The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C6.4 engine. It describes the required tools and safety precautions. The procedure involves using a valve spring compressor tool to compress the valve spring and remove the retainer, spring, and valve keeper. Installation is the reverse process of cleaning components and lubricating the valve stem before reinstalling the valve keeper, spring, and retainer while compressing the spring with the tool.
Caterpillar cat 323 d l excavator (prefix wgc) service repair manual (wgc0000...fjskksmem
This document provides instructions for removing and installing inlet and exhaust valve guides on a Caterpillar C6.4 engine. The procedure involves using specialized tools to remove the valves, electronic unit injectors, and valve guides from the cylinder head. Cleanliness is emphasized to prevent contaminating parts. The installation procedure specifies lubricating valve stems before reinstalling the valves, guides, and other components in the reverse order of removal. Safety notices warn of risks such as being struck by parts or fluids and provide guidance on containment and disposal.
1) The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D2 excavator engine.
2) It describes the required tools and outlines the step-by-step procedures for correctly positioning the piston, compressing the valve springs, and removing or installing the valve spring components.
3) Technicians are advised to take various safety precautions when working with compressed valve springs and reminded to keep all engine parts clean and free of contaminants.
Caterpillar cat 320 d l excavator (prefix dhk) service repair manual (dhk0000...fkjsekksmem
This document provides instructions for removing and installing the boom cylinder on a 320D and 320D L excavator. It outlines the required tools and safety precautions. The removal process involves releasing hydraulic pressure, removing attachment points, and lifting the cylinder out of place. Reinstallation is the reverse of removal. Torque specifications are provided for correct assembly.
The document provides instructions for removing and installing inlet and exhaust valve springs on a 320D2L excavator engine. Key steps include:
1. Using a valve spring compressor tool to compress the valve spring and remove the valve keepers and spring retainer.
2. Marking the valves and springs to identify the correct position for installation.
3. Inspecting the springs for damage and installing new valve stem seals if needed before reinstalling the springs and retainers.
Caterpillar cat 303.5 e2cr mini hydraulic excavator (prefix dwd) service repa...udjjjskkdmme
This document provides instructions for removing and installing inlet and exhaust valve springs on a 303.5E2 CR mini hydraulic excavator. It describes the required tools, safety precautions, and step-by-step procedures for positioning the piston, compressing the valve spring, and removing the valve spring retainer and valve spring. Reinstallation is performed in the reverse order.
Caterpillar cat 303.5 e2 mini hydraulic excavator (prefix jwy) service repair...fjsjekdmmeme
The document provides instructions for removing and installing inlet and exhaust valves, valve springs, valve guides, and valve seat inserts on a Caterpillar 303.5E2 Mini Hydraulic Excavator engine. The procedures describe using various tools to compress valve springs, remove components in the proper sequence while keeping them clean, and reinstalling components in the reverse order of removal. Special tools and trained personnel are required for some tasks like removing valve guides and seats.
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. Key steps include:
1. Using tooling to compress the valve spring and rotate the crankshaft to allow the piston to hold the valve open while the spring is removed.
2. Removing the valve keepers and spring retainer to access the valve spring.
3. Reversing the process to install new valve springs, making sure to complete installation on pairs of cylinders before moving to the next pair.
Caterpillar cat 329 e excavator (prefix pty) service repair manual (pty00001 ...fkjsekksmem
The document provides instructions for removing and installing components related to the crankshaft on a Caterpillar 329E excavator engine, including:
- Removing and installing the vibration damper and pulley, which involves removing screws and installing guide studs.
- Removing and installing the crankshaft front seal using a removal/installation tool.
- Removing and installing the front cover, which requires identifying bolt positions, cleaning surfaces, and installing a new gasket.
Caterpillar cat 323 d l excavator (prefix wgc) service repair manual (wgc0000...fjskksmem
This document provides instructions for removing and installing inlet and exhaust valve guides on a Caterpillar C6.4 engine. The procedure involves using specialized tools to remove the valves, electronic unit injectors, and valve guides from the cylinder head. Cleanliness is emphasized to prevent contaminating parts. The installation procedure specifies lubricating valve stems before reinstalling the valves, guides, and other components in the reverse order of removal. Safety notices warn of risks such as being struck by parts or fluids and provide guidance on containment and disposal.
1) The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D2 excavator engine.
2) It describes the required tools and outlines the step-by-step procedures for correctly positioning the piston, compressing the valve springs, and removing or installing the valve spring components.
3) Technicians are advised to take various safety precautions when working with compressed valve springs and reminded to keep all engine parts clean and free of contaminants.
Caterpillar cat 320 d l excavator (prefix dhk) service repair manual (dhk0000...fkjsekksmem
This document provides instructions for removing and installing the boom cylinder on a 320D and 320D L excavator. It outlines the required tools and safety precautions. The removal process involves releasing hydraulic pressure, removing attachment points, and lifting the cylinder out of place. Reinstallation is the reverse of removal. Torque specifications are provided for correct assembly.
The document provides instructions for removing and installing inlet and exhaust valve springs on a 320D2L excavator engine. Key steps include:
1. Using a valve spring compressor tool to compress the valve spring and remove the valve keepers and spring retainer.
2. Marking the valves and springs to identify the correct position for installation.
3. Inspecting the springs for damage and installing new valve stem seals if needed before reinstalling the springs and retainers.
Caterpillar cat 303.5 e2cr mini hydraulic excavator (prefix dwd) service repa...udjjjskkdmme
This document provides instructions for removing and installing inlet and exhaust valve springs on a 303.5E2 CR mini hydraulic excavator. It describes the required tools, safety precautions, and step-by-step procedures for positioning the piston, compressing the valve spring, and removing the valve spring retainer and valve spring. Reinstallation is performed in the reverse order.
Caterpillar cat 303.5 e2 mini hydraulic excavator (prefix jwy) service repair...fjsjekdmmeme
The document provides instructions for removing and installing inlet and exhaust valves, valve springs, valve guides, and valve seat inserts on a Caterpillar 303.5E2 Mini Hydraulic Excavator engine. The procedures describe using various tools to compress valve springs, remove components in the proper sequence while keeping them clean, and reinstalling components in the reverse order of removal. Special tools and trained personnel are required for some tasks like removing valve guides and seats.
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. Key steps include:
1. Using tooling to compress the valve spring and rotate the crankshaft to allow the piston to hold the valve open while the spring is removed.
2. Removing the valve keepers and spring retainer to access the valve spring.
3. Reversing the process to install new valve springs, making sure to complete installation on pairs of cylinders before moving to the next pair.
Caterpillar cat 329 e excavator (prefix pty) service repair manual (pty00001 ...fkjsekksmem
The document provides instructions for removing and installing components related to the crankshaft on a Caterpillar 329E excavator engine, including:
- Removing and installing the vibration damper and pulley, which involves removing screws and installing guide studs.
- Removing and installing the crankshaft front seal using a removal/installation tool.
- Removing and installing the front cover, which requires identifying bolt positions, cleaning surfaces, and installing a new gasket.
Caterpillar cat 323 d excavator (prefix wgc) service repair manual (wgc00001 ...soeldksejdksem
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C6.4 engine. The procedure involves using specialized tools to compress the valve springs so that the valves, retainers, and springs can be safely accessed and removed one at a time. Proper cleaning and inspection of parts is emphasized. The installation procedure specifies cleaning and inspecting all cylinder head components before reassembling the valves, springs, and related parts in their proper positions and orientations.
Caterpillar Cat 320D2 L Excavator (Prefix RAR) Service Repair Manual Instant ...jkdkkdsmmd
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C7.1 engine. It describes the required tools and outlines a multi-step process that involves positioning the piston at top dead center, compressing the valve spring with a tool to remove keepers and the spring, and reversing the process to install new springs. Safety notices are provided to wear protective equipment when working with compressed springs.
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C7.1 engine. It outlines the required tools and safety precautions. The procedure involves using a valve spring compressor tool to compress the valve spring while the piston is at top dead center, allowing removal of the valve keepers and spring. Installation follows the reverse process. Inspection and cleaning of valve components is also specified.
Caterpillar Cat 320D2 and 320D2 L Excavator (Prefix RAR) Service Repair Manua...8foskkdjdkdm3e
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C7.1 engine. It describes the required tools and gives a step-by-step process that includes positioning the piston, compressing the valve spring with a tool, removing the valve keepers and spring retainer, and slowly releasing pressure. Safety notices are provided regarding wearing protective equipment when working with compressed springs and ensuring springs are compressed squarely to avoid valve stem damage.
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C7.1 engine. It describes the required tools and outlines a multi-step process that involves positioning the piston at top dead center, compressing the valve spring with a tool to remove keepers and the spring, and reversing the process to install new springs. Safety notices are provided to wear protective equipment when working with compressed springs.
Caterpillar Cat 320D2 L Excavator (Prefix RAR) Service Repair Manual (RAR0000...fujskkmdmdm
The document provides instructions for removing and installing inlet and exhaust valve springs on a C7.1 engine. The procedure involves using special tools to compress the valve springs, remove the retainers and springs, and install new springs and retainers. Safety precautions are outlined to prevent injury from the force of compressed springs. Valve stem seals and valves are also removed and inspected before installation in the specified order.
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D2 excavator engine. The procedure involves using special tools to compress the valve springs, remove the retainers and springs, and then install new springs and retainers. Safety precautions are outlined to prevent injury from the force of compressed springs. The process is also described for removing and installing the valves from the cylinder head.
- The document provides instructions for removing and installing inlet and exhaust valve springs on a 320D2 excavator engine.
- Special tools are required to safely compress the valve springs and tools are used to ensure the piston is at top dead center before removing springs.
- The procedure involves identifying valves, compressing springs, removing retainers and springs, then reversing the process for installation.
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D2 excavator engine. The procedure involves using special tools to compress the valve springs, remove the retainers and springs, and then install new springs and retainers. Safety precautions are outlined to prevent injury from the force of compressed springs. The process is also described for removing and installing the valves from the cylinder head.
- The document provides instructions for removing and installing inlet and exhaust valve springs on a 320D2 excavator engine.
- Special tools are required to safely compress the valve springs and tools are used to ensure the piston is at top dead center before removing springs.
- The procedure involves identifying valves, compressing springs, removing retainers and springs, then reversing the process for installation.
- The document provides instructions for removing and installing inlet and exhaust valve springs on a 320D2 excavator engine.
- Special tools are required to safely compress the valve springs and tools are used to ensure the piston is at top dead center before removing springs.
- The procedure involves identifying valves, compressing springs, removing retainers and springs, then reversing the process for installation.
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D2 excavator engine. The procedure involves using special tools to compress the valve springs, remove the retainers and springs, and then install new springs and retainers. Safety precautions are outlined to prevent injury from the force of compressed springs. The process is also described for removing and installing the valves from the cylinder head.
- The document provides instructions for removing and installing inlet and exhaust valve springs on a 320D2 excavator engine.
- Key steps include using a valve spring compressor tool to compress the valve spring and remove the valve keepers and spring, ensuring the piston is at top dead center, and cleaning and inspecting parts before installation.
- Safety precautions are outlined such as wearing protective equipment when working with compressed springs and ensuring springs are compressed squarely during removal and installation.
- The document provides instructions for removing and installing inlet and exhaust valve springs on a 320D2 excavator engine.
- Special tools are required to safely compress the valve springs and tools are used to ensure the piston is at top dead center before removing springs.
- The procedure involves identifying valves, compressing springs, removing retainers and springs, then reversing the process for installation.
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D2 excavator engine. The procedure involves using special tools to compress the valve springs, remove the retainers and springs, and then install new springs and retainers. Safety precautions are outlined to prevent injury from the force of compressed springs. The process is also described for removing and installing the valves from the cylinder head.
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D2 excavator engine. The procedure involves using special tools to compress the valve springs, remove the retainers and springs, and then install new springs and retainers. Safety precautions are outlined to prevent injury from the force of compressed springs. The process is also described for removing and installing the valves from the cylinder head.
- The document provides instructions for removing and installing inlet and exhaust valve springs on a 320D2 excavator engine.
- Special tools are required to safely compress the valve springs and tools are used to ensure the piston is at top dead center before removing springs.
- The procedure involves identifying valves, compressing springs, removing retainers and springs, then reversing the process for installation.
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D2 excavator engine. The procedure involves using special tools to compress the valve springs, remove the retainers and springs, and then install new springs and retainers. Safety precautions are outlined to prevent injury from the force of compressed springs. The process is also described for removing and installing the valves from the cylinder head.
- The document provides instructions for removing and installing inlet and exhaust valve springs on a 320D2 excavator engine.
- Special tools are required to safely compress the valve springs and tools are used to ensure the piston is at top dead center before removing springs.
- The procedure involves identifying valves, compressing springs, removing retainers and springs, then reversing the process for installation.
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D2 excavator engine. The procedure involves using special tools to compress the valve springs, remove the retainers and springs, and then install new springs and retainers. Safety precautions are outlined to prevent injury from the force of compressed springs. The process is also described for removing and installing the valves from the cylinder head.
Kubota b20 tractor parts catalogue manualfhsejkdkmem
The document provides instructions and part numbers for a parts book. It includes 3 columns for each part: the reference number, part number, and description. There are over 200 parts listed across various systems of the machine like the engine, transmission, brakes, etc. Notes are provided to explain interchangeability of parts between different serial number ranges and country codes.
Kubota at70 s walk behind tiller parts catalogue manualfhsejkdkmem
The document provides instructions for parts books, including definitions of column headings in parts number pages such as Reference Number, Part Number, Description, Quantity, Serial Number range, Interchangeability, and Remarks. It notes country codes that may be included and their meanings. The remainder of the document is a sample parts book index and listing for an AT70S-AMERICA rotary tiller, with part numbers, descriptions, and other details for engine, transmission, rotary, and other systems components.
More Related Content
Similar to Caterpillar cat 323 d excavator (prefix wgc) service repair manual (wgc00001 and up)
Caterpillar cat 323 d excavator (prefix wgc) service repair manual (wgc00001 ...soeldksejdksem
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C6.4 engine. The procedure involves using specialized tools to compress the valve springs so that the valves, retainers, and springs can be safely accessed and removed one at a time. Proper cleaning and inspection of parts is emphasized. The installation procedure specifies cleaning and inspecting all cylinder head components before reassembling the valves, springs, and related parts in their proper positions and orientations.
Caterpillar Cat 320D2 L Excavator (Prefix RAR) Service Repair Manual Instant ...jkdkkdsmmd
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C7.1 engine. It describes the required tools and outlines a multi-step process that involves positioning the piston at top dead center, compressing the valve spring with a tool to remove keepers and the spring, and reversing the process to install new springs. Safety notices are provided to wear protective equipment when working with compressed springs.
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C7.1 engine. It outlines the required tools and safety precautions. The procedure involves using a valve spring compressor tool to compress the valve spring while the piston is at top dead center, allowing removal of the valve keepers and spring. Installation follows the reverse process. Inspection and cleaning of valve components is also specified.
Caterpillar Cat 320D2 and 320D2 L Excavator (Prefix RAR) Service Repair Manua...8foskkdjdkdm3e
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C7.1 engine. It describes the required tools and gives a step-by-step process that includes positioning the piston, compressing the valve spring with a tool, removing the valve keepers and spring retainer, and slowly releasing pressure. Safety notices are provided regarding wearing protective equipment when working with compressed springs and ensuring springs are compressed squarely to avoid valve stem damage.
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C7.1 engine. It describes the required tools and outlines a multi-step process that involves positioning the piston at top dead center, compressing the valve spring with a tool to remove keepers and the spring, and reversing the process to install new springs. Safety notices are provided to wear protective equipment when working with compressed springs.
Caterpillar Cat 320D2 L Excavator (Prefix RAR) Service Repair Manual (RAR0000...fujskkmdmdm
The document provides instructions for removing and installing inlet and exhaust valve springs on a C7.1 engine. The procedure involves using special tools to compress the valve springs, remove the retainers and springs, and install new springs and retainers. Safety precautions are outlined to prevent injury from the force of compressed springs. Valve stem seals and valves are also removed and inspected before installation in the specified order.
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D2 excavator engine. The procedure involves using special tools to compress the valve springs, remove the retainers and springs, and then install new springs and retainers. Safety precautions are outlined to prevent injury from the force of compressed springs. The process is also described for removing and installing the valves from the cylinder head.
- The document provides instructions for removing and installing inlet and exhaust valve springs on a 320D2 excavator engine.
- Special tools are required to safely compress the valve springs and tools are used to ensure the piston is at top dead center before removing springs.
- The procedure involves identifying valves, compressing springs, removing retainers and springs, then reversing the process for installation.
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D2 excavator engine. The procedure involves using special tools to compress the valve springs, remove the retainers and springs, and then install new springs and retainers. Safety precautions are outlined to prevent injury from the force of compressed springs. The process is also described for removing and installing the valves from the cylinder head.
- The document provides instructions for removing and installing inlet and exhaust valve springs on a 320D2 excavator engine.
- Special tools are required to safely compress the valve springs and tools are used to ensure the piston is at top dead center before removing springs.
- The procedure involves identifying valves, compressing springs, removing retainers and springs, then reversing the process for installation.
- The document provides instructions for removing and installing inlet and exhaust valve springs on a 320D2 excavator engine.
- Special tools are required to safely compress the valve springs and tools are used to ensure the piston is at top dead center before removing springs.
- The procedure involves identifying valves, compressing springs, removing retainers and springs, then reversing the process for installation.
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D2 excavator engine. The procedure involves using special tools to compress the valve springs, remove the retainers and springs, and then install new springs and retainers. Safety precautions are outlined to prevent injury from the force of compressed springs. The process is also described for removing and installing the valves from the cylinder head.
- The document provides instructions for removing and installing inlet and exhaust valve springs on a 320D2 excavator engine.
- Key steps include using a valve spring compressor tool to compress the valve spring and remove the valve keepers and spring, ensuring the piston is at top dead center, and cleaning and inspecting parts before installation.
- Safety precautions are outlined such as wearing protective equipment when working with compressed springs and ensuring springs are compressed squarely during removal and installation.
- The document provides instructions for removing and installing inlet and exhaust valve springs on a 320D2 excavator engine.
- Special tools are required to safely compress the valve springs and tools are used to ensure the piston is at top dead center before removing springs.
- The procedure involves identifying valves, compressing springs, removing retainers and springs, then reversing the process for installation.
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D2 excavator engine. The procedure involves using special tools to compress the valve springs, remove the retainers and springs, and then install new springs and retainers. Safety precautions are outlined to prevent injury from the force of compressed springs. The process is also described for removing and installing the valves from the cylinder head.
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D2 excavator engine. The procedure involves using special tools to compress the valve springs, remove the retainers and springs, and then install new springs and retainers. Safety precautions are outlined to prevent injury from the force of compressed springs. The process is also described for removing and installing the valves from the cylinder head.
- The document provides instructions for removing and installing inlet and exhaust valve springs on a 320D2 excavator engine.
- Special tools are required to safely compress the valve springs and tools are used to ensure the piston is at top dead center before removing springs.
- The procedure involves identifying valves, compressing springs, removing retainers and springs, then reversing the process for installation.
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D2 excavator engine. The procedure involves using special tools to compress the valve springs, remove the retainers and springs, and then install new springs and retainers. Safety precautions are outlined to prevent injury from the force of compressed springs. The process is also described for removing and installing the valves from the cylinder head.
- The document provides instructions for removing and installing inlet and exhaust valve springs on a 320D2 excavator engine.
- Special tools are required to safely compress the valve springs and tools are used to ensure the piston is at top dead center before removing springs.
- The procedure involves identifying valves, compressing springs, removing retainers and springs, then reversing the process for installation.
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D2 excavator engine. The procedure involves using special tools to compress the valve springs, remove the retainers and springs, and then install new springs and retainers. Safety precautions are outlined to prevent injury from the force of compressed springs. The process is also described for removing and installing the valves from the cylinder head.
Similar to Caterpillar cat 323 d excavator (prefix wgc) service repair manual (wgc00001 and up) (20)
Kubota b20 tractor parts catalogue manualfhsejkdkmem
The document provides instructions and part numbers for a parts book. It includes 3 columns for each part: the reference number, part number, and description. There are over 200 parts listed across various systems of the machine like the engine, transmission, brakes, etc. Notes are provided to explain interchangeability of parts between different serial number ranges and country codes.
Kubota at70 s walk behind tiller parts catalogue manualfhsejkdkmem
The document provides instructions for parts books, including definitions of column headings in parts number pages such as Reference Number, Part Number, Description, Quantity, Serial Number range, Interchangeability, and Remarks. It notes country codes that may be included and their meanings. The remainder of the document is a sample parts book index and listing for an AT70S-AMERICA rotary tiller, with part numbers, descriptions, and other details for engine, transmission, rotary, and other systems components.
Hyundai r110 7 crawler excavator service repair manualfhsejkdkmem
This document provides instructions for removing and installing a hydraulic pump.
The key steps for removal are:
1) Draining the oil from the hydraulic tank and piping
2) Disconnecting all hoses and lines connected to the pump
3) Removing mounting bolts and pulling the pump assembly out of the housing
The key steps for installation are:
1) Cleaning and replacing any worn parts like filters or seals
2) Adding oil to the hydraulic tank
3) Bleeding air from the system by loosening vent plugs and running the engine
4) Checking for oil leaks after installation is complete.
The document also provides diagrams and part numbers for the pump components and instructions for
Hyundai r80 7 crawler excavator service repair manualfhsejkdkmem
This document provides instructions for disassembling and assembling the swing motor of an excavator. It details the removal and installation of the motor, as well as the disassembly and assembly procedures for the motor components. The motor contains over 40 parts including the housing, cylinder block, piston, valves, bearings, seals and more. Detailed steps are provided for removing each part, with notes on proper handling and marking of parts for reassembly. Safety precautions are highlighted, such as relieving hydraulic pressure before disconnection and not reusing seals.
Hyundai r75 7 mini excavator service repair manualfhsejkdkmem
This service manual provides maintenance and repair instructions for the excavator. It includes sections on safety precautions, equipment outlines, inspection and repair procedures, and troubleshooting. The goal is to help technicians efficiently and effectively service the excavator by providing accurate product details and proper repair techniques. Key systems covered include the engine, hydraulics, undercarriage, electrical components, and more. Maintaining the equipment according to the schedules outlined in the manual can help ensure long life.
Hyundai r55 7 a crawler excavator service repair manualfhsejkdkmem
This service manual contains 8 sections that provide technical information for operations performed in a service workshop. Section 1 provides general safety hints and specifications. Section 2 explains the structure and function of each major component. Section 3 describes the hydraulic system, including circuits and operation. Section 4 covers the electrical system, components, and circuits. Section 5 is about troubleshooting hydraulic, mechanical, and electrical systems. Section 6 includes maintenance standards and procedures. Section 7 gives instructions for disassembly and assembly of components. Section 8 provides recommended component mounting torques.
Hyundai r35 z 7a mini excavator service repair manualfhsejkdkmem
(1) The document provides instructions for removing and installing a hydraulic pump. It describes loosening bolts and disconnecting hoses to remove the pump and drain the oil tank.
(2) It also describes installing the pump by reversing the removal steps and includes cleaning parts and bleeding air from the system.
(3) The document provides detailed parts lists and diagrams to aid in disassembling and assembling the various components of the pump such as the shaft assembly, rotary group, and gear pump. It emphasizes cleaning parts and proper installation of seals and gaskets.
Hyundai r35 7 mini excavator service repair manualfhsejkdkmem
This service manual provides maintenance and repair instructions for the machine. It includes sections on safety precautions, machine outlines and specifications, maintenance schedules, troubleshooting, and repairs for individual machine systems. Proper maintenance following the schedules and procedures in the manual is important to ensure the long life of the machine and prevent failures.
Hyundai r28 7 mini excavator service repair manualfhsejkdkmem
This service manual provides instructions for maintaining a hydraulic excavator to ensure its long life. It covers inspection and repair procedures for the engine, pumps, cylinders, undercarriage, electrical components, and other parts. Proper maintenance following the schedules and procedures outlined is important for preventing failures and problems. The manual also provides part names and specifications to aid in repairs. Precautions are outlined to safely and efficiently perform disassembly, cleaning, inspection, assembly and adjustment of components as needed.
Daewoo doosan solar s220 lc v excavator operator and maintenance manualfhsejkdkmem
This document provides safety information for operating and maintaining a Daewoo excavator. It includes sections on general safety essentials, location of safety labels, lifting precautions, worksite precautions, operation, equipment, maintenance, transportation, and specifications. Operators must follow all safety guidelines and instructions from the manual to prevent injuries or damage from occurring.
Daewoo doosan solar 470 lc v excavator operator and maintenance manualfhsejkdkmem
1. The document provides safety information and instructions for operating a Daewoo excavator.
2. It identifies the location of various safety labels on the excavator and explains their meanings.
3. Operators and maintenance personnel are instructed to read the manual thoroughly before operating or servicing the excavator to avoid accidents.
Daewoo doosan solar 420 lc v excavator operator and maintenance manualfhsejkdkmem
The document provides safety information and instructions for operating a Daewoo excavator, including:
1. The location and descriptions of safety labels on the excavator.
2. A summary of safety precautions for lifting loads in digging mode.
3. General hazard information, safety precautions for starting the engine, machine operation, maintenance, batteries, towing, shipping, and lift capacity tables.
Daewoo doosan solar 400 lc v excavator operator and maintenance manualfhsejkdkmem
The document provides safety information and instructions for operating a Daewoo excavator, including:
1. Warnings to read all safety information and understand signal words before operating.
2. Locations of safety labels on the excavator and their meanings.
3. Precautions for lifting loads, including checking regulations, using approved lifting configurations, and having tag lines for secured loads.
Daewoo doosan solar 340 lc v excavator operator and maintenance manualfhsejkdkmem
The document provides safety information and instructions for operating a Daewoo excavator, including:
1. The location and descriptions of safety labels on the excavator.
2. A summary of safety precautions for lifting loads in digging mode.
3. General hazard information and safety precautions for before starting the engine, machine operation, maintenance, batteries, towing, shipping, and transportation.
Daewoo doosan solar 290 lc v excavator operator and maintenance manualfhsejkdkmem
This document provides safety information and operating instructions for a Daewoo excavator. It includes sections on safety essentials, locations of safety labels on the machine, lifting precautions, worksite precautions, operation, equipment, maintenance, transportation, and specifications. The document emphasizes following all safety guidelines and instructions to avoid injury or damage from machine hazards. It also warns operators to avoid contact with electric lines and other overhead hazards.
Crown ws2000 series forklift parts catalogue manualfhsejkdkmem
This document is a parts manual for the WE/WS2000 series. It contains 10 sections that list parts for different systems of the trucks, including covers, frames, hydraulic and electrical components, brakes, and more. Each section includes an index listing part numbers, part names, and quantities of parts required. Product information like model numbers and serial numbers are needed to order replacement parts.
Crown wp2300 s series pallet truck parts catalogue manualfhsejkdkmem
This document is a parts manual for a WP2300S series truck. It contains 10 sections that cover different parts of the truck such as covers, hydraulic parts, electrical parts, brakes, mast/lift structure, cylinders, and miscellaneous items. The sections include exploded diagrams of the assemblies and lists of the individual parts with part numbers. Fixed platforms were added to pages 82 and 83.
Crown wp2300 series pallet truck parts catalogue manualfhsejkdkmem
This parts manual provides exploded diagrams and lists of parts for a WP2300 series walk-behind pallet truck. Section 2 covers the hydraulic system, including the tube and hose layout, pump, motor and related parts. Diagrams show the configuration and connections of hydraulic hoses and tubes between the pump, lift cylinder, control valves and other components. Part numbers and descriptions are provided for each item.
Crown wp2000 s series pallet truck parts catalogue manualfhsejkdkmem
This parts manual provides exploded diagrams and part lists for replacing components on a WP2000S series forklift. The document includes 10 sections covering the truck's covers, hydraulic system, drive unit, electrical systems, brake system, mast/lift structure, cylinders, cabin/platform, and miscellaneous parts. Ordering replacement parts requires specifying the forklift model, serial number, and part number from the manual. Modifications to the forklift must be approved in writing by the manufacturer to ensure safety.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR WGC
Configuration: 323D & 323D L Excavators WGC00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02747674
Inlet and Exhaust Valve Springs - Remove and Install
SMCS - 1108-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
B 9U-6198 Crankshaft Turning Tool 1
Start By:
a. Remove the rocker shaft assembly. Refer to Disassembly and Assembly, "Rocker Shaft and
Pushrod - Remove".
b. Remove the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve
Mechanism Cover Base - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: The following procedure should be adopted in order to remove the valve springs when the
cylinder head is installed to the engine.
1/6
323D & 323D L Excavators WGC00001-UP (MACHINE) POWERED BY C6.4 Engi...
2020/9/6
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
3. Note: Ensure that the appropriate piston is at top dead center before the valve spring is removed.
Failure to ensure that the piston is at top dead center may allow the valve to drop into the cylinder
bore.
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
NOTICE
Plug the apertures for the push rods in the cylinder head in order to
prevent the entry of loose parts into the engine.
Illustration 1 g01376301
2/6
323D & 323D L Excavators WGC00001-UP (MACHINE) POWERED BY C6.4 Engi...
2020/9/6
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
4. Illustration 2 g01376302
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
1. Install Tooling (A) into position on the cylinder head in order to compress a valve spring (4)
for the appropriate piston.
2. Use Tooling (A) in order to compress valve spring (4) and open valve (1) slightly.
Note: Do not compress valve spring (4) so that valve spring retainer (3) touches valve stem
seal (5).
3. Use Tooling (B) in order to rotate the crankshaft carefully, until the piston touches the
valve.
Note: Do not use excessive force to turn the crankshaft. The use of force can result in bent
valve stems.
4. Continue to rotate the crankshaft and gradually release the pressure on Tooling (A) until the
piston is at the top dead center position. The valve is now held in a position that allows
valve spring (4) to be safely removed.
Note: Valve springs must be replaced in pairs for the inlet valve or the exhaust valve of
each cylinder. If all valve springs require replacement the procedure can be carried out on
two cylinders at the same time. The procedure can be carried out on the following pairs of
cylinders. 1 with 6, 2 with 5 and 3 with 4. Ensure that all of the valve springs are installed
before changing from one pair of cylinders to another pair of cylinders.
3/6
323D & 323D L Excavators WGC00001-UP (MACHINE) POWERED BY C6.4 Engi...
2020/9/6
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
5. NOTICE
Do not turn the crankshaft while the valve springs are removed.
5. Apply sufficient pressure to Tooling (A) in order to allow removal of valve keepers (2).
Note: Do not compress valve spring (4) so that valve spring retainer (3) touches valve stem
seal (5).
Remove valve keepers (2).
6. Slowly release the pressure on Tooling (A).
7. Remove valve spring retainer (3) and remove valve spring (4).
8. If necessary, remove valve stem seals (5).
9. Remove Tooling (A).
Note: The installation of each set of valve springs (4) must be completed before attempting to
remove the next set of valve springs (4).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
4/6
323D & 323D L Excavators WGC00001-UP (MACHINE) POWERED BY C6.4 Engi...
2020/9/6
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
6. Illustration 3 g01376913
Illustration 4 g01376302
1. The outer face of the valve guides must be clean and dry before installing the valve stem
seal (5). Install new valve stem seal (5) onto the valve guide.
2. Install valve spring (4) onto the cylinder head. Position valve spring retainer (3) on valve
spring (4).
3. Install Tooling (A) in the appropriate position on the cylinder head in order to compress
valve spring (4).
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
5/6
323D & 323D L Excavators WGC00001-UP (MACHINE) POWERED BY C6.4 Engi...
2020/9/6
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
7. 4. Apply sufficient pressure to Tooling (A) in order to install valve keepers (2). Do not
compress valve spring (4) so that valve spring retainer (3) touches valve stem seal (5).
5. Carefully release the pressure on Tooling (A).
End By:
a. Install the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve
Mechanism Cover Base - Remove and Install".
b. Install the rocker shaft assembly. Refer to Disassembly and Assembly, "Rocker Shaft and
Pushrod - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Sep 6 08:48:41 UTC+0800 2020
6/6
323D & 323D L Excavators WGC00001-UP (MACHINE) POWERED BY C6.4 Engi...
2020/9/6
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR WGC
Configuration: 323D & 323D L Excavators WGC00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i06051426
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8S-6691 Cylinder Head Repair Stand 1
B 9U-6195 Valve Spring Compressor Gp 1
C 5P-1720 Seal Pick 1
Start By:
a. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Note the location and orientation of all components for assembly purposes.
1. Clean the bottom face of the cylinder head. Check the depth of the valves below the face of
the cylinder head before the valve springs are removed. Refer to Specifications, "Cylinder
Head Valves" for the correct dimensions.
1/6
323D & 323D L Excavators WGC00001-UP (MACHINE) POWERED BY C6.4 Engi...
2020/9/6
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
9. 2. Place a temporary identification mark on the heads of the valves in order to identify the
correct position.
Illustration 1 g01376164
3. Use a suitable lifting device in order to position cylinder head (1) onto Tooling (A) with the
valve springs upward. The weight of cylinder head (1) is approximately 113 kg (250 lb).
Note: Ensure that cylinder head (1) is kept on a clean, soft surface in order to prevent
damage to the machined face.
Illustration 2 g01376174
2/6
323D & 323D L Excavators WGC00001-UP (MACHINE) POWERED BY C6.4 Engi...
2020/9/6
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
10. Illustration 3 g01376184
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
4. Install Tooling (B) on cylinder head (1) in order to compress valve spring (5).
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
5. Apply sufficient pressure to Tooling (B) in order to remove valve keepers (3). Do not
compress the spring so that valve spring retainer (4) touches valve stem seal (6).
6. Slowly release the pressure on Tooling (B).
7. Remove valve spring retainer (4). Remove valve spring (5). Remove valve (2).
8. Use Tooling (C) in order to remove valve stem seal (6).
3/6
323D & 323D L Excavators WGC00001-UP (MACHINE) POWERED BY C6.4 Engi...
2020/9/6
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
11. 9. Repeat Steps 4 through 7 for the remaining valves.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 8S-6691 Cylinder Head Repair Stand 1
B 9U-6195 Valve Spring Compressor Gp 1
D 312-8755 Valve Stem Seal Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean all components of the cylinder head assembly. Ensure that all ports, all coolant
passages, and all lubrication passages in the cylinder head are free from debris. Follow
Steps 1.a through 1.d in order to inspect the components of the cylinder head assembly.
Replace any components that are worn or damaged.
a. Inspect the cylinder head for wear and for damage. Refer to Testing and Adjusting,
"Cylinder Head Inspect".
b. Inspect the valve seats for wear and for damage. Refer to Specifications, "Cylinder
Head Valves" for further information.
c. Inspect the valve guides for wear and for damage. Refer to Specifications, "Cylinder
Head Valves" and Testing and Adjusting, "Valve Guide - Inspect" for further
information.
d. Inspect the valves for wear and for damage. Refer to Specifications, "Cylinder Head
Valves ".
e. Inspect valve springs (5) for damage and for the correct length. Refer to
Specifications, "Cylinder Head Valves ".
4/6
323D & 323D L Excavators WGC00001-UP (MACHINE) POWERED BY C6.4 Engi...
2020/9/6
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
12. Illustration 4 g01376184
Illustration 5 g01376926
2. Lubricate the stem of valve (2) with clean engine oil. Install valve (2) in the appropriate
position in the cylinder head.
3. The outer face of the valve guides must be clean and dry before installing the valve stem
seal (6). Use Tooling (C) in order to install new valve stem seal (6) onto the valve guide.
4. Install valve spring (5) onto the cylinder head. Position valve spring retainer (4) on valve
spring (5).
5. Install Tooling (B) in the appropriate position on cylinder head (1) in order to compress
valve spring (5).
Improper assembly of parts that are spring loaded can cause bodily
injury.
5/6
323D & 323D L Excavators WGC00001-UP (MACHINE) POWERED BY C6.4 Engi...
2020/9/6
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
13. To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
6. Apply sufficient pressure to Tooling (B) in order to install valve keepers (3). Do not
compress spring (5) so that valve spring retainer (4) touches valve stem seal (6).
7. Carefully release the pressure on Tooling (B).
8. Repeat Steps 2 through 7 for the remaining valves.
End By:
a. Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Sep 6 08:49:40 UTC+0800 2020
6/6
323D & 323D L Excavators WGC00001-UP (MACHINE) POWERED BY C6.4 Engi...
2020/9/6
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR WGC
Configuration: 323D & 323D L Excavators WGC00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i04625003
Inlet and Exhaust Valve Guides - Remove and Install
SMCS - 1104-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 384-8861 Valve Guide Remover 1
B 138-7573 Link Bracket 4
C 1U-9200 Lever Puller Hoist 1
D 8S-6691 Cylinder Head Repair Stand 1
Start By:
A. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
B. Remove the electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit
Injector - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/4
323D & 323D L Excavators WGC00001-UP (MACHINE) POWERED BY C6.4 Engi...
2020/9/6
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
15. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Note: Refer to Special Instructions, SMHS7953-00, "Use of Valve Seat Insert Puller Group" to
aid with the removal of the inlet and exhaust valve seats.
Illustration 1 g01377064
1. Attach Tooling (B) , Tooling (C) , and a suitable lifting device to cylinder head (1) . Use
Tooling (B) , Tooling (C) , and the suitable lifting device in order to turn over cylinder head
(1) by 180° onto Tooling (D) .
2/4
323D & 323D L Excavators WGC00001-UP (MACHINE) POWERED BY C6.4 Engi...
2020/9/6
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
16. Illustration 2 g01377121
2. Use Tooling (A) in order to remove valve guides (2) (not shown).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
E 384-8862 Valve Guide Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
3/4
323D & 323D L Excavators WGC00001-UP (MACHINE) POWERED BY C6.4 Engi...
2020/9/6
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
17. Illustration 3 g01377130
1. Lubricate the outside of valve guides (2) (not shown) with clean engine oil.
2. Use Tooling (E) in order to install new valve guides (2) . Install valve guide (2) so that
valve guide (2) protrudes 16.000 mm (0.6299 inch) above Surface (X) of cylinder head (1) .
End By:
a. Install the electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit
Injector - Install".
b. Install the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and Exhaust
Valves - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Sep 6 08:50:40 UTC+0800 2020
4/4
323D & 323D L Excavators WGC00001-UP (MACHINE) POWERED BY C6.4 Engi...
2020/9/6
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR WGC
Configuration: 323D & 323D L Excavators WGC00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i04625001
Inlet and Exhaust Valve Seat Inserts - Remove and Install
SMCS - 1103-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
166-7441 Valve Seat Extractor Tool 1
6V-4194 Valve Seat Extractor (1)
1
6V-4196 Valve Seat Extractor (1)
1
B 138-7573 Link Bracket 4
C 1U-9200 Lever Puller Hoist 1
D 8S-6691 Cylinder Head Repair Stand 1
( 1 )
Component of the Valve Seat Extractor Tool Group.
Start By:
A. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
B. Remove the electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit
Injectors - Remove".
NOTICE
Keep all parts clean from contaminants.
1/5
323D & 323D L Excavators WGC00001-UP (MACHINE) POWERED BY C6.4 Engi...
2020/9/6
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
19. Contaminants may cause rapid wear and shortened component life.
Note: Refer to Special Instructions, SMHS7953-00, "Use of Valve Seat Insert Puller Group" to
aid with the removal of the inlet and exhaust valve seats.
Illustration 1 g01377064
1. Attach Tooling (B ) , Tooling (C) , and a suitable lifting device to cylinder head (1) . Use
Tooling (B ) , Tooling (C) , and the suitable lifting device in order to turn over cylinder head
(1) by 180° onto Tooling (D) .
2/5
323D & 323D L Excavators WGC00001-UP (MACHINE) POWERED BY C6.4 Engi...
2020/9/6
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
20. Illustration 2 g01376571
2. Use the valve seat grinder of Tooling (A) in order to notch the valve seat.
Illustration 3 g01376578
3. Use the valve seat extractor of Tooling (A) to remove the inlet and exhaust valve seats.
4. Clean the valve seat in the cylinder head. Remove any rough areas from the valve seat in the
cylinder head.
5. Repeat Steps 2 through 4 for the remaining inlet valve seat inserts and exhaust valve seat
inserts.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
E 384-8859 Valve Seat Installer 1
F 384-8860 Valve Seat Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
3/5
323D & 323D L Excavators WGC00001-UP (MACHINE) POWERED BY C6.4 Engi...
2020/9/6
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
21. Illustration 4 g01377071
Typical Example
1. Lower the temperature of the new inlet valve seat inserts (2) . Use Tooling (E) in order to
install a new inlet valve seat insert (2) (not shown) in the cylinder head.
Illustration 5 g01376588
Typical Example
2. Lower the temperature of new exhaust valve seat inserts (3) . Use Tooling (E) and Tooling
(F) in order to install the new exhaust valve seat insert (3) (not shown) in the cylinder head.
Note: The temperature of exhaust valve seat insert (3) is lowered in order to ease the
installation of exhaust valve seat insert (3) .
3. Repeat Step 1 and 2 for the remaining inlet valve seat inserts and exhaust valve seat inserts.
End By:
a. Install the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and Exhaust
Valves - Remove and Install".
b. Install the electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit
Injectors - Install".
4/5
323D & 323D L Excavators WGC00001-UP (MACHINE) POWERED BY C6.4 Engi...
2020/9/6
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
22. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR WGC
Configuration: 323D & 323D L Excavators WGC00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02746253
Engine Oil Cooler - Remove
SMCS - 1378-011
Removal Procedure
Start By:
a. Remove the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump
- Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1/2
323D & 323D L Excavators WGC00001-UP (MACHINE) POWERED BY C6.4 Engi...
2020/9/6
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
23. Illustration 1 g01375410
1. Disconnect harness assembly (1).
2. Remove bolts (2) and remove engine oil cooler (3). Remove gasket (4) (not shown) from the
engine cylinder block.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Sep 6 08:52:38 UTC+0800 2020
2/2
323D & 323D L Excavators WGC00001-UP (MACHINE) POWERED BY C6.4 Engi...
2020/9/6
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR WGC
Configuration: 323D & 323D L Excavators WGC00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02746254
Engine Oil Cooler - Disassemble
SMCS - 1378-015
Disassembly Procedure
Start By:
a. Remove the engine oil cooler. Refer to Disassembly and Assembly, "Engine Oil Cooler - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Note: Cleanliness is an important factor. Before you begin the disassembly procedure, the exterior of the
components should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism. Precision components can be damaged by contaminants or by dirt. Perform disassembly
procedures on a clean work surface. Keep components covered and protected at all times.
1/2
323D & 323D L Excavators WGC00001-UP (MACHINE) POWERED BY C6.4 Engi...
2020/9/6
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
26. Illustration 1 g01375411
1. Remove bolts (9) and the washers. Remove cover (8) and gasket (7).
2. Remove nuts (5) and the washers from engine oil cooler cover (4). Remove nuts (6) and the washers
from engine oil cooler cover (4).
3. Remove engine oil cooler core (2) from engine oil cooler cover (4). Remove gaskets (1) and (3).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Sep 6 08:53:37 UTC+0800 2020
2/2
323D & 323D L Excavators WGC00001-UP (MACHINE) POWERED BY C6.4 Engi...
2020/9/6
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
27. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR WGC
Configuration: 323D & 323D L Excavators WGC00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02746255
Engine Oil Cooler - Assemble
SMCS - 1378-016
Assembly Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning fluid.
Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be deposited on the parts
which may cause trouble. Inspect all parts. If any parts are worn or damaged, use new parts for
replacement. Dirt and other contaminants can damage the precision component. Perform assembly
procedures on a clean work surface. Keep components covered and protected at all times.
Note: Check the gaskets for damage. Replace the components, if necessary.
1/2
323D & 323D L Excavators WGC00001-UP (MACHINE) POWERED BY C6.4 Engi...
2020/9/6
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...