The document provides instructions for disassembling and assembling a swing motor and swing drive. Key steps include:
1. Cleaning all parts thoroughly before assembly and applying a light film of hydraulic oil.
2. Using retaining ring pliers to install a retaining ring and assembling plates, pistons, a barrel and other components into a motor housing in the correct order.
3. Attaching lifting devices and link brackets to install the assembled swing motor and remove the swing drive, which weigh over 100 kg/220 lbs each.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
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What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 329D2 L EXCAVATOR RGA
Configuration: 329D2 & 329D2 L Excavators RGA00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
326D2, 329D2 and 330D2 Excavators Machine Systems
Media Number -UENR6134-08 Publication Date -01/09/2018 Date Updated -12/09/2018
i02554256
Swing Motor - Assemble
SMCS - 5058-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
D 1P-1853 Retaining Ring Pliers 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement. All disassembly and all assembly procedures
must be performed on a clean work surface and in a clean hydraulic area. Keep cleaned parts
covered and protected at all times.
Note: O-rings, gaskets, and seals should always be replaced. A used O-ring may not have the
same sealing properties as a new O-ring. Use 1U-6396 O-Ring Assembly Compound during the
assembly procedure.
Note: Apply a light film of hydraulic oil to all components before assembly.
Note: If a failure occurs, an accurate diagnosis of the cause can prevent a recurrence. Information
is available to analyze failures for piston pumps and motors. Refer to Special Publication,
SEBD0641, "Analyzing Axial Piston Pump and Motor Failures".
Note: Inspect all parts. If any parts are worn or damaged use new parts for replacement. The
installation of used parts during reconditioning is acceptable. Reuse and salvage information is
available on piston pumps. Refer to Guideline For Reusable Parts and Salvage Operations,
SEBF8032, "Piston Pumps and Motors". During reconditioning, correct any conditions that might
have caused the original failure.
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3. Illustration 1 g01279840
1. Install seal (34) into the housing.
Illustration 2 g01279836
2. Lower the temperature of bearing (33).
3. Install bearing (33) into the housing.
Illustration 3 g00877589
4. Install O-ring seal (32) into housing (27).
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4. Illustration 4 g00877587
5. Raise the temperature of bearing race (31). Install bearing (31) onto the shaft.
Illustration 5 g00877586
6. Raise the temperature of bearing race (30). Install bearing (30) onto shaft (29).
Illustration 6 g00877585
7. Install shaft (29) and plate (28) into housing (27).
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5. Illustration 7 g00877584
8. Use Tooling (D) in order to install retaining ring (26).
Illustration 8 g00877583
9. Reassemble plates (24) and (25).
Illustration 9 g00877551
10. Install pistons (23) into plates (24) and (25).
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6. Illustration 10 g00877550
11. Install pistons (23) into barrel (22).
Illustration 11 g00877549
12. Install barrel (22) and the pistons as an assembly.
Illustration 12 g00877548
13. Install steel plates (20). Install plates (21).
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7. Illustration 13 g00877547
14. Install piston (19).
Illustration 14 g00877545
15. Install springs (18).
Illustration 15 g00877544
16. Install valve (16) and spring (17).
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8. Illustration 16 g00877542
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
17. Install the O-ring seal and plug (15).
Illustration 17 g00877795
18. Lower the temperature of bearing (14). Install bearing (14).
19. Install O-ring seal (13) and plate (12).
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9. Illustration 18 g01278075
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
20. Position head (11) onto the motor housing.
21. Install bolts (10).
22. Tighten bolts (10) to a torque of 431 ± 43 N·m (318 ± 32 lb ft).
Illustration 19 g00877538
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10. Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
23. Install backup up rings (5) and (7). Install O-ring seals (6), (8), and (9).
Illustration 20 g00877537
24. Install relief valves (4) into the head.
25. Tighten relief valves (4) to a torque of 177 N·m (130 lb ft).
Illustration 21 g00877536
26. Position anti-reaction valve (3) onto the head. Install bolts (2).
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11. Illustration 22 g00877535
27. Use a suitable lifting device to remove swing motor (1) from Tooling (A). The weight of
swing motor (1) is approximately 77 kg (170 lb).
End By:
a. Install the swing motor. Refer to Disassembly and Assembly, "Swing Motor - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Apr 27 20:33:08 UTC+0800 2020
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 329D2 L EXCAVATOR RGA
Configuration: 329D2 & 329D2 L Excavators RGA00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
326D2, 329D2 and 330D2 Excavators Machine Systems
Media Number -UENR6134-08 Publication Date -01/09/2018 Date Updated -12/09/2018
i02460276
Swing Motor - Install
SMCS - 5058-012-ZW
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7574 Link Bracket 2
Illustration 1 g01210264
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13. 1. Attach Tooling (A) and a suitable lifting device to swing motor (12). The weight of swing
motor (12) is approximately 77 kg (170 lb). Install swing motor (12). Install bolts (13).
Illustration 2 g01210258
2. Connect harness assembly (11). Install bolts (10). Connect hose assemblies (8) and (9) .
Illustration 3 g01210219
3. Connect hose assemblies (6) and (7). Tighten hose assemblies (6) and (7) to a torque of 76 ±
4 N·m (56 ± 3 lb ft).
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14. Illustration 4 g01210215
4. Connect hose assemblies (1), (2), (3), (4), and (5). Tighten hose assemblies (1) and (5) to a
torque of 150 ± 15 N·m (110 ± 12 lb ft). Tighten hose assemblies (2), (3), and (4) to a
torque of 190 ± 20 N·m (140 ± 15 lb ft).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Apr 27 20:34:04 UTC+0800 2020
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 329D2 L EXCAVATOR RGA
Configuration: 329D2 & 329D2 L Excavators RGA00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
326D2, 329D2 and 330D2 Excavators Machine Systems
Media Number -UENR6134-08 Publication Date -01/09/2018 Date Updated -12/09/2018
i02460196
Swing Drive - Remove
SMCS - 5459-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
132-8223 110 volt Power Pack 1
1U-6221 Torque Wrench 1
132-8143 36 mm Hex Link 1
B 138-7574 Link Bracket 4
C -
Forcing Bolt
M24 x 3 by 5 inch
2
Start By:
A. Remove the swing motor. Refer to Disassembly and Assembly, "Swing Motor - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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16. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Lower the bucket to the ground.
2. Thoroughly clean the area around the swing drive prior to removal.
3. Drain the oil from the swing drive. Refer to Operation and Maintenance Manual, "Swing
Drive Oil - Change".
Illustration 1 g01206242
4. Use Tooling (A) to remove bolts (1) that secure the swing drive to the main frame.
Illustration 2 g00875735
5. Attach Tooling (B) and a suitable lifting device to swing drive (2), as shown. The weight of
swing drive (2) is approximately 510 kg (1125 lb).
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17. Illustration 3 g01210665
6. Remove the two corks from the threaded holes in the swing drive housing. Install Tooling
(C) in order to separate the swing drive (2) .
7. Remove swing drive (2) from the machine. The weight of swing drive (2) is approximately
510 kg (1125 lb).
Note: Be careful not to damage pinion gear.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Apr 27 20:35:00 UTC+0800 2020
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 329D2 L EXCAVATOR RGA
Configuration: 329D2 & 329D2 L Excavators RGA00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
326D2, 329D2 and 330D2 Excavators Machine Systems
Media Number -UENR6134-08 Publication Date -01/09/2018 Date Updated -12/09/2018
i06560081
Swing Drive - Disassemble
SMCS - 5459-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 2
B 1U-8221 Nylon Sling 1
C 5P-5197 Pliers 1
Start By:
a. Remove the swing drive. Refer to Disassembly and Assembly, "Swing Drive - Remove"
.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
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19. Illustration 1 g00518369
1. Position the swing drive on suitable cribbing, as shown. The weight of the swing drive is
approximately 281 kg (620 lb).
2. Put an alignment mark on the cover and the housing of the swing drive for assembly
purposes.
3. Remove bolts (1) and cover (2).
4. Install Tooling (A) to cover (2).
Illustration 2 g00518372
5. Use a suitable lifting device and Tooling (A) to remove cover (2) from the ring gear of the
swing drive.
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20. Illustration 3 g00518397
6. Use two people to remove carrier assembly (3). The weight of the carrier assembly is
approximately 23 kg (50 lb).
7. Use the following procedure to disassemble carrier assembly (3).
Illustration 4 g00518398
Illustration 5 g00518400
a. Remove sun gear (4) from carrier assembly (3).
b. Drive spring pin (6) into planetary shaft (5) with a hammer and a punch.
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21. c. Remove planetary shaft (5), thrust washers (9), and planetary gear (7) from the carrier
assembly.
d. Remove bearing (8) from planetary gear (7).
e. Remove spring pin (6) from planetary shaft (5) with a hammer and a punch.
f. Repeat Steps 7.a through 7.e to remove the other three planetary gears from the
carrier assembly.
Illustration 6 g00518543
g. Remove retaining ring (10) with a screwdriver. Remove gear (11) from carrier (3).
Illustration 7 g00518549
h. Remove retaining ring (12) from gear (11).
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22. Illustration 8 g00518551
8. Remove retaining ring (15) that holds carrier assembly (13) in position.
9. Remove spacer (14) from carrier assembly (13).
Illustration 9 g00518552
10. Slide a piece of steel bar stock between the planetary gears in carrier assembly (13), as
shown. Make sure that the steel bar stock is centered in the carrier assembly. Fasten Tooling
(B) and a suitable lifting device to the steel bar stock, as shown. Slowly lift carrier assembly
(13) from the swing drive housing. The weight of carrier assembly (13) is approximately
39 kg (86 lb).
11. Use the following procedure to disassemble carrier assembly (13).
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23. Illustration 10 g00518553
Illustration 11 g00518555
a. Drive spring pin (16) into planetary shaft (17) with a hammer and a punch.
b. Remove planetary shaft (17), thrust washers (20), and planetary gear (18) from the
carrier assembly.
c. Remove bearings (19) from planetary gear (18).
d. Remove spring pin (16) from planetary shaft (17) with a hammer and a punch.
e. Repeat Steps 11.a through 11.d to remove the other three planetary gears from the
carrier assembly.
Illustration 12 g00518581
12. Use two people to remove ring gear (21) from the swing drive housing. The weight of the
ring gear is approximately 39 kg (86 lb).
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24. Illustration 13 g00518589
13. Use Tooling (C) to remove retaining ring (22).
Illustration 14 g00518595
14. Loosen, but do not remove bolts (23) that secure cage (24) to the swing drive housing.
Illustration 15 g00518604
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25. Illustration 16 g03774521
15. Place swing drive housing (25) in a suitable press, as shown. The combined weight of the
swing drive housing (25), the pinion shaft (28) and the bearing cage (24) is approximately
136 kg (300 lb).
16. Place suitable cribbing directly under the pinion shaft to prevent pinion shaft (28) from
falling when cage (24) is pressed out of the swing drive housing.
17. Remove and discard bolts (23) that secure cage (24) to the swing drive housing. Carefully
press cage (24) and pinion shaft (28) as a unit out of swing drive housing (25). Discard
pinion shaft (28), cage (24), bearing (29), sleeve (27), and bearing (26) as an assembly.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Apr 27 20:35:55 UTC+0800 2020
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26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 329D2 L EXCAVATOR RGA
Configuration: 329D2 & 329D2 L Excavators RGA00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
326D2, 329D2 and 330D2 Excavators Machine Systems
Media Number -UENR6134-08 Publication Date -01/09/2018 Date Updated -12/09/2018
i06939513
Swing Drive - Assemble
SMCS - 5459-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-5197 Pliers 1
B 138-7574 Link Brackets 2
C 138-7575 Link Bracket 3
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
1/10
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27. Illustration 1 g00869899
1. Install lip seals (32) and O-ring seal (33) in bearing cage (29).
Illustration 2 g00870134
Note: Lubricate the seals and the seal surface of the shaft before you install the cage
assembly.
2. Carefully install cage (29) on shaft (31).
Illustration 3 g00870142
3. Raise the temperature of bearing (36) to 135 °C (275 °F) and use two people to install the
bearing on shaft (31). The weight of bearing (36) is approximately 35 kg (77 lb).
4. Install spacer (35) on shaft assembly (31). Install the spacer with relief against bearing (36).
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28. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
29. Illustration 4 g00870160
5. Raise the temperature of bearing (34) to 135 °C (275 °F). Install the bearing on shaft (31)
and against spacer (35).
Illustration 5 g00870169
6. Use Tooling (A) to install retaining ring (28) on shaft (31) and against bearing (34).
Illustration 6 g01041406
7. Install shaft assembly (31) in swing drive housing (16).
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329D2 & 329D2 L Excavators RGA00001-UP (MACHINE) POWERED BY C7.1 En...
2020/4/27
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