The document provides instructions for removing and installing a crankshaft on an excavator engine:
1. The crankshaft removal procedure involves removing engine components, connecting rod caps, and main bearing caps to access the crankshaft, which is then lifted out after attaching a lifting device.
2. Crankshaft installation requires lubricating and positioning the crankshaft and bearings before securing the main bearing caps and connecting rod caps with bolts and checking end play and rotation.
3. Reinstalling engine components like the oil pan and flywheel housing completes the crankshaft installation.
Caterpillar cat 323 d l excavator (prefix cwg) service repair manual (cwg0000...fjskksmem
The document provides instructions for removing and installing the crankshaft on a Caterpillar C6.4 engine. To remove the crankshaft, the front housing, rear seal, flywheel housing and oil pan must first be removed. Then the connecting rod caps, main bearing caps and pistons can be taken off to allow removal of the crankshaft. Installation follows the reverse order, with care taken to clean parts and apply specified torques. End play must be checked after installation is complete.
Caterpillar cat 323 d l excavator (prefix nzf) service repair manual (nzf0000...fjjsekmsmmes
This service manual provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C6.6 engine. The procedure involves using special tools to compress the valve springs, remove the keepers, and access the valves. The springs must be removed and installed in pairs per cylinder to ensure proper valve timing. Technicians are advised to clean all parts thoroughly and position the pistons carefully before compressing the springs.
Caterpillar cat 323 d l excavator (prefix wgc) service repair manual (wgc0000...fjskksmem
This document provides instructions for removing and installing inlet and exhaust valve guides on a Caterpillar C6.4 engine. The procedure involves using specialized tools to remove the valves, electronic unit injectors, and valve guides from the cylinder head. Cleanliness is emphasized to prevent contaminating parts. The installation procedure specifies lubricating valve stems before reinstalling the valves, guides, and other components in the reverse order of removal. Safety notices warn of risks such as being struck by parts or fluids and provide guidance on containment and disposal.
Caterpillar cat 219 d excavator (prefix 5xg) service repair manual (5xg00001 ...fjskekdmjekm
The document provides instructions for removing and installing various engine components of a 219D Excavator, including the cylinder head, spacer plate, and water directors. It describes removing components like bolts, gaskets and seals in a specific order. Installation is the reverse of removal, applying new gaskets and torquing bolts to the specified values. Precautions are given to keep components clean and contain fluids.
Caterpillar cat 323 d l excavator (prefix pbm) service repair manual (pbm0000...fjjsekmsmmes
This document provides instructions for removing and installing a crankshaft from a 3064 or 3066 engine. It describes:
1. Removing the front housing, rear seal, flywheel housing, and oil pan before removing the crankshaft.
2. Using a socket and lifting straps to remove the crankshaft.
3. Checking clearances and installing new parts before reinstalling the crankshaft, connecting rods, caps and installing the front housing, rear seal, flywheel housing and oil pan.
This document provides instructions for installing pistons and connecting rods in a C6.6 engine. The steps include: cleaning and lubricating components, inserting the piston and connecting rod assembly into the cylinder, installing the connecting rod cap and tightening new bolts to specified torques, and repeating for remaining cylinders. Tools required include a crankshaft turning tool, piston ring compressor, and degree wheel. Proper identification and orientation of parts is emphasized.
Caterpillar cat 323 d l excavator (prefix wne) service repair manual (wne0000...fjskksmem
The document provides instructions for installing the crankshaft in a Caterpillar C6.4 engine:
1. Thrust washers and main bearings are installed in the cylinder block and bearing caps.
2. The crankshaft is positioned onto the main bearings using a lifting device.
3. Main bearing caps with bearings are installed and torqued to specifications.
Caterpillar cat 938 g wheel loader (prefix 6ws) service repair manual (6ws000...fisjejfskemmd
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Caterpillar cat 323 d l excavator (prefix cwg) service repair manual (cwg0000...fjskksmem
The document provides instructions for removing and installing the crankshaft on a Caterpillar C6.4 engine. To remove the crankshaft, the front housing, rear seal, flywheel housing and oil pan must first be removed. Then the connecting rod caps, main bearing caps and pistons can be taken off to allow removal of the crankshaft. Installation follows the reverse order, with care taken to clean parts and apply specified torques. End play must be checked after installation is complete.
Caterpillar cat 323 d l excavator (prefix nzf) service repair manual (nzf0000...fjjsekmsmmes
This service manual provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C6.6 engine. The procedure involves using special tools to compress the valve springs, remove the keepers, and access the valves. The springs must be removed and installed in pairs per cylinder to ensure proper valve timing. Technicians are advised to clean all parts thoroughly and position the pistons carefully before compressing the springs.
Caterpillar cat 323 d l excavator (prefix wgc) service repair manual (wgc0000...fjskksmem
This document provides instructions for removing and installing inlet and exhaust valve guides on a Caterpillar C6.4 engine. The procedure involves using specialized tools to remove the valves, electronic unit injectors, and valve guides from the cylinder head. Cleanliness is emphasized to prevent contaminating parts. The installation procedure specifies lubricating valve stems before reinstalling the valves, guides, and other components in the reverse order of removal. Safety notices warn of risks such as being struck by parts or fluids and provide guidance on containment and disposal.
Caterpillar cat 219 d excavator (prefix 5xg) service repair manual (5xg00001 ...fjskekdmjekm
The document provides instructions for removing and installing various engine components of a 219D Excavator, including the cylinder head, spacer plate, and water directors. It describes removing components like bolts, gaskets and seals in a specific order. Installation is the reverse of removal, applying new gaskets and torquing bolts to the specified values. Precautions are given to keep components clean and contain fluids.
Caterpillar cat 323 d l excavator (prefix pbm) service repair manual (pbm0000...fjjsekmsmmes
This document provides instructions for removing and installing a crankshaft from a 3064 or 3066 engine. It describes:
1. Removing the front housing, rear seal, flywheel housing, and oil pan before removing the crankshaft.
2. Using a socket and lifting straps to remove the crankshaft.
3. Checking clearances and installing new parts before reinstalling the crankshaft, connecting rods, caps and installing the front housing, rear seal, flywheel housing and oil pan.
This document provides instructions for installing pistons and connecting rods in a C6.6 engine. The steps include: cleaning and lubricating components, inserting the piston and connecting rod assembly into the cylinder, installing the connecting rod cap and tightening new bolts to specified torques, and repeating for remaining cylinders. Tools required include a crankshaft turning tool, piston ring compressor, and degree wheel. Proper identification and orientation of parts is emphasized.
Caterpillar cat 323 d l excavator (prefix wne) service repair manual (wne0000...fjskksmem
The document provides instructions for installing the crankshaft in a Caterpillar C6.4 engine:
1. Thrust washers and main bearings are installed in the cylinder block and bearing caps.
2. The crankshaft is positioned onto the main bearings using a lifting device.
3. Main bearing caps with bearings are installed and torqued to specifications.
Caterpillar cat 938 g wheel loader (prefix 6ws) service repair manual (6ws000...fisjejfskemmd
This document provides assembly instructions for a Flexxaire fan on a 938G wheel loader. It describes how to assemble the shifter block, hub, actuator bearings/control shaft, install an O-ring on the main shaft, and install main bearing cups. The instructions include illustrations and notes about lubrication, torque specifications, and verifying clearances at various steps.
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1. An overview of the manual contents and how to use it, with explanations of terminology and abbreviations.
2. Sections covering removal and installation procedures, disassembly and reassembly, inspection points, and tightening torques for major vehicle systems and components.
3. Reference information such as a component weight list, lubrication chart, and schedules for periodic maintenance and replacement of parts.
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2. Sections covering removal and installation procedures, disassembly and reassembly, inspection points, and specifications for major vehicle systems and components.
3. References for standard bolt tightening torques, precoat bolts, high pressure hose fitting torques, wire rope suspension angles, component weights, lubrication charts, and periodic maintenance schedules.
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- It lists each part, the part number, quantity, and a brief description. Comments are included for some items noting if they are components of larger assemblies.
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- Fuel injection equipment parts like the fuel pump, injectors, nozzles, and wiring harness.
- A sensor pickup used in the engine.
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Massey ferguson mf 2620 ge tractor (made in india for turkey) parts catalogue...fjskksmem
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Toyota 7 bpue15 high level orderpicker service repair manualfjskksmem
This document is a service manual for the Toyota Orderpicker Model 7BPUE15 for serial numbers 80,001 and up. It contains sections on safety, systems overview, planned maintenance, troubleshooting, codes and tests, and procedures for various components. The manual provides information to service technicians on maintaining and repairing the orderpicker.
Toyota 6 hbw23 electric walkie pallet jack service repair manualfjskksmem
This document is the service manual for the Toyota Model 6HBW23 4,500 lb. powered pallet walkie. It provides information on safety procedures, systems overview, maintenance guidelines, troubleshooting steps, and procedures for servicing individual components. The manual is designed to help technicians efficiently diagnose and repair issues with the truck.
Toyota 6 hbw20 4000lb powered pallet walkie service repair manualfjskksmem
This document is a service manual for the Toyota Powered Pallet Walkie. It provides instructions on how to use the manual, which is designed to help technicians of varying experience levels efficiently service the equipment. The manual contains sections on safety, systems overview, planned maintenance, troubleshooting, and procedures for servicing individual components. It aims to guide users to the appropriate information through its organization, contents pages, and indexing system.
Toyota 02 7 fgk40 forklift service repair manualfjskksmem
This document provides service information for the Toyota forklift 7FG/7FD35-45 series including:
1. An overview of the manual contents and how to use it, with explanations of terminology and abbreviations.
2. Sections covering removal and installation procedures, disassembly and reassembly, inspection points, and tightening torques for major vehicle systems and components.
3. Reference information such as a component weight list, lubrication chart, and schedules for periodic maintenance and replacement of parts.
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This service manual provides instructions for maintenance and repair of Toyota 7FDF/FGF 15-35 ton forklifts. The manual includes sections covering the general information, engine, transmission, propeller shaft, differential, front and rear axles, steering, brakes, body, mast, cylinder, oil pump, oil control valve and more. It provides exploded views of components, removal and installation procedures, inspection and adjustment procedures, lubrication schedules and lists of standard torque specifications.
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Massey ferguson mf 3435 c crawler tractors (tier 3) parts catalogue manualfjskksmem
This document provides part numbers and descriptions for components of a Massey Ferguson MF 3435 C / CF / CFM crawler tractor engine. It includes lists of parts for the engine assembly, short engine, cylinder block, camshaft, pistons and connecting rods, end cover, cylinder head, and rocker shaft. Each item is identified by part number, quantity, description, and notes indicating whether it is a component of a larger assembly.
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- It lists each part, the part number, quantity, and a brief description. Comments are included for some items noting if they are components of larger assemblies.
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- Fuel injection equipment parts like the fuel pump, injectors, nozzles, and wiring harness.
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Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D LN EXCAVATOR CWG
Configuration: 323D, 323D L & 323D LN Excavators CWG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02750410
Crankshaft - Remove
SMCS - 1202-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-9120 Socket(1)
1
(1)
Tooling (A) is a 46 mm socket.
Start By:
a. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
b. Remove the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear
Seal - Remove".
c. Remove the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing -
Remove and Install".
d. Remove the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove
and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/5323D, 323D L & 323D LN Excavators CWG00001-UP (MACHINE) POWERED BY ...
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3. Illustration 1 g00604627
1. Remove bolts (1) from oil supply tube (2). Remove oil supply tube (2) and the O-ring seal
from the engine cylinder block.
Illustration 2 g01377302
2. Install nut (3) and the washer onto the crankshaft. Use Tooling (A) in order to turn the
crankshaft.
Illustration 3 g01377310
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4. 3. Remove nuts and bolts (4) that secure connecting rod caps (5) to the connecting rods.
Remove connecting rod caps (5) from the connecting rods.
Note: Be careful not to damage the bearings. Mark each connecting rod cap and the bearing
in order to ensure installation in the original location.
Note: Apply tape or rubber tubing to the connecting rod bolts.
4. Carefully push the connecting rods and the pistons into the top of the bores.
Illustration 4 g01377316
5. Remove bolts (6) that secure crankshaft main bearing caps (7) and rear main bearing cap (8)
in position in the engine cylinder block. Remove crankshaft main bearing caps (7) and rear
main bearing cap (8) from the engine.
Note: Be careful not to damage the bearings. Mark each crankshaft main bearing cap and
the bearing in order to ensure installation in the original location.
Illustration 5 g01377324
This Illustration is of the rear main bearing cap.
6. Remove seals (9), thrust washers (10), and main bearing (11) from rear main bearing cap
(8). Remove main bearings (11) from crankshaft main bearing caps (7) (not shown).
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5. Illustration 6 g01377339
Typical Example
7. Attach a suitable lifting device to crankshaft (12). The weight of crankshaft (12) is
approximately 100 kg (220 lb). Use the suitable lifting device in order to remove crankshaft
(12).
Note: Be careful not to damage the finished surfaces on crankshaft (12).
Illustration 7 g01377349
8. Remove the upper halves of crankshaft main bearings (13). Remove thrust washer (14).
Note: Note the orientation of thrust washer (14) for assembly purposes.
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6. Illustration 8 g01377357
9. If necessary, use a suitable hammer and a suitable chisel in order to remove wear sleeve
(15) for the crankshaft rear seal. Hold the suitable chisel at right angles to the surface of the
wear sleeve. Tap the wear sleeve in three places. You can remove the wear sleeve once the
tension is released.
Note: When you are removing the wear sleeve, take extreme care not to damage the
crankshaft.
Note: Take extreme care not to damage the wear sleeve, if it is not necessary to remove the
wear sleeve.
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7. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D LN EXCAVATOR CWG
Configuration: 323D, 323D L & 323D LN Excavators CWG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i05016994
Crankshaft - Install
SMCS - 1202-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-9120 Socket(1)
1
B 8T-5096 Dial Indicator 1
C - Loctite 5900 -
D 198-9113 Seal Installer 1
(1)
Tooling (A) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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8. Illustration 1 g01377349
1. Install thrust washer (14) on the rear face of the crankshaft with the oil groove toward the
outside.
2. Position the upper halves of crankshaft main bearings (13) in the cylinder block. Install the
bearings with the main bearing tabs in the correct position. Lubricate the bearings with
clean engine oil.
Illustration 2 g01377339
3. Lubricate the crankshaft journals with clean engine oil. Attach a suitable lifting device to
crankshaft (12). The weight of crankshaft (12) is approximately 100 kg (220 lb). Use the
suitable lifting device in order to position crankshaft (12) onto the upper halves of the
crankshaft main bearings.
Note: Be careful not to damage the finished surfaces on the crankshaft.
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9. Illustration 3 g01377519
This Illustration is of the rear main bearing cap.
4. Install main bearings (11) onto crankshaft main bearing caps (7) (not shown). Install main
bearing (11) onto rear main bearing cap (8). Install bearings (11) with the main bearing tabs
in the correct position. Lubricate main bearings (11) with clean engine oil.
5. Install thrust washers (10) onto rear main bearing cap (8). Make sure that the oil grooves on
thrust washers (10) are facing away from rear main bearing cap (8).
Illustration 4 g01377377
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10. Illustration 5 g01377505
6. Apply Tooling (C) to the corners and the sides of rear main bearing cap (8). Install rear
main bearing cap (8) to the cylinder block so that the rear face is even with the rear face of
the cylinder block.
7. Apply soapy water to seals (9). Position seals (9) in the grooves on rear main bearing cap
(8) with the rounded edges of seals (9) toward the outside. Use Tooling (D) in order to push
seals (9) into position. This will reduce the risk of damaging the metal cores of seals (9).
Apply Tooling (C) around seals (9). Cut off any excess length of seals (9).
Illustration 6 g01377316
8. Install crankshaft main bearing caps (7). Put clean engine oil on the threads of main bearing
cap bolts (6). Install main bearing cap bolts (6). Tighten main bearing cap bolts (6) evenly to
a torque of 137 ± 5 N·m (101 ± 4 lb ft).
Note: Ensure that crankshaft main bearing caps (7) are installed in the original locations.
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11. Illustration 7 g01377571
9. Check the end play of the crankshaft with Tooling (B). The end play must be
0.100 to 0.264 mm (0.0039 to 0.0104 inch). Refer to the Specification, "Crankshaft" for
more information on crankshaft end play.
Illustration 8 g01377310
Note: Remove tape or rubber tubing from the connecting rod bolts.
10. Apply a light coat of clean engine oil to the connecting rod bearing surfaces and to the
connecting rod journals. Install the connecting rods onto the connecting rod journals.
11. Install the lower half of the connecting bearings into the corresponding connecting rod caps
and install connecting rod caps (5).
Note: Align the tabs on the back of the connecting rod bearings with the tab grooves in
connecting rod caps (5). Install bolts (4) and the nuts. Tighten bolts (4) to a torque of
103 ± 5 N·m (76 ± 4 lb ft).
12. Install the pistons and connecting rods. Refer to Disassembly and Assembly, "Pistons and
Connecting Rods - Install".
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12. Illustration 9 g01377302
13. Check for free crankshaft rotation by rotating the crankshaft for two complete revolutions.
Use Tooling (A) on nut (3) in order to rotate the crankshaft.
Illustration 10 g00604627
14. Position oil supply tube (2) and the O-ring seal. Install bolts (1) in order to secure the oil
supply tube to the cylinder block.
End By:
a. Install the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove
and Install".
b. Install the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing -
Remove and Install".
c. Install the crankshaft rear seal, if the crankshaft wear sleeve was removed. Refer to
Disassembly and Assembly, "Crankshaft Rear Seal - Install".
d. Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Install".
Copyright 1993 - 2020 Caterpillar Inc.
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D LN EXCAVATOR CWG
Configuration: 323D, 323D L & 323D LN Excavators CWG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01131265
Crankshaft Gear - Remove and Install
SMCS - 1204-010-GE
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
1P-0820 Hydraulic Puller 1
9U-6600 Hand Hydraulic Pump 1
0S-2398 Step Plate 1
3H-0468 Puller Plate 4
8B-7549 Puller Leg 2
1B-4207 Full Nut 2
8B-7551 Bearing Puller 1
Start By:
a. Remove the crankshaft. Refer to Disassembly and Assembly, "Crankshaft - Remove".
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14. Illustration 1 g00541880
1. Use Tool (A) to remove crankshaft gear (1) from crankshaft (2).
Note: Do not remove the gear by tapping with a hammer.
Note: Be careful not to damage the finished surfaces on the crankshaft.
2. Check the key on the crankshaft. If the key is damaged, use a new part for replacement.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
1. Use an oven and heat the crankshaft gear to a temperature of about 100 °C (212 °F). The
crankshaft gear is heated in order to ease installation of the crankshaft gear.
Wear eye protection in order to prevent possible personal injury while
performing the following steps.
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15. Note: Be careful not to damage the finished surfaces on the crankshaft.
2. Install the crankshaft gear on the end of the crankshaft. Ensure that the key in the crankshaft
is aligned with the keyway in the gear. Tap lightly with a copper hammer until the
crankshaft gear is seated. Ensure that the crankshaft gear is seated against the shoulder on
the crankshaft.
Note: Ensure that the timing marks of the crankshaft gear are on the front.
End By:
a. Install the crankshaft. Refer to Disassembly and Assembly, "Crankshaft - Install".
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16. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D LN EXCAVATOR CWG
Configuration: 323D, 323D L & 323D LN Excavators CWG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i05977048
Bearing Clearance - Check
SMCS - 1203-535; 1219-535
Measurement Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
198-9142
Plastic Gauge (Green)
0.025 to 0.076 mm
(0.001 to 0.003 inch)
1
198-9143
Plastic Gauge (Red)
0.051 to 0.152 mm
(0.002 to 0.006 inch)
1
198-9144
Plastic Gauge (Blue)
0.102 to 0.229 mm
(0.004 to 0.009 inch)
1
198-9145
Plastic Gauge (Yellow)
0.230 to 0.510 mm
(0.009 to 0.020 inch)
1
Note: Plastic gauge may not be necessary when the engine is in the chassis.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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17. Note: Cat does not recommend the checking of the actual bearing clearances particularly on small
engines. This is because of the possibility of obtaining inaccurate results and the possibility of
damaging the bearing or the journal surfaces. Each Cat engine bearing is quality checked for
specific wall thickness.
Note: The measurements should be within specifications and the correct bearings should be used.
If the crankshaft journals and the bores for the block and the rods were measured during
disassembly, no further checks are necessary. However, if the technician still wants to measure the
bearing clearances, Tooling (A) is an acceptable method. Tooling (A) is less accurate on journals
with small diameters if clearances are less than 0.10 mm (0.004 inch).
NOTICE
Lead wire, shim stock or a dial bore gauge can damage the bearing
surfaces.
The technician must be very careful to use Tooling (A) correctly. The following points must be
remembered:
• Ensure that the backs of the bearings and the bores are clean and dry.
• Ensure that the bearing locking tabs are properly seated in the tab grooves.
• The crankshaft must be free of oil at the contact points of Tooling (A).
1. Put a piece of Tooling (A) on the crown of the bearing that is in the cap.
Note: Do not allow Tooling (A) to extend over the edge of the bearing.
2. Use the correct torque-turn specifications in order to install the bearing cap. Do not use an
impact wrench. Be careful not to dislodge the bearing when the cap is installed.
Note: Do not turn the crankshaft when Tooling (A) is installed.
3. Carefully remove the cap, but do not remove Tooling (A). Measure the width of Tooling
(A) while Tooling (A) is in the bearing cap or on the crankshaft journal. Refer to Illustration
1.
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18. Illustration 1 g01152855
Typical Example
4. Remove all of Tooling (A) before you install the bearing cap.
Note: When Tooling (A) is used, the readings can sometimes be unclear. For example, all
parts of Tooling (A) are not the same width. Measure the major width in order to ensure that
the parts are within the specification range. Refer to Specifications Manual, "Connecting
Rod Bearing Journal" and Specifications Manual, "Main Bearing Journal" for the correct
clearances.
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D LN EXCAVATOR CWG
Configuration: 323D, 323D L & 323D LN Excavators CWG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02741821
Crankshaft Position Sensor - Remove and Install - Primary
Speed Timing Sensor
SMCS - 1912-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01374150
1. Disconnect harness assembly (1). Remove bolt (3) and crankshaft position sensor (2).
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20. Installation Procedure
Note: Check the O-ring seals for wear or for damage. Replace the components, if necessary.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g01374150
1. Install crankshaft position sensor (2). Install bolt (3). Tighten bolt (3) to a torque of
17 ± 2 N·m (13 ± 1 lb ft). Connect harness assembly (1).
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D LN EXCAVATOR CWG
Configuration: 323D, 323D L & 323D LN Excavators CWG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02741883
Coolant Temperature Sensor - Remove and Install
SMCS - 1906-010
Removal Procedure
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Drain the coolant from the cooling system into a suitable container for storage or for
disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) -
Change".
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22. Illustration 1 g01374257
2. Disconnect harness assembly (1).
3. Remove water temperature sensor (2) and the O-ring seal.
Installation Procedure
Note: Check the O-ring seals for wear or for damage. Replace the components, if necessary.
Illustration 2 g01374257
1. Install the O-ring seal onto water temperature sensor (2). Install water temperature sensor
(2). Tighten water temperature sensor (2) to a torque of 15 ± 3 N·m (11 ± 2 lb ft).
2. Connect harness assembly (1).
3. Fill the cooling system. Refer to Operation and Maintenance Manual, "Cooling System
Coolant (ELC) - Change".
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23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D LN EXCAVATOR CWG
Configuration: 323D, 323D L & 323D LN Excavators CWG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02741854
Engine Oil Pressure Sensor - Remove and Install
SMCS - 1924-010
Removal Procedure
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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24. Illustration 1 g01374205
1. Disconnect harness assembly (1).
2. Remove engine oil pressure sensor (2) and the O-ring seal.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Check the O-ring seals for wear or for damage. Replace the components, if necessary.
Illustration 2 g01374205
1. Install the O-ring seal onto engine oil pressure sensor (2). Install engine oil pressure sensor
(2). Tighten engine oil pressure sensor (2) to a torque of 10 ± 2 N·m (89 ± 18 lb in).
2. Connect harness assembly (1).
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25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D LN EXCAVATOR CWG
Configuration: 323D, 323D L & 323D LN Excavators CWG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02879394
Position Sensor (Fuel Injection Pump) - Remove and Install
SMCS - 1911; 7400
Removal Procedure
Start By:
A. Remove the hydraulic fuel injection pump. Refer to Disassembly and Assembly, "Fuel
Injection Pump - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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26. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
27. Illustration 1 g01377748
1. Remove bolt (2) in order to remove position sensor (1) and the O-ring seal.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Check the O-ring seal for wear or for damage. Replace the component, if necessary.
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28. Illustration 2 g01377748
1. Install the O-ring seal and position sensor (1) . Install bolt (2) .
End By: Install the hydraulic fuel injection pump. Refer to Disassembly and Assembly, "Fuel
Injection Pump - Install". Refer to Disassembly and Assembly, "".
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29. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D LN EXCAVATOR CWG
Configuration: 323D, 323D L & 323D LN Excavators CWG00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02741932
Fuel Pressure Sensor - Remove and Install
SMCS - 7414-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Fuel leaked or spilled onto hot surfaces or electrical components can
cause a fire.
Turn the disconnect switch OFF when draining and/or removing any
fuel system components.
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