1. The document provides step-by-step instructions for disassembling and assembling the main hydraulic pump on a 322C FM excavator.
2. It details 53 steps for removing and installing various components of the pump such as the coupling, seals, charge pump, sensors, and covers.
3. Proper cleanliness is emphasized to prevent contamination of the hydraulic system, and replacement of any worn or damaged parts is recommended.
The document provides instructions for removing and installing various engine components on a Caterpillar 330D2 excavator, including the engine oil pump, water pump, water temperature regulator, and flywheel. The procedures note required tools and safety precautions. Components must be clean and free of damage, with replacement of worn parts. Proper torque values are specified for reinstallation of components.
Caterpillar cat 336 e lh excavator (prefix rza) service repair manual (rza000...fjskekdmjekm
This document provides instructions for disassembling and assembling the travel motor on 336E LH and 336E LNH excavator models. The disassembly procedure involves removing 27 components of the travel motor including the head, springs, plates, seals, and housing cover. The assembly procedure describes installing these 27 components in reverse order and provides notes to ensure proper installation of parts. Tools required include an adapter, nuts, washers, eyebolt, retaining ring pliers, driver group, and bearing puller group.
1) The document provides instructions for removing and installing various fuel system components on a C18 Industrial Engine, including the fuel priming pump, fuel filter base, fuel transfer pump, and electronic unit injectors.
2) The procedures describe disconnecting hoses and electrical connections, removing mounting bolts and identifying parts to ensure proper reinstallation.
3) Safety notices emphasize the importance of cleanliness and containing fluids to prevent contamination and environmental damage.
Caterpillar cat 336 e h excavator (prefix hdw) service repair manual (hdw0000...fjskekdmjekm
The document provides instructions for disassembling and assembling the travel motor on a 336E excavator model. It outlines 27 steps for disassembly, which includes removing the head, seals, springs, brake piston, plates, and seals from various components. It then outlines 28 steps for assembly, which reverses the disassembly process and includes installing seals, springs, plates, pistons, bearings and other parts back into their proper positions, taking care to align markings and lubricate components. Tools and torque specifications are provided for each step.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the reassembled final drive.
Caterpillar cat 336 e h excavator (prefix jea) service repair manual (jea0000...fjskekdmjekm
The document provides instructions for disassembling and assembling the travel motor of a 336E excavator. It outlines 27 steps to disassemble the motor, removing components like the head, springs, brake piston, and bearing races. It then lists 28 steps for reassembling the motor, describing how to install seals, plates, springs and other parts in the reverse order of disassembly. Precautions are included to properly release spring forces and avoid damaging mating surfaces. Tools required include an eyebolt, retaining ring pliers, bearing puller, and adapter to securely hold parts during disassembly and assembly.
Caterpillar cat 336 e l excavator (prefix bzy) service repair manual (bzy0000...fjskekmdm
This document provides instructions for disassembling and assembling a 336E L excavator travel motor. The disassembly procedure involves 27 steps to remove components like the head, springs, brake piston, plates, and seals. The assembly procedure reverses the disassembly steps and includes lubricating components and ensuring proper alignment of parts like the cam plate and keys. Special tools are listed that are required for tasks like removing races and installing seals. Safety notices advise wearing protective equipment when working with spring-loaded parts.
Caterpillar cat 330 d mh excavator (prefix pel) service repair manual (pel000...fjjskekdmme
This document provides installation instructions for a main hydraulic pump on a 330D excavator. It lists 54 steps to assemble various components of the pump such as pistons, bearings, gears, covers, and valves. Tools required include lever pullers, link brackets, and retaining ring pliers. Photos illustrate each step, and torque specifications are provided for fasteners. The overall process installs the pump, connects hoses and wiring, and mounts related components back onto the excavator.
The document provides instructions for removing and installing various engine components on a Caterpillar 330D2 excavator, including the engine oil pump, water pump, water temperature regulator, and flywheel. The procedures note required tools and safety precautions. Components must be clean and free of damage, with replacement of worn parts. Proper torque values are specified for reinstallation of components.
Caterpillar cat 336 e lh excavator (prefix rza) service repair manual (rza000...fjskekdmjekm
This document provides instructions for disassembling and assembling the travel motor on 336E LH and 336E LNH excavator models. The disassembly procedure involves removing 27 components of the travel motor including the head, springs, plates, seals, and housing cover. The assembly procedure describes installing these 27 components in reverse order and provides notes to ensure proper installation of parts. Tools required include an adapter, nuts, washers, eyebolt, retaining ring pliers, driver group, and bearing puller group.
1) The document provides instructions for removing and installing various fuel system components on a C18 Industrial Engine, including the fuel priming pump, fuel filter base, fuel transfer pump, and electronic unit injectors.
2) The procedures describe disconnecting hoses and electrical connections, removing mounting bolts and identifying parts to ensure proper reinstallation.
3) Safety notices emphasize the importance of cleanliness and containing fluids to prevent contamination and environmental damage.
Caterpillar cat 336 e h excavator (prefix hdw) service repair manual (hdw0000...fjskekdmjekm
The document provides instructions for disassembling and assembling the travel motor on a 336E excavator model. It outlines 27 steps for disassembly, which includes removing the head, seals, springs, brake piston, plates, and seals from various components. It then outlines 28 steps for assembly, which reverses the disassembly process and includes installing seals, springs, plates, pistons, bearings and other parts back into their proper positions, taking care to align markings and lubricate components. Tools and torque specifications are provided for each step.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the reassembled final drive.
Caterpillar cat 336 e h excavator (prefix jea) service repair manual (jea0000...fjskekdmjekm
The document provides instructions for disassembling and assembling the travel motor of a 336E excavator. It outlines 27 steps to disassemble the motor, removing components like the head, springs, brake piston, and bearing races. It then lists 28 steps for reassembling the motor, describing how to install seals, plates, springs and other parts in the reverse order of disassembly. Precautions are included to properly release spring forces and avoid damaging mating surfaces. Tools required include an eyebolt, retaining ring pliers, bearing puller, and adapter to securely hold parts during disassembly and assembly.
Caterpillar cat 336 e l excavator (prefix bzy) service repair manual (bzy0000...fjskekmdm
This document provides instructions for disassembling and assembling a 336E L excavator travel motor. The disassembly procedure involves 27 steps to remove components like the head, springs, brake piston, plates, and seals. The assembly procedure reverses the disassembly steps and includes lubricating components and ensuring proper alignment of parts like the cam plate and keys. Special tools are listed that are required for tasks like removing races and installing seals. Safety notices advise wearing protective equipment when working with spring-loaded parts.
Caterpillar cat 330 d mh excavator (prefix pel) service repair manual (pel000...fjjskekdmme
This document provides installation instructions for a main hydraulic pump on a 330D excavator. It lists 54 steps to assemble various components of the pump such as pistons, bearings, gears, covers, and valves. Tools required include lever pullers, link brackets, and retaining ring pliers. Photos illustrate each step, and torque specifications are provided for fasteners. The overall process installs the pump, connects hoses and wiring, and mounts related components back onto the excavator.
Caterpillar Cat 322C FM EXCAVATOR (Prefix CBY) Service Repair Manual (CBY0000...jfksemmdm3e
This document provides instructions for disassembling and assembling the main hydraulic pump on a Caterpillar 322C FM excavator. It includes:
- A list of required tools for disassembly and assembly.
- Steps for disassembling the pump, including removing the pump from the machine and separating various pump components.
- Detailed illustrations showing each step.
- Steps for assembling the pump and reinstalling it on the machine.
Caterpillar Cat 322C FM EXCAVATOR (Prefix CBY) Service Repair Manual Instant ...shibi1322
This document provides instructions for disassembling and assembling the main hydraulic pump on a 322C FM excavator. It lists the required tools and begins by having the user remove the main hydraulic pump and pump control. The steps then guide removing the pump coupling, seal assembly, charge pump, pressure sensors and brackets from the pump head. Throughout, O-rings and seals are to be removed and cleaned parts inspected to ensure no damage or wear.
Caterpillar Cat 322C FM EXCAVATOR (Prefix CBY) Service Repair Manual Instant ...8foskkdjdkdm3e
This document provides instructions for disassembling and assembling the main hydraulic pump on a 322C FM excavator. The disassembly process involves removing 53 parts in 18 steps, including the pump coupling, seal assembly, charge pump, pressure sensors, and pump head. Cleanliness is emphasized to prevent contaminating the hydraulic system. Inspecting parts for wear and replacing as needed is also recommended.
Caterpillar Cat 322C FM EXCAVATOR (Prefix CBY) Service Repair Manual Instant ...yin9niaojiao
This document provides instructions for disassembling and assembling the main hydraulic pump on a 322C FM excavator. The disassembly process involves removing 53 parts in 18 steps, including the pump coupling, seal assembly, charge pump, pressure sensors, and pump head. Cleanliness is emphasized to prevent contaminating the hydraulic system. Inspecting parts for wear and replacing as needed is also recommended.
Caterpillar Cat 322C FM EXCAVATOR (Prefix CBY) Service Repair Manual (CBY0000...fjskekmdmdm1
This document provides instructions for disassembling and assembling the main hydraulic pump on a 322C FM excavator.
The disassembly process involves removing 53 parts including the pump coupling, seal assembly, charge pump, pressure sensors and brackets. Cleanliness is critical to prevent contamination of hydraulic components. Inspection and replacement of any worn or damaged parts is recommended.
Reassembly involves installing components in reverse order, applying grease or O-rings as specified. Proper torque values must be followed and alignment marks used to ensure correct installation. The system must be purged of air after reassembly before filling with hydraulic oil.
The document provides instructions for disassembling a swing drive. Key steps include:
1. Removing retaining rings, gears, bearings, washers, and other internal components from the carrier assembly and housing.
2. Using tools like retaining ring pliers and drivers to remove pins and seals.
3. Pressing out components like the shaft, bearings, and spacer from the housing.
The process involves dismantling the entire swing drive assembly into its individual parts for inspection or replacement of worn components. Cleanliness is emphasized to prevent contamination of parts.
The document provides instructions for disassembling a swing drive. It begins by noting the importance of cleanliness to prevent dirt from entering internal mechanisms. It lists the required tools and says to first remove the swing drive according to other instructions. The procedures then describe removing retaining rings, shafts, and gears from the swing drive housing to fully disassemble it.
The document provides instructions for disassembling a swing drive. Key steps include:
1. Removing retaining rings, gears, bearings, washers, and other internal components from the carrier assembly and housing.
2. Using tools like retaining ring pliers and drivers to remove pins, rings, and other secured pieces.
3. Pressing out components like the shaft, bearings, and seals from the housing.
The process fully dismantles the swing drive into its individual parts for inspection or replacement. Cleanliness is emphasized to prevent contamination of parts.
Caterpillar Cat 320C L 320CL Excavator (Prefix GLA) Service Repair Manual (G...fjskemmd4r
The document provides instructions for disassembling a swing drive. Key steps include:
1. Removing retaining rings, gears, bearings, washers, and other internal components from the carrier assembly and housing.
2. Using tools like retaining ring pliers and drivers to remove pins, rings, and other secured pieces.
3. Pressing out components like the shaft, bearings, and seals from the housing.
The process fully dismantles the swing drive into its individual parts for inspection or replacement. Cleanliness is emphasized to prevent contamination of parts.
The document provides instructions for disassembling a swing drive. It begins by noting the importance of cleanliness to prevent dirt from entering internal mechanisms. It lists the required tools and then describes the disassembly steps, which include removing a retaining ring, gear, and shaft from the swing drive housing. Proper cleaning of parts is emphasized to prevent contamination of the hydraulic system.
The document provides instructions for disassembling a swing drive from a 320C excavator. It describes:
1) Removing the retaining ring from the swing drive housing using retaining ring pliers.
2) Using a driver group to remove the bearing from the housing.
3) Removing the inner ring, roller assembly, and outer ring from the bearing.
The summary highlights the key steps in the disassembly process without providing all the detail from the original document. It focuses on the essential information needed to understand the high level disassembly procedure.
The document provides instructions for disassembling a swing drive. It begins by noting the importance of cleanliness to prevent dirt from entering internal mechanisms. It lists the required tools and says to first remove the swing drive according to other instructions. The procedures then describe removing retaining rings, shafts, and gears from the swing drive housing to fully disassemble it.
Massey ferguson mf 3085 tractor service parts catalogue manual (part number ...jfjskeksemmme
This document provides part numbers and descriptions for repairing the cylinder head on a Massey Ferguson 3085 tractor engine. It lists 50 individual parts that make up the cylinder head assembly, including the cylinder head, guides, plugs, washers, seals, springs, and other components. Each part is listed with its part number, quantity needed, and any additional comments. The summary provides essential information about the document's content in 3 sentences or less.
Massey ferguson mf 3050 tractor service parts catalogue manual (part number ...jfjskeksemmme
This document provides part numbers and descriptions for components of a Massey Ferguson 3050 tractor. It includes sections on the engine, heater-engine block, and engine-transmission assembly. The engine section lists 27 parts such as the engine, fan, belts, spacers, and covers. The heater-engine block section lists 6 parts for the heater assembly. The engine-transmission assembly section lists 7 parts for attaching the engine and transmission.
Massey ferguson mf 2725 tractor service parts catalogue manual (part number ...jfjskeksemmme
This document provides a parts list and descriptions for an MF 2725 tractor with the engine number 1637160. It includes 3 pages listing parts for the engine and accessories, with references to other pages for some components. Page 1 lists 29 parts for the engine and accessories including the engine, alternator, pulleys, belts, and cooling fan. Page 2 lists additional parts specific to the United States version. Page 3 lists 44 parts for the cylinder block, providing part numbers, quantities, descriptions and comments for replacements and variations.
Massey ferguson 4608 utility tractor service parts catalogue manual (part num...jfjskeksemmme
This document provides a table of contents and part numbers for the engine, fuel, and exhaust systems of Massey Ferguson 4608/4609/4610 utility tractors. It includes over 30 pages detailing individual system components such as the cylinder block, crankshaft, valves, radiators, and filters. The document references part numbers and diagrams to aid in tractor maintenance and repair.
John deere x300 r select series riding lawn tractors all inclusive service re...jfjskeksemmme
This document is a technical manual providing safety information and guidelines for servicing Select Series Tractors TMX300R and X305R. It contains multiple sections covering topics such as recognizing safety symbols and signal words, replacing safety signs, handling fluids safely, preventing battery explosions, acid burns, wearing protective clothing, avoiding high-pressure fluids, flammable sprays near pressurized lines, servicing machines safely, and using proper tools. The manual emphasizes following all safety precautions and practices when working on the equipment.
John deere rsx860i gator recreational vehicle service repair technical manual...jfjskeksemmme
This document provides safety information and guidelines for working on the RSX860i Gator Recreational Vehicle. It emphasizes the importance of reading all safety messages, understanding safety symbols, practicing safe maintenance procedures like keeping the work area clean and ensuring the vehicle is stopped and secured before working on it. It also outlines proper safety practices such as wearing protective equipment, handling batteries and fluids safely, and being prepared for emergencies.
John deere 323 d skid steer loader (manual controls) service repair manual (t...jfjskeksemmme
The document provides safety information and instructions for technicians servicing 318D, 319D, 320D, and 323D skid steer loaders. It emphasizes the importance of following all safety precautions when working on equipment, including wearing protective clothing, avoiding moving parts and high pressure fluids, inspecting machines for issues, and only operating equipment if qualified and trained. It contains multiple warnings about potential injuries from various hazards and advises stopping the engine before examining or adjusting parts with movement.
Deutz fahr agrotron ttv 1160 tractor service repair manualjfjskeksemmme
This workshop manual provides instructions for repair technicians on repairing AGROTRON TTV agricultural machines. It aims to improve repair quality by indicating correct fault diagnosis, safety procedures, inspections, required tools and products, tightening torques, and adjustments. The technical information is reserved for authorized dealers and service centers. All technicians are forbidden from reproducing or sharing the manual's contents without permission from the manufacturer. The manual is structured with sections covering safety, mechanical and hydraulic systems, software, external components, and electrical/electronic systems. It does not contain sections on engines or transmissions which require separate manuals.
Deutz fahr agrotron k120 profiline tractor service repair manualjfjskeksemmme
The workshop manual provides instructions for repair technicians to accurately diagnose and repair tractors. It details inspection, overhaul and adjustment procedures, and dismantling and reassembly instructions. The manual is intended as a reference for experienced mechanics and enables them to refresh their memory on repair sequences. All authorized dealer mechanics should have access to the manual for quick consultation when needed. Safety is emphasized throughout, with rules covering proper protective equipment, lifting heavy components, electrical work, and ensuring all pressure is relieved before working on hydraulic or pneumatic systems.
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Caterpillar Cat 322C FM EXCAVATOR (Prefix CBY) Service Repair Manual (CBY0000...fjskekmdmdm1
This document provides instructions for disassembling and assembling the main hydraulic pump on a 322C FM excavator.
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3. Pressing out components like the shaft, bearings, and spacer from the housing.
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The document provides instructions for disassembling a swing drive. It begins by noting the importance of cleanliness to prevent dirt from entering internal mechanisms. It lists the required tools and says to first remove the swing drive according to other instructions. The procedures then describe removing retaining rings, shafts, and gears from the swing drive housing to fully disassemble it.
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Caterpillar cat 322 c fm excavator (prefix cam) service repair manual (cam000...jfjskeksemmme
The document provides instructions to remove and install inlet and exhaust valves, valve guides, and valve seat inserts on a 322C FM excavator. Key steps include using valve spring compressors to remove and install valves, driving out old valve guides and pressing in new ones, and using extractors and presses to remove and install valve seat inserts. Technicians are advised to keep components clean and refer to other documents for part specifications and reusability guidelines.
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This document provides instructions for removing and installing a governor from a 322C FM excavator. It describes:
1) Removing the governor by disconnecting linkages, tubes, clips, and bolts and removing the O-rings.
2) Installing the governor by replacing the O-rings, reconnecting the linkages and tubes using special tools, and adjusting the fuel setting.
3) Removing the fuel injection control linkage by removing clips, pins, bolts, and disconnecting it from the governor.
4) Installing the fuel injection control linkage by reconnecting it to the governor with pins and bolts, adjusting brackets, and engaging it with the injector rack bar.
Caterpillar cat 320 d l excavator (prefix phx) service repair manual (phx0000...jfjskeksemmme
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D L excavator. Key steps include:
1. Removing the electric starting motor and flywheel before removing the flywheel housing.
2. Installing a lifting device and link bracket to the flywheel housing and removing bolts and washers to separate it from the cylinder block.
3. Using a driver group to remove the oil seal from the housing.
4. Cleaning and applying compound to mating surfaces before installing a new oil seal and reattaching the flywheel housing with bolts and washers.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322C FM EXCAVATOR CBY
Configuration: 322C FOREST SWING MACHINES CBY00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
322C Forest Machine Machine Systems
Media Number -RENR3628-03 Publication Date -01/03/2007 Date Updated -30/03/2007
i01755050
Main Hydraulic Pump and Pump Drive Coupling - Install
SMCS - 5070-012-MV; 5234-012-MV
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A FT-2674 Vacuum Cap 1
B 138-7573 Link Bracket 1
C 138-7575 Link Bracket 2
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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3. Illustration 1 g00689613
1. Install alignment pins (40) in coupling assembly (37) .
2. Install inserts (38) and socket head bolts (39) in coupling assembly (37) .
3. Tighten socket head bolts (39) to a torque of 220 ± 10 N·m (162 ± 7 lb ft).
Note: Make sure that the splined shaft of the main hydraulic pump is clean. Apply 5P-0960
Molybdenum Grease on the splined shaft.
Illustration 2 g00689612
4. Install coupling assembly (37) on the splined shaft of main hydraulic pump (31) .
5. Install the coupling assembly until the coupling assembly is even with the end of the splined
shaft. If necessary, use a soft faced hammer to locate the coupling assembly on the splined
shaft. Use a straight edge to be sure that the end of the coupling assembly is even with the
end of the splined shaft.
6. Install setscrews (36) .
7. Tighten setscrews (36) to a torque of 110 ± 10 N·m (80 ± 7 lb ft).
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4. Illustration 3 g00689611
8. Install alignment pins (35) on the flywheel.
Illustration 4 g00717762
9. Install inserts (34) and socket head bolts (33) .
10. Tighten socket head bolts (33) to a torque of 220 ± 10 N·m (162 ± 7 lb ft).
Illustration 5 g00689610
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5. 11. Install coupling element (32) .
Illustration 6 g00688900
12. Attach Tooling (B), Tooling (C), and a suitable lifting device to the main pump. The
combined weight of the main hydraulic pump and the pump drive coupling is approximately
213 kg (470 lb).
Note: Attach a ratchet puller to Tooling (B). This will allow you to balance the main pump.
Illustration 7 g00688897
13. Carefully, install the main hydraulic pump (31) on the engine flywheel housing.
14. Make sure that the coupling assemblies are in alignment with each other. Push the main
hydraulic pump against the flywheel housing.
Note: The main hydraulic pump must be kept level during installation in order to prevent
the binding of the pump drive coupling in the engine flywheel.
15. Install the washers and bolts (30) that secure the main hydraulic pump to the flywheel
housing.
16. Remove Tooling (B) and Tooling (C) .
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6. Illustration 8 g00688888
17. Position the case drain filter and hose assembly out of the way.
Note: The case drain filter must be moved in order to install upper shield (24) .
Illustration 9 g00688891
Bottom shield
18. Install bottom shield (22) .
19. Install bolts (21) to the bottom shield.
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7. Illustration 10 g00688895
Top shield
Illustration 11 g00688887
The bottom shield and the top shield bolted together.
20. Install support (23) .
21. Install bolts (25) .
22. Install upper shield (24) .
23. Install bolts (26) .
24. Tighten bolt (27) .
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8. Illustration 12 g00689138
View behind shield (24)
25. Install bolts (28) .
26. Place the case drain filter and the hose assembly into position.
27. Install bolts (29) .
Illustration 13 g00688884
28. Connect hose assembly (19) to the main hydraulic pump with bolts (20) .
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9. Illustration 14 g00689127
29. Install the clamp and the hydraulic hoses to the main pump with the nut and bolt (18) .
Illustration 15 g00688885
Right side view of the main pump
30. Install the harness assembly (17) to the main pump.
31. Install the clip with bolt (16) .
32. Tighten bolt (15) .
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10. Illustration 16 g00690963
33. Install the cap to the hydraulic tank. Attach Tooling (A) to the hydraulic tank.
Note: Hook up the air to Tooling (A) in order to create a vacuum in the hydraulic system.
This will minimize the leakage from the tube assemblies.
Illustration 17 g00689065
34. Connect hose assemblies (14) to the main pump.
35. Install the split flanges and bolts (14a) that hold hose assemblies (14) to the main pump.
36. Connect harness assemblies (13) .
37. Install cable straps (12) .
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11. Illustration 18 g00689079
38. Connect hose assembly (11) to the main pump.
39. Install hose assembly (10) .
Illustration 19 g00689076
40. Connect hose assemblies (9) to the pilot pump.
Illustration 20 g00689073
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12. 41. Connect hose assembly (8) to the main pump.
Illustration 21 g00688880
Left side view of the main pump
42. Connect hose assemblies (7) to the main pump.
43. Connect harness assembly (6) .
Illustration 22 g00689094
44. Install plug (5) into the tube assembly.
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13. Illustration 23 g00799552
45. Install bolts (3) .
46. Install cover (4) .
Illustration 24 g00897924
47. Close access door (2) on the right side of the machine.
Illustration 25 g00897925
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14. 48. Place access covers (1) into position.
49. Install bolts.
50. Install high efficiency filters in place of the pilot filter, case drain filter, and the return filter.
Note: High efficiency filters should not be run for more than 250 hours before you change
back to the standard filters.
NOTICE
When the main hydraulic pump has been serviced or the hydraulic oil
has been replaced, the air in the hydraulic system must be purged. Do
not start the engine until the main hydraulic pump has been filled with
oil.
Operating the hydraulic pump without proper lubrication will damage
the pump and other hydraulic components.
51. Fill the hydraulic oil tank with oil to the correct level.
Reference: Refer to Operation and Maintenance Manual, "Lubricant Viscosities" for the
proper oil viscosity.
Reference: Refer to Operation and Maintenance Manual, "Hydraulic System Oil Level -
Check" for the correct filling procedure.
52. Release the pressure from the main hydraulic pump.
Reference: Refer to Testing and Adjusting, "Main Hydraulic Pump Air Pressure - Purge" in
the service manual.
53. Obtain a hydraulic oil sample from the main S·O·S port.
Reference: Refer to Operation and Maintenance Manual, "Sampling Interval and Location
of Sampling Valve" for the correct location.
54. If the S·O·S sample exceeds ISO 18/15, flush the hydraulic system.
Reference: Refer to Contamination Control Guidelines, SEBF8436, "Hydraulic System
Flushing Procedure for 322C Hydraulic Excavators" for further information.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Nov 4 15:59:51 UTC+0800 2019
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322C FM EXCAVATOR CBY
Configuration: 322C FOREST SWING MACHINES CBY00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
322C Forest Machine Machine Systems
Media Number -RENR3628-03 Publication Date -01/03/2007 Date Updated -30/03/2007
i02606693
Main Hydraulic Pump - Disassemble
SMCS - 5070-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5F-7465 Puller Group 1
B 1P-2420 Transmission Repair Stand 1
C 138-7575 Link Bracket 3
D 1P-0510 Driver Group 1
E 1P-1859 Retaining Ring Pliers 1
F 9S-9152 Bearing Puller 1
G 8B-7551 Bearing Puller 1
Start By:
a. Remove the main hydraulic pump. Refer to Disassembly and Assembly, "Main Hydraulic
Pump - Remove".
b. Remove the pump control. Refer to Disassembly and Assembly, "Pump Control - Remove".
NOTICE
Keep all parts clean from contaminants.
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16. Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will prevent dirt from entering the internal
mechanism.
Note: If a failure occurs, an accurate diagnosis of the cause can prevent a recurrence. Information
is available to analyze failures for piston pumps and motors. Refer to Special Publication,
SEBD0641, "Analyzing Axial Piston Pump and Motor Failures".
Note: Inspect all parts. If any parts are worn or damaged use new parts for replacement. The
installation of used parts during reconditioning is acceptable. Reuse and salvage information is
available on piston pumps. Refer to Guideline For Reusable Parts and Salvage Operations,
SEBF8032, "Piston Pumps and Motors". During reconditioning, correct any conditions that might
have caused the original failure.
Illustration 1 g00883045
1. Loosen bolts (2). Place a mark across pump coupling (1) and the shaft for assembly
purposes. Remove pump coupling (1).
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17. Illustration 2 g00706766
2. Use Tooling (A) to remove seal assembly (4). Remove bolts (3), bell housing (5), and the
gasket.
Illustration 3 g00706789
3. Remove O-ring seal (6) and lip seal (7) from the seal assembly.
Illustration 4 g00883046
4. Place the main hydraulic pump on Tooling (B). Remove bolts (9) and charge pump (8) from
head (10).
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18. Illustration 5 g00913778
5. Remove O-ring seal (11) from head (10).
Illustration 6 g00913779
6. Remove the harness assembly from the wire clips. Remove pressure sensors (12), bolts (14),
and bracket (13) from head (10).
Illustration 7 g00913780
7. Remove O-ring seal (15) from pressure sensor (12).
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19. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
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20. Illustration 8 g00913782
8. Attach Tooling (C) and a suitable lifting device to head (10). Remove bolts (17) and (16)
and head (10). The weight of head (10) is approximately 41 kg (90 lb).
Illustration 9 g00913784
9. Remove caps (18) from nipples (21). Remove nipples (21), bolts (19), and covers (20) from
head (10).
Illustration 10 g00913786
10. Remove O-ring seals (22) from nipples (21).
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21. Illustration 11 g00913788
11. Remove O-ring seal (23) from covers (20).
Illustration 12 g00913789
12. Remove bolts (25) and cover (24) from head (10).
Illustration 13 g00913792
13. Remove O-ring seal (26) from head (10).
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22. Illustration 14 g00706912
14. Use Tooling (D) in order to remove two bearings (27) from the head.
Illustration 15 g00913793
15. Remove plugs (28) and (29) from head (10).
Illustration 16 g00913795
16. Remove two orifices (30) from head (10).
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23. Illustration 17 g00706946
17. Remove O-ring seals (31) and (32) from pump housing (35). Remove port plates (33) and
(34).
Note: The port plates must be installed in the original position during assembly.
Illustration 18 g00913797
18. Remove plugs (36), eight bolts (37), two bolts (39), and covers (38) from pump housing
(35).
Illustration 19 g00913799
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