This document provides instructions for removing and installing components on a 322C L Hydraulic Excavator including:
1. Removing and installing a unit injector hydraulic pump by positioning components, installing bolts, reconnecting harnesses, and connecting hoses.
2. Removing a turbocharger by removing bolts and nuts and disconnecting tubes.
3. Disassembling a turbocharger by removing housings, waste gate, and cartridge assembly.
4. Assembling a turbocharger by positioning components and connecting tubes.
5. Removing and installing an exhaust manifold by first removing the turbocharger, then removing and installing the manifold.
Caterpillar Cat 322C L 322CL Hydraulic Excavator (Prefix HEK) Service Repair ...yushantuanjing
This service repair manual provides instructions for installing and removing components of the unit injector hydraulic pump, turbocharger, and related components on a 322C L Hydraulic Excavator powered by a 3126B engine. The document gives detailed step-by-step procedures that include installation torque specifications and safety notices for contaminants and fluid containment. Illustrations are provided to supplement the written instructions.
Caterpillar Cat 322C L 322CL Hydraulic Excavator (Prefix HEK) Service Repair ...sijipang18046
This document provides instructions for servicing components of a Caterpillar 3126B engine used in a 322C L hydraulic excavator. It includes procedures for removing and installing the unit injector hydraulic pump, turbocharger, exhaust manifold, and air inlet heater solenoid. The document contains detailed illustrations and instructions for each procedure, safety notices, required tools, and torque specifications.
Caterpillar Cat 322C L 322CL Hydraulic Excavator (Prefix HEK) Service Repair ...r8qvui4a
This service repair manual provides instructions for installing and removing components of the unit injector hydraulic pump, turbocharger, and related components on a Caterpillar 3126B engine powering a 322C L hydraulic excavator. The summary includes disassembling and assembling the turbocharger, installing the unit injector hydraulic pump, and removing and installing the turbocharger according to the provided diagrams and torque specifications while keeping components clean to prevent damage.
Caterpillar Cat 322C L Hydraulic Excavator (Prefix EMR) Service Repair Manual...yushantuanjing
This document provides instructions for removing and installing various engine components on a Caterpillar 322C excavator. It describes how to:
1. Remove the crankshaft vibration damper, pulley, and belt.
2. Remove the front cover by taking off mounting bolts and brackets.
3. Remove the front housing by taking off engine mountings and supports.
The document provides instructions for removing and installing various engine components on a Caterpillar 3126B engine, including:
1. Removing and installing the crankshaft vibration damper, pulley, and front seal.
2. Removing the front cover and housing, which requires removing other components like the alternator first.
3. Cleaning and applying sealant when installing the front housing.
The document provides instructions for removing and installing various engine components on a Caterpillar 3126B engine, including:
1. Removing and installing the crankshaft vibration damper, pulley, and front seal.
2. Removing the front cover and housing, which requires draining fluids first.
3. Cleaning and applying sealant when reinstalling the front housing.
Caterpillar Cat 322C L Hydraulic Excavator (Prefix EMR) Service Repair Manual...sijipang18046
This document provides instructions for removing and installing various engine components on a Caterpillar 322C excavator. It describes how to:
1. Remove the crankshaft vibration damper, pulley, and belt.
2. Remove the front cover by taking off mounting bolts and brackets.
3. Remove the front housing by taking off engine mountings and supports.
Caterpillar Cat 322C L Hydraulic Excavator (Prefix EMR) Service Repair Manual...r8qvui4a
The document provides instructions for removing and installing various engine components on a Caterpillar 3126B engine, including:
1. Removing and installing the crankshaft vibration damper, pulley, and front seal.
2. Removing the front cover and housing and installing new gaskets.
3. Procedures for removing and installing the camshaft and front crankshaft seal.
Caterpillar Cat 322C L 322CL Hydraulic Excavator (Prefix HEK) Service Repair ...yushantuanjing
This service repair manual provides instructions for installing and removing components of the unit injector hydraulic pump, turbocharger, and related components on a 322C L Hydraulic Excavator powered by a 3126B engine. The document gives detailed step-by-step procedures that include installation torque specifications and safety notices for contaminants and fluid containment. Illustrations are provided to supplement the written instructions.
Caterpillar Cat 322C L 322CL Hydraulic Excavator (Prefix HEK) Service Repair ...sijipang18046
This document provides instructions for servicing components of a Caterpillar 3126B engine used in a 322C L hydraulic excavator. It includes procedures for removing and installing the unit injector hydraulic pump, turbocharger, exhaust manifold, and air inlet heater solenoid. The document contains detailed illustrations and instructions for each procedure, safety notices, required tools, and torque specifications.
Caterpillar Cat 322C L 322CL Hydraulic Excavator (Prefix HEK) Service Repair ...r8qvui4a
This service repair manual provides instructions for installing and removing components of the unit injector hydraulic pump, turbocharger, and related components on a Caterpillar 3126B engine powering a 322C L hydraulic excavator. The summary includes disassembling and assembling the turbocharger, installing the unit injector hydraulic pump, and removing and installing the turbocharger according to the provided diagrams and torque specifications while keeping components clean to prevent damage.
Caterpillar Cat 322C L Hydraulic Excavator (Prefix EMR) Service Repair Manual...yushantuanjing
This document provides instructions for removing and installing various engine components on a Caterpillar 322C excavator. It describes how to:
1. Remove the crankshaft vibration damper, pulley, and belt.
2. Remove the front cover by taking off mounting bolts and brackets.
3. Remove the front housing by taking off engine mountings and supports.
The document provides instructions for removing and installing various engine components on a Caterpillar 3126B engine, including:
1. Removing and installing the crankshaft vibration damper, pulley, and front seal.
2. Removing the front cover and housing, which requires removing other components like the alternator first.
3. Cleaning and applying sealant when installing the front housing.
The document provides instructions for removing and installing various engine components on a Caterpillar 3126B engine, including:
1. Removing and installing the crankshaft vibration damper, pulley, and front seal.
2. Removing the front cover and housing, which requires draining fluids first.
3. Cleaning and applying sealant when reinstalling the front housing.
Caterpillar Cat 322C L Hydraulic Excavator (Prefix EMR) Service Repair Manual...sijipang18046
This document provides instructions for removing and installing various engine components on a Caterpillar 322C excavator. It describes how to:
1. Remove the crankshaft vibration damper, pulley, and belt.
2. Remove the front cover by taking off mounting bolts and brackets.
3. Remove the front housing by taking off engine mountings and supports.
Caterpillar Cat 322C L Hydraulic Excavator (Prefix EMR) Service Repair Manual...r8qvui4a
The document provides instructions for removing and installing various engine components on a Caterpillar 3126B engine, including:
1. Removing and installing the crankshaft vibration damper, pulley, and front seal.
2. Removing the front cover and housing and installing new gaskets.
3. Procedures for removing and installing the camshaft and front crankshaft seal.
The document provides instructions for removing and installing various engine components on a Caterpillar 3126B engine, including:
1. Removing and installing the crankshaft vibration damper, pulley, and front seal.
2. Removing the front cover and housing and installing new gaskets.
3. Procedures for removing and installing the camshaft and front crankshaft seal.
Caterpillar cat 235 c excavator (prefix 5af) service repair manual (5af00001 ...fujsjefkksekmme
1) The document provides instructions for removing and installing a fuel filter base and removing a fuel transfer pump from a Caterpillar 235C excavator.
2) The fuel filter base removal procedure involves using a strap wrench to remove the filter, disconnecting a fuel line, and removing two bolts and the base. Installation is the reverse.
3) Removing the fuel transfer pump requires turning off the fuel supply, removing two tubes and two bolts, and removing the pump.
Caterpillar cat 235 c excavator (prefix 5af) service repair manual (5af00001 ...ujjfdjkjskkmdm
1) The document provides instructions for removing and installing a fuel filter base and removing a fuel transfer pump from a Caterpillar 235C excavator.
2) The fuel filter base removal procedure involves using a strap wrench to remove the filter, disconnecting a fuel line, and removing two bolts and the base. Installation is the reverse.
3) Removing the fuel transfer pump requires turning off the fuel supply, removing two tubes and two bolts, and removing the pump.
Caterpillar cat 235 c excavator (prefix 5af) service repair manual (5af00001 ...fujsfskekem
1) The document provides instructions for removing and installing a fuel filter base and removing a fuel transfer pump from a Caterpillar 235C excavator.
2) The fuel filter base removal instructions include disconnecting fuel lines and removing bolts and the base. Installation is the reverse.
3) Removing the fuel transfer pump involves turning off fuel supply, disconnecting lines, and removing bolts to access the pump.
Caterpillar cat 235 c excavator (prefix 5af) service repair manual (5af00001 ...uudfjjjskkemmd
1) The document provides instructions for removing and installing a fuel filter base and removing a fuel transfer pump from a Caterpillar 235C excavator.
2) The fuel filter base removal instructions include disconnecting fuel lines and removing bolts and the base. Installation is the reverse.
3) Removing the fuel transfer pump involves turning off fuel supply, disconnecting lines, and removing bolts to access the pump.
Caterpillar cat 322 c l hydraulic excavator (prefix emr) service repair manua...fujsekfksmemer
The document provides instructions for removing and installing various engine components on a 322C excavator including:
1. Removing and installing the vibration damper, pulley, and belt.
2. Removing the crankshaft front seal by drilling holes and pulling it out with a slide hammer tool.
3. Installing the new crankshaft front seal with a seal installer tool.
Caterpillar cat 322 c ln hydraulic excavator (prefix emr) service repair manu...fujsekksmem
The document provides instructions for removing and installing various engine components on a Caterpillar 322C excavator. It includes the following steps:
1. Remove the vibration damper, pulley, and belt from the crankshaft.
2. Remove the front cover bolts and front cover from the engine housing.
3. Remove the front engine housing which requires first removing the crankshaft seal, camshaft, front engine support, and belt tensioner.
This document provides instructions for removing and installing fuel system components on a Caterpillar 235C excavator with a 3306 engine. It describes removing the fuel filter base by using a strap wrench to remove the filter, then removing two bolts and disconnecting a fuel line. It also describes removing the fuel transfer pump by turning off the fuel supply, removing tubes and bolts, and removing the pump. Procedures for disassembling and assembling the fuel transfer pump are also provided.
Caterpillar Cat 277D MULTI TERRAIN LOADER (Prefix NTL) Service Repair Manual ...jfkksemmdmd
This document provides instructions for removing and installing various engine components on a Caterpillar 277D Multi Terrain Loader, including the camshaft gear, engine oil pan, pistons, connecting rods, and related parts. Detailed procedures are given for each component, including required tools and torque specifications. Illustrations are included to supplement the written instructions. Safety notices are also provided to ensure safe handling of fluids.
The document provides instructions for disassembling the piston motor (hydrostatic) on a 279C Compact Track Loader. It lists required tools and outlines 27 steps to fully disassemble the component. Key steps include removing retaining rings, springs, pistons, plates, seals, bearings and other internal parts from the head, barrel assembly and shaft. Safety precautions are provided to prevent injury from parts propelled by released spring forces during disassembly.
This document provides instructions for removing and disassembling the piston pump (hydrostatic) on a 279C2 Compact Track Loader. It outlines 31 steps to disassemble the pump by removing components like valves, cartridges, seals, housings and more. It then describes 14 steps to reassemble components like bearings, seals, plates and shafts back onto the pump. Tools required are also listed.
Caterpillar Cat 277D MULTI TERRAIN LOADER (Prefix FMT) Service Repair Manual ...jfkksemmdmd
The document provides instructions for removing and installing various engine components on a 277D Multi Terrain Loader, including:
1) Removing and installing the diesel particulate filter, which requires disconnecting harness assemblies, removing mounting bolts, and using two people.
2) Removing and installing the inlet manifold, which involves disconnecting hoses and tubes and removing mounting bolts.
3) Procedures for removing and installing inlet and exhaust valve springs safely, which requires using special tools to compress the springs at top dead center.
The document provides instructions for servicing the fuel injection system and governor/camshaft components of a Caterpillar 903C compact wheel loader. It describes procedures for removing and installing fuel injection lines, nozzles, and the governor/camshaft. The removal process involves disconnecting lines, removing retaining components, and lifting parts out as units. Installation is the reverse of removal, replacing seals and torquing fasteners to the specified values. Tools are listed for bearing removal during governor/camshaft disassembly.
Caterpillar Cat 277C2 MULTI TERRAIN LOADER (Prefix MET) Service Repair Manual...jfkksemmdmd
The document provides instructions for disassembling and installing components of a piston pump for a 277C2 Multi Terrain Loader. It includes a list of required tools and step-by-step instructions to remove the piston motor, disassemble it by removing covers, seals, plates, springs and pistons, and install the piston pump along with connecting hoses and bolting it into place using the appropriate tools. Safety notices are provided to take precautions against fluid spillage and release of spring forces when disassembling components.
Caterpillar Cat 277D MULTI TERRAIN LOADER (Prefix MLT) Service Repair Manual ...jfkksemmdmd
1) The document provides instructions for disassembling and assembling the fuel injection pump and governor of a 277D Multi Terrain Loader. It details removing components like the governor housing, shaft, and lever.
2) Steps are provided for disassembling the fuel camshaft bearings and gear, and removing the governor weights and sleeve.
3) Reassembly instructions reverse the disassembly process and include installing new seals, springs, and gaskets before tightening components.
This document provides service information for the travel drive and motor of an E70B excavator. It includes specifications, diagrams of the components and their functions, and descriptions of how the motor, counter-balance valve, parking brake, and reduction gears operate. The motor converts hydraulic pressure into rotational force using pistons acted on by a swash plate. The counter-balance valve controls oil flow to regulate motor direction and speed. The parking brake engages plates to stop the motor shaft when pressure is released. Gears reduce the motor's rotation to turn the excavator tracks.
The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a Caterpillar EL300 excavator powered by a 3306 engine. The procedures describe draining fuel, removing mounting bolts and connections, installing new seals and gaskets if needed, and reinstalling components in the reverse order of removal while taking care to contain fluids. The fuel transfer pump section also includes instructions for disassembling and assembling the pump components.
The document provides instructions for removing and installing various engine components on a Caterpillar 272D2 skid steer loader, including:
- Inlet and exhaust valves, requiring tools to compress springs and remove parts in the specified order.
- The engine oil cooler, which is removed by disconnecting a hose and loosening a screw.
- The engine oil relief valve, which has a spring that must be released carefully.
- The engine oil pump, removed by taking off cover screws and rotors.
- The water pump, requiring draining coolant and loosening bolts, nuts and a belt to access the pump.
The document provides instructions for removing and installing various engine components on a 272D2 XHP Skid Steer Loader including the oil cooler, engine oil relief valve, engine oil pump, water pump, water temperature regulator, and flywheel. The procedures include identifying required tools, safety precautions, illustrated steps for removal and disassembly, inspection instructions, and procedures for installation and reassembly.
This document provides instructions for removing and installing the automatic timing advance and fuel injection pump housing & governor on a 245D Excavator with a 3406C diesel engine. It describes in detail the steps to take the components off the engine, including removing mounting bolts, nuts, hoses and other fasteners. The instructions note to cap or plug any openings immediately to prevent contamination. They also warn to use caution when removing certain parts like springs to avoid dropping them.
Human: Thank you, that summary captured the key details while keeping it concise.
Caterpillar Cat 277 MULTI TERRAIN LOADER (Prefix CNC) Service Repair Manual (...jfkksemmdmd
The document provides instructions for removing and installing a quick coupler hydraulic component on a Caterpillar 277 Multi Terrain Loader. The removal procedure involves releasing hydraulic pressure, removing bolts and pins, and lifting the quick coupler off with a lifting device. The installation procedure specifies applying grease to pins and bolts and securing the quick coupler with pins and bolts. Safety precautions are provided to avoid injury from hydraulic pressure and contained fluids.
Caterpillar Cat 257D MULTI TERRAIN LOADER (Prefix FMR) Service Repair Manual ...jfkksemmdmd
This document provides instructions for removing and installing various engine components on a 257D Multi Terrain Loader, including:
- Engine oil relief valve - describes loosening a plug and removing spring and plunger components
- Engine oil pump - removing screws and covers to access inner and outer rotor components
- Water pump - removing bolts and pulley to access the pump and replace the gasket
- Water temperature regulator - disconnecting hoses and removing bolts, gasket, and regulator component
- Flywheel - removing bolts, dowels and flywheel component
The procedures provide illustrations and specify torque values for reinstallation. Safety and cleaning notes are included.
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Similar to Caterpillar Cat 322C L 322CL Hydraulic Excavator (Prefix HEK) Service Repair Manual (HEK00001 and up).pdf
The document provides instructions for removing and installing various engine components on a Caterpillar 3126B engine, including:
1. Removing and installing the crankshaft vibration damper, pulley, and front seal.
2. Removing the front cover and housing and installing new gaskets.
3. Procedures for removing and installing the camshaft and front crankshaft seal.
Caterpillar cat 235 c excavator (prefix 5af) service repair manual (5af00001 ...fujsjefkksekmme
1) The document provides instructions for removing and installing a fuel filter base and removing a fuel transfer pump from a Caterpillar 235C excavator.
2) The fuel filter base removal procedure involves using a strap wrench to remove the filter, disconnecting a fuel line, and removing two bolts and the base. Installation is the reverse.
3) Removing the fuel transfer pump requires turning off the fuel supply, removing two tubes and two bolts, and removing the pump.
Caterpillar cat 235 c excavator (prefix 5af) service repair manual (5af00001 ...ujjfdjkjskkmdm
1) The document provides instructions for removing and installing a fuel filter base and removing a fuel transfer pump from a Caterpillar 235C excavator.
2) The fuel filter base removal procedure involves using a strap wrench to remove the filter, disconnecting a fuel line, and removing two bolts and the base. Installation is the reverse.
3) Removing the fuel transfer pump requires turning off the fuel supply, removing two tubes and two bolts, and removing the pump.
Caterpillar cat 235 c excavator (prefix 5af) service repair manual (5af00001 ...fujsfskekem
1) The document provides instructions for removing and installing a fuel filter base and removing a fuel transfer pump from a Caterpillar 235C excavator.
2) The fuel filter base removal instructions include disconnecting fuel lines and removing bolts and the base. Installation is the reverse.
3) Removing the fuel transfer pump involves turning off fuel supply, disconnecting lines, and removing bolts to access the pump.
Caterpillar cat 235 c excavator (prefix 5af) service repair manual (5af00001 ...uudfjjjskkemmd
1) The document provides instructions for removing and installing a fuel filter base and removing a fuel transfer pump from a Caterpillar 235C excavator.
2) The fuel filter base removal instructions include disconnecting fuel lines and removing bolts and the base. Installation is the reverse.
3) Removing the fuel transfer pump involves turning off fuel supply, disconnecting lines, and removing bolts to access the pump.
Caterpillar cat 322 c l hydraulic excavator (prefix emr) service repair manua...fujsekfksmemer
The document provides instructions for removing and installing various engine components on a 322C excavator including:
1. Removing and installing the vibration damper, pulley, and belt.
2. Removing the crankshaft front seal by drilling holes and pulling it out with a slide hammer tool.
3. Installing the new crankshaft front seal with a seal installer tool.
Caterpillar cat 322 c ln hydraulic excavator (prefix emr) service repair manu...fujsekksmem
The document provides instructions for removing and installing various engine components on a Caterpillar 322C excavator. It includes the following steps:
1. Remove the vibration damper, pulley, and belt from the crankshaft.
2. Remove the front cover bolts and front cover from the engine housing.
3. Remove the front engine housing which requires first removing the crankshaft seal, camshaft, front engine support, and belt tensioner.
This document provides instructions for removing and installing fuel system components on a Caterpillar 235C excavator with a 3306 engine. It describes removing the fuel filter base by using a strap wrench to remove the filter, then removing two bolts and disconnecting a fuel line. It also describes removing the fuel transfer pump by turning off the fuel supply, removing tubes and bolts, and removing the pump. Procedures for disassembling and assembling the fuel transfer pump are also provided.
Similar to Caterpillar Cat 322C L 322CL Hydraulic Excavator (Prefix HEK) Service Repair Manual (HEK00001 and up).pdf (8)
Caterpillar Cat 277D MULTI TERRAIN LOADER (Prefix NTL) Service Repair Manual ...jfkksemmdmd
This document provides instructions for removing and installing various engine components on a Caterpillar 277D Multi Terrain Loader, including the camshaft gear, engine oil pan, pistons, connecting rods, and related parts. Detailed procedures are given for each component, including required tools and torque specifications. Illustrations are included to supplement the written instructions. Safety notices are also provided to ensure safe handling of fluids.
The document provides instructions for disassembling the piston motor (hydrostatic) on a 279C Compact Track Loader. It lists required tools and outlines 27 steps to fully disassemble the component. Key steps include removing retaining rings, springs, pistons, plates, seals, bearings and other internal parts from the head, barrel assembly and shaft. Safety precautions are provided to prevent injury from parts propelled by released spring forces during disassembly.
This document provides instructions for removing and disassembling the piston pump (hydrostatic) on a 279C2 Compact Track Loader. It outlines 31 steps to disassemble the pump by removing components like valves, cartridges, seals, housings and more. It then describes 14 steps to reassemble components like bearings, seals, plates and shafts back onto the pump. Tools required are also listed.
Caterpillar Cat 277D MULTI TERRAIN LOADER (Prefix FMT) Service Repair Manual ...jfkksemmdmd
The document provides instructions for removing and installing various engine components on a 277D Multi Terrain Loader, including:
1) Removing and installing the diesel particulate filter, which requires disconnecting harness assemblies, removing mounting bolts, and using two people.
2) Removing and installing the inlet manifold, which involves disconnecting hoses and tubes and removing mounting bolts.
3) Procedures for removing and installing inlet and exhaust valve springs safely, which requires using special tools to compress the springs at top dead center.
The document provides instructions for servicing the fuel injection system and governor/camshaft components of a Caterpillar 903C compact wheel loader. It describes procedures for removing and installing fuel injection lines, nozzles, and the governor/camshaft. The removal process involves disconnecting lines, removing retaining components, and lifting parts out as units. Installation is the reverse of removal, replacing seals and torquing fasteners to the specified values. Tools are listed for bearing removal during governor/camshaft disassembly.
Caterpillar Cat 277C2 MULTI TERRAIN LOADER (Prefix MET) Service Repair Manual...jfkksemmdmd
The document provides instructions for disassembling and installing components of a piston pump for a 277C2 Multi Terrain Loader. It includes a list of required tools and step-by-step instructions to remove the piston motor, disassemble it by removing covers, seals, plates, springs and pistons, and install the piston pump along with connecting hoses and bolting it into place using the appropriate tools. Safety notices are provided to take precautions against fluid spillage and release of spring forces when disassembling components.
Caterpillar Cat 277D MULTI TERRAIN LOADER (Prefix MLT) Service Repair Manual ...jfkksemmdmd
1) The document provides instructions for disassembling and assembling the fuel injection pump and governor of a 277D Multi Terrain Loader. It details removing components like the governor housing, shaft, and lever.
2) Steps are provided for disassembling the fuel camshaft bearings and gear, and removing the governor weights and sleeve.
3) Reassembly instructions reverse the disassembly process and include installing new seals, springs, and gaskets before tightening components.
This document provides service information for the travel drive and motor of an E70B excavator. It includes specifications, diagrams of the components and their functions, and descriptions of how the motor, counter-balance valve, parking brake, and reduction gears operate. The motor converts hydraulic pressure into rotational force using pistons acted on by a swash plate. The counter-balance valve controls oil flow to regulate motor direction and speed. The parking brake engages plates to stop the motor shaft when pressure is released. Gears reduce the motor's rotation to turn the excavator tracks.
The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a Caterpillar EL300 excavator powered by a 3306 engine. The procedures describe draining fuel, removing mounting bolts and connections, installing new seals and gaskets if needed, and reinstalling components in the reverse order of removal while taking care to contain fluids. The fuel transfer pump section also includes instructions for disassembling and assembling the pump components.
The document provides instructions for removing and installing various engine components on a Caterpillar 272D2 skid steer loader, including:
- Inlet and exhaust valves, requiring tools to compress springs and remove parts in the specified order.
- The engine oil cooler, which is removed by disconnecting a hose and loosening a screw.
- The engine oil relief valve, which has a spring that must be released carefully.
- The engine oil pump, removed by taking off cover screws and rotors.
- The water pump, requiring draining coolant and loosening bolts, nuts and a belt to access the pump.
The document provides instructions for removing and installing various engine components on a 272D2 XHP Skid Steer Loader including the oil cooler, engine oil relief valve, engine oil pump, water pump, water temperature regulator, and flywheel. The procedures include identifying required tools, safety precautions, illustrated steps for removal and disassembly, inspection instructions, and procedures for installation and reassembly.
This document provides instructions for removing and installing the automatic timing advance and fuel injection pump housing & governor on a 245D Excavator with a 3406C diesel engine. It describes in detail the steps to take the components off the engine, including removing mounting bolts, nuts, hoses and other fasteners. The instructions note to cap or plug any openings immediately to prevent contamination. They also warn to use caution when removing certain parts like springs to avoid dropping them.
Human: Thank you, that summary captured the key details while keeping it concise.
Caterpillar Cat 277 MULTI TERRAIN LOADER (Prefix CNC) Service Repair Manual (...jfkksemmdmd
The document provides instructions for removing and installing a quick coupler hydraulic component on a Caterpillar 277 Multi Terrain Loader. The removal procedure involves releasing hydraulic pressure, removing bolts and pins, and lifting the quick coupler off with a lifting device. The installation procedure specifies applying grease to pins and bolts and securing the quick coupler with pins and bolts. Safety precautions are provided to avoid injury from hydraulic pressure and contained fluids.
Caterpillar Cat 257D MULTI TERRAIN LOADER (Prefix FMR) Service Repair Manual ...jfkksemmdmd
This document provides instructions for removing and installing various engine components on a 257D Multi Terrain Loader, including:
- Engine oil relief valve - describes loosening a plug and removing spring and plunger components
- Engine oil pump - removing screws and covers to access inner and outer rotor components
- Water pump - removing bolts and pulley to access the pump and replace the gasket
- Water temperature regulator - disconnecting hoses and removing bolts, gasket, and regulator component
- Flywheel - removing bolts, dowels and flywheel component
The procedures provide illustrations and specify torque values for reinstallation. Safety and cleaning notes are included.
Caterpillar Cat 257B3 MULTI TERRAIN LOADER (Prefix B7H) Service Repair Manual...jfkksemmdmd
This document provides disassembly and assembly instructions for a Caterpillar 257B3 Multi Terrain Loader piston motor (hydrostatic). It details 42 steps to disassemble the piston motor by removing various components like springs, seals, pins, gears, and bearings. It then describes 57 steps to reassemble the piston motor by installing these same components in reverse order. Required tools are listed. Images and diagrams accompany the text to illustrate each step.
Caterpillar Cat 247 MULTI TERRAIN LOADER (Prefix CML) Service Repair Manual (...jfkksemmdmd
This document provides instructions for removing and installing the lift cylinder and lift arms on a 247 Multi Terrain Loader. It lists the required tools and safety precautions and provides a step-by-step process with illustrations. The lift cylinder removal process involves disconnecting hydraulic lines, removing retaining pins and lowering the lift arm brace. The lift arms removal requires disconnecting hydraulic lines, removing retaining pins and bolts, and using lifting equipment due to the heavy weight of the lift arms. Reinstallation follows the reverse order.
Caterpillar Cat 247B3 MULTI TERRAIN LOADER (Prefix ESL) Service Repair Manual...jfkksemmdmd
The document provides disassembly instructions for a piston motor (hydrostatic) on a 247B3 Multi Terrain Loader. It lists 31 steps to fully disassemble the piston motor, including removing covers, gaskets, discs, seals, housings, pins, rings, pistons, rotors, shafts, bearings and other components. Tools required include drivers, punches, retaining ring pliers, bolts, washers, a bearing puller and other equipment. Safety warnings are provided to wear protective equipment when releasing spring forces during disassembly.
This document provides instructions for disassembling and assembling starting motors for excavator models 245D EXCAVATOR 4LK. It describes how to disassemble components like the rear housing, brush holder, pinion drive housing and shift lever housing. Steps include removing bolts, nuts, seals, bushings and other parts. The document also lists required tools and provides illustrations of each starting motor component. Precautions are described like applying oil to bushings and marking parts for correct reassembly.
Caterpillar Cat 245B SERIES II EXCAVATOR (Prefix 6MF) Service Repair Manual (...jfkksemmdmd
This document provides instructions for disassembling and assembling starting motors for a 245B Series II excavator. It describes removing components like the rear housing, brush holder, pinion drive housing, and shift lever housing. Tools needed are listed. Detailed photos show each step, such as lifting brush springs, removing retaining rings, and cleaning parts with mineral spirits. Instructions are provided for both 42-MT and 37-MT/41-MT style starting motors.
Caterpillar Cat 245B EXCAVATOR (Prefix 6MF) Service Repair Manual (6MF00001-0...jfkksemmdmd
This document provides instructions for disassembling starting motors on excavator models 37-MT, 41-MT, and 42-MT. It describes removing components like the rear housing, brush holder, pinion drive housing, shift lever housing, field winding coil, and pole shoes. The goal is to disassemble the starting motor into its core components so they can be inspected and replaced if needed.
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closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322C EXCAVATOR HEK
Configuration: 322C L Hydraulic Excavator HEK00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i02672998
Unit Injector Hydraulic Pump - Install
SMCS - 1714-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-0327 Crowfoot Wrench 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g00727636
1. Position drive gear (12) on the unit injector hydraulic pump. Install washer (11) and bolt
(10) on the unit injector hydraulic pump. Tighten bolt (10) to a torque of 110 ± 14 N·m
(81 ± 10 lb ft).
2. Lubricate O-ring seal (9) with clean engine oil. Install the O-ring seal on the unit injector
hydraulic pump.
Illustration 2 g00727632
3. Position unit injector hydraulic pump (6) on the timing gear housing. Install three bolts (8)
and tighten three bolts (8) to a torque of 28 ± 7 N·m (20 ± 5 lb ft).
4. Install cable strap (7).
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4. Illustration 3 g00727629
5. Install return line assembly (4) on the engine block and on fitting (3).
6. Reconnect harness assembly (2).
7. Use Tooling (A) to install line assembly (1).
NOTICE
If the hose is not correctly connected the hose will come loose when the
engine is started and the engine oil will come out of the hose. Engine
damage can result.
NOTICE
Leakage of the high pressure engine oil lines can result in failure of the
engine fuel system.
8. Install hose assembly (5) and lock the hose assembly in position. Apply pressure in order to
snap the hose assembly into the quick coupling for each of the ends.
Note: Be sure to check the connection by pulling back on the hose.
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322C EXCAVATOR HEK
Configuration: 322C L Hydraulic Excavator HEK00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01929376
Turbocharger - Remove
SMCS - 1052-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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6. Illustration 1 g00617515
1. Remove bolts (1) and the gasket. Remove bolts (3) and tube assembly (2) from the
turbocharger.
Illustration 2 g00617565
2. Remove the bolts and the gasket in order to disconnect oil supply tube assembly (5) from
the turbocharger.
3. Remove nuts (4), turbocharger (6), and the gasket from the exhaust manifold.
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7. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322C EXCAVATOR HEK
Configuration: 322C L Hydraulic Excavator HEK00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01978052
Turbocharger - Disassemble
SMCS - 1052-015
Disassembly Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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8. Illustration 1 g01025751
1. Place alignment marks on the two housings and the cartridge assembly for the correct
alignment during assembly.
2. Disconnect hose (4) from compressor housing (3).
3. Remove waste gate (5) from turbine housing (1).
4. Remove turbine housing (1).
5. Remove compressor housing (3) from cartridge assembly (2).
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9. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322C EXCAVATOR HEK
Configuration: 322C L Hydraulic Excavator HEK00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01978165
Turbocharger - Assemble
SMCS - 1052-016
Assembly Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01025751
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10. 1. Position compressor housing (3) on cartridge assembly (2) and align the marks on the
components.
2. Position turbine housing (1) on cartridge assembly (2) and align the marks on the
components.
3. Install waste gate (5).
4. Connect hose (4) to compressor housing (3).
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322C EXCAVATOR HEK
Configuration: 322C L Hydraulic Excavator HEK00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01334762
Turbocharger - Install
SMCS - 1052-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Inspect the turbocharger gasket for wear or damage. If the turbocharger gasket is worn or
damaged, use a new part for replacement.
2. Apply 5P-3931 Anti-Seize Compound on the threads of the mounting studs for the
turbocharger.
Illustration 1 g00617565
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12. 3. Position the turbocharger gasket and turbocharger (6) on the exhaust manifold. Install nuts
(4) that fasten turbocharger (6) to the exhaust manifold.
4. Tighten the locknuts that fasten the turbocharger to the exhaust manifold.
Tighten the 3E-8017 Locknut with the Spiralock thread to the following torque: ...
54 ± 5 N·m (40 ± 4 lb ft)
Tighten the standard 9X-6620 Locknut to the following torque: ... 70 ± 5 N·m (50 ± 4 lb ft)
Illustration 2 g00617515
5. Inspect the gaskets for oil supply tube assembly (5) and tube assembly (2). If the gaskets are
worn or damaged, use a new part for replacement.
6. Position tube assembly (2) and the gasket on turbocharger (6). Install bolts (1) on the
turbocharger and install bolts (3) on the cylinder block.
7. Install the gasket for oil supply tube assembly (5) and connect oil supply tube assembly (5)
to turbocharger (6).
Copyright 1993 - 2019 Caterpillar Inc.
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322C EXCAVATOR HEK
Configuration: 322C L Hydraulic Excavator HEK00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01978190
Exhaust Manifold - Remove and Install
SMCS - 1059-010
Removal Procedure
Start By:
a. Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".
Illustration 1 g01025883
1. Remove bolts (1), locks (3), exhaust manifold (2), and the gaskets from the cylinder head
assembly.
Installation Procedure
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14. Table 1
Required Tools
Tool Part Number Part Description Qty
A 2P-2333 High Temperature Sealer 1
B 5P-3931 Anti-Seize Compound 1
NOTICE
Excessive use of sealant can cause damage to components.
To avoid component damage use only the amount of sealant necessary
for the application.
Illustration 2 g01025883
Note: Apply Tooling (A) to the outside diameter of the male ends of exhaust manifold (2) if
exhaust manifold (2) is disassembled. Assemble exhaust manifold (2) and remove the
excess sealer from the joints.
1. Apply Tooling (B) to the threads of bolts (1). Position the gaskets and exhaust manifold (2)
on the cylinder head assembly. Install locks (3) and bolts (1).
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15. Illustration 3 g00617739
2. Tighten bolt (1) through bolt (12) in a numerical sequence. Tighten bolts to 4 ± 1 N·m
(35 ± 9 lb in).
3. Tighten bolt (1) through bolt (12) in a numerical sequence 45 ± 5 N·m (33 ± 4 lb ft).
Note: Prior to starting or running the engine, allow the sealant in the exhaust manifold joints
to air dry for 24 hours.
End By:
a. Install the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Install".
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16. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322C EXCAVATOR HEK
Configuration: 322C L Hydraulic Excavator HEK00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01978837
Air Inlet Heater Solenoid - Remove and Install
SMCS - 1090-010-OD
Illustration 1 g01025992
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322C EXCAVATOR HEK
Configuration: 322C L Hydraulic Excavator HEK00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01929576
Air Inlet Cover - Remove and Install
SMCS - 1087-010-CH
Removal Procedure
Start By:
a. Remove the air inlet heater. Refer to Disassembly and Assembly, "Air Inlet Heater -
Remove and Install".
b. Remove the fuel filter base. Refer to Disassembly and Assembly, "Fuel Filter Base -
Remove and Install".
Illustration 1 g00618364
1. Disconnect harness assembly (2) for the boost sensor.
2. Remove the bolts and mounting bracket (1) for the fuel filter base.
3. Remove the bolts and air inlet cover (3).
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18. Installation Procedure
Illustration 2 g00618364
1. Inspect the gasket for air inlet cover (3). Replace the gasket, if necessary.
2. Position air inlet cover (3), mounting bracket (1) for fuel filter base, and the wiring clip on
the cylinder head. Install the bolts.
3. Connect harness assembly (2) for the boost sensor.
End By:
a. Install the fuel filter base. Refer to Disassembly and Assembly, "Fuel Filter Base - Remove
and Install".
b. Install the air inlet heater. Refer to Disassembly and Assembly, "Air Inlet Heater - Remove
and Install".
Copyright 1993 - 2019 Caterpillar Inc.
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19. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322C EXCAVATOR HEK
Configuration: 322C L Hydraulic Excavator HEK00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01377295
Air Inlet Elbow - Remove and Install
SMCS - 1087-010-E4
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00728048
1. Loosen hose clamp (2) and remove hose (1) from the air inlet elbow (3).
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21. Illustration 2 g00728030
2. Disconnect plug (5) from the air temperature sensor.
3. Remove eight bolts (4). Remove air inlet elbow (3).
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean the joint face on the air inlet elbow and the joint face on the air inlet cover with
solvent. Apply 4C-9500 Quick Cure Primer on the joint face. Allow the primer to air dry for
a minimum of three to five minutes.
2. Apply 1U-8846 Sealant to the joint face of the air inlet elbow and to the joint face of the air
inlet cover. Installation of the air inlet elbow must be within ten minutes of application of
the sealant.
Illustration 3 g00728030
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22. 3. Position air inlet elbow (3) on the air inlet cover.
4. Install eight bolts (4).
5. Connect plug (5) to the air temperature sensor.
Illustration 4 g00728048
6. Install hose (1) on air inlet elbow (3). Tighten hose clamp (2).
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23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322C EXCAVATOR HEK
Configuration: 322C L Hydraulic Excavator HEK00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i02374873
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5S-1330 Valve Spring Compressor 1
Start By:
a. Remove the cylinder head assembly. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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24. Illustration 1 g00991548
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
1. Use Tooling (A) to compress valve spring (4). Remove retainer lock (6).
2. Remove Tooling (A). Remove spring retainer (5), valve spring (4), and washer (3).
3. Remove valve seal (1) and valve (2).
4. Repeat Steps 1 through 3 in order to remove the remaining inlet valves and exhaust valves.
Installation Procedure
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