This document provides instructions for disassembling and assembling the travel motor on 325F LCR and 325F L excavators. The disassembly procedure involves 25 steps to remove components like the head, check valve assemblies, brake piston, barrel assembly, and shaft assembly. The assembly procedure involves 21 steps to reinstall these components in the reverse order, applying lubricants and ensuring proper alignment of parts. Precise following of the procedures is important to prevent damage to components like the cam plate.
Caterpillar cat 325 f lcr excavator (prefix xaa) service repair manual (xaa00...fjjskekdmme
This document provides instructions for disassembling and assembling the travel motor of a 325F LCR excavator. It describes 25 steps for disassembly, including removing the head, check valve assemblies, fittings, seals, pistons, and other components. It then describes 11 steps for assembly, including installing seals, bearings, keys, and other parts in the reverse order of disassembly. Personal protective equipment is recommended and cleaning and lubrication of parts is emphasized throughout the process.
Caterpillar cat 325 f l excavator (prefix xaa) service repair manual (xaa0000...fjjskekdmme
This document provides instructions for disassembling and assembling the travel motor of a 325F LCR excavator. It describes 25 steps for disassembly, including removing the head, check valve assemblies, fittings, seals, pistons, and other components. It then describes 11 steps for assembly, including installing seals, bearings, keys, and other parts in the reverse order of disassembly. Personal protective equipment is recommended and cleaning and lubrication of parts is emphasized throughout the process.
Caterpillar cat 325 f l excavator (prefix yca) service repair manual (yca0000...fjjskedmme
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 325F LCR.
2. The disassembly procedure involves removing 25 individual components of the travel motor in a specific sequence.
3. The assembly procedure instructs assembling the travel motor components in the reverse order, noting proper installation of seals, lubrication of parts, and alignment of components.
Caterpillar cat 325 f l excavator (prefix yca) service repair manual (yca0000...fhjsjekdmme
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 325F LCR.
2. The disassembly procedure involves removing 25 individual components of the travel motor in a specific sequence.
3. The assembly procedure instructs assembling the travel motor components in the reverse order, noting proper installation of seals, lubrication of parts, and alignment of components.
Caterpillar cat 325 f lcr excavator (prefix yca) service repair manual (yca00...fjjskedmme
The document provides instructions for disassembling and assembling the travel motor of a 325F LCR excavator. It describes 25 steps to disassemble the various components of the travel motor including removing the head, brake piston, barrel assembly, shoe retainer, and shaft assembly. It then describes 19 steps for reassembling the components, making sure to clean parts and apply grease or sealant in specific locations. Precise positioning and alignment of parts is emphasized for correct reassembly.
Caterpillar cat 325 f lcr excavator (prefix yca) service repair manual (yca00...fhjsjekdmme
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 325F LCR.
2. The disassembly procedure involves removing 25 individual components of the travel motor in a specific sequence.
3. The assembly procedure instructs assembling the travel motor components in the reverse order, noting proper installation of seals, lubrication of parts, and alignment of components.
Caterpillar Cat 325F L Excavator (Prefix YCA) Service Repair Manual (YCA00001...djdksmmdmd
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 325F LCR.
2. The disassembly procedure involves removing 24 components from the travel motor in a specific sequence.
3. The assembly procedure involves installing the components in the reverse order, ensuring proper alignment and lubrication of parts.
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 325F LCR.
2. The disassembly procedure involves removing 24 components from the travel motor in a specific sequence.
3. The assembly procedure involves installing the components in the reverse order, applying specified lubricants and ensuring proper alignment of parts.
Caterpillar cat 325 f lcr excavator (prefix xaa) service repair manual (xaa00...fjjskekdmme
This document provides instructions for disassembling and assembling the travel motor of a 325F LCR excavator. It describes 25 steps for disassembly, including removing the head, check valve assemblies, fittings, seals, pistons, and other components. It then describes 11 steps for assembly, including installing seals, bearings, keys, and other parts in the reverse order of disassembly. Personal protective equipment is recommended and cleaning and lubrication of parts is emphasized throughout the process.
Caterpillar cat 325 f l excavator (prefix xaa) service repair manual (xaa0000...fjjskekdmme
This document provides instructions for disassembling and assembling the travel motor of a 325F LCR excavator. It describes 25 steps for disassembly, including removing the head, check valve assemblies, fittings, seals, pistons, and other components. It then describes 11 steps for assembly, including installing seals, bearings, keys, and other parts in the reverse order of disassembly. Personal protective equipment is recommended and cleaning and lubrication of parts is emphasized throughout the process.
Caterpillar cat 325 f l excavator (prefix yca) service repair manual (yca0000...fjjskedmme
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 325F LCR.
2. The disassembly procedure involves removing 25 individual components of the travel motor in a specific sequence.
3. The assembly procedure instructs assembling the travel motor components in the reverse order, noting proper installation of seals, lubrication of parts, and alignment of components.
Caterpillar cat 325 f l excavator (prefix yca) service repair manual (yca0000...fhjsjekdmme
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 325F LCR.
2. The disassembly procedure involves removing 25 individual components of the travel motor in a specific sequence.
3. The assembly procedure instructs assembling the travel motor components in the reverse order, noting proper installation of seals, lubrication of parts, and alignment of components.
Caterpillar cat 325 f lcr excavator (prefix yca) service repair manual (yca00...fjjskedmme
The document provides instructions for disassembling and assembling the travel motor of a 325F LCR excavator. It describes 25 steps to disassemble the various components of the travel motor including removing the head, brake piston, barrel assembly, shoe retainer, and shaft assembly. It then describes 19 steps for reassembling the components, making sure to clean parts and apply grease or sealant in specific locations. Precise positioning and alignment of parts is emphasized for correct reassembly.
Caterpillar cat 325 f lcr excavator (prefix yca) service repair manual (yca00...fhjsjekdmme
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 325F LCR.
2. The disassembly procedure involves removing 25 individual components of the travel motor in a specific sequence.
3. The assembly procedure instructs assembling the travel motor components in the reverse order, noting proper installation of seals, lubrication of parts, and alignment of components.
Caterpillar Cat 325F L Excavator (Prefix YCA) Service Repair Manual (YCA00001...djdksmmdmd
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 325F LCR.
2. The disassembly procedure involves removing 24 components from the travel motor in a specific sequence.
3. The assembly procedure involves installing the components in the reverse order, ensuring proper alignment and lubrication of parts.
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 325F LCR.
2. The disassembly procedure involves removing 24 components from the travel motor in a specific sequence.
3. The assembly procedure involves installing the components in the reverse order, applying specified lubricants and ensuring proper alignment of parts.
Caterpillar cat 325 f l excavator (prefix yca) service repair manual (yca0000...dikskedmdm
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 325F LCR.
2. The disassembly procedure involves removing 24 components from the travel motor in a specific sequence.
3. The assembly procedure involves installing the components in the reverse order, with notes to ensure proper alignment and installation of keys and seals.
Caterpillar Cat 325F L Excavator (Prefix YCA) Service Repair Manual (YCA00001...shun96145luo
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 325F LCR.
2. The disassembly procedure involves removing 24 components from the travel motor in a specific sequence.
3. The assembly procedure involves installing the components in the reverse order, with notes to ensure proper alignment and installation of keys and seals.
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 325F LCR.
2. The disassembly procedure involves removing 24 components from the travel motor in a specific sequence.
3. The assembly procedure involves installing the components in the reverse order, ensuring proper alignment and lubrication of parts. Special tools and procedures are required for some steps.
The document provides instructions for disassembling and assembling the travel motor of a 325F LCR excavator. It describes 25 steps to disassemble the travel motor by removing components like the head, fittings, plates, seals, pistons, and shaft. It then describes 11 steps for assembling the travel motor, including installing seals, bearings, springs, and keys in their proper positions and applying sealant and grease as needed. The goal is to take the travel motor fully apart and then rebuild it correctly with all components returned to their original locations.
Caterpillar Cat 325F L Excavator (Prefix YCA) Service Repair Manual (YCA00001...f7useijdkdmd1
The document provides instructions for disassembling and assembling the travel motor of a 325F LCR excavator. It describes 25 steps to disassemble the travel motor by removing components like the head, fittings, plates, seals, pistons, and shaft. It then describes 11 steps for assembling the travel motor, including installing seals, bearings, springs, and ensuring keys and pins are in their proper positions. The goal is to take the travel motor apart piece by piece and then rebuild it correctly during assembly.
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 325F LCR.
2. The disassembly procedure involves removing 24 components from the travel motor in a specific sequence.
3. The assembly procedure involves installing the components in the reverse order, with notes to ensure proper alignment and installation of keys and seals.
Caterpillar Cat 325F L Excavator (Prefix YCA) Service Repair Manual (YCA00001...fjdkksmemd
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 325F LCR.
2. The disassembly procedure involves removing 24 components from the travel motor in a specific sequence.
3. The assembly procedure involves installing the components in the reverse order, with notes to ensure proper alignment and installation of keys and seals.
Caterpillar Cat 325F L Excavator (Prefix YCA) Service Repair Manual (YCA00001...f7siejdkdmd
The document provides instructions for disassembling and assembling the travel motor of a 325F LCR excavator. It describes 25 steps to disassemble the travel motor by removing components like the head, fittings, plates, seals, pistons, and shaft. It then describes 11 steps for assembling the travel motor, including installing seals, bearings, springs, and ensuring keys and pins are in their proper positions. The goal is to take the travel motor apart piece by piece and then rebuild it correctly during assembly.
The document provides instructions for disassembling and assembling the travel motor of an excavator model 325F LCR. It describes 25 steps to disassemble the various components of the travel motor by removing seals, plates, pistons, springs and other parts. It then describes 11 steps for reassembling the components, including installing seals, bearings, pins and keys in the proper positions and applying grease or sealant as needed. Precise positioning of parts is emphasized for correct reassembly.
Caterpillar cat 325 f lcr excavator (prefix yca) service repair manual (yca00...dikskedmdm
The document provides instructions for disassembling and assembling the travel motor of a 325F LCR excavator. It describes 25 steps to disassemble the travel motor by removing components like the head, fittings, plates, seals, pistons, and shaft. It then describes 11 steps for assembling the travel motor, including installing seals, bearings, springs, and ensuring keys and pins are in their proper positions. The goal is to take the travel motor apart piece by piece and then rebuild it correctly during assembly.
Clark GPH 60 Forklift Service Repair Manual.pdffjdkksmemd
Planned maintenance is important for the long life and trouble-free operation of lift trucks. Regular inspections and lubrication on established intervals can help prevent major problems. Time intervals in maintenance manuals are based on operating hours and condition classifications like normal or severe operation. Records of inspections indicate maintenance needed and help set proper intervals tailored to each application. Critical checks include visual inspections, lubrication, fluid levels, belts, hoses, brakes, and adjustments.
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Planned maintenance is important for the long life and trouble-free operation of lift trucks. Regular inspections and lubrication on established intervals can help prevent major problems. Time intervals in maintenance manuals are based on operating hours and condition classifications like normal operation of 8 hours indoors or severe operation outdoors in dirty conditions. Records of inspections indicate maintenance needed to keep trucks running safely and efficiently.
Clark GPH 70 Forklift Service Repair Manual.pdffjdkksmemd
Planned maintenance is important for the long life and trouble-free operation of lift trucks. Regular inspections and lubrication on established intervals can help prevent major problems. Time intervals in maintenance manuals are based on operating hours and condition classifications like normal operation of 8 hours indoors or severe operation outdoors in dirty conditions. Records of inspections indicate maintenance needed to keep trucks running safely and efficiently.
Clark ECG20-30X Forklift Service Repair Manual.pdffjdkksmemd
Lifting, jacking, and blocking the truck must be done safely to prevent injury or equipment damage. The drive wheels must be raised using a hydraulic jack with safety stands. Working under a raised truck requires safety stands under the frame. The entire truck can be raised using an overhead hoist and slings under the frame. Shipping requires tie-down straps over the uprights and around the frame.
Clark EPG20-30 Forklift Service Repair Manual.pdffjdkksmemd
This document provides instructions and safety guidelines for maintaining lift trucks. It discusses identifying and understanding safety signs, recommended safe maintenance practices, and general shop precautions. Safe practices include only allowing trained personnel to perform maintenance, following manufacturer recommendations, properly preparing the work area, and taking safety precautions like disconnecting batteries before working on electrical systems.
Clark EPG 15-18 Forklift Service Repair Manual.pdffjdkksmemd
This document provides a summary of safe maintenance practices for industrial trucks. It discusses safety signs and messages used in service manuals. Proper ventilation, fire safety, and authorized personnel are important. Before working on a truck, raise the wheels, disconnect the battery, and check for fuel and electrical hazards. Replacements parts must meet manufacturer standards. Modifications require approval. Overall, maintenance should follow manufacturer procedures to ensure safety.
Clark ECG20-32 Forklift Service Repair Manual.pdffjdkksmemd
Lifting, jacking, and blocking the truck must be done safely to prevent injury or equipment damage. The drive wheels must be raised using a hydraulic jack with safety stands. Working under a raised truck requires safety stands under the frame. The entire truck can be raised using an overhead hoist and slings under the frame. Shipping requires tie-down straps over major components.
Clark DPH 60 Forklift Service Repair Manual.pdffjdkksmemd
This document provides maintenance procedures for a Clark lift truck. It outlines the importance of planned maintenance through regular inspections and recommends maintaining records using a provided report form. The summary describes inspection and maintenance tasks categorized into groups like:
1. Performing a visual inspection and checking for leaks, loose fasteners, and ensuring safety decals are intact.
2. Inspecting components like the carriage, forks, wheels, and hydraulic connections.
3. Testing functions like the horn, lights, brakes, hydraulic controls and steering while the engine is running.
4. Checking fluid levels, filters, belts, and hoses and performing scheduled fluid changes.
Clark DPH 75 Forklift Service Repair Manual.pdffjdkksmemd
This document provides guidance on planned maintenance procedures for lift trucks. It emphasizes the importance of routine inspections and lubrication for long life and trouble-free operation. The summary outlines key steps in the planned maintenance process, including:
1. Performing a visual inspection of the entire lift truck, checking for damage, leaks, loose parts, and worn components.
2. Testing functions like the starting system, gauges, controls, lift mechanisms, and accessories to ensure proper operation.
3. Inspecting specific systems and components, such as the engine, wheels and tires, brakes, hydraulic and electrical systems, and looking for issues that require repair or adjustment.
4. Documenting inspection results
Clark C500, Y350 Forklift Service Repair Manual.pdffjdkksmemd
This document provides instructions and guidelines for performing planned maintenance (PM) on Clark lift trucks. It outlines the importance of regular inspections and lubrication for long life and trouble-free operation. Technicians should use the provided PM report form as a checklist to document their inspection findings and any needed repairs. Safety precautions are listed, such as disconnecting the battery before working on electrical components. A visual inspection of the entire truck is described, including components like the overhead guard, carriage, forks, and hydraulic and electrical systems.
Clark DPH 70 Forklift Service Repair Manual.pdffjdkksmemd
This document provides guidance on planned maintenance procedures for lift trucks. It emphasizes the importance of routine inspections and lubrication for long life and trouble-free operation. The summary outlines key steps in the planned maintenance process, including:
1. Performing a visual inspection of the entire lift truck, checking for issues like leaks, loose fasteners, and worn/damaged components.
2. Using a maintenance report form to document inspections and any needed repairs.
3. Testing functions like the starting system, gauges, controls, brakes and steering to ensure proper operation.
4. Inspecting and lubricating specific components, such as the engine, hydraulic and electrical systems, wheels/
Clark DPH 50 Forklift Service Repair Manual.pdffjdkksmemd
This document provides guidance on planned maintenance procedures for lift trucks. It emphasizes the importance of routine inspections and lubrication for long life and trouble-free operation. The summary outlines key steps in the planned maintenance process, including:
1. Performing a visual inspection of the entire lift truck, checking for issues like leaks, loose fasteners, and worn/damaged components.
2. Using a planned maintenance report form to document inspections and any needed repairs.
3. Testing functions like the starting system, gauges, controls, brakes and steering to ensure proper operation.
4. Inspecting and lubricating specific components, like the engine, hydraulic and electrical systems, wheels/
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This document provides information about periodic maintenance schedules for Clark lift trucks. It discusses the terms "periodic service" and "planned maintenance" and how they relate to regularly scheduled maintenance tasks. It provides details on determining appropriate maintenance intervals based on operating conditions. The document includes a service chart that indicates basic maintenance tasks and recommended intervals. It also includes a recommended periodic service schedule chart that lists specific maintenance tasks, the suggested time intervals to complete them, and the service manual group where the task is covered.
Clark CGP 40 Forklift Service Repair Manual.pdffjdkksmemd
The document provides information on Clark's planned maintenance program including:
- The planned maintenance program consists of basic inspections, adjustments, and lubrications performed every 50-250 hours.
- A systematic approach is outlined that includes external visual checks, operational checks, and under-the-hood tests/adjustments.
- The recommended planned maintenance tasks are listed by service manual group and include checks of fluids, filters, lubrication points, and critical fasteners as well as functional tests of vehicle systems.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325F LCR EXCAVATOR XAA
Configuration: 325F L Excavators XAA00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
325F Excavator Machine Systems
Media Number -UENR6794-05 Publication Date -01/09/2018 Date Updated -18/09/2018
i01894489
Travel Motor - Disassemble
SMCS - 4351-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8T-6699 Bolt 2
126-7183 Crossblock 1
126-7181 Sliding Plate 2
B 8H-0663 Bearing Puller Gp 1
Start By:
a. Remove the travel motor. Refer to Disassembly and Assembly, "Travel Motor - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
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3. Dispose of all fluids according to local regulations and mandates.
Note: Thoroughly clean the outside of the travel motor prior to disassembly.
1. Fasten the travel motor to a suitable lifting device in a vertical position. The weight of the
travel motor is approximately 60 kg (132 lb).
Illustration 1 g00510326
Note: Put an alignment mark across the head and the body of the travel motor for assembly
purposes. The head must be reinstalled in the head's original position on the body of the
travel motor.
Note: During the removal of head (2) from the body of the travel motor, be careful not to
damage the mating surfaces of the components.
2. Remove socket head bolts (1).
3. Remove head (2) from the body of the travel motor.
Illustration 2 g01000121
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4. Illustration 3 g01000122
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
4. Turn over head (2).
5. Remove O-ring seal (6), shims (5), port plate (4), and bearing (3) from the head.
6. Remove the check valve assemblies from the head.
Note: There is a retainer under spring (9). This retainer is a press fit in head (2). Do not
remove the retainer.
7. Insert a dowel rod with a small diameter into Hole (X). Tap the dowel rod with a plastic
hammer in order to remove spring (9), poppet (8) and seat (7) from the head.
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5. Illustration 4 g01000123
8. Remove fittings (10) and plugs (11) from the head. Remove the O-ring seal from each
fitting.
Illustration 5 g01000124
9. Remove O-ring seals (12) and washer set (13) from the body of the travel motor.
10. Use Tooling (A) and low air pressure to remove brake piston (14). Remove brake piston
(14) from the body of the travel motor.
Illustration 6 g01000127
11. Remove O-ring seal (15) from the brake piston. Remove backup ring (16) from the brake
piston.
12. Remove O-ring seal (17) from the brake piston. Remove backup ring (18) from the brake
piston.
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6. Illustration 7 g01000128
13. Remove piston guide (19), five friction plates (20), and the four steel plates from the body
of the travel motor.
Illustration 8 g01000129
14. Remove O-ring seal (21) from the piston guide. Remove backup ring (22) from the piston
guide.
Illustration 9 g01002383
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7. Note: Do not allow the components of barrel assembly (23) to come apart during the
removal from the travel motor. All of the components in the barrel assembly must be
reinstalled in the component's original location.
15. Slowly remove barrel assembly (23) from the body of the travel motor. Do not allow the
components to fall apart.
Illustration 10 g00510502
Note: Shoe retainer (24) and piston shoe assemblies (25) are serviced as a group. Prior to
the removal of the shoe retainer and the piston shoe assemblies from barrel (26), put
identification marks on piston shoe assemblies (25) for assembly purposes. Identification
marks are used to identify the piston shoe assembly's location in shoe retainer (24) and
barrel (26). The piston shoe assemblies must be reinstalled in the piston shoe assembly's
original bores in the shoe retainer and the barrel.
16. Remove shoe retainer (24) and piston shoe assemblies (25) from barrel (26). Separate the
piston shoe assemblies from the shoe retainer.
Illustration 11 g00510504
17. Remove guide (27), spacer (28), and springs (29) from the barrel.
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8. Illustration 12 g01000131
18. Remove cam plate (30) from the body of the travel motor.
Illustration 13 g00510550
19. Remove two keys (31) and the two locating pins (not shown) from the body of the travel
motor.
Illustration 14 g01000132
20. Remove O-ring seal (33) from the body of the travel motor.
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9. 21. Use a soft faced hammer to remove shaft assembly (34) from the body of the travel motor.
Remove the shaft assembly in the direction that is indicated by the arrow.
Illustration 15 g01000133
Illustration 16 g00510595
22. Remove retaining rings (35) from each side of bearing (36). Use Tooling (B) to remove
bearing (36). Push shaft (34) out of bearing (36) with a press.
Illustration 17 g01000136
23. Remove inner race (37) from shaft assembly (34).
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10. Illustration 18 g01000138
24. Remove lip seal (38) from the body of the travel motor.
Illustration 19 g00510605
25. Remove two stoppers (39) and the two pistons from the body of the travel motor.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325F LCR EXCAVATOR XAA
Configuration: 325F L Excavators XAA00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
325F Excavator Machine Systems
Media Number -UENR6794-05 Publication Date -01/09/2018 Date Updated -18/09/2018
i01894672
Travel Motor - Assemble
SMCS - 4351-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
C 1P-0510 Driver Gp 1
D 5P-3413 Pipe Sealant 1
E 9S-3263 Thread Lock Compound 1
F 1U-6396 O-Ring Assembly Compound 1
G 5P-0960 Molybdenum Grease 1
1. Make sure that all of the components of the travel motor are thoroughly clean and free of
dirt and debris prior to assembly.
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12. Illustration 1 g00510595
2. Install retaining ring (35) in the groove on shaft assembly (34).
3. Raise the temperature of bearing (36). Install bearing (36) on shaft assembly (34). Install the
bearing until the bearing contacts the retaining ring.
4. Install the other retaining ring on the opposite side of bearing (36).
Illustration 2 g00510598
5. Install inner race (37) on the end of shaft assembly (34) until the inner race is seated against
the shoulder on the shaft assembly.
Illustration 3 g00651891
(a) Body
6. Use Tooling (D) to apply a thin coat on Surfaces (Y) of the body of the travel motor.
7. Use Tooling (C) in order to install lip seal (38).
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13. 8. Install lip seal (38) in the body of the travel motor. Install the lip seal so that the sealing lip
is facing in the direction that is shown. Make sure that the lip seal contacts the counterbore
in the body of the travel motor.
Note: Slowly rotate shaft assembly (34) during the installation in order to make sure that the
shaft assembly does not bind in the body of the travel motor.
9. Apply clean hydraulic oil on the lip of lip seal (38).
10. Use a press to install shaft assembly (34) in the body of the travel motor. Slowly rotate the
shaft during the installation in order to make sure that the shaft does not bind. Make sure
that the bearing on the shaft contacts the counterbore in the body of the travel motor.
Illustration 4 g00651960
NOTICE
The locating pin on each key is not centered. In order to prevent
damage to the barrel assembly during assembly of the travel motor, the
keys must be installed as shown. Also, the keys must be installed in the
key's original location in the body of the travel motor.
11. Install the two locating pins and two keys (31) in the body of the travel motor, as shown.
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14. Illustration 5 g00510547
12. Install cam plate (30) in the body of the travel motor in the cam plate's original location.
Make sure that the two pistons and two keys (31) in the body of the travel motor engage
properly with the cam plate.
Illustration 6 g00510504
13. Install springs (29) in the barrel. Install spacer (28) and guide (27) on the barrel.
Illustration 7 g00878253
14. Install piston shoe assemblies (25) in the piston shoe assembly's original bores in shoe
retainer (24).
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15. 15. Apply clean hydraulic oil in the bores of the barrel and on piston shoe assemblies (25).
Install the piston shoe assemblies with the shoe retainer in the piston shoe assembly's
original bore in barrel (26).
NOTICE
Make sure that the cam plate is correctly engaged with the two pistons
in the body of the travel motor prior to installing the barrel assembly.
When the body of the travel motor is tilted to allow the installation of
the barrel assembly, the cam plate can slide off of the two pistons. The
remaining parts of the travel motor can be assembled with the cam
plate in the incorrect position.
Extensive damage will result from the incorrect installation of the cam
plate. Follow the exact installation procedure to prevent damage.
16. Apply clean hydraulic oil on the sliding surfaces of the cam plate, on the piston shoe
assemblies and on the splined shaft of the travel motor.
Illustration 8 g00485953
17. Route a piece of strong string through an opening for the cam plate tension adjusters. Route
the string over the sliding surface of cam plate (30) and through the opposite opening for the
cam plate tension adjusters. Hold the string taut in order to keep cam plate (30) correctly
engaged with keys (31). Keep the string taut and position the body of the travel motor on the
body's side. Do not release the tension on the string at this time. Install barrel assembly (23)
as a unit on the shaft. Pull the string out of the body of the travel motor. It may be necessary
to pull the barrel assembly and the piston shoe assemblies away from the cam plate slightly
in order to release the string.
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16. Illustration 9 g00651967
18. Install O-ring seal (21) and backup ring (22) on piston guide (19), as shown.
Illustration 10 g00510356
19. Place the body of the travel motor in a vertical position.
20. Apply clean hydraulic oil on five friction plates (20) and the four steel plates. Install the
plates in alternating order in the body of the travel motor. Start with a friction plate and end
with a friction plate.
21. Install piston guide (19) in the body of the travel motor until the piston guide contacts the
counterbore in the body of the travel motor.
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17. Illustration 11 g00878297
Note: Make sure that brake piston (14) is thoroughly clean and free of dirt and debris.
22. Install O-ring seal (16). Install backup ring (15).
23. Install O-ring seal (17). Install backup ring (18).
24. Apply a thin coat of hydraulic oil on the surfaces of brake piston (14) which contact the
body of the travel motor. Install brake piston (14) in the body of the travel motor by hand. It
may be necessary to use a soft faced hammer to seat the brake piston correctly.
Illustration 12 g00878299
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18. Illustration 13 g01000124
25. Install washer set (13) in piston (14), as shown.
26. Install O-ring seals (12) in the body of the travel motor, as shown.
Illustration 14 g00510605
27. Install the two pistons and two stoppers (39) in the housing of the travel motor. Tighten the
stoppers to a torque of 140 ± 14 N·m (105 ± 10 lb ft).
Illustration 15 g00510351
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19. 28. Install the O-ring seals on fittings (10). Use Tooling (D) on the threads of fittings (10).
Install the fittings in the head, as shown.
29. Install plugs (11) in the head. Tighten each plug to a torque of 15 ± 2 N·m (11 ± 1 lb ft).
Illustration 16 g00510349
Illustration 17 g00510341
30. Use Tooling (E) on the threads of the check valves. Install the check valves in the head.
31. Install seat (7), poppet (8) and spring (9) in the head at Location (X).
32. Install O-ring seal (6) in the head, as shown.
33. Install bearing (3) in the head until the bearing contacts the counterbore in the cover.
34. Use Tooling (F) on port plate (4). Install the port plate in the port plate's original position on
the motor cover.
35. Use a shim or shims (5) so that the following requirements are met.
Note: During the following checks, turn the travel motor output shaft in a clockwise
direction.
a. The travel motor output shaft does not rotate with an applied torque of 440 N·m
(325 lb ft) or more with the parking brake release port open.
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20. b. The travel motor output shaft rotates with an applied torque of 29 N·m (21 lb ft) or
less when the parking brake release port is pressurized to 780 kPa (115 psi) with both
the inlet port and the outlet port open to the hydraulic oil tank.
Note: It may be necessary to remove head (2) several times in order to determine the correct
thickness of shim or shims (5) that are used to adjust the rolling torque of the travel motor
output shaft.
36. Use Tooling (G) on shims (5). Install the shim or shims on the head. The grease will hold
the shim or shims in place during the installation of the head. Install the head on the body of
the travel motor.
Illustration 18 g00510326
37. Place head (2) in the head's original position on the travel motor. Install socket head bolts
(1) that secure the head. Tighten the socket head bolts to a torque of 175 ± 18 N·m
(130 ± 13 lb ft).
NOTICE
To prevent possible damage to the travel motor, fill the unit with oil at
least to the fill port before operating the machine. Refer to the
Operation and Maintenance Manual for the correct oil specification.
End By:
a. Install the travel motor. Refer to Disassembly and Assembly, "Travel Motor - Install" in this
manual.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325F LCR EXCAVATOR XAA
Configuration: 325F L Excavators XAA00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
325F Excavator Machine Systems
Media Number -UENR6794-05 Publication Date -01/09/2018 Date Updated -18/09/2018
i07181285
Final Drive - Remove and Install
SMCS - 4050-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8S-7611 Handle As 2
8S-7615 Pin As 2
283-1495 Stand Assembly 2
B 439-3939 Link Bracket As 2
C 154-6184 Forcing Bolt (M 20) 2
D - Loctite C5A Copper Anti-Seize -
Start By:
a. Separate the track assembly.
b. Remove the travel motor.
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22. Illustration 1 g00489826
Typical Example
Note: Adjust the height of Tooling (A) so that there is sufficient clearance between the
sprocket and the track for the removal of the final drive.
1. Lift the side of the machine to install Tooling (A) under the frame, as shown.
Illustration 2 g00712767
Typical Example
2. Fasten Tooling (B) and a suitable lifting device to final drive (1), as shown. Put a slight
lifting tension on the final drive.
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23. Illustration 3 g00712737
Note: Mark the orientation of bolt holes (2) for the travel motor for installation purposes.
3. Remove bolts (3) and the washers from the final drive.
Illustration 4 g00712749
4. Use Tooling (C) to remove the final drive from the frame.
5. Carefully remove final drive (1). The weight of final drive (1) and the sprocket is
approximately 312 kg (688 lb).
6. Remove Tooling (C) from the frame.
Installation Procedure
1. Install final drive (1) in the reverse order of removal.
a. Before assemble, remove all compounds, oil, and dust from the female threads
washers
b. Apply Tooling (D) to the threads of bolts (3) and tighten to a torque of 150 ± 25 N·m
(111 ± 18 lb ft) and turn an additional angle of 60 ± 5 degrees.
c. Refer to Service Magazine, M0083843, "An Improved Bolt Tightening Procedure for
the Critical Joints Is Now Used On All Excavators" for more detail information.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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24. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325F LCR EXCAVATOR XAA
Configuration: 325F L Excavators XAA00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
325F Excavator Machine Systems
Media Number -UENR6794-05 Publication Date -01/09/2018 Date Updated -18/09/2018
i06586042
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 439-3938 Link Bracket 2
C 154-6181 Forcing Bolt 1
D 439-3940 Link Bracket 2
E
5F-7366 Forcing Bolt 1
1P-5546 Crossblock 1
1U-9889 Crossblock 1
1P-0520 Driver Group 1
6V-7888 Puller Leg 2
1H-3112 Puller Assembly 1
1P-5551 Adjustable Screw Assembly 1
F - Loctite 5127 1
Start By:
a. Remove the final drive.
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25. Note: Cleanliness is an important factor. Before the disassembly procedure, thoroughly
clean the exterior of the component. This action will prevent dirt from entering the internal
mechanism.
1. Put an alignment mark across the sections of the final drive for assembly purposes. The
parts must be reinstalled in the original locations.
Illustration 1 g00708089
2. Fasten the final drive to Tooling (A), as shown. The combined weight of the final drive and
final drive sprocket is approximately 312 kg (688 lb).
3. Remove bolts (1) and the washers that hold the cover in position.
Illustration 2 g00708090
Typical Example
4. Remove the setscrews from cover (2), and fasten Tooling (B) and a suitable lifting device to
cover (2), as shown. The weight of cover (2) is approximately 32 kg (70 lb). Remove cover
(2).
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26. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
27. Illustration 3 g00708091
5. Remove thrust plate (3) from cover (2).
6. Remove plugs (4) from cover (2).
Illustration 4 g00708235
7. Remove O-ring seals (5) from both plugs (4) that were in the cover.
Illustration 5 g00708092
8. Remove spacer (6) from carrier assembly (7).
9. Remove sun gear (8) from carrier assembly (7).
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28. 10. Remove carrier assembly (7) by lifting the carrier assembly straight up. The weight of
carrier assembly (7) is approximately 14 kg (30 lb).
Illustration 6 g01304883
11. Disassemble carrier assembly (7), as follows.
a. Drive spring pin (10) into planetary shaft (9) with a hammer and a punch.
Illustration 7 g00708144
b. Remove planetary shaft (9) with spring pin (10) from the carrier assembly.
c. Remove spring pin (10) from planetary shaft (9) with a hammer and a punch.
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325F L Excavators XAA00001-UP (MACHINE) POWERED BY C4.4 Engine(SEBP7...
2020/6/12
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