions are noted to properly release spring forces and prevent damage during assembly.
The document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar 330 excavator engine. It describes:
1. Using valve spring compressors and other tools to remove the valves, springs, and related components from the cylinder head.
2. Inspecting the valve springs and related components when removed.
3. Lubricating and installing the valves back into the cylinder head in the reverse order of removal.
4. Ensuring the valve keepers are properly seated using a soft faced hammer.
The summary covers the key steps and tools involved in removing and installing the inlet and exhaust valves per the document's instructions.
Caterpillar cat 330 f ln excavator (prefix jhf) service repair manual (jhf000...fksjksmmde
This document provides instructions for disassembling and assembling the final drive of an excavator model 330F. It begins by having the technician remove the final drive assembly and place it on a transmission repair stand. Detailed steps are then provided to disassemble the various components of the final drive including removing gears, shafts, carriers, and housing pieces. The final section provides instructions for reassembling the final drive, making sure to clean all parts and replace any damaged seals. Technicians are instructed to properly set the bearing preload when reinstalling components.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include removing mounting bolts and studs, applying anti-seize compound, installing new gaskets, and tightening fasteners to specified torques. Tools required are also listed.
Caterpillar cat 330 c l excavator (prefix mkm) service repair manual (mkm0000...hhjsekmdmm
This document provides instructions for disassembling and assembling the travel motor of a 330C excavator. It begins by listing the required tools. The disassembly process is then described in 28 steps, removing components like the head, springs, plates, and seals. The assembly section follows the reverse order in 23 steps, applying thread lock and ensuring proper alignment of parts. Precautions are provided to prevent damage and ensure cleanliness during the process.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat 345 b excavator (prefix amd) service repair manual (amd00001 ...fjsekdmmeed
This document provides assembly instructions for a travel motor on a 345B Excavator. It outlines 33 steps to assemble internal components like pistons, seals, plates and housing pieces. Measurement checks are included to ensure correct assembly. The instructions also cover installing the assembled travel motor by cleaning mating surfaces, replacing an O-ring seal, and using lifting tools to slide the motor into position in the final drive housing.
Caterpillar cat 330 f ln excavator (prefix kfa) service repair manual (kfa000...fksjksmmde
The document provides instructions to remove the rear power take-off (RPTO) from an excavator engine. It involves removing gears, hubs, adapters and sleeve bearings from the flywheel housing using press tools. O-rings and seals should also be replaced before installing the components in reverse order. Proper alignment of oil holes and lubrication of parts is important for correct installation.
Caterpillar cat 312 b l track type excavator (prefix 9gr) service repair manu...fjskkksmemm
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Removing bolts and washers to detach the flywheel housing adapter, then removing the adapter.
2) Removing bolts to separate the inner ring from the flywheel, then removing the ring.
3) Lifting the flywheel out of the housing using straps and a lifting device, as it weighs 50kg.
The installation section reverses the removal steps, heating the ring gear if it was removed previously, and includes checking flywheel runout after installation.
Caterpillar cat 349 d excavator (prefix gkf) service repair manual (gkf00001 ...fjkskedmme
The document provides instructions for removing a travel motor and final drive from an excavator. It lists the required tools which include blocks, a hydraulic torque wrench assembly, link brackets, and cautions that fluids must be contained to prevent contamination. The procedure describes detaching hoses, loosening bolts, and using lifting equipment to remove the heavy travel motor assembly.
Caterpillar cat 345 b l track type excavator (prefix 3mw) service repair manu...jfdskekdmme
This document provides instructions for disassembling and assembling the travel motor on 345B and 345B L excavator models. It lists the required tools and gives 32 detailed steps for disassembly, including removing covers, springs, pistons, discs, plates, seals, and housing components. Reassembly follows the reverse order, with notes to keep parts clean and properly identify locations. Safety notices warn of spring pressure hazards and preventing hydraulic system contamination.
Caterpillar cat 330 c l excavator (prefix jcd) service repair manual (jcd0000...hhjsekmdmm
This document provides instructions for disassembling and assembling the travel motor on 330C and 330C L excavator models. The summary is:
1. The travel motor disassembly procedure involves removing 28 components including the head, port plate, springs, brake piston, plates, and seals.
2. Travel motor assembly requires installing components in reverse order, applying thread lock compound and oil, and torquing bolts to specified values.
3. Special tools are required to remove races, seals, and retainers, and marks must be made to ensure correct piston and component positioning during reassembly.
Caterpillar cat 330 c l excavator (prefix gkx) service repair manual (gkx0000...hhjsekmdmm
1) The document provides step-by-step instructions for disassembling and assembling the travel motor of a 330C excavator.
2) It details 28 steps for disassembly, including removing the head, brake piston, plates and discs, seals, and other components.
3) Similarly, it outlines 28 steps for assembly, instructing technicians to replace all seals and gaskets and apply lubricant before reinstalling components in reverse order of disassembly. Cleanliness is emphasized throughout the process.
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a Caterpillar 330 LN excavator. The procedures include using various tools to compress springs, remove and insert components, and check spring forces. Safety notices are provided to keep parts clean and prevent injury from compressed springs.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 325, 325L, and 325LN excavators powered by a 3116 engine. The removal procedure involves using special tools to disconnect tubes, pins, and clips connecting the governor to the engine. The installation procedure specifies applying lubricant to new seals before reconnecting the governor components using the same special tools. Technicians are referred to other documents for additional information on testing, adjusting, and inspecting the governor and linkage components.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting relevant components, removing mounting hardware, and replacing gaskets. Precautions are listed to prevent contamination and contain fluids. Required tools are also identified.
Caterpillar cat 325 l track type excavator service repair manual (6kk00001 an...diskkdkdmdm
1. The document provides instructions for removing and installing inlet and exhaust valve guides on a 325L excavator engine. It lists the required tools and gives step-by-step procedures for both removal and installation.
2. The removal procedure instructs to use a valve guide driver tool to remove the guides from the cylinder head. For installation, a valve guide driver and guide collar are used to tap and fully seat the guides into the cylinder head.
3. References are provided for determining whether guides can be reused and the proper specifications. Following installation of the guides, the valves are reinstalled per a separate procedure.
Caterpillar cat 325 l track type excavator (prefix 7cj) service repair manual...diskkdkdmdm
This document provides instructions for removing and installing inlet manifold components on a 325L excavator. The procedures include:
1. Installing a new gasket and positioning the air inlet manifold on the engine.
2. Installing bolts and air inlet elbows on the manifold.
3. Installing the valve mechanism cover to complete the job.
Precautions are provided to keep parts clean and contain fluids.
Caterpillar cat 325 l excavator (prefix 8nk) service repair manual (8nk00001 ...diskkdkdmdm
This document provides instructions for installing pistons and connecting rods in a Caterpillar 3116 engine. It outlines 13 steps for the installation, including cleaning and lubricating parts, inserting piston rings, lining up the piston and connecting rod, and torquing connecting rod cap bolts. Tools and torque specifications are listed in tables. The summary also refers to other documents providing guidance on determining whether parts can be reused.
Caterpillar cat 325 l excavator (prefix 7lj) service repair manual (7lj00001 ...diskkdkdmdm
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 325, 325L, and 325LN excavators powered by a 3116 engine. The removal procedure involves using special tools to disconnect linkages and remove clips and pins connecting the governor to the engine. The installation procedure specifies cleaning and lubricating parts before reinstalling components using the same special tools to connect the governor and linkage. Proper adjustment of settings is required after installation.
Caterpillar cat 325 l excavator (prefix 2sk) service repair manual (2sk00001 ...diskkdkdmdm
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting components, removing mounting hardware, applying sealant or anti-seize compound, and torquing bolts to the specified values. Tools required are also listed. Following the provided steps helps ensure components are properly disassembled and reassembled.
Caterpillar cat 325 l excavator (prefix 2jk) service repair manual (2jk00001 ...diskkdkdmdm
1) The document provides disassembly instructions for the final drive on 325 and 325L excavators. It describes removing over 30 parts in multiple steps, requiring various tools.
2) Key steps include removing the final drive cover, ring gear, carrier assemblies, planetary gears, seals, and bearings from the main housing. Precision is required to note part positions for reassembly.
3) Disassembly of the final drive is complex, with many heavy parts that require lifting equipment to handle safely. Thorough cleaning is important before disassembly.
Caterpillar cat 325 f l excavator (prefix rbw) service repair manual (rbw0000...diskkdkdmdm
This document provides instructions for disassembling and assembling the travel motor on 325F and 325F L excavator models. The disassembly procedure involves 25 steps to remove components like the motor head, fittings, seals, pistons, and more. The assembly procedure describes 22 steps and includes applying sealant and grease, installing components in their original positions, and using a string to ensure proper cam plate engagement during installation of the barrel assembly. Precise following of the procedures is emphasized to prevent damage to components.
Caterpillar cat 325 f l excavator (prefix ndj) service repair manual (ndj0000...diskkdkdmdm
This document provides instructions for disassembling and assembling the travel motor of 325F and 325F L excavator models. The disassembly procedure involves removing 31 parts from the travel motor in 30 steps. The assembly procedure instructs assembling the travel motor in 11 steps and provides notices on properly installing keys to prevent damage. Key steps include using tools and lifting devices to remove heavy components like the head assembly and housing assembly, and ensuring parts are clean before assembly.
Caterpillar cat 330 f ln excavator (prefix jhf) service repair manual (jhf000...fksjksmmde
This document provides instructions for disassembling and assembling the final drive of an excavator model 330F. It begins by having the technician remove the final drive assembly and place it on a transmission repair stand. Detailed steps are then provided to disassemble the various components of the final drive including removing gears, shafts, carriers, and housing pieces. The final section provides instructions for reassembling the final drive, making sure to clean all parts and replace any damaged seals. Technicians are instructed to properly set the bearing preload when reinstalling components.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include removing mounting bolts and studs, applying anti-seize compound, installing new gaskets, and tightening fasteners to specified torques. Tools required are also listed.
Caterpillar cat 330 c l excavator (prefix mkm) service repair manual (mkm0000...hhjsekmdmm
This document provides instructions for disassembling and assembling the travel motor of a 330C excavator. It begins by listing the required tools. The disassembly process is then described in 28 steps, removing components like the head, springs, plates, and seals. The assembly section follows the reverse order in 23 steps, applying thread lock and ensuring proper alignment of parts. Precautions are provided to prevent damage and ensure cleanliness during the process.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat 345 b excavator (prefix amd) service repair manual (amd00001 ...fjsekdmmeed
This document provides assembly instructions for a travel motor on a 345B Excavator. It outlines 33 steps to assemble internal components like pistons, seals, plates and housing pieces. Measurement checks are included to ensure correct assembly. The instructions also cover installing the assembled travel motor by cleaning mating surfaces, replacing an O-ring seal, and using lifting tools to slide the motor into position in the final drive housing.
Caterpillar cat 330 f ln excavator (prefix kfa) service repair manual (kfa000...fksjksmmde
The document provides instructions to remove the rear power take-off (RPTO) from an excavator engine. It involves removing gears, hubs, adapters and sleeve bearings from the flywheel housing using press tools. O-rings and seals should also be replaced before installing the components in reverse order. Proper alignment of oil holes and lubrication of parts is important for correct installation.
Caterpillar cat 312 b l track type excavator (prefix 9gr) service repair manu...fjskkksmemm
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Removing bolts and washers to detach the flywheel housing adapter, then removing the adapter.
2) Removing bolts to separate the inner ring from the flywheel, then removing the ring.
3) Lifting the flywheel out of the housing using straps and a lifting device, as it weighs 50kg.
The installation section reverses the removal steps, heating the ring gear if it was removed previously, and includes checking flywheel runout after installation.
Caterpillar cat 349 d excavator (prefix gkf) service repair manual (gkf00001 ...fjkskedmme
The document provides instructions for removing a travel motor and final drive from an excavator. It lists the required tools which include blocks, a hydraulic torque wrench assembly, link brackets, and cautions that fluids must be contained to prevent contamination. The procedure describes detaching hoses, loosening bolts, and using lifting equipment to remove the heavy travel motor assembly.
Caterpillar cat 345 b l track type excavator (prefix 3mw) service repair manu...jfdskekdmme
This document provides instructions for disassembling and assembling the travel motor on 345B and 345B L excavator models. It lists the required tools and gives 32 detailed steps for disassembly, including removing covers, springs, pistons, discs, plates, seals, and housing components. Reassembly follows the reverse order, with notes to keep parts clean and properly identify locations. Safety notices warn of spring pressure hazards and preventing hydraulic system contamination.
Caterpillar cat 330 c l excavator (prefix jcd) service repair manual (jcd0000...hhjsekmdmm
This document provides instructions for disassembling and assembling the travel motor on 330C and 330C L excavator models. The summary is:
1. The travel motor disassembly procedure involves removing 28 components including the head, port plate, springs, brake piston, plates, and seals.
2. Travel motor assembly requires installing components in reverse order, applying thread lock compound and oil, and torquing bolts to specified values.
3. Special tools are required to remove races, seals, and retainers, and marks must be made to ensure correct piston and component positioning during reassembly.
Caterpillar cat 330 c l excavator (prefix gkx) service repair manual (gkx0000...hhjsekmdmm
1) The document provides step-by-step instructions for disassembling and assembling the travel motor of a 330C excavator.
2) It details 28 steps for disassembly, including removing the head, brake piston, plates and discs, seals, and other components.
3) Similarly, it outlines 28 steps for assembly, instructing technicians to replace all seals and gaskets and apply lubricant before reinstalling components in reverse order of disassembly. Cleanliness is emphasized throughout the process.
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a Caterpillar 330 LN excavator. The procedures include using various tools to compress springs, remove and insert components, and check spring forces. Safety notices are provided to keep parts clean and prevent injury from compressed springs.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 325, 325L, and 325LN excavators powered by a 3116 engine. The removal procedure involves using special tools to disconnect tubes, pins, and clips connecting the governor to the engine. The installation procedure specifies applying lubricant to new seals before reconnecting the governor components using the same special tools. Technicians are referred to other documents for additional information on testing, adjusting, and inspecting the governor and linkage components.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting relevant components, removing mounting hardware, and replacing gaskets. Precautions are listed to prevent contamination and contain fluids. Required tools are also identified.
Caterpillar cat 325 l track type excavator service repair manual (6kk00001 an...diskkdkdmdm
1. The document provides instructions for removing and installing inlet and exhaust valve guides on a 325L excavator engine. It lists the required tools and gives step-by-step procedures for both removal and installation.
2. The removal procedure instructs to use a valve guide driver tool to remove the guides from the cylinder head. For installation, a valve guide driver and guide collar are used to tap and fully seat the guides into the cylinder head.
3. References are provided for determining whether guides can be reused and the proper specifications. Following installation of the guides, the valves are reinstalled per a separate procedure.
Caterpillar cat 325 l track type excavator (prefix 7cj) service repair manual...diskkdkdmdm
This document provides instructions for removing and installing inlet manifold components on a 325L excavator. The procedures include:
1. Installing a new gasket and positioning the air inlet manifold on the engine.
2. Installing bolts and air inlet elbows on the manifold.
3. Installing the valve mechanism cover to complete the job.
Precautions are provided to keep parts clean and contain fluids.
Caterpillar cat 325 l excavator (prefix 8nk) service repair manual (8nk00001 ...diskkdkdmdm
This document provides instructions for installing pistons and connecting rods in a Caterpillar 3116 engine. It outlines 13 steps for the installation, including cleaning and lubricating parts, inserting piston rings, lining up the piston and connecting rod, and torquing connecting rod cap bolts. Tools and torque specifications are listed in tables. The summary also refers to other documents providing guidance on determining whether parts can be reused.
Caterpillar cat 325 l excavator (prefix 7lj) service repair manual (7lj00001 ...diskkdkdmdm
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 325, 325L, and 325LN excavators powered by a 3116 engine. The removal procedure involves using special tools to disconnect linkages and remove clips and pins connecting the governor to the engine. The installation procedure specifies cleaning and lubricating parts before reinstalling components using the same special tools to connect the governor and linkage. Proper adjustment of settings is required after installation.
Caterpillar cat 325 l excavator (prefix 2sk) service repair manual (2sk00001 ...diskkdkdmdm
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting components, removing mounting hardware, applying sealant or anti-seize compound, and torquing bolts to the specified values. Tools required are also listed. Following the provided steps helps ensure components are properly disassembled and reassembled.
Caterpillar cat 325 l excavator (prefix 2jk) service repair manual (2jk00001 ...diskkdkdmdm
1) The document provides disassembly instructions for the final drive on 325 and 325L excavators. It describes removing over 30 parts in multiple steps, requiring various tools.
2) Key steps include removing the final drive cover, ring gear, carrier assemblies, planetary gears, seals, and bearings from the main housing. Precision is required to note part positions for reassembly.
3) Disassembly of the final drive is complex, with many heavy parts that require lifting equipment to handle safely. Thorough cleaning is important before disassembly.
Caterpillar cat 325 f l excavator (prefix rbw) service repair manual (rbw0000...diskkdkdmdm
This document provides instructions for disassembling and assembling the travel motor on 325F and 325F L excavator models. The disassembly procedure involves 25 steps to remove components like the motor head, fittings, seals, pistons, and more. The assembly procedure describes 22 steps and includes applying sealant and grease, installing components in their original positions, and using a string to ensure proper cam plate engagement during installation of the barrel assembly. Precise following of the procedures is emphasized to prevent damage to components.
Caterpillar cat 325 f l excavator (prefix ndj) service repair manual (ndj0000...diskkdkdmdm
This document provides instructions for disassembling and assembling the travel motor of 325F and 325F L excavator models. The disassembly procedure involves removing 31 parts from the travel motor in 30 steps. The assembly procedure instructs assembling the travel motor in 11 steps and provides notices on properly installing keys to prevent damage. Key steps include using tools and lifting devices to remove heavy components like the head assembly and housing assembly, and ensuring parts are clean before assembly.
Caterpillar cat 325 f excavator (prefix rbw) service repair manual (rbw00001 ...diskkdkdmdm
The document provides instructions for disassembling and assembling the travel motor of an excavator model 325F. It involves 25 steps to disassemble the various components of the travel motor including removing the head, brake piston, barrel assembly, shoe retainer and more. The 23 steps for assembly involve installing these same components in reverse order, making sure to apply grease and seals correctly. Precise alignment and positioning of parts is important for correct reassembly.
Caterpillar cat 325 f excavator (prefix ndj) service repair manual (ndj00001 ...diskkdkdmdm
The document provides instructions for disassembling and assembling the travel motor of a 325F excavator. It includes 30 steps for disassembly, removing components like the spring, spool, relief valve, head assembly, housing assembly and more. The 31 steps for assembly include installing lips seals, keys, cam plate, barrel assembly, piston guide and more. Detailed illustrations accompany each step to ensure proper reassembly. Precautions are provided to prevent injury from released springs and to correctly install parts like the cam plate.
Caterpillar cat 325 track type excavator service repair manual (6 kk00001 and...diskkdkdmdm
1. The document provides instructions for removing and installing inlet and exhaust valve guides on a 325L excavator engine. It lists the required tools and gives step-by-step procedures for both removal and installation.
2. The removal procedure instructs to use a valve guide driver tool to remove the guides from the cylinder head. For installation, a valve guide driver and guide collar are used to tap and fully seat the guides into the cylinder head.
3. References are provided for determining whether guides can be reused and the proper specifications. Following installation of the guides, the valves are reinstalled per a separate procedure.
Caterpillar cat 325 track type excavator (prefix 7 cj) service repair manual ...diskkdkdmdm
This document provides instructions for installing an inlet manifold on a 325L excavator engine. It describes:
1) Installing a new gasket on the cylinder head and positioning the air inlet manifold.
2) Installing bolts to secure the manifold and connecting air inlet elbows and solenoid.
3) The final step is to install the valve mechanism cover.
The document provides instructions for removing and installing a cylinder head on an excavator model 325 LN powered by a 3116 engine. It outlines a multi-step process including removing other engine components first like the fuel filter base and governor. It describes lifting the cylinder head off with a device, removing bolts and gasket, and installing a new gasket. It details cleaning and lubricating surfaces, torquing bolts in a specific sequence, and reinstalling other components after installing the cylinder head.
This document provides instructions for removing and installing inlet and exhaust valve guides on 325, 325L and 325LN excavator models powered by a 3116 engine. It outlines the required tools and gives a step-by-step process for both removing the old guides and pressing in the new ones. Proper cleaning and lubrication is emphasized to prevent premature wear of components. Specifications for determining if used parts can be reused are also referenced.
Caterpillar cat 325 l excavator (prefix 3 ll) service repair manual (3ll00001...diskkdkdmdm
The document provides instructions for removing and installing a cylinder head on an excavator model 325 LN powered by a 3116 engine. It outlines 7 steps to remove the cylinder head, which include removing other components first. It then outlines 11 steps to install the cylinder head, including cleaning surfaces, installing a new gasket, lubricating and tightening bolts in a specific sequence and torque. The document also provides instructions for removing and installing the lifter group.
Caterpillar cat 325 l excavator (prefix 2 sl) service repair manual (2sl00001...diskkdkdmdm
This document provides instructions for removing and installing inlet and exhaust valve guides on 325, 325L and 325LN excavator models powered by a 3116 engine. It outlines the required tools and gives a step-by-step process for both removing the old guides and pressing in the new ones. Proper cleaning and lubrication is emphasized to prevent premature wear of components. Guidelines are provided for determining whether used parts can be reused.
This document provides instructions for installing pistons and connecting rods and crankshaft main bearings in a Caterpillar 3116 engine. It outlines 13 steps for piston and connecting rod installation, including cleaning parts, applying oil, inserting pistons into cylinders, and torquing connecting rod cap bolts. It also describes 3 steps for removing crankshaft main bearings, such as using a bearing tool, and checking bearing condition.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
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Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330C EXCAVATOR HAA
Configuration: ISJ HEX COMMONALITY CHART HAA00001-UP (MACHINE)
Disassembly and Assembly
330C Excavator Machine Systems
Media Number -RENR5438-14 Publication Date -01/04/2010 Date Updated -13/04/2010
i03124522
Travel Motor - Disassemble
SMCS - 4351-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
1U-7506 Adapter 1
8T-4244 Nut 6
8T-4223 Hard Washer 6
- Threaded RodM12 x 1.75 by 250 mm (10 in) long 1
B
8T-0651 Bolt 1
8T-4167 Hard Washer 1
C 3E-3882 Eyebolt 1
D 1P-1859 Retaining Ring Pliers 1
E
1P-0510 Driver Gp 1
9S-9152 Bearing Puller Gp 1
F 1P-1861 Retaining Ring Pliers 1
Start By:
A. Remove the travel motor. Refer to Disassembly and Assembly, "Travel Motor - Remove".
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3. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Thoroughly clean the outside of the travel motor prior to disassembly.
2. Fasten the travel motor in Tooling (A) in a vertical position. The weight of the travel motor
is approximately 60 kg (132 lb).
3. Put an alignment mark across the head and the body of the travel motor for assembly
purposes. The head must be reinstalled in the head's original position on the body of the
travel motor.
Illustration 1 g00887295
Note: During the removal of head (2) from the travel motor, be careful not to damage the
mating surfaces of the components.
Spring force can cause personal injury or death.
Do not repair until you have read the Operation and Maintenance
Manual.
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4. 4. Remove bolts (1) .
5. Remove head (2) from the body of the travel motor.
Illustration 2 g00887302
6. Remove O-ring seal (3) , port plate (4) , and bearing (5) .
Illustration 3 g00887311
7. Remove O-ring seals (6) . Remove springs (7) .
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5. Illustration 4 g00887331
Illustration 5 g00890074
This is an example of the use of Tooling (B) .
8. Place a shop towel over brake piston (8) . Retain brake piston (8) with Tooling (B) . Apply
approximately 525 kPa (75 psi) of shop air pressure to brake release Port (Y) . Make sure
that the shop air pressure is free of water. Brake piston (8) will move up the piston guide,
and out of the piston guide. Remove brake piston (8) from the body of the travel motor.
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6. Illustration 6 g00887336
9. Remove seal (9) and backup ring (10) from the brake piston.
10. Remove seal (11) and backup ring (12) from the brake piston.
Illustration 7 g00887355
11. Remove plates (13) and friction discs (14) .
Illustration 8 g00887401
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7. Illustration 9 g00887405
12. Install Tooling (C) into shaft (15) . Use a prybar to remove the rotating assembly (16) from
the housing.
13. Remove Tooling (C) from shaft (15) .
Illustration 10 g00887424
14. Remove shaft (15) from rotating assembly (16) .
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8. Illustration 11 g00887426
15. Use Tooling (D) in order to remove retaining ring (17) from shaft (15) .
Illustration 12 g00887445
16. Install shaft (15) into a suitable press. Remove bearing race (18) from the shaft.
Illustration 13 g00887463
17. Rotate shaft (15) . Install shaft (15) into a suitable press. Install Tooling (E) . Remove
bearing race (19) from shaft (15) .
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9. Illustration 14 g00887501
18. Remove cam plate (20) from barrel assembly (21) .
Illustration 15 g00887520
19. Remove piston assemblies and retainer plate (22) from barrel assembly (21) .
Note: Place marks on the pistons and the barrel assembly. The pistons must be returned to
the original position.
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10. Illustration 16 g00887558
20. Remove ball (23) and springs (24) .
Illustration 17 g00887578
21. Remove bearing (25) .
22. Remove keys (26) and locating pins (not shown) from the body of the travel motor.
Illustration 18 g00887589
23. Rotate the housing. Use Tooling (F) in order to remove retaining ring (27) .
24. Remove seal (28) .
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11. Illustration 19 g00887619
25. Remove bolts (29) and cover (30) .
Illustration 20 g00887729
26. Remove seal (31) and backup ring (32) .
Illustration 21 g00887754
27. Remove piston actuator (33) and seal (34) .
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12. Illustration 22 g00887762
28. Remove O-ring seal (35) from the housing of the travel motor.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Sep 20 10:36:19 UTC+0800 2020
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330C EXCAVATOR HAA
Configuration: ISJ HEX COMMONALITY CHART HAA00001-UP (MACHINE)
Disassembly and Assembly
330C Excavator Machine Systems
Media Number -RENR5438-14 Publication Date -01/04/2010 Date Updated -13/04/2010
i03124523
Travel Motor - Assemble
SMCS - 4351-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
1U-7506 Adapter 1
8T-4244 Nut 6
8T-4223 Hard Washer 6
- Threaded Rod M12 x 1.75 X 250 mm (10 in) long 1
C 3E-3882 Eyebolt 1
D 1P-1859 Retaining Ring Pliers 1
E
1P-0510 Driver Gp 1
9S-9152 Bearing Puller Gp 1
F 1P-1861 Retaining Ring Pliers 1
G 9S-3263 Thread Lock Compound -
Note: Replace all O-ring seals and gaskets. Apply a light film of"10W" oil to all components
before assembly.
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause trouble later. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement. All disassembly and all assembly procedures
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14. must be performed on a clean work surface and in a clean hydraulic area. Keep cleaned parts
covered and protected at all times.
Illustration 1 g00887762
1. Install O-ring seal (35) onto the housing of the travel motor.
Illustration 2 g00887754
2. Install seal (34) and piston actuator (33) .
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15. Illustration 3 g00887729
3. Install backup ring (32) and seal (31) .
Illustration 4 g00887619
4. Install cover (30) and bolts (29) . Tighten bolts (29) to a torque of 28 ± 7 N·m (21 ± 5 lb ft).
Illustration 5 g00887589
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16. 5. Apply Tooling (G) to the mating surface of seal (28) . Use Tooling (E) in order to install
seal (28) .
6. Use Tooling (F) in order to install retaining ring (27) .
Illustration 6 g00887578
7. Rotate the housing.
8. Install keys (26) and locating pins (not shown) into the body of the travel motor.
9. Install bearing (25) .
Illustration 7 g00887558
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
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17. 10. Install springs (24) into the barrel. Install ball (23) onto springs (24) .
Illustration 8 g00887520
11. Install piston assemblies and retainer plate (22) into barrel assembly (21) .
Note: Take note of the mark on the piston assembly and the barrel assembly. The pistons
must be returned to the same position.
Illustration 9 g00887501
12. Install cam plate (20) onto barrel assembly (21) .
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18. Illustration 10 g00888697
13. Install shaft (15) into a suitable press. Install bearing race (19) onto shaft (15) .
Illustration 11 g00887426
14. Rotate shaft (15) in the suitable press. Use Tooling (D) to install retaining ring (17) onto
shaft (15) .
Illustration 12 g00888710
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19. 15. Install bearing race (18) onto shaft (15) .
Note: Bearing race (18) must contact retaining ring (17) .
Illustration 13 g00887405
16. Install Tooling (C) into shaft (15) . Install shaft (15) into rotating assembly (16) .
17. Place the pump housing into Tooling (A) .
Illustration 14 g00887401
18. Use Tooling (C) in order to install rotating assembly (16) into the housing.
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20. Illustration 15 g00887501
Illustration 16 g00887578
19. The notches in cam plate (20) must align with keys (26) . The keys are located in the bottom
of the housing of the travel motor.
Illustration 17 g00887355
20. Install plates (13) and friction discs (14) into the housing.
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21. Note: Install the plates and the discs alternately.
Illustration 18 g00887336
21. Install backup ring (12) and seal (11) onto the brake piston.
22. Install backup ring (10) and seal (9) onto the brake piston.
Illustration 19 g00888967
23. Rotate brake piston (8) .
24. Install brake piston (8) into the housing.
Note: Brake piston (8) must be level upon installation. The brake piston must be level in
order to prevent damage to the O-ring seals.
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22. Illustration 20 g00887311
25. Install springs (7) and O-ring seals (6) .
Illustration 21 g00887302
26. Install O-ring seal (3) , port plate (4) , and bearing (5) .
Illustration 22 g00887295
27. Install head (2) onto the body of the travel motor.
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. Note: During the installation of head (2) onto the travel motor, be careful not to damage the
mating surfaces of the components.
28. Install bolts (1) . Tighten bolts (1) to a torque of 240 ± 40 N·m (177 ± 30 lb ft).
End By: Install the travel motor. Refer to Disassembly and Assembly, "Travel Motor - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Sep 20 10:37:15 UTC+0800 2020
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25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330C EXCAVATOR HAA
Configuration: ISJ HEX COMMONALITY CHART HAA00001-UP (MACHINE)
Disassembly and Assembly
330C Excavator Machine Systems
Media Number -RENR5438-14 Publication Date -01/04/2010 Date Updated -13/04/2010
i02372696
Travel Motor - Install
SMCS - 4351-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A Threaded Rod 2
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Thoroughly clean the mating surfaces of the travel motor and the final drive.
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26. Illustration 1 g00878123
2. Install new O-ring seal (5) . Apply clean hydraulic oil on the O-ring seal.
Illustration 2 g00707267
3. Fasten a suitable lifting device to travel motor (4) , as shown. The weight of travel motor (4)
is approximately 57 kg (125 lb).
Illustration 3 g00878121
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