The document provides instructions for removing and installing a flywheel housing on a Caterpillar C6.4 engine. It describes removing the electric starting motor, flywheel and ring gear before removing the flywheel housing bolts. Tools are required to lift the housing and remove the oil seal. When installing, a new gasket and oil seal are used, and the housing is bolted back in place before reinstalling the flywheel and starting motor.
Caterpillar cat 323 d l excavator (prefix l5z) service repair manual (l5z0000...fjjsekmsmmes
The document provides instructions for removing and installing a flywheel, flywheel housing, and crankshaft rear seal on a Caterpillar C6.4 engine. The flywheel is removed using lifting tools and bolts, while the flywheel housing requires removing mounting bolts and seals. The crankshaft rear seal is removed using a slide hammer and distorter, and the new seal is installed using a locator, installer, and compound.
Caterpillar cat 312 d excavator (prefix kes) service repair manual (kes00001 ...fksjksmmde
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312D excavator with a C4.2 engine. It describes how to remove the electric starting motor, flywheel, ring gear, and housing bolts. It then explains how to install the housing using a link bracket and driver group, and reinstall the flywheel and starting motor.
Caterpillar cat 320 d l excavator (prefix phx) service repair manual (phx0000...jfjskeksemmme
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D L excavator. Key steps include:
1. Removing the electric starting motor and flywheel before removing the flywheel housing.
2. Installing a lifting device and link bracket to the flywheel housing and removing bolts and washers to separate it from the cylinder block.
3. Using a driver group to remove the oil seal from the housing.
4. Cleaning and applying compound to mating surfaces before installing a new oil seal and reattaching the flywheel housing with bolts and washers.
Caterpillar cat 312 d excavator (prefix kcd) service repair manual (kcd00001 ...fksjksmmde
- The document provides instructions for removing and installing various components of a Caterpillar 312D excavator engine, including the flywheel, crankshaft rear seal, flywheel housing, and crankshaft pulley.
- The procedures describe using various tools to remove bolts, seals, and other parts, cleaning surfaces, applying retaining compounds, and torquing fasteners to the specified values.
- Technicians are advised to keep parts clean and contain fluids to prevent contamination.
Caterpillar cat 320 d lrr excavator (prefix gmx) service repair manual (gmx00...fjkskedmme
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The summaries provide an overview of the component being worked on and refer the user to the detailed instructions and illustrations in the document.
Caterpillar cat 336 d2 l excavator (prefix far) service repair manual (far000...pfiskdmjekm
The document provides instructions for assembling and installing a swivel on an excavator. It lists the required tools which include link brackets and vacuum caps. The procedure involves cleaning parts, positioning the swivel using lifting devices, installing O-rings and seals, attaching hoses and fittings, and tightening bolts to specified torques. Proper cleanliness is emphasized to prevent contamination which can cause premature wear.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix cj2) service repair...ufjsjjkksemme
This document provides instructions for servicing components of a 304E2CR Mini Hydraulic Excavator CJ2 engine, including installing a crankshaft rear seal, removing and installing a flywheel housing, removing and installing a crankshaft pulley, removing a crankshaft front seal, installing a crankshaft front seal, and removing and installing an idler gear. The procedures describe cleaning parts, applying sealants, installing with proper tools and torque specifications, and ensuring proper timing marks are aligned.
Caterpillar cat 312 d l excavator (prefix rkf) service repair manual (rkf0000...pfiskdmjekm
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. To remove the housing, technicians must first remove the electric starting motor and flywheel. They use lifting tools to detach the housing from the cylinder block, then extract the oil seal. For installation, they clean surfaces, fit a new gasket and oil seal, and secure the housing with bolts, reinstalling other parts in the reverse order of removal.
Caterpillar cat 323 d l excavator (prefix l5z) service repair manual (l5z0000...fjjsekmsmmes
The document provides instructions for removing and installing a flywheel, flywheel housing, and crankshaft rear seal on a Caterpillar C6.4 engine. The flywheel is removed using lifting tools and bolts, while the flywheel housing requires removing mounting bolts and seals. The crankshaft rear seal is removed using a slide hammer and distorter, and the new seal is installed using a locator, installer, and compound.
Caterpillar cat 312 d excavator (prefix kes) service repair manual (kes00001 ...fksjksmmde
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312D excavator with a C4.2 engine. It describes how to remove the electric starting motor, flywheel, ring gear, and housing bolts. It then explains how to install the housing using a link bracket and driver group, and reinstall the flywheel and starting motor.
Caterpillar cat 320 d l excavator (prefix phx) service repair manual (phx0000...jfjskeksemmme
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D L excavator. Key steps include:
1. Removing the electric starting motor and flywheel before removing the flywheel housing.
2. Installing a lifting device and link bracket to the flywheel housing and removing bolts and washers to separate it from the cylinder block.
3. Using a driver group to remove the oil seal from the housing.
4. Cleaning and applying compound to mating surfaces before installing a new oil seal and reattaching the flywheel housing with bolts and washers.
Caterpillar cat 312 d excavator (prefix kcd) service repair manual (kcd00001 ...fksjksmmde
- The document provides instructions for removing and installing various components of a Caterpillar 312D excavator engine, including the flywheel, crankshaft rear seal, flywheel housing, and crankshaft pulley.
- The procedures describe using various tools to remove bolts, seals, and other parts, cleaning surfaces, applying retaining compounds, and torquing fasteners to the specified values.
- Technicians are advised to keep parts clean and contain fluids to prevent contamination.
Caterpillar cat 320 d lrr excavator (prefix gmx) service repair manual (gmx00...fjkskedmme
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The summaries provide an overview of the component being worked on and refer the user to the detailed instructions and illustrations in the document.
Caterpillar cat 336 d2 l excavator (prefix far) service repair manual (far000...pfiskdmjekm
The document provides instructions for assembling and installing a swivel on an excavator. It lists the required tools which include link brackets and vacuum caps. The procedure involves cleaning parts, positioning the swivel using lifting devices, installing O-rings and seals, attaching hoses and fittings, and tightening bolts to specified torques. Proper cleanliness is emphasized to prevent contamination which can cause premature wear.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix cj2) service repair...ufjsjjkksemme
This document provides instructions for servicing components of a 304E2CR Mini Hydraulic Excavator CJ2 engine, including installing a crankshaft rear seal, removing and installing a flywheel housing, removing and installing a crankshaft pulley, removing a crankshaft front seal, installing a crankshaft front seal, and removing and installing an idler gear. The procedures describe cleaning parts, applying sealants, installing with proper tools and torque specifications, and ensuring proper timing marks are aligned.
Caterpillar cat 312 d l excavator (prefix rkf) service repair manual (rkf0000...pfiskdmjekm
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. To remove the housing, technicians must first remove the electric starting motor and flywheel. They use lifting tools to detach the housing from the cylinder block, then extract the oil seal. For installation, they clean surfaces, fit a new gasket and oil seal, and secure the housing with bolts, reinstalling other parts in the reverse order of removal.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix kc4) service repair...ufjjskekkmed
This document provides instructions for removing and installing various engine components on a Caterpillar 304E2CR Mini Hydraulic Excavator including:
- Crankshaft rear seal carrier
- Flywheel housing
- Crankshaft pulley
- Crankshaft front seal
- Idler gear
- Housing (front)
- Valve mechanism cover
The procedures provide detailed illustrations and steps for removal and installation of each component, including any required tools and torque specifications. Safety and maintenance notes are also included.
Caterpillar cat 312 c excavator (prefix bwh) service repair manual (bwh00001 ...fjskkksmemm
The document provides instructions for removing and installing a crankshaft pulley on a 312C excavator. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed onto the crankshaft and secured with bolts that are tightened to the specified torque.
Caterpillar cat 320 d l excavator (prefix klm) service repair manual (klm0000...fujsjefjwekskemm
This document provides instructions for removing the crankshaft front seal from a Caterpillar C6.4 engine. The procedure involves using a slide hammer puller tool to remove the seal. Technicians are advised to keep all parts clean and free of contaminants to prevent premature wear. The instructions are part of a service manual for Caterpillar 320D and 320D L excavators.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
Caterpillar cat 305.5 e2 mini hydraulic excavator (prefix cr5) service repair...fikskkdmmd1
This document provides instructions for removing and installing various engine components on a Caterpillar 305.5E2 Mini Hydraulic Excavator including the flywheel, crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures describe removing parts, inspecting components, applying lubricants, and reinstalling parts in the reverse order of removal while following specific torque specifications for fasteners. Required tools are listed for each procedure.
Caterpillar cat 325 c mobile hyd power unit (prefix msg) service repair manua...fjsjjekdkme
The document provides instructions for removing and installing a crankshaft gear on a 3126B engine. It lists the required tools and begins by instructing the user to first remove the crankshaft by following the procedure in another document. The removal procedure then instructs the user to use a bearing puller and hydraulic pump to pull the gear off the crankshaft. The installation procedure is not shown, but presumably provides instructions for pressing the gear back onto the crankshaft.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, beginning with removing the piston motor and ending by taking apart the shaft assembly. It then lists 25 steps for reassembly in reverse order, starting with pressing the inner race back onto the shaft and ending by installing the port plate. Precautions are provided regarding cleanliness, identification marks, and pressurized springs. Tools required include link brackets, a slide hammer, bearing puller, and molybdenum grease.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix fky) service repair ...fusefjskekkmem
The document provides instructions for removing and installing various track components on a 305.5E Mini Hydraulic Excavator, including the front idler, recoil spring, hydraulic track adjuster, and sprocket. The procedures involve using lifting devices to handle heavy components, compressing recoil springs with special tools, and installing/removing seals, bolts, and brackets. Personal protective equipment is recommended when working with compressed springs.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix gc5) service repair...ufjsjjkksemme
The document provides instructions for removing and installing various engine components on a 304E2 CR Mini Hydraulic Excavator including:
- Exhaust gas recirculation valve
- Exhaust manifold
- Diesel particulate filter
- Inlet manifold
The procedures describe removing mounting bolts and disconnecting sensors/lines before removing the components, and installing in the reverse order while applying anti-seize compound and torquing bolts to the specified values. Safety precautions are provided to prevent burns from hot components.
The document provides instructions for removing and installing a turbocharger and fuel injection pump gear on a Caterpillar 320D2 excavator. The removal steps include disconnecting hoses, removing bolts and tubes, and taking out the turbocharger. The installation involves cleaning parts, installing new seals, placing the gear on the pump shaft, locking the pump, and reconnecting all tubes and hoses. The process is completed by lubricating the gears.
Caterpillar Cat 323D L Excavator (Prefix L5Z) Service Repair Manual (L5Z00001...shudun96087
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C6.4 engine. It describes removing the flywheel, muffler brackets, and bolts to remove the housing. For installation, it describes lifting the housing back into place with a lifting device, reinstalling the bolts, and reattaching the muffler brackets. Precautions are provided to keep parts clean and contain fluids during the process.
Caterpillar Cat 323D L Excavator (Prefix L5Z) Service Repair Manual (L5Z00001...qme229722
This service repair manual provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar C6.4 engine. The flywheel is removed using lifting tools and bolts, while the flywheel housing is removed by first removing the electric starter motor, flywheel, and bolts. Gaskets and seals are also replaced during removal and installation of components. Tools required include link brackets, driver groups, and slide hammers.
Caterpillar Cat 323D L Excavator (Prefix L5Z) Service Repair Manual (L5Z00001...kesi7153062
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C6.4 engine. It describes removing the flywheel, muffler brackets, and bolts to remove the housing. For installation, it describes lifting the housing back into place with a lifting device, reinstalling the bolts, and reattaching the muffler brackets. Precautions are provided to keep parts clean and contain fluids during the process.
Caterpillar cat 323 d l excavator (prefix ysd) service repair manual (ysd0000...fjjskekdmmme
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It lists the required tools and presents a step-by-step procedure that includes removing bolts and washers, lifting the housing off using a bracket and lifting device, removing the oil seal, cleaning surfaces, installing a new gasket and seal, and securing the housing back in place.
Caterpillar cat 323 d l excavator (prefix ysd) service repair manual (ysd0000...fjjsekmsmmes
The document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar C6.4 engine. To remove the flywheel, technicians must first remove the crankshaft position sensor and muffler, then use lifting tools to pull the flywheel from the housing. To remove the flywheel housing, technicians must first remove the electric starting motor and flywheel, then unbolt the housing from the cylinder block and lift it away. Reinstallation follows the reverse process, ensuring clean mating surfaces and proper torques on bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual Instant D...fijsekkdmdm2w
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual Instant D...zan2736ban
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It outlines the required tools and steps to remove the flywheel, electric starting motor, bolts securing the housing, and oil seal from the housing. It then describes how to install a new oil seal, gasket, and reattach the housing using bolts, and reinstall the flywheel and electric starting motor.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...fusjekkdmdmd2w
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...f8uesjdkdmdm
- The document provides instructions for removing and installing a flywheel housing on a Caterpillar C6.4 engine.
- To remove the housing, first remove the electric starting motor and flywheel. Then use tooling and a lifting device to remove the housing from the engine block.
- Reinstallation involves installing the housing back onto the engine block and reinstalling the flywheel and starting motor. Torques and safety precautions are also provided.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...8ufjsekddm8u
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It outlines the required tools and steps to remove the flywheel, electric starting motor, bolts securing the housing, and oil seal from the housing. It then describes how to install a new oil seal, gasket, and reattach the housing using bolts, and reinstall the flywheel and electric starting motor.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual Instant D...fujkskemdmdm4r
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...ufjksemd8ujd
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix kc4) service repair...ufjjskekkmed
This document provides instructions for removing and installing various engine components on a Caterpillar 304E2CR Mini Hydraulic Excavator including:
- Crankshaft rear seal carrier
- Flywheel housing
- Crankshaft pulley
- Crankshaft front seal
- Idler gear
- Housing (front)
- Valve mechanism cover
The procedures provide detailed illustrations and steps for removal and installation of each component, including any required tools and torque specifications. Safety and maintenance notes are also included.
Caterpillar cat 312 c excavator (prefix bwh) service repair manual (bwh00001 ...fjskkksmemm
The document provides instructions for removing and installing a crankshaft pulley on a 312C excavator. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed onto the crankshaft and secured with bolts that are tightened to the specified torque.
Caterpillar cat 320 d l excavator (prefix klm) service repair manual (klm0000...fujsjefjwekskemm
This document provides instructions for removing the crankshaft front seal from a Caterpillar C6.4 engine. The procedure involves using a slide hammer puller tool to remove the seal. Technicians are advised to keep all parts clean and free of contaminants to prevent premature wear. The instructions are part of a service manual for Caterpillar 320D and 320D L excavators.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
Caterpillar cat 305.5 e2 mini hydraulic excavator (prefix cr5) service repair...fikskkdmmd1
This document provides instructions for removing and installing various engine components on a Caterpillar 305.5E2 Mini Hydraulic Excavator including the flywheel, crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures describe removing parts, inspecting components, applying lubricants, and reinstalling parts in the reverse order of removal while following specific torque specifications for fasteners. Required tools are listed for each procedure.
Caterpillar cat 325 c mobile hyd power unit (prefix msg) service repair manua...fjsjjekdkme
The document provides instructions for removing and installing a crankshaft gear on a 3126B engine. It lists the required tools and begins by instructing the user to first remove the crankshaft by following the procedure in another document. The removal procedure then instructs the user to use a bearing puller and hydraulic pump to pull the gear off the crankshaft. The installation procedure is not shown, but presumably provides instructions for pressing the gear back onto the crankshaft.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, beginning with removing the piston motor and ending by taking apart the shaft assembly. It then lists 25 steps for reassembly in reverse order, starting with pressing the inner race back onto the shaft and ending by installing the port plate. Precautions are provided regarding cleanliness, identification marks, and pressurized springs. Tools required include link brackets, a slide hammer, bearing puller, and molybdenum grease.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix fky) service repair ...fusefjskekkmem
The document provides instructions for removing and installing various track components on a 305.5E Mini Hydraulic Excavator, including the front idler, recoil spring, hydraulic track adjuster, and sprocket. The procedures involve using lifting devices to handle heavy components, compressing recoil springs with special tools, and installing/removing seals, bolts, and brackets. Personal protective equipment is recommended when working with compressed springs.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix gc5) service repair...ufjsjjkksemme
The document provides instructions for removing and installing various engine components on a 304E2 CR Mini Hydraulic Excavator including:
- Exhaust gas recirculation valve
- Exhaust manifold
- Diesel particulate filter
- Inlet manifold
The procedures describe removing mounting bolts and disconnecting sensors/lines before removing the components, and installing in the reverse order while applying anti-seize compound and torquing bolts to the specified values. Safety precautions are provided to prevent burns from hot components.
The document provides instructions for removing and installing a turbocharger and fuel injection pump gear on a Caterpillar 320D2 excavator. The removal steps include disconnecting hoses, removing bolts and tubes, and taking out the turbocharger. The installation involves cleaning parts, installing new seals, placing the gear on the pump shaft, locking the pump, and reconnecting all tubes and hoses. The process is completed by lubricating the gears.
Caterpillar Cat 323D L Excavator (Prefix L5Z) Service Repair Manual (L5Z00001...shudun96087
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C6.4 engine. It describes removing the flywheel, muffler brackets, and bolts to remove the housing. For installation, it describes lifting the housing back into place with a lifting device, reinstalling the bolts, and reattaching the muffler brackets. Precautions are provided to keep parts clean and contain fluids during the process.
Caterpillar Cat 323D L Excavator (Prefix L5Z) Service Repair Manual (L5Z00001...qme229722
This service repair manual provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar C6.4 engine. The flywheel is removed using lifting tools and bolts, while the flywheel housing is removed by first removing the electric starter motor, flywheel, and bolts. Gaskets and seals are also replaced during removal and installation of components. Tools required include link brackets, driver groups, and slide hammers.
Caterpillar Cat 323D L Excavator (Prefix L5Z) Service Repair Manual (L5Z00001...kesi7153062
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C6.4 engine. It describes removing the flywheel, muffler brackets, and bolts to remove the housing. For installation, it describes lifting the housing back into place with a lifting device, reinstalling the bolts, and reattaching the muffler brackets. Precautions are provided to keep parts clean and contain fluids during the process.
Caterpillar cat 323 d l excavator (prefix ysd) service repair manual (ysd0000...fjjskekdmmme
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It lists the required tools and presents a step-by-step procedure that includes removing bolts and washers, lifting the housing off using a bracket and lifting device, removing the oil seal, cleaning surfaces, installing a new gasket and seal, and securing the housing back in place.
Caterpillar cat 323 d l excavator (prefix ysd) service repair manual (ysd0000...fjjsekmsmmes
The document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar C6.4 engine. To remove the flywheel, technicians must first remove the crankshaft position sensor and muffler, then use lifting tools to pull the flywheel from the housing. To remove the flywheel housing, technicians must first remove the electric starting motor and flywheel, then unbolt the housing from the cylinder block and lift it away. Reinstallation follows the reverse process, ensuring clean mating surfaces and proper torques on bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual Instant D...fijsekkdmdm2w
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual Instant D...zan2736ban
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It outlines the required tools and steps to remove the flywheel, electric starting motor, bolts securing the housing, and oil seal from the housing. It then describes how to install a new oil seal, gasket, and reattach the housing using bolts, and reinstall the flywheel and electric starting motor.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...fusjekkdmdmd2w
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...f8uesjdkdmdm
- The document provides instructions for removing and installing a flywheel housing on a Caterpillar C6.4 engine.
- To remove the housing, first remove the electric starting motor and flywheel. Then use tooling and a lifting device to remove the housing from the engine block.
- Reinstallation involves installing the housing back onto the engine block and reinstalling the flywheel and starting motor. Torques and safety precautions are also provided.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...8ufjsekddm8u
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It outlines the required tools and steps to remove the flywheel, electric starting motor, bolts securing the housing, and oil seal from the housing. It then describes how to install a new oil seal, gasket, and reattach the housing using bolts, and reinstall the flywheel and electric starting motor.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual Instant D...fujkskemdmdm4r
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...ufjksemd8ujd
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...km7seydwuhdw
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual Instant D...fskekkdmdmdm3e
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...jdkskmdmdm
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...prmy389342
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...shudun96087
- The document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar C6.4 engine.
- To remove the flywheel, technicians must first remove the muffler and crankshaft position sensor, then use tools to lift the flywheel out of the housing. The flywheel weighs approximately 50 kg.
- Installation involves using tools to lift the flywheel into place, torquing the bolts to specifications, and reinstalling the crankshaft position sensor and muffler.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...qme229722
- The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine used in 323D L excavators.
- To remove the flywheel housing, the electric starting motor and flywheel must first be removed. Bolts securing the housing are then removed using lifting equipment, and the gasket and oil seal are replaced.
- Installation is the reverse of removal, with new gaskets and seals installed and bolts torqued to specification to secure the housing.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...kesi7153062
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C6.4 engine. It describes removing the electric starting motor and flywheel first. Then it instructs to remove housing bolts and install a lifting device to remove the housing. For installation, it describes cleaning the housing, installing with new bolts, and checking runout.
Caterpillar cat 312 d excavator (prefix kes) service repair manual (kes00001 ...cdfzxs
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes how to remove the electric starting motor and flywheel first. Then it explains how to use a link bracket and driver group to remove the flywheel housing. Proper cleaning of parts is emphasized to prevent contamination.
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2. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 323D L MOBILE HYD POWER UNIT L5Z
Configuration: 323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02743771
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B Forcing bolts M16 - 2 by 120 mm 2
Start By:
a. Remove the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft
Position Sensor - Remove and Install".
b. Remove the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g01374966
1. Remove muffler brackets (1).
Illustration 2 g01374968
Illustration 3 g01374970
2. Remove bolts (2).
3. Install Tooling (A) and a suitable lifting device onto flywheel (3).
4. Use Tooling (B) in order to remove flywheel (3) out of the housing. The weight of flywheel
(3) is approximately 50 kg (110 lb).
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4. 5. Perform the following procedure in order to remove the flywheel ring gear.
Illustration 4 g01374977
Typical Example
a. Place flywheel (3) and ring gear (4) on suitable cribbing.
Note: Mark the orientation of ring gear (4) on flywheel (3) for assembly purposes.
Always wear protective gloves when handling parts that have been
heated.
b. Raise the temperature of ring gear (4) uniformly.
c. Remove the ring gear (4) by tapping ring gear (4) all the way around flywheel (3).
d. Reposition flywheel (3) in order to remove ring gear (4).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Sep 30 14:46:17 UTC+0800 2020
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5. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 323D L MOBILE HYD POWER UNIT L5Z
Configuration: 323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02744399
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
1. Perform the following procedure, if the ring gear was removed from the flywheel:
a. Raise the temperature of the ring gear 149 °C (300 °F).
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6. b. Use a suitable press in order to install the ring gear onto the flywheel.
Note: Prior to the installation of the flywheel, refer to Specifications, "Flywheel" for
information on checking the flywheel assembly for flatness.
Illustration 1 g01374993
2. Install Tooling (A) and a suitable lifting device onto flywheel (3).
3. Install flywheel (3). The weight of flywheel (3) is approximately 50 kg (110 lb).
Illustration 2 g01374968
4. Install bolts (2) in order to secure flywheel (3) onto the crankshaft. Tighten bolts (2) to a
torque of 83 ± 5 N·m (61 ± 4 lb ft).
5. Remove Tooling (A) from flywheel (3).
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7. Illustration 3 g01374966
6. Install muffler brackets (1).
7. Check the flywheel runout. Refer to Testing and Adjusting, "Flywheel Housing - Inspect"
for more information on flywheel runout.
End By:
a. Install the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
b. Install the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft
Position Sensor - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Sep 30 14:47:16 UTC+0800 2020
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8. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 323D L MOBILE HYD POWER UNIT L5Z
Configuration: 323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01135944
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
B
5P-7312 Seal Distorter 1
5P-7338 Distorter Ring 2
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
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9. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00604840
Note: If the oil seal shows a sign of oil leaks, remove the wear sleeve and the oil seal.
1. Drill three evenly spaced 3 mm (0.12 inch) holes in crankshaft rear seal (1).
2. Use Tool (A) to remove the crankshaft rear seal.
Illustration 2 g00604844
3. Use Tool (B) to remove the wear sleeve (2) (not shown) from the rear of the crankshaft.
Note: When you are removing the wear sleeve, take extreme care not to damage the
crankshaft.
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10. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 323D L MOBILE HYD POWER UNIT L5Z
Configuration: 323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01615317
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-6169 Installer 1
9U-6171 Locator 1
9U-6172 Bolt 2
5P-8247 Hard Washer 1
6V-3303 Bolt 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. To install a new wear sleeve that is complete with a seal, use 169-5464 Quick Cure Primer
to clean the outer diameter of the crankshaft and the inside diameter of the wear sleeve.
Apply 4C-9507 Retaining Compound to the faces of all the mating parts.
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11. Illustration 1 g00604874
2. Install a new wear sleeve that is complete with a seal (1) (not shown) with Tool (A), as
follows:
Illustration 2 g00604875
a. Install 9U-6171 Locator (3) onto the crankshaft with 9U-6172 Bolt (4).
b. Put the new wear sleeve that is complete with a seal in 9U-6169 Installer (2).
c. Put 6V-3303 Bolt (6) through 5P-8247 Hard Washer (5) and 9U-6169 Installer (2)
and thread into 9U-6171 Locator (3).
d. Push the wear sleeve that is complete with a seal onto the crankshaft until 9U-6169
Installer (2) bottoms out.
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12. Illustration 3 g00604874
e. Remove Tool (A) and check crankshaft rear seal (1) (not shown) for correct
installation.
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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13. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 323D L MOBILE HYD POWER UNIT L5Z
Configuration: 323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742697
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
b. Remove the flywheel and ring gear. Refer to Disassembly and Assembly, "Flywheel -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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14. Illustration 1 g01374571
1. Install Tooling (A), and a suitable lifting device onto flywheel housing (3).
2. Remove bolts (2) and the washers that secure flywheel housing (3) to the cylinder block.
3. Remove flywheel housing (3). The weight of flywheel (3) is approximately 29 kg (65 lb).
4. Remove gasket (1) (not shown).
Illustration 2 g01374572
5. Use Tooling (B) in order to remove the oil seal (4) (not shown).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
NOTICE
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15. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g01374614
1. Use Tooling (B) in order to install the oil seal (4) (not shown).
Illustration 4 g01374571
2. Check the condition of two dowels (not shown). If dowels are damaged, use new parts for
replacement.
3. Clean old gasket (1) (not shown) from the mating surfaces of the cylinder block and the
flywheel housing. Install a new gasket on the cylinder block.
4. Place flywheel housing (3) in position on the cylinder block.
5. Install the washers and bolts (2) in order to secure flywheel housing (3) to the cylinder
block.
6. Remove Tooling (A).
End By:
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16. a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
b. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Sep 30 14:50:14 UTC+0800 2020
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17. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 323D L MOBILE HYD POWER UNIT L5Z
Configuration: 323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i06790404
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2321 Combination Puller 1
B 6V-9120 Socket(1)
1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Remove the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
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18. Illustration 1 g00604778
2. Use Tooling (B) in order to remove nut (1) and washer (2) from the threaded end of the
crankshaft.
Illustration 2 g00604784
3. Use Tooling (A) in order to remove crankshaft pulley (3) from the engine.
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19. Illustration 3 g00604792
4. If it is necessary to remove wear sleeve (4) from crankshaft pulley (3), use a suitable
hammer and a suitable chisel. Hold the suitable chisel at right angles to the surface of the
wear sleeve. Tap the wear sleeve in three places. You can remove the wear sleeve once the
tension is released.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
B 6V-9120 Socket(1)
1
C 1P-0510 Driver Gp 1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Raise the temperature of the wear sleeve. Use Tooling (C) in order to install the wear sleeve
onto the crankshaft pulley.
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20. Illustration 4 g01377941
2. Ensure that baffle plate (5) is oriented, as shown.
Illustration 5 g00604778
3. Position crankshaft pulley (3) onto the engine.
4. Install washer (2) and nut (1). Use Tooling (B) in order to tighten nut (1) to a torque of
707.5 ± 57.5 N·m (522 ± 42 lb ft).
5. Install the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Sep 30 14:51:13 UTC+0800 2020
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21. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 323D L MOBILE HYD POWER UNIT L5Z
Configuration: 323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742689
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
Start By:
a. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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22. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00529162
Typical Example
1. Drill three evenly spaced 3.0 mm (0.12 inch) holes in crankshaft front seal (1).
2. Use Tooling (A) in order to remove crankshaft front seal (1). Remove the seal evenly by
alternating the position of Tooling (A) from hole to hole.
Note: Do not damage the flange of the crankshaft during the removal process for the
crankshaft front seal.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Sep 30 14:52:13 UTC+0800 2020
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23. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 323D L MOBILE HYD POWER UNIT L5Z
Configuration: 323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742692
Crankshaft Front Seal - Install
SMCS - 1160-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6180 Front Seal Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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24. Illustration 1 g00612743
Typical Example
1. Clean the faces of all the mating parts. Apply a thin coat of clean engine oil to a new
crankshaft front seal.
2. Use Tooling (A) in order to install new crankshaft front seal (1) in the front housing.
3. Remove Tooling (A) and check crankshaft front seal (1) for correct installation.
4. Apply clean engine oil to the face of the crankshaft pulley that will be in contact with the
new crankshaft front seal.
End By:
a. Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Sep 30 14:53:12 UTC+0800 2020
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 323D L MOBILE HYD POWER UNIT L5Z
Configuration: 323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742863
Gear Group (Front) - Remove - Idler Gear Only
SMCS - 1206-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6148 Idler Shaft Puller 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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27. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01374732
(1) Fuel injection pump drive gear
(2) Idler gear
(3) Camshaft gear
(4) Crankshaft gear
Note: The No. 1 cylinder is at the top center position when these marks are in alignment.
Note: Ensure that the marks on the timing gears are in alignment.
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28. Illustration 2 g01374789
1. Remove idler gear bolt (5) and the washer from the idler gear shaft .
2. Remove thrust plate (6) from the idler gear shaft.
Illustration 3 g01374793
3. Remove idler gear (2) from the idler gear shaft.
Illustration 4 g01374804
4. If necessary, use Tooling (B) and a suitable press in order to remove bushing (7) (not
shown) from idler gear (2).
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