This document provides assembly and disassembly instructions for the swing drive of 323E excavator models. It includes 21 steps to disassemble components like the sun gear, carrier assembly, ring gear, housing and shaft. It also includes assembly steps applying anti-seize compound and torque specifications. Tools required include retaining ring pliers, link brackets, sleeves, pullers and hydraulic equipment. Cleanliness is emphasized to prevent contamination of parts.
Caterpillar cat 311 c excavator (prefix pad) service repair manual (pad00001 ...fjskefkemms
The document provides disassembly instructions for the final drive, travel motor, travel brake valve, and traction control valve of an excavator model 311C. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like gears, plates, pistons, springs, and seals from each assembly. Safety warnings are included to take precautions for released spring forces during disassembly.
Caterpillar cat 330 b l excavator (prefix 3yr) service repair manual (3yr0000...fjskefkemms
The document provides instructions for servicing components of a 330B L excavator including:
1. Installing a compression brake on the engine and connecting wires.
2. Removing and assembling the rocker shaft and pushrods, including disassembling the rocker shaft into individual components.
3. Removing the cylinder head from the engine which involves removing manifold, pushrods, and bolts holding the head in place. Proper lifting equipment is needed due to the head's weight.
Caterpillar cat 318 b l excavator (prefix 7kz) service repair manual (7kz0000...fjskefkemms
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and installing the flywheel back on with bolts.
- Removing the flywheel housing by removing bolts with a lifting strap and tool, and installing a new gasket and housing.
- Removing the vibration damper and pulley by removing bolts and nuts with sockets and a puller tool if needed.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat 330 c l excavator (prefix cap) service repair manual (cap0000...jfdskekdmme
This document provides instructions for disassembling and assembling the final drive component of a 330C excavator model. It lists over 30 detailed steps for disassembly, removing parts like gears, bearings, seals, and housings. Similarly, it lists over 20 detailed steps for assembly, including applying compounds, installing seals and bearings, and pressing components together using various tools. The goal is to disassemble the entire final drive assembly into individual parts and then reassemble all parts back into the final drive assembly. Cleanliness is emphasized throughout to prevent damage during assembly.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix l5g) service r...ifse9diodkdk
This document provides instructions for disassembling the final drive of a 329D L Mobile Hydraulic Power Unit. It outlines 30 steps to fully disassemble the final drive, including removing gears, carriers, shafts, seals and other components. Various tools are required to secure, lift and remove parts. Cleanliness is important to prevent dirt from entering during disassembly.
Caterpillar cat 330 track type excavator (prefix 6 sk) service repair manual ...fjskefkemms
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base on a 330L excavator. The procedures include using various tools to compress springs, extract components, and install new parts. Technicians are advised to keep components clean and replace seals and gaskets as needed.
Caterpillar cat 329 e excavator (prefix pty) service repair manual (pty00001 ...fkjsekksmem
The document provides instructions for removing and installing components related to the crankshaft on a Caterpillar 329E excavator engine, including:
- Removing and installing the vibration damper and pulley, which involves removing screws and installing guide studs.
- Removing and installing the crankshaft front seal using a removal/installation tool.
- Removing and installing the front cover, which requires identifying bolt positions, cleaning surfaces, and installing a new gasket.
Caterpillar cat 311 c excavator (prefix pad) service repair manual (pad00001 ...fjskefkemms
The document provides disassembly instructions for the final drive, travel motor, travel brake valve, and traction control valve of an excavator model 311C. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like gears, plates, pistons, springs, and seals from each assembly. Safety warnings are included to take precautions for released spring forces during disassembly.
Caterpillar cat 330 b l excavator (prefix 3yr) service repair manual (3yr0000...fjskefkemms
The document provides instructions for servicing components of a 330B L excavator including:
1. Installing a compression brake on the engine and connecting wires.
2. Removing and assembling the rocker shaft and pushrods, including disassembling the rocker shaft into individual components.
3. Removing the cylinder head from the engine which involves removing manifold, pushrods, and bolts holding the head in place. Proper lifting equipment is needed due to the head's weight.
Caterpillar cat 318 b l excavator (prefix 7kz) service repair manual (7kz0000...fjskefkemms
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and installing the flywheel back on with bolts.
- Removing the flywheel housing by removing bolts with a lifting strap and tool, and installing a new gasket and housing.
- Removing the vibration damper and pulley by removing bolts and nuts with sockets and a puller tool if needed.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat 330 c l excavator (prefix cap) service repair manual (cap0000...jfdskekdmme
This document provides instructions for disassembling and assembling the final drive component of a 330C excavator model. It lists over 30 detailed steps for disassembly, removing parts like gears, bearings, seals, and housings. Similarly, it lists over 20 detailed steps for assembly, including applying compounds, installing seals and bearings, and pressing components together using various tools. The goal is to disassemble the entire final drive assembly into individual parts and then reassemble all parts back into the final drive assembly. Cleanliness is emphasized throughout to prevent damage during assembly.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix l5g) service r...ifse9diodkdk
This document provides instructions for disassembling the final drive of a 329D L Mobile Hydraulic Power Unit. It outlines 30 steps to fully disassemble the final drive, including removing gears, carriers, shafts, seals and other components. Various tools are required to secure, lift and remove parts. Cleanliness is important to prevent dirt from entering during disassembly.
Caterpillar cat 330 track type excavator (prefix 6 sk) service repair manual ...fjskefkemms
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base on a 330L excavator. The procedures include using various tools to compress springs, extract components, and install new parts. Technicians are advised to keep components clean and replace seals and gaskets as needed.
Caterpillar cat 329 e excavator (prefix pty) service repair manual (pty00001 ...fkjsekksmem
The document provides instructions for removing and installing components related to the crankshaft on a Caterpillar 329E excavator engine, including:
- Removing and installing the vibration damper and pulley, which involves removing screws and installing guide studs.
- Removing and installing the crankshaft front seal using a removal/installation tool.
- Removing and installing the front cover, which requires identifying bolt positions, cleaning surfaces, and installing a new gasket.
Caterpillar cat 16 h na motor grader (prefix 6zj) service repair manual (6zj0...fjskefkemms
This document provides instructions for removing and installing various engine components on a 16H NA Motor Grader with a 3406C engine, including:
1. Timing gears and plate removal and installation.
2. Camshaft removal and installation.
3. Camshaft bearing removal and installation.
4. Connecting rod bearing removal and installation.
5. Crankshaft main bearing removal and installation.
The instructions describe the individual steps for removing and installing each component, including the use of any necessary tools. Safety notices and additional notes are also provided throughout.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
Caterpillar cat 330 a l excavator (prefix 5 ym) service repair manual (5ym000...fjskefkemms
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Removing the fuel injection lines, exhaust manifold, and rocker shaft/pushrods before removing the cylinder head.
2. Removing the water pump elbow, inlet manifold, and air inlet pipe to access the cylinder head bolts.
3. Using a lifting device to safely remove the 95 kg cylinder head from the engine block.
4. Cleaning all parts to prevent contamination before reinstallation.
Caterpillar cat 330 a l excavator (prefix 9 ml) service repair manual (9ml000...fjskefkemms
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Caterpillar cat 330 track type excavator (prefix 6 wj) service repair manual ...fjskefkemms
This document provides instructions for removing and installing travel motors on 330 and 330L excavator models. It describes:
- Releasing hydraulic pressure before removing components
- Removing covers, clamps, hoses and tubes to access the travel motor
- Using a tool and hoist to remove the travel motor, which weighs 120kg
- Cleaning mating surfaces, checking seals and reinstalling components in reverse order
It then details disassembling and assembling the travel motor, including removing the head assembly, brake piston, cylinder assembly parts and seals. Precautions are given to prevent damage and clean/oil parts during reassembly.
Caterpillar cat 315 b fm l excavator (prefix 7rz) service repair manual (7rz0...fjsekdmmeed
The document provides instructions for disassembling and assembling track rollers on a 315B excavator. It describes:
1) Removing the track rollers and draining oil from the roller before disassembly.
2) Using presses and tools to remove internal components like seals, shafts, and bearings.
3) Checking shaft end play and installing new internal components in reverse order.
4) Filling the roller with the specified oil and reinstalling it along with the track guide.
Caterpillar cat 330 c fm excavator (prefix b4n) service repair manual (b4n000...fjsjekdmmeme
This document provides instructions for servicing components of a Caterpillar 330C FM Excavator engine, including:
- Installing the cylinder head, which involves positioning a new gasket, attaching lifting tools to the head, applying anti-seize compound, and tightening bolts in a specific sequence.
- Removing and installing the camshaft, which requires removing other parts first like the rocker arm and front cover, then using hooks to position lifters and removing/installing the camshaft.
- Removing and installing the camshaft gear by first removing the camshaft, pressing it off the gear, heating the gear, and pressing it back onto the camshaft
Caterpillar cat 330 c fm excavator (prefix b2l) service repair manual (b2l000...fjsjekdmmeme
This document provides instructions for removing and installing the cylinder head and camshaft on a Caterpillar 330C FM excavator equipped with a C-9 engine. The removal procedure involves draining coolant, removing various components attached to the cylinder head like the alternator and valve cover, then using lifting tools to remove the cylinder head and gasket. The installation procedure outlines reinstalling the gasket and cylinder head, reattaching all components and refilling the cooling system. Similarly, the camshaft removal involves setting piston timing, removing gears and thrust plate, while installation requires lubricating and inserting the camshaft ensuring proper timing of gears.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v023...fjsekdmmeed
The document provides instructions for removing and installing the flywheel housing on a 130G motor grader with a 3304 engine. It describes using link brackets and a hoist to remove the housing, which weighs 37 kg. Installation involves placing a gasket and bolting the housing back onto the engine, then reinstalling components like the oil drain line and crankshaft rear seal.
Caterpillar cat 311 d lrr excavator (prefix dwr) service repair manual (dwr00...fjsekdmmeed
This document provides instructions for removing and installing pistons, connecting rods, connecting rod bearings, and the crankshaft on a Caterpillar C4.2 engine. It outlines the required tools and steps to take the components out and put them back in. Key steps include using a piston ring compressor and socket wrench, cleaning and lubricating parts, aligning marks, and torquing connecting rod nuts. The crankshaft removal involves taking off the oil supply tube, installing a nut, and removing main bearing caps.
This document provides instructions for disassembling the final drive on a Caterpillar 329D2 L excavator. The process involves:
1. Removing the final drive and separating it from the track assembly and travel motor.
2. Lifting the final drive and disassembling it into components like the cover, carrier assembly, ring gears, and main housing.
3. Using tools like pins, bolts, and lifting devices to separate individual parts from each other.
4. Cleaning components and keeping alignment marks to ensure proper reassembly. The document lists over 30 individual steps and provides illustrations for each step.
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w010...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 120G motor grader, including the cylinder head, spacer plate, and water directors. The removal and installation procedures describe removing bolts and other fasteners, lifting components, cleaning surfaces, applying sealants, and torquing bolts to specified values. Safety notices are included to handle fluids properly and avoid contaminating parts.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjsekdmmeed
The document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the flywheel, flywheel housing, and crankshaft pulley. Detailed steps and illustrations are provided for disassembling and reassembling these parts, including cleaning, inspecting, and applying sealants to mating surfaces. Safety notices advise keeping parts clean and containing fluids.
This document is an operation and maintenance manual for a Hitachi 70Z7 wheel loader. It provides safety information and instructions for operating, maintaining, and transporting the machine. The manual emphasizes following all safety procedures to prevent injuries or damage to the equipment. It also contains sections on machine identification numbers, component names, specifications, and troubleshooting.
Caterpillar cat d5 c d5c lgp xl series iii tractor dozer bulldozer (prefix 8z...fikkskkdmmd
The document provides instructions for removing and installing track carrier rollers and track rollers on D5C series tractors. It describes loosening the track, removing bolts and covers to access the rollers, lifting the track or machine to remove the rollers, and reversing the process to install new rollers and adjust the track. Proper cleaning, lubrication and torque specifications are noted to ensure correct assembly.
Caterpillar cat 385 c l excavator (prefix kgb) service repair manual (kgb0000...fikkskkdmmd
This document provides instructions for disassembling and assembling the travel motor on 385C and 385C L Excavator models. The disassembly procedure involves 40 steps to remove components like the head, relief valves, spools, pistons, plates, seals and more. The assembly procedure reverses the disassembly with 13 steps, including cleaning parts, applying oil, and ensuring proper installation of springs, seals and other components. Precautions are provided to prevent injury from parts under pressure.
Caterpillar cat 330 l track type excavator (prefix 6wj) service repair manual...fikkskkdmmd
This document provides instructions for removing and installing travel motors on 330 and 330L excavator models. It describes removing the travel motor by draining oil, releasing hydraulic pressure, removing mounting bolts and hoses, and using a hoist. It then describes disassembling and assembling the travel motor by removing components like the head assembly, valves, springs, seals and pistons. Reinstallation involves cleaning, installing new seals, and reversing the removal steps while taking care not to damage components.
Caterpillar cat 330 l track type excavator (prefix 6sk) service repair manual...fikkskkdmmd
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base on a Caterpillar 330L excavator engine. The procedures include using various tools to compress springs, extract components, and install new parts. Technicians are advised to keep components clean and properly dispose of fluids.
Caterpillar cat 330 l excavator (prefix 9ml) service repair manual (9ml00001 ...fikkskkdmmd
The document provides instructions for installing a fuel injection pump on a Caterpillar 330 excavator engine:
1. Install alignment tools and spacers to hold the fuel injection pump and rack in position.
2. Install the fuel injection pump, ensuring slots are aligned. Install an O-ring seal and bushing, tightening to the specified torque.
3. Use a measurement tool to check the rack travel and ensure proper installation of the fuel injection pump. Repeat steps for remaining pumps. Install the cover.
Caterpillar cat 330 l excavator (prefix 8fk) service repair manual (8fk00001 ...fikkskkdmmd
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker assembly.
2. Remove bolts securing the cylinder head and lift it off using a lifting device.
3. To install, place a new gasket and bolt the clean cylinder head to the engine block. Reinstall attached components and adjust valve lash.
Caterpillar cat 330 l excavator (prefix 5ym) service repair manual (5ym00001 ...fikkskkdmmd
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Cleaning the cylinder head and ensuring it is free of contaminants before installation.
2. Attaching the cylinder head to the cylinder block using bolts in the specified tightening sequence and torque.
3. Reinstalling related components like the exhaust manifold, fuel injection lines, and valve train once the cylinder head is secured.
The summary highlights the key steps of cleaning the cylinder head, attaching it to the engine block, and reinstalling additional parts. It is provided in 3 sentences as requested.
Caterpillar cat 16 h na motor grader (prefix 6zj) service repair manual (6zj0...fjskefkemms
This document provides instructions for removing and installing various engine components on a 16H NA Motor Grader with a 3406C engine, including:
1. Timing gears and plate removal and installation.
2. Camshaft removal and installation.
3. Camshaft bearing removal and installation.
4. Connecting rod bearing removal and installation.
5. Crankshaft main bearing removal and installation.
The instructions describe the individual steps for removing and installing each component, including the use of any necessary tools. Safety notices and additional notes are also provided throughout.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
Caterpillar cat 330 a l excavator (prefix 5 ym) service repair manual (5ym000...fjskefkemms
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Removing the fuel injection lines, exhaust manifold, and rocker shaft/pushrods before removing the cylinder head.
2. Removing the water pump elbow, inlet manifold, and air inlet pipe to access the cylinder head bolts.
3. Using a lifting device to safely remove the 95 kg cylinder head from the engine block.
4. Cleaning all parts to prevent contamination before reinstallation.
Caterpillar cat 330 a l excavator (prefix 9 ml) service repair manual (9ml000...fjskefkemms
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Caterpillar cat 330 track type excavator (prefix 6 wj) service repair manual ...fjskefkemms
This document provides instructions for removing and installing travel motors on 330 and 330L excavator models. It describes:
- Releasing hydraulic pressure before removing components
- Removing covers, clamps, hoses and tubes to access the travel motor
- Using a tool and hoist to remove the travel motor, which weighs 120kg
- Cleaning mating surfaces, checking seals and reinstalling components in reverse order
It then details disassembling and assembling the travel motor, including removing the head assembly, brake piston, cylinder assembly parts and seals. Precautions are given to prevent damage and clean/oil parts during reassembly.
Caterpillar cat 315 b fm l excavator (prefix 7rz) service repair manual (7rz0...fjsekdmmeed
The document provides instructions for disassembling and assembling track rollers on a 315B excavator. It describes:
1) Removing the track rollers and draining oil from the roller before disassembly.
2) Using presses and tools to remove internal components like seals, shafts, and bearings.
3) Checking shaft end play and installing new internal components in reverse order.
4) Filling the roller with the specified oil and reinstalling it along with the track guide.
Caterpillar cat 330 c fm excavator (prefix b4n) service repair manual (b4n000...fjsjekdmmeme
This document provides instructions for servicing components of a Caterpillar 330C FM Excavator engine, including:
- Installing the cylinder head, which involves positioning a new gasket, attaching lifting tools to the head, applying anti-seize compound, and tightening bolts in a specific sequence.
- Removing and installing the camshaft, which requires removing other parts first like the rocker arm and front cover, then using hooks to position lifters and removing/installing the camshaft.
- Removing and installing the camshaft gear by first removing the camshaft, pressing it off the gear, heating the gear, and pressing it back onto the camshaft
Caterpillar cat 330 c fm excavator (prefix b2l) service repair manual (b2l000...fjsjekdmmeme
This document provides instructions for removing and installing the cylinder head and camshaft on a Caterpillar 330C FM excavator equipped with a C-9 engine. The removal procedure involves draining coolant, removing various components attached to the cylinder head like the alternator and valve cover, then using lifting tools to remove the cylinder head and gasket. The installation procedure outlines reinstalling the gasket and cylinder head, reattaching all components and refilling the cooling system. Similarly, the camshaft removal involves setting piston timing, removing gears and thrust plate, while installation requires lubricating and inserting the camshaft ensuring proper timing of gears.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v023...fjsekdmmeed
The document provides instructions for removing and installing the flywheel housing on a 130G motor grader with a 3304 engine. It describes using link brackets and a hoist to remove the housing, which weighs 37 kg. Installation involves placing a gasket and bolting the housing back onto the engine, then reinstalling components like the oil drain line and crankshaft rear seal.
Caterpillar cat 311 d lrr excavator (prefix dwr) service repair manual (dwr00...fjsekdmmeed
This document provides instructions for removing and installing pistons, connecting rods, connecting rod bearings, and the crankshaft on a Caterpillar C4.2 engine. It outlines the required tools and steps to take the components out and put them back in. Key steps include using a piston ring compressor and socket wrench, cleaning and lubricating parts, aligning marks, and torquing connecting rod nuts. The crankshaft removal involves taking off the oil supply tube, installing a nut, and removing main bearing caps.
This document provides instructions for disassembling the final drive on a Caterpillar 329D2 L excavator. The process involves:
1. Removing the final drive and separating it from the track assembly and travel motor.
2. Lifting the final drive and disassembling it into components like the cover, carrier assembly, ring gears, and main housing.
3. Using tools like pins, bolts, and lifting devices to separate individual parts from each other.
4. Cleaning components and keeping alignment marks to ensure proper reassembly. The document lists over 30 individual steps and provides illustrations for each step.
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w010...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 120G motor grader, including the cylinder head, spacer plate, and water directors. The removal and installation procedures describe removing bolts and other fasteners, lifting components, cleaning surfaces, applying sealants, and torquing bolts to specified values. Safety notices are included to handle fluids properly and avoid contaminating parts.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjsekdmmeed
The document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the flywheel, flywheel housing, and crankshaft pulley. Detailed steps and illustrations are provided for disassembling and reassembling these parts, including cleaning, inspecting, and applying sealants to mating surfaces. Safety notices advise keeping parts clean and containing fluids.
This document is an operation and maintenance manual for a Hitachi 70Z7 wheel loader. It provides safety information and instructions for operating, maintaining, and transporting the machine. The manual emphasizes following all safety procedures to prevent injuries or damage to the equipment. It also contains sections on machine identification numbers, component names, specifications, and troubleshooting.
Caterpillar cat d5 c d5c lgp xl series iii tractor dozer bulldozer (prefix 8z...fikkskkdmmd
The document provides instructions for removing and installing track carrier rollers and track rollers on D5C series tractors. It describes loosening the track, removing bolts and covers to access the rollers, lifting the track or machine to remove the rollers, and reversing the process to install new rollers and adjust the track. Proper cleaning, lubrication and torque specifications are noted to ensure correct assembly.
Caterpillar cat 385 c l excavator (prefix kgb) service repair manual (kgb0000...fikkskkdmmd
This document provides instructions for disassembling and assembling the travel motor on 385C and 385C L Excavator models. The disassembly procedure involves 40 steps to remove components like the head, relief valves, spools, pistons, plates, seals and more. The assembly procedure reverses the disassembly with 13 steps, including cleaning parts, applying oil, and ensuring proper installation of springs, seals and other components. Precautions are provided to prevent injury from parts under pressure.
Caterpillar cat 330 l track type excavator (prefix 6wj) service repair manual...fikkskkdmmd
This document provides instructions for removing and installing travel motors on 330 and 330L excavator models. It describes removing the travel motor by draining oil, releasing hydraulic pressure, removing mounting bolts and hoses, and using a hoist. It then describes disassembling and assembling the travel motor by removing components like the head assembly, valves, springs, seals and pistons. Reinstallation involves cleaning, installing new seals, and reversing the removal steps while taking care not to damage components.
Caterpillar cat 330 l track type excavator (prefix 6sk) service repair manual...fikkskkdmmd
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base on a Caterpillar 330L excavator engine. The procedures include using various tools to compress springs, extract components, and install new parts. Technicians are advised to keep components clean and properly dispose of fluids.
Caterpillar cat 330 l excavator (prefix 9ml) service repair manual (9ml00001 ...fikkskkdmmd
The document provides instructions for installing a fuel injection pump on a Caterpillar 330 excavator engine:
1. Install alignment tools and spacers to hold the fuel injection pump and rack in position.
2. Install the fuel injection pump, ensuring slots are aligned. Install an O-ring seal and bushing, tightening to the specified torque.
3. Use a measurement tool to check the rack travel and ensure proper installation of the fuel injection pump. Repeat steps for remaining pumps. Install the cover.
Caterpillar cat 330 l excavator (prefix 8fk) service repair manual (8fk00001 ...fikkskkdmmd
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker assembly.
2. Remove bolts securing the cylinder head and lift it off using a lifting device.
3. To install, place a new gasket and bolt the clean cylinder head to the engine block. Reinstall attached components and adjust valve lash.
Caterpillar cat 330 l excavator (prefix 5ym) service repair manual (5ym00001 ...fikkskkdmmd
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Cleaning the cylinder head and ensuring it is free of contaminants before installation.
2. Attaching the cylinder head to the cylinder block using bolts in the specified tightening sequence and torque.
3. Reinstalling related components like the exhaust manifold, fuel injection lines, and valve train once the cylinder head is secured.
The summary highlights the key steps of cleaning the cylinder head, attaching it to the engine block, and reinstalling additional parts. It is provided in 3 sentences as requested.
Caterpillar cat 330 c fm excavator (prefix b4n) service repair manual (b4n000...fikkskkdmmd
This document provides instructions for installing a cylinder head and camshaft on a 330C FM EXCAVATOR powered by a C-9 engine. It outlines the required tools and lubricants, installation steps including tightening bolt sequences and torque specifications, and ensuring proper timing of gears. The summary focuses on the key steps of positioning the cylinder head and camshaft, applying lubricant, aligning timing marks between gears, and verifying end play clearance.
Caterpillar cat 330 c fm excavator (prefix b2l) service repair manual (b2l000...fikkskkdmmd
This document provides instructions for removing and installing various engine components on a Caterpillar 330C FM EXCAVATOR including:
- Cylinder head removal which requires draining coolant and removing accessories before removing bolts and lifting off the head.
- Cylinder head installation which involves positioning a new gasket and torquing bolts in a specific sequence.
- Lifter group removal by using a hook tool to remove individual lifters and mark them for installation.
- Lifter group installation by applying lubricant to lifters before reinstalling them in the original locations.
- Camshaft removal which requires setting the #1 piston at top center and aligning timing
Caterpillar cat 330 b ln excavator (prefix 5lr) service repair manual (5lr000...fikkskkdmmd
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and torquing bolts to specifications. Technicians are advised to keep parts clean and mark components for original locations during disassembly and reinstallation.
Caterpillar cat 330 b ln excavator (prefix 3yr) service repair manual (3yr000...fikkskkdmmd
The document provides instructions for servicing components of a 330B L excavator, including:
1. Instructions for installing a compression brake on the engine, including connecting wires and bolts.
2. Procedures for removing and disassembling the rocker shaft and pushrods, including identifying pushrod locations and removing retaining rings and supports.
3. Steps for assembling the rocker shaft, including installing supports, springs, washers and an O-ring seal.
Caterpillar cat 330 b l excavator (prefix 6dr) service repair manual (6dr0000...fikkskkdmmd
The documents provide instructions for removing and installing various engine components on a 330B L Excavator with a 3306 engine. The steps include removing the cylinder head by first taking off the fuel injection lines. The rocker shaft is then disassembled by removing the rocker arms, springs and supports. The rocker shaft is assembled by installing these parts in the reverse order. Finally, the rocker shaft and pushrods are installed on the cylinder head and the valve lash is adjusted.
Caterpillar cat 330 b l excavator (prefix 5lr) service repair manual (5lr0000...fikkskkdmmd
This service repair manual provides instructions for installing a cylinder head on a 330B LN excavator engine. It describes cleaning the cylinder head and block surfaces, installing new gaskets and bolts, and tightening the bolts in a specific sequence. It also covers removing and installing related components like the spacer plate, water directors, and lifter group.
Caterpillar cat 330 b l excavator (prefix 3yr) service repair manual (3yr0000...fikkskkdmmd
The document provides instructions for removing and installing various engine components on a Caterpillar 330B L excavator. It includes steps for removing and installing the cylinder head, rocker shaft and pushrods, compression brake, and valve mechanism cover. Technicians are advised to keep parts clean, apply lubricant to threads, and torque bolts to the specified values.
Caterpillar cat 330 b l excavator (prefix 1js) service repair manual (1js0000...fikkskkdmmd
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 330B L excavator engine. The procedure involves using a special tool to extract the old seat inserts and press in the new ones. Technicians are advised to keep all parts clean and lubricated to prevent wear during reassembly.
Caterpillar cat 330 a l excavator (prefix 9 ml) service repair manual (9ml000...fikkskkdmmd
The document provides instructions for installing a fuel injection pump on a Caterpillar 330 excavator engine:
1. Install alignment tools and spacers to hold the fuel injection pump and rack in position.
2. Install the fuel injection pump, O-ring seal, and bushing, and tighten to the specified torque.
3. Use a measurement tool to check that the rack has the correct travel of 15.70 mm after installation.
Caterpillar cat 330 a l excavator (prefix 5 ym) service repair manual (5ym000...fikkskkdmmd
The document provides instructions for removing and installing various engine components, including:
1) Removing the cylinder head which involves first removing the fuel injection lines and exhaust manifold.
2) Instructions for disassembling the rocker shaft which includes removing rocker arms, springs, and supports.
3) Procedures for assembling the rocker shaft by installing the rocker arms, supports, springs and securing with a pin and plugs.
Caterpillar cat 330 track type excavator (prefix 6 wj) service repair manual ...fikkskkdmmd
This document provides instructions for removing and installing travel motors on 330 and 330L excavator models. It describes removing the travel motor by draining oil, releasing hydraulic pressure, removing mounting bolts and hoses, and using a hoist. It then describes disassembling and assembling the travel motor by removing components like the head assembly, valves, springs, seals and pistons. Reinstallation involves cleaning, installing new seals, and reversing the removal steps while taking care not to damage components.
Caterpillar cat 330 track type excavator (prefix 6 sk) service repair manual ...fikkskkdmmd
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base on a Caterpillar 330L excavator engine. The procedures include using various tools to compress springs, extract components, and install new parts. Technicians are advised to keep components clean and properly dispose of fluids.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323E LN EXCAVATOR TDW
Configuration: 323E L, 323E LN & 323E SA Excavators TDW00001-UP (MACHINE) POWERED BY C6.6 Engine
Disassembly and Assembly
320E and 323E Excavators Machine Systems
Media Number -KENR9842-01 Publication Date -01/03/2013 Date Updated -28/03/2013
i04609390
Swing Drive
SMCS - 5459
Specifications
Illustration 1 g02724358
Table 1
Specification for 148-4679 Swing Drive Gp
Item Qty Part Specification Description
1 1 Torque to 45.0 ± 4.5 N·m (33.2 ± 3.3 lb ft).
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3. 227-6221
Breather As
2 1
114-1399
Gauge Pipe Torque to 60 ± 6 N·m (44 ± 4 lb ft).
3 - -
Apply blue Loctite High Flex GM to the mating surfaces of the ring
gear and the housing.
4 - -
Surfaces of the mounting area, contact area of the bolt and surfaces of
the pinion shaft must be free of paint. Before assembly, the contact
surfaces of the bolt, the washer, and the tightened parts must be clean
and free of protective coating and oil.
Disassembly Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 5P-1863 Retaining Ring Pliers 1
B 138-7575 Link Brackets 2
C
4C-5660 Adapter 2
5F-7369 Puller Leg 2
3H-0465 Push-Puller Plate 2
1P-0820 Hydraulic Puller 1
3H-0468 Puller Plate 2
350-7768 Electric Hydraulic Pump Gp(1)
1
1U-9889 Crossblock 1
D 138-7573 Link Brackets 2
E FT-3023 Sleeve 1
F
5F-7343 Bearing Puller Gp 1
3H-0465 Push-Puller Plate 4
5F-7369 Puller Leg 2
5F-7342 Adapter 2
1P-0820 Hydraulic Puller 1
350-7768 Electric Hydraulic Pump Gp(1)
1
(1)
350-7769 (230 V)
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4. Start By:
a. Remove the swing motor and swing drive.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will prevent dirt from entering the internal
mechanism.
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
Illustration 2 g00702449
1. Remove sun gear (1) from carrier assembly (2).
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5. Illustration 3 g00702450
2. Remove spacer (3).
Illustration 4 g00702451
3. Remove carrier assembly (2) from ring gear (4).
Illustration 5 g00702452
4. Drive roll pin (5) into shaft (6). Remove shaft (6) and the gear assembly.
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6. Illustration 6 g00702456
5. Disassemble the gear assembly, as follows: washer (7), gear (8), bearing (9), and washer (10).
Remove roll pin (5) from shaft (6).
6. Repeat Step 4 through Step 5 for the remaining gear assemblies.
Illustration 7 g00702457
7. Remove retaining ring (11). Remove carrier (13) from the sun gear.
Illustration 8 g00702459
8. Use Tooling (A) in order to remove retaining ring (14).
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7. Illustration 9 g00702583
9. Use two people in order to remove ring gear (15) from housing (16). The weight of ring gear
(15) is approximately 29 kg (65 lb).
Illustration 10 g00702584
10. Remove spacer (17) from carrier assembly (18).
Illustration 11 g00702596
11. Use Tooling (A) to remove retaining ring (19).
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8. Illustration 12 g01338951
12. Remove carrier assembly (18) from the housing. The weight of carrier assembly (18) is
approximately 25 kg (55 lb).
Illustration 13 g00702640
13. Drive roll pin (20) into shaft (21). Remove shaft (21).
Illustration 14 g00702648
14. Disassemble the gear assembly, as follows: washer (22), bearing (23), gear (24), bearing (25),
and washer (26). Remove roll pin (20) from shaft (21).
15. Repeat Step 13 through Step 14 for the remaining gear assemblies.
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9. Illustration 15 g01339732
16. Remove bolts (27) from the housing.
Illustration 16 g01339903
Illustration 17 g01339833
17. Attach Tooling (B) and a suitable lifting device in order to remove housing (28). The weight of
housing (28) is approximately 68 kg (150 lb). If shaft assembly (29) is stuck in housing (28)
install Tooling (C) in order to remove shaft assembly (29).
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10. Illustration 18 g01338949
Illustration 19 g01339781
Illustration 20 g01339877
18. Use Tooling (A) in order to install retaining ring (19). Attach a suitable lifting device to shaft
assembly (29). The weight of shaft assembly (29) is approximately 45 kg (100 lb). Position
shaft assembly (29) onto Tooling (E). Install Tooling (D).
19. Position Tooling (E) and shaft assembly (29) as a unit into a suitable press. The weight of
Tooling (E) and the shaft assembly (29) is approximately 93 kg (205 lb). Use Tooling (A) in
order to remove retaining ring (19). Remove bearings (30) and spacer (31).
Note: If excessive force is required to remove bearings, use Tooling (F) in order to remove the
top bearing first.
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11. Illustration 21 g01338948
20. Attach a suitable lifting device to Tooling (D) in order to remove cage (33) and Tooling (E).
Remove cage (33) and Tooling (E) from shaft (32).
Illustration 22 g01340053
21. Remove O-ring seal (34). Remove lip seals (35).
Assembly Procedure
Table 3
Required Tools
Tool Part Number Part Description Qty
A 5P-1863 Retaining Ring Pliers 1
B 138-7575 Link Brackets 2
D 138-7573 Link Brackets 2
E FT-3023 Sleeve 1
G 1P-0520 Driver Gp 1
H 5P-3931 Anti-Seize Compound 1
J 8M-4856 (1)
Sleeve 1
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12. K -
Guide Stud
M16 - 2.00 by 140mm
2
L - Loctite Hi Flex GM 1
(1)
This part is being discontinued. Replace with 367-6742 Sleeve .
Note: Cleanliness is an important factor. Before assembly, clean all parts in cleaning fluid. Allow the
parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the
parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts
for replacement.
Illustration 23 g01339794
Illustration 24 g01339807
1. Use a suitable press and Tooling (G) in order to install lip seal (35) into cage (33).
2. Use two people to place shaft (32) in a suitable press. The weight of shaft (32) is approximately
30 kg (65 lb). Install cage (33). Install O-ring seal (34).
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13. Illustration 25 g01339812
Illustration 26 g01339149
3. Apply Tooling (H) to inner diameter of the bearing and the shaft. Use a suitable press and
Tooling (J) in order to install bearing (30). Install spacer (31). The bevel of the spacer must
face upward.
4. Install bearing (30).
Illustration 27 g01339824
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14. Illustration 28 g01339903
5. Attach a suitable lifting device to shaft assembly (29). Use Tooling (A) in order to install
retaining ring (19). Install shaft assembly (29) onto Tooling (E). Remove the suitable lifting
device.
6. Attach Tooling (B) and a suitable lifting device to housing (28). Install housing (28) on the
shaft assembly. Position the shaft assembly to the side by 90 degrees. Remove tooling (E).
Illustration 29 g01339732
7. Install bolts (27).
Illustration 30 g00703698
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15. 8. Assemble the gear assembly, as follows: washer (22), bearing (23), gear (24), bearing (25), and
washer (26).
Illustration 31 g00702640
Illustration 32 g00703700
9. Use a deburring tool in order to remove the metal burr from the openings in the carrier. Install
shaft (21) and the gear assembly into the carrier assembly. Drive roll pin (20) into shaft (21).
Orient the split in roll pin (20) vertically to the carrier. Align the split in the roll pin to the top
or to the bottom. Make a stake mark on each side of the roll pin hole in the carrier. Each stake
mark should be approximately 2.25 ± 0.75 mm (0.090 ± 0.030 inch) from the outside diameter
of the roll pin hole.
10. Repeat Step 8 through Step 9 for the remaining gear assemblies.
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16. Illustration 33 g01338951
11. Install carrier assembly (18) into the housing. The weight of carrier assembly (18) is
approximately 25 kg (55 lb).
Illustration 34 g00702596
12. Use Tooling (A) to install retaining ring (19).
Illustration 35 g00702584
13. Install spacer (17) into carrier assembly (18).
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17. Illustration 36 g01340279
Illustration 37 g00702583
14. Apply Tooling (L) to the face of housing (16). Install Tooling (K) in order to help align the
housing and the ring gear. Use two people in order to install ring gear (15) onto housing (16).
The weight of ring gear (15) is approximately 29 kg (65 lb).
Illustration 38 g00702459
15. Install retaining ring (14) into the sun gear.
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18. Illustration 39 g00702457
16. Install carrier (13) into the sun gear. Install retaining ring (11) into sun gear (12).
Illustration 40 g00703707
17. Assemble the gear assembly, as follows: washer (7), gear (8), bearing (9), and washer (10)
Illustration 41 g00702452
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19. Illustration 42 g00703700
18. Use a deburring tool in order to remove the metal burr from the openings in the carrier. Install
shaft (6) and the gear assembly into the carrier assembly. Drive roll pin (5) into shaft (6).
Orient the split in roll pin (5) vertically to the carrier. Align the split in the roll pin to the top or
to the bottom. Make a stake mark on each side of the roll pin hole in the carrier. Each stake
mark should be approximately 2.25 ± 0.75 mm (0.090 ± 0.030 inch) from the outside diameter
of the roll pin hole.
19. Repeat Step 17 through Step 18 for the remaining gear assemblies.
Illustration 43 g00702451
20. Install carrier assembly (2) into ring gear (4).
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20. Illustration 44 g00702450
21. Install spacer (3).
Illustration 45 g00702449
22. Install sun gear (1) into carrier assembly (2).
End By:
a. Install the swing motor and swing drive.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Oct 12 14:12:36 UTC+0800 2020
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323E LN EXCAVATOR TDW
Configuration: 323E L, 323E LN & 323E SA Excavators TDW00001-UP (MACHINE) POWERED BY C6.6 Engine
Disassembly and Assembly
320E and 323E Excavators Machine Systems
Media Number -KENR9842-01 Publication Date -01/03/2013 Date Updated -28/03/2013
i04491082
Swing Gear and Bearing
SMCS - 7063
Specifications
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22. Illustration 1 g02724727
Typical example
Table 1
Specification for 333-2969 Gear and Bearing Gp and 333-2966 Gear and Bearing Gp
Item Qty Part Specification Description
- - -
Position "S" that is on inner race (12) relative to the carbody
assembly (1) and bearing stopper (2). Refer to Illustration 1.
- - - The five holes which are marked “3” are not for use.
4 4 8T-4136
Bolt
Apply blue Loctite 242 to the threads.
Torque to 20 ± 2 N·m (177 ± 18 lb in).
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23. 5 8
8T-4136
Bolt
Apply blue Loctite 242 to the threads.
Torque to 37 ± 4 N·m (27 ± 3 lb ft).
6 1
7Y-1650
Hose
Clamp
Torque to 5.39 ± 0.49 N·m (47.71 ± 4.34 lb in).
7 2
8T-4137
Bolt
Apply blue Loctite 242 to the threads.
Torque to 37 ± 4 N·m (27 ± 3 lb ft).
8 1
096-4902
Dowel
Apply Loctite C5A Cooper Anti-Seize to the dowel holes.
9 - -
Apply blue Loctite High Flex GM between the mating surfaces of
the gear group and upper frame assembly. Apply blue Loctite High
Flex GM between the mating surfaces of the gear group and
carbody assembly.
10 37
8T-0362
Bolt
Apply Loctite C5A Cooper Anti-Seize to the threads. Omit the bolt
seats and surfaces of the washers.
Torque for the bolts except for the Akashi facility to 568 ± 59 N·m
(419 ± 44 lb ft).
Torque for the bolts for the Akashi facility to 294 ± 29 N·m
(217 ± 21 lb ft).
Additional torque for the bolts for the Akashi facility to 50 ± 5
degrees.
11 40
8T-0360
Bolt
Apply Loctite C5A Cooper Anti-Seize to the threads. Omit the bolt
seats and surfaces of the washers.
Torque for the bolts except for the Akashi facility to 568 ± 59 N·m
(419 ± 44 lb ft).
Torque for the bolts for the Akashi facility to 294 ± 29 N·m
(217 ± 21 lb ft).
Additional torque for the bolts for the Akashi facility to 50 ± 5
degrees.
Removal Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7576 Link Bracket 4
B -
Guide Bolts
M20 x 2.5 by 150mm
2
Start By:
a. Separate the upper frame from the undercarriage frame.
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24. Thank you very much for
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25. 1. Remove all the grease from the swing gear and bearing. Put the grease in a suitable
container for storage or disposal.
Illustration 2 g02672179
2. Remove bolts (1). Install bolts and mark swing gear and bearing (2) or alignment purposes
Illustration 3 g02672908
3. Attach Tooling (A) and a suitable lifting device in order to remove swing gear and bearing
(2) from the undercarriage (3).
Installation Procedure
1. Install swing gear and bearings (2) in reverse order of removal.
End By:
a. Connect the upper frame from the undercarriage frame.
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26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323E LN EXCAVATOR TDW
Configuration: 323E L, 323E LN & 323E SA Excavators TDW00001-UP (MACHINE) POWERED BY C6.6 Engine
Disassembly and Assembly
320E and 323E Excavators Machine Systems
Media Number -KENR9842-01 Publication Date -01/03/2013 Date Updated -28/03/2013
i04507920
Pilot Valve
SMCS - 5059
Removal Procedure
Start By:
a. Release the hydraulic system pressure.
Illustration 1 g02686500
1. Disconnect all hose assemblies (1). Disconnect all harness assemblies (2).
1/2
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27. Illustration 2 g02686503
2. Remove four bolts (3) and pilot valve (4).
Installation Procedure
1. Install pilot valve (4) in reverse order of removal.
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