This document provides instructions for removing and installing exhaust and inlet valve guides on Caterpillar 325 excavators. The removal procedure involves using a valve guide driver tool to push the guides out of the cylinder head. For installation, new guides are lubricated and pressed into place using the same tool. Proper cleaning and lubrication are emphasized to prevent contaminants from causing premature wear.
This document provides instructions for removing and installing exhaust and inlet valve guides on Caterpillar 325 excavators. The removal procedure involves using a valve guide driver tool to push the guides out of the cylinder head. For installation, new guides are lubricated and pressed into place using the same tool. Proper cleaning and lubrication are emphasized to prevent contaminants from causing premature wear.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include removing mounting bolts and studs, applying anti-seize compound, installing new gaskets, and tightening fasteners to specified torques. Tools required are also listed.
Caterpillar cat 325 a fm l excavator (prefix 7 lm) service repair manual (7lm...JayHaines2
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a 325-A FM L EXCAVATOR 7LM. The procedures include removing bolts and studs, applying anti-seize compound and sealer, installing gaskets and locking tabs, and torquing bolts to the specified values. Tools required are also listed. The document contains illustrations to supplement the written instructions.
Caterpillar cat 325 l excavator (prefix 2sk) service repair manual (2sk00001 ...jdfjskekmdme
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include removing mounting bolts and studs, applying anti-seize compound, installing new gaskets, and tightening fasteners to the specified torques. Tools required are also listed.
This document provides instructions for removing and installing exhaust manifolds and inlet and exhaust valves on 325, 325L, and 325LN excavator models powered by a 3116 engine. It describes removing the bolts and gaskets from the exhaust manifold and cylinder head, and installing new gaskets and bolts. It also details removing the inlet manifold bolts and gaskets, and reinstalling with new gaskets. Finally, it explains using a valve spring compressor tool to remove the inlet and exhaust valves, springs, retainers and seals from the cylinder head.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include removing mounting bolts and studs, applying anti-seize compound, installing new gaskets, and tightening fasteners to specified torques. Tools required are also listed.
This document provides instructions for removing and installing exhaust manifolds and inlet and exhaust valves on 325, 325L, and 325LN excavator models powered by a 3116 engine. It describes removing the bolts and gaskets from the exhaust manifold and cylinder head, and installing new gaskets and bolts. It also details removing the inlet manifold bolts and gaskets, and reinstalling with new gaskets. Finally, it explains using a valve spring compressor tool to remove inlet and exhaust valves, springs, retainers, and seals from the cylinder head.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include removing mounting bolts and studs, applying anti-seize compound, installing new gaskets, and tightening fasteners to the specified torques. Tools required are also listed.
This document provides instructions for removing and installing exhaust and inlet valve guides on Caterpillar 325 excavators. The removal procedure involves using a valve guide driver tool to push the guides out of the cylinder head. For installation, new guides are lubricated and pressed into place using the same tool. Proper cleaning and lubrication are emphasized to prevent contaminants from causing premature wear.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include removing mounting bolts and studs, applying anti-seize compound, installing new gaskets, and tightening fasteners to specified torques. Tools required are also listed.
Caterpillar cat 325 a fm l excavator (prefix 7 lm) service repair manual (7lm...JayHaines2
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a 325-A FM L EXCAVATOR 7LM. The procedures include removing bolts and studs, applying anti-seize compound and sealer, installing gaskets and locking tabs, and torquing bolts to the specified values. Tools required are also listed. The document contains illustrations to supplement the written instructions.
Caterpillar cat 325 l excavator (prefix 2sk) service repair manual (2sk00001 ...jdfjskekmdme
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include removing mounting bolts and studs, applying anti-seize compound, installing new gaskets, and tightening fasteners to the specified torques. Tools required are also listed.
This document provides instructions for removing and installing exhaust manifolds and inlet and exhaust valves on 325, 325L, and 325LN excavator models powered by a 3116 engine. It describes removing the bolts and gaskets from the exhaust manifold and cylinder head, and installing new gaskets and bolts. It also details removing the inlet manifold bolts and gaskets, and reinstalling with new gaskets. Finally, it explains using a valve spring compressor tool to remove the inlet and exhaust valves, springs, retainers and seals from the cylinder head.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include removing mounting bolts and studs, applying anti-seize compound, installing new gaskets, and tightening fasteners to specified torques. Tools required are also listed.
This document provides instructions for removing and installing exhaust manifolds and inlet and exhaust valves on 325, 325L, and 325LN excavator models powered by a 3116 engine. It describes removing the bolts and gaskets from the exhaust manifold and cylinder head, and installing new gaskets and bolts. It also details removing the inlet manifold bolts and gaskets, and reinstalling with new gaskets. Finally, it explains using a valve spring compressor tool to remove inlet and exhaust valves, springs, retainers, and seals from the cylinder head.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include removing mounting bolts and studs, applying anti-seize compound, installing new gaskets, and tightening fasteners to the specified torques. Tools required are also listed.
Caterpillar cat 325 l excavator (prefix 2sk) service repair manual (2sk00001 ...hfjsekekmmd
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include removing mounting bolts and studs, applying anti-seize compound, installing new gaskets, and tightening fasteners to the specified torques. Tools required are also listed.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include removing mounting bolts and studs, applying anti-seize compound, installing new gaskets, and tightening fasteners to the specified torques. Tools required are also listed.
Caterpillar cat 325 l excavator (prefix 2sk) service repair manual (2sk00001 ...cdfzxs
This document provides instructions for removing and installing exhaust manifolds and inlet and exhaust valves on 325, 325L, and 325LN excavator models powered by a 3116 engine. It describes removing the bolts and gaskets from the exhaust manifold and cylinder head, and installing new gaskets and bolts. It also details removing the inlet manifold bolts and gaskets, and reinstalling with new gaskets. Finally, it explains using a valve spring compressor tool to remove inlet and exhaust valves, springs, retainers, and seals from the cylinder head.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting relevant components, removing mounting hardware, and replacing gaskets. Precautions are listed to prevent contamination and contain fluids. Required tools are also identified.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting relevant components, removing mounting hardware, and replacing gaskets. Precautions are outlined to prevent contamination and contain fluids. Required tools are listed for each job.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting components, removing mounting hardware, applying sealant or anti-seize compound, and torquing bolts to the specified values. Tools required are also listed. Following the procedures properly helps prevent contamination and contain fluids.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting components, removing bolts and studs, applying sealant, and torquing fasteners to the specified values. Tools required are also listed. Following the provided steps helps ensure components are properly disassembled and reassembled.
Kawasaki 70 z6 wheel loader service repair manual (serial no. 70c7 0101 and up)fjskkmemem
This document provides layout diagrams and specifications for a Kawasaki 70Z6 wheel loader. It includes diagrams showing the location of major components such as the bucket, cab, batteries, cylinders, valves, engine, and tanks. Specification tables list metrics such as operating weight, tipping load, engine details, dimensions, speeds, and tire size. Component specifications are provided for the engine, hydraulic and electrical systems.
This document is an operation and maintenance manual for Hitachi wheel loaders models 70Z6 and 80Z6, powered by Cummins QSB6.7 engines. It contains sections on safety procedures, component identification, operation instructions, maintenance, troubleshooting, specifications, and other technical information for servicing the machines. Safety is the primary focus, with multiple pages outlining hazards and required precautions to prevent injury when operating or working on the loaders.
This document is an operation and maintenance manual for Hitachi wheel loaders models 70Z6 and 80Z6 powered by Cummins QSB6.7 engines. It contains sections on safety, components, operation, maintenance, transportation, and specifications. The safety section emphasizes safe practices for operating and servicing the machine, including wearing protective equipment, inspecting the machine, securing loads during transport, and avoiding tipping hazards. The components section describes the features and functions of the operator's station and controls. The operation section provides instructions for starting, driving, and using the machine's attachments. The maintenance section outlines inspection schedules and procedures for servicing systems like the engine, transmission, hydraulics, and more.
Kawasaki 70 tm7 wheel loader service repair manual (serial no. 70c6 5001 and up)fjskkmemem
This document provides instructions and guidelines for disassembling and reassembling a wheel loader. It contains sections on general information, maintenance standards, disassembling and reassembling the body, travel system, front attachment, and other components. Precautions are outlined for tasks like tightening bolts, bleeding air from systems, and releasing hydraulic pressures. Proper cleaning, inspection, lubrication and torque specifications are emphasized to ensure correct reassembly.
Kawasaki 67 z7b wheel loader service repair manual (serial no. 65c5 5001 and up)fjskkmemem
The document provides an overview of the main components of a wheel loader, including:
- The engine, transmission, hydraulic components, electrical system, and aftertreatment device.
- Additional components such as the cab, battery box, fuel tank, air cleaner, radiator, and hydraulic oil tank.
- Optional components include a ride control valve, secondary steering components, and DEF system parts.
- Diagrams show the layout and location of these major components.
This document is the parts catalog for a wheel loader powered by a Cummins QSB4.5 engine. It contains information on periodic replacement parts for filters, bulbs, the engine, cooling, air intake, fuel, exhaust, transmission, axles, tires, chassis, and other systems. The parts are organized by category and include diagrams and part numbers.
This document is an operation and maintenance manual for a wheel loader model 67Z7B/67TM7B powered by a Cummins QSB4.5 engine. It contains safety information, component identification, operating instructions, maintenance procedures, and specifications. The manual instructs operators on safe and proper use of the machine, including starting and stopping the engine, driving, lifting and dumping loads, and daily inspection and maintenance tasks.
Kawasaki 67 z7 67tm7 wheel loader service repair manual (65j5 8001 and up)fjskkmemem
This document provides guidelines and precautions for disassembling and reassembling a wheel loader. It discusses preparing the work area and tools, inspecting the machine beforehand, draining fluids properly, using identification tags, matching marks, and special tools as needed. Proper disassembly and reassembly are important to avoid damage and ensure correct functioning.
Kawasaki 67 z7 67tm7 wheel loader service repair manual (65j5 5001 and up)fjskkmemem
The document provides instructions and safety precautions for disassembling and assembling a wheel loader. It contains sections on general precautions, tightening specifications, painting, bleeding air, and preparing for inspection and maintenance. The general precautions section emphasizes cleaning parts and marking components for reassembly. It also provides guidelines for handling seals, slings, and storing removed parts. Proper cleaning, lubrication, and replacement of seals is important to prevent damage during reassembly.
This document is an operation and maintenance manual for a wheel loader model 67Z7B/67TM7B powered by a Cummins QSB4.5 engine. It contains safety information, component identification, operating instructions, maintenance procedures, and specifications. The manual instructs operators on safe machine operation, transport, and maintenance to prevent injuries or machine damage.
The document provides specifications for three wheel loader models - the 62Z7, 67Z7, and 67TM7. Key specifications include bucket capacity, operating weight, tipping load, engine details, and dimensions. The 62Z7 and 67Z7 are powered by an ISUZU 4HK1 engine and have travel speeds of 39 km/h in forward and reverse gears. The 67TM7 is available with either a quick coupler or general purpose bucket and is also powered by an ISUZU 4HK1 engine.
The document provides specifications for three wheel loader models - the 62Z7, 67Z7, and 67TM7. Key specifications include bucket capacity, operating weight, tipping load, engine details, and dimensions. The 62Z7 and 67Z7 are powered by an ISUZU 4HK1 engine and have travel speeds of 39 km/h in forward and reverse. The 67TM7 comes in a quick coupler or general purpose configuration and is also powered by an ISUZU 4HK1 engine. Dimensional drawings include measurements for overall length, width, height, wheelbase, tread, ground clearance, and dumping angles.
Kawasaki 60 z7 wheel loader parts catalogue manual (60d1 8001 and up)fjskkmemem
This document is a parts catalog for a wheel loader model 60Z7 powered by a DEUTZ TCD3.6L4 engine. The catalog contains over 500 parts organized into the following sections: power train, engine, cab, chassis, hydraulic system, electric parts, and loader attachment. The parts listed include components of the transmission, cooling system, seats, controls, piping, cylinders, and name plates. Serial numbers covered are 60D1-8001 through [END].
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This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting components, removing mounting hardware, applying sealant or anti-seize compound, and torquing bolts to the specified values. Tools required are also listed. Following the procedures properly helps prevent contamination and contain fluids.
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This document is an operation and maintenance manual for Hitachi wheel loaders models 70Z6 and 80Z6, powered by Cummins QSB6.7 engines. It contains sections on safety procedures, component identification, operation instructions, maintenance, troubleshooting, specifications, and other technical information for servicing the machines. Safety is the primary focus, with multiple pages outlining hazards and required precautions to prevent injury when operating or working on the loaders.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325-A EXCAVATOR 9SG
Configuration: 325, 325L, 325LN EXCAVATORS 9SG00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928788
Exhaust Manifold - Remove and Install
SMCS - 1059-010
Removal Procedure
Start By:
a. Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".
Illustration 1 g00652578
Typical example
1. Remove bolts (1), exhaust manifold (2), locks and the gaskets from the cylinder head
assembly.
2. If the engine is equipped with a three-piece exhaust manifold, disassemble exhaust manifold
(2) into three pieces.
3. Remove mounting studs (3) from exhaust manifold (2), if necessary.
1/4
325, 325L, 325LN EXCAVATORS 9SG00001-UP (MACHINE) POWERED BY 311...
2020/8/9
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
3. Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-3931 Anti-Seize Compound 1
B 2P-2333 High Temperature Sealer 1
Illustration 2 g00652578
Typical example
1. Apply Tooling (A) to the threads of mounting studs (3).
2. Install mounting studs (3). Tighten mounting studs (3) to a torque of 35 ± 5 N·m
(26 ± 4 lb ft).
3. If the engine is equipped with a three-piece exhaust manifold, apply a thin coat of Tooling
(B) to the male ends of exhaust manifold (2). Coat the inside of the female ends of exhaust
manifold (2) with clean engine oil. Assemble exhaust manifold (2) and remove the excess
sealant from the joints.
4. Install new exhaust manifold gaskets.
5. Apply Tooling (A) to the threads of bolts (1). Position the gaskets and exhaust manifold (2)
on the cylinder head assembly. Install locks and bolts (1).
2/4
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4. Illustration 3 g00617739
Typical example of a three-piece exhaust manifold
Illustration 4 g00641026
Exhaust manifold for a Four cylinder engine
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5. Illustration 5 g00641092
Water cooled exhaust manifold
6. Tighten bolts (1) in a numerical sequence to a torque of 4 ± 1 N·m (35 ± 9 lb in).
7. Tighten bolts (1) in a numerical sequence to a torque of 45 ± 5 N·m (33 ± 4 lb ft).
Illustration 6 g00675760
Typical example of locking tabs
8. Bend the locking tabs (4) over the flat of each bolt head.
End By:
a. Install the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Install".
Copyright 1993 - 2020 Caterpillar Inc.
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325-A EXCAVATOR 9SG
Configuration: 325, 325L, 325LN EXCAVATORS 9SG00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01328419
Inlet Manifold - Remove
SMCS - 1058-011
Removal Procedure
Start By:
a. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
Mechanism Cover - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
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7. Dispose of all fluids according to local regulations and mandates.
1. Disconnect air inlet piping from the turbocharger to the aftercooler, if necessary.
Illustration 1 g00629952
2. Remove bolts (1) and disconnect air inlet heater solenoid (3).
3. Remove air inlet elbows (2) from air inlet manifold (5).
4. Remove bolts (4) from air inlet manifold (5).
5. Remove air inlet manifold (5) and the gasket.
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325-A EXCAVATOR 9SG
Configuration: 325, 325L, 325LN EXCAVATORS 9SG00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01414226
Inlet Manifold - Install
SMCS - 1058-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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9. Illustration 1 g00675794
1. Install a new gasket (6) on the cylinder head.
Illustration 2 g00629952
2. Position the air inlet manifold (5) on the engine.
3. Install bolts (4). Tighten the bolts to a torque of 28 ± 7 N·m (21 ± 5 lb ft).
4. Install air inlet elbows (2) on air inlet manifold (5).
5. Install bolts (1) and connect air inlet heater solenoid (3).
End By:
a. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
Cover - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325-A EXCAVATOR 9SG
Configuration: 325, 325L, 325LN EXCAVATORS 9SG00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01943334
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5S-1330 Valve Spring Compressor 1
Start By:
a. Remove the cylinder head assembly. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the inlet valves, the exhaust valves and the springs,
refer to Guideline For Reusable Parts And Salvage Operations, SEBF8002, "Valves, Valve
Springs, Valve Rotators, and Locks", Guideline For Reusable Parts And Salvage Operations,
SEBF8034, "Valve and Valve Spring Specifications", and Guideline For Reusable Parts And
Salvage Operations, SEBF8162, "Specifications to Measure and Salvage Cylinder Head
Assemblies and Related Components".
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11. Illustration 1 g01011225
Note: The following components of the exhaust valves are different from the components of
the inlet valves: spring retainer (2), valve spring (3) and valve (5).
Illustration 2 g01011269
1. Use Tooling (A) to compress valve spring (3). Remove retainer lock (1).
2. Remove Tooling (A).
3. Remove spring retainer (2). Remove valve spring (3).
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12. 4. Remove valve seal (4) and valve (5).
5. Repeat Steps 1 through 4 in order to remove the remaining inlet valves and exhaust valves.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 5S-1330 Valve Spring Compressor 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the inlet valves, the exhaust valves and the springs,
refer to Guideline For Reusable Parts And Salvage Operations, SEBF8002, "Valves, Valve
Springs, Valve Rotators, and Locks", Guideline For Reusable Parts And Salvage Operations,
SEBF8034, "Valve and Valve Spring Specifications", and Guideline For Reusable Parts And
Salvage Operations, SEBF8162, "Specifications to Measure and Salvage Cylinder Head
Assemblies and Related Components".
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13. Illustration 3 g01011225
1. Lubricate valve (5) with clean engine oil. Install valve (5) in the cylinder head assembly.
Install new valve seal (4) against the valve guide.
2. Place the following items on the valve stem: valve spring (3) and spring retainer (2).
The valve keepers can be thrown from the valve when the valve spring
compressor is released. Ensure that the valve keepers are properly
installed on the valve stem. To help prevent personal injury, keep away
from the front of the valve keepers and valve springs during the
installation of the valves.
Note: A small amount of grease can be used to hold retainer locks (1) in position during
installation.
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14. Illustration 4 g01011269
3. Use Tooling (A) to compress valve spring (3). Install retainer lock (1).
4. Repeat Steps 1 through 3 in order to install the remaining inlet valves and exhaust valves.
End By:
a. Install the cylinder head assembly. Refer to Disassembly and Assembly, "Cylinder Head -
Install".
Copyright 1993 - 2020 Caterpillar Inc.
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325-A EXCAVATOR 9SG
Configuration: 325, 325L, 325LN EXCAVATORS 9SG00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01961680
Inlet and Exhaust Valve Guides - Remove and Install
SMCS - 1104-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7793 Valve Guide Driver (1)
1
( 1 )
Part of 1U-6685 Valve Guide Tool Kit
Start By:
A. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the valve guides, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Asseblies 3114, 3116, and
3126 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8162, "Procedure
to Measure and Salvage Cylinder Head Assemblies and Related Components".
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16. Illustration 1 g00745735
Typical example
1. Use Tooling (A) to remove the inlet valve guides from the cylinder head assembly. Use
Tooling (A) to remove the exhaust valve guides from the cylinder head assembly.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 1U-7793 Valve Guide Driver (1)
1
B 1U-7792 Guide Collar (1)
1
C 9U-6895 Valve Guide Driver 1
D 149-4008 Guide Collar 1
( 1 )
Part of 1U-6685 Valve Guide Tool Kit
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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17. Note: For information on the reusability of the valve guides, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114, 3116,
and 3126 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8162,
"Procedure to Measure and Salvage Cylinder Head Assemblies and Related Components".
Illustration 2 g00745782
Typical example
1. Position inlet valve guide (1) and tap on the top of inlet valve guide (1). This is done in
order to start inlet valve guide (1) into the cylinder head assembly.
2. Use Tooling (A) and Tooling (B) to install inlet valve guide (1). Install inlet valve guides
(1) until tooling (B) contacts the cylinder head.
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18. Illustration 3 g00745672
Typical example
3. Position exhaust valve guide (2) and tap on the top of exhaust valve guide (2). This is done
in order to start the exhaust valve guide into the cylinder head assembly.
Note: Some of the early engines have inlet valves and exhaust valves that are identical in
size. Use the same specifications and the same tools for both valves. Proceed to Step 4 if the
valves are not the same size.
4. Use Tooling (C) and Tooling (D) to install exhaust valve guide (2). Install inlet valve guides
(2) until tooling (D) contacts the cylinder head.
End By: Install the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325-A EXCAVATOR 9SG
Configuration: 325, 325L, 325LN EXCAVATORS 9SG00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01929146
Inlet and Exhaust Valve Seat Inserts - Remove and Install
SMCS - 1103-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A(1)
6V-4194 Valve Seat Extractor 1
B(1)
165-5647 Valve Seat Extractor 1
C(1)
6V-4804 Handle 1
D(1)
6V-4192 Threaded Shaft 1
E(1)
6V-4199 Lifting Bracket 1
(1)
Part of the 166-7441 Valve Seat Extractor Tool
Start By:
a. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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20. Note: For information on the reusability of the valve seats, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114, 3116,
and 3126 Engines".
Illustration 1 g00615519
Illustration 2 g00656459
Note: Replace Tooling (A) with Tooling (B) for the removal of the inlet valve seat insert.
1. Install Tooling (A) in the exhaust valve seat insert.
2. Install Tooling (C) and Tooling (D) in Tooling (A). Hand tighten Tooling (D). Tooling (A)
will expand below the edge of valve seat insert (1).
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21. Illustration 3 g00656462
3. Install Tooling (E) on the cylinder head under Tooling (C). Hold Tooling (D) while you turn
Tooling (C). Remove valve seat insert (1).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
F 1U-6685 Guide and Insert Tool Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the valve seats, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114, 3116,
and 3126 Engines".
1. Cool the valve seat inserts for easier installation.
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22. Illustration 4 g01003799
2. Turn Tooling (F) upside-down and use Tooling (F) and a press to install the valve seat
inserts in the cylinder head assembly.
3. After the valve seat inserts are installed, grind the inserts to the final specification. Refer to
Guideline for Reusable Parts and Salvage Operation, SEBF8218, "Specifications for
Cylinder Head Assemblies 3114, 3116, and 3126 Engines" for the specifications.
End By:
a. Install the inlet valves and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325-A EXCAVATOR 9SG
Configuration: 325, 325L, 325LN EXCAVATORS 9SG00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01929163
Engine Oil Filter Base - Remove
SMCS - 1306-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 185-3630 Strap Wrench 1
Start By:
a. Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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25. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01009468
1. Use Tooling (A) to remove engine oil filter (3).
2. Disconnect the tube assembly for the turbocharger inlet (1) from the engine oil filter base
(4).
3. Remove bolts (2) and the washers that hold engine oil filter base (4) to the cylinder block.
4. Remove engine oil filter base (4) and the gasket.
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26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325-A EXCAVATOR 9SG
Configuration: 325, 325L, 325LN EXCAVATORS 9SG00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01929612
Engine Oil Filter Base - Disassemble
SMCS - 1306-015
Disassembly Procedure
Start By:
a. Remove the engine oil filter base. Refer to Disassembly and Assembly, "Engine Oil Filter
Base - Remove".
Illustration 1 g01011623
Personal injury can result from being struck by parts propelled by a
released spring force.
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