The document provides instructions for assembling and installing the swing drive on a 320D2 excavator. It describes 22 steps to assemble components like bearings, gears, housings and seals. The final step is to install the assembled swing drive and refer to other instructions for installing the swing motor.
The document provides assembly and disassembly instructions for components of a 320D2 excavator, including:
- Assembling the swing drive by installing bearings, seals, gears, housing and other parts in 22 steps.
- Removing the swing gear and bearing by removing grease, attaching lifting tools, removing bolts and spacers, and then removing the swing gear and bearing assembly and dust seals.
- The instructions include illustrations, lists of required tools, safety notes and step-by-step directions for assembling and disassembling specific excavator systems and components.
Caterpillar Cat 320D2 L Excavator (Prefix DNP) Service Repair Manual (DNP0000...shudun96087
The document provides installation instructions for a swing gear and bearing on excavator models 320D2 and 320D2 L. It outlines 22 steps to assemble the swing drive, including installing bearings, seals, gears, housings and fasteners in the proper order. Tools and lubricants required for the installation are listed in a table. The process involves lifting and positioning heavy components weighing up to 280 kg.
The document provides installation instructions for a swing gear and bearing on excavator models 320D2 and 320D2 L. It outlines 22 steps to assemble the swing drive, including installing bearings, seals, gears, housings and fasteners in the proper order. Tools and lubricants required for the installation are listed in a table. The process involves lifting and positioning heavy components weighing up to 280 kg.
Caterpillar Cat 320D2 L Excavator (Prefix DNP) Service Repair Manual (DNP0000...jse7039222
The document provides assembly and disassembly instructions for components of a 320D2 excavator, including:
- Assembling the swing drive by installing bearings, seals, gears, and housings in 22 steps.
- Removing the swing gear and bearing by lifting it from the undercarriage frame after removing bolts and seals in 6 steps.
- Providing tools, illustrations and safety notes for the procedures.
Caterpillar Cat 320D2 L Excavator (Prefix DNP) Service Repair Manual (DNP0000...kesi7153062
The document provides installation instructions for a swing gear and bearing on excavator models 320D2 and 320D2 L. It lists required tools and parts. The procedure involves installing new inner and outer dust seals on the swing gear and bearing, lifting it into position using link brackets, and securing it with bolts and spacers using a hydraulic torque wrench. Lubricant, sealant, and anti-seize compound should be applied as specified.
The document provides assembly and disassembly instructions for components of a 320D2 excavator, including:
- Assembling the swing drive by installing bearings, seals, gears, housing and other parts in 22 steps.
- Removing the swing gear and bearing by removing grease, attaching lifting tools, removing bolts and spacers, and then removing the swing gear and bearing assembly and dust seals.
- The instructions include illustrations, lists of required tools, safety notes and step-by-step directions for assembling and disassembling specific excavator systems and components.
The document provides assembly instructions for final drive carriers, hubs, and brakes on the front axle of a M318D wheeled excavator. It lists 27 steps to assemble components like bearing cones and cups, seals, gears, discs, housing and carriers. It also provides details on measuring clearances and end play to ensure proper assembly.
Caterpillar cat m318 d wheeled excavator (prefix d8w) service repair manual (...9fsoeodkkd
This document provides instructions for disassembling and assembling the rear axle of a M318D Wheeled Excavator. It lists the required tools and gives step-by-step instructions to remove components like the carrier housing, planetary gears, and brake discs. It then describes the reverse process to assemble the components, noting specifics like torque values and clearances to check. The goal is to provide technicians with a procedure to properly service the rear axle.
The document provides assembly and disassembly instructions for components of a 320D2 excavator, including:
- Assembling the swing drive by installing bearings, seals, gears, housing and other parts in 22 steps.
- Removing the swing gear and bearing by removing grease, attaching lifting tools, removing bolts and spacers, and then removing the swing gear and bearing assembly and dust seals.
- The instructions include illustrations, lists of required tools, safety notes and step-by-step directions for assembling and disassembling specific excavator systems and components.
Caterpillar Cat 320D2 L Excavator (Prefix DNP) Service Repair Manual (DNP0000...shudun96087
The document provides installation instructions for a swing gear and bearing on excavator models 320D2 and 320D2 L. It outlines 22 steps to assemble the swing drive, including installing bearings, seals, gears, housings and fasteners in the proper order. Tools and lubricants required for the installation are listed in a table. The process involves lifting and positioning heavy components weighing up to 280 kg.
The document provides installation instructions for a swing gear and bearing on excavator models 320D2 and 320D2 L. It outlines 22 steps to assemble the swing drive, including installing bearings, seals, gears, housings and fasteners in the proper order. Tools and lubricants required for the installation are listed in a table. The process involves lifting and positioning heavy components weighing up to 280 kg.
Caterpillar Cat 320D2 L Excavator (Prefix DNP) Service Repair Manual (DNP0000...jse7039222
The document provides assembly and disassembly instructions for components of a 320D2 excavator, including:
- Assembling the swing drive by installing bearings, seals, gears, and housings in 22 steps.
- Removing the swing gear and bearing by lifting it from the undercarriage frame after removing bolts and seals in 6 steps.
- Providing tools, illustrations and safety notes for the procedures.
Caterpillar Cat 320D2 L Excavator (Prefix DNP) Service Repair Manual (DNP0000...kesi7153062
The document provides installation instructions for a swing gear and bearing on excavator models 320D2 and 320D2 L. It lists required tools and parts. The procedure involves installing new inner and outer dust seals on the swing gear and bearing, lifting it into position using link brackets, and securing it with bolts and spacers using a hydraulic torque wrench. Lubricant, sealant, and anti-seize compound should be applied as specified.
The document provides assembly and disassembly instructions for components of a 320D2 excavator, including:
- Assembling the swing drive by installing bearings, seals, gears, housing and other parts in 22 steps.
- Removing the swing gear and bearing by removing grease, attaching lifting tools, removing bolts and spacers, and then removing the swing gear and bearing assembly and dust seals.
- The instructions include illustrations, lists of required tools, safety notes and step-by-step directions for assembling and disassembling specific excavator systems and components.
The document provides assembly instructions for final drive carriers, hubs, and brakes on the front axle of a M318D wheeled excavator. It lists 27 steps to assemble components like bearing cones and cups, seals, gears, discs, housing and carriers. It also provides details on measuring clearances and end play to ensure proper assembly.
Caterpillar cat m318 d wheeled excavator (prefix d8w) service repair manual (...9fsoeodkkd
This document provides instructions for disassembling and assembling the rear axle of a M318D Wheeled Excavator. It lists the required tools and gives step-by-step instructions to remove components like the carrier housing, planetary gears, and brake discs. It then describes the reverse process to assemble the components, noting specifics like torque values and clearances to check. The goal is to provide technicians with a procedure to properly service the rear axle.
The document provides instructions for servicing components of a 330B L excavator, including:
1) Installing a compression brake and connecting wires and bolts.
2) Removing and disassembling a rocker shaft assembly by removing retaining rings, springs, and supports.
3) Assembling a rocker shaft by installing supports, springs, washers and tightening bolts.
Caterpillar Cat 330D N Hydraulic Excavator (Prefix RAS) Service Repair Manual...f8usiedkdmm
The document provides instructions for removing and disassembling the swivel component of a 330D L hydraulic excavator. It begins with preparing the hydraulic system by releasing pressure and applying vacuum. The swivel is then removed by disconnecting hoses, removing bolts and other attachments, and lifting it off. For disassembly, the swivel is cleaned and secured on a repair stand. Bolts, seals and other parts are then removed to separate the outside housing from the rotor.
Caterpillar Cat 330D L Hydraulic Excavator (Prefix RAS) Service Repair Manual...f8usiedkdmm
This document provides instructions for removing and installing the final drive and travel motor on 330D L and 330D N Hydraulic Excavators. The removal procedure involves separating the track, disconnecting hydraulic lines, and removing mounting bolts to lift the final drive and travel motor assembly out. The installation procedure specifies cleaning and inspecting parts, attaching components in the reverse order of removal, and refilling the hydraulic system. Tools and safety precautions are also listed.
Caterpillar Cat 330-A L EXCAVATOR (Prefix 9ML) Service Repair Manual (9ML0000...f8usiedkdmm
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Caterpillar Cat 330B L Excavator (Prefix 6DR) Service Repair Manual (6DR00001...f8usiedkdmm
The documents provide instructions for servicing the valve train components of a Caterpillar 3306 engine. The documents describe how to remove and install the rocker shaft and pushrods, disassemble and assemble the rocker shaft, and remove and install the cylinder head. The procedures note to keep parts clean, identify pushrod locations, torque fasteners correctly, and lift the cylinder head carefully due to its weight.
Caterpillar Cat 330B L Excavator (Prefix 3YR) Service Repair Manual (3YR00001...f8usiedkdmm
The document provides instructions for servicing components of a 330B L excavator, including:
1) Installing a compression brake and connecting wires and bolts.
2) Removing and disassembling a rocker shaft assembly by removing retaining rings, springs, and supports.
3) Assembling a rocker shaft by installing supports, springs, washers and tightening bolts.
Caterpillar Cat 385C L Excavator (Prefix JCM) Service Repair Manual (JCM00001...f8usiedkdmm
This document provides instructions for disassembling and assembling the final drive of a 385C excavator. It lists 34 steps for disassembly, removing components like housing covers, gears, shafts and seals. It notes the importance of cleanliness. For assembly, it lists 1 step to reassemble the final drive on a repair stand and cribbing, referring to other assembly instructions. It cautions to check all O-rings and seals for wear and replace if needed.
This document provides instructions for disassembling and assembling the travel motor of a 329E Mobile Hydraulic Power Unit. It lists 28 steps for disassembly, removing components like the head, brake piston, rotating assembly, and seals. It then lists 23 steps for assembly, reinstalling those components in reverse order while noting proper lubrication and alignment of parts. Tools required are also listed.
The document provides instructions for removing and installing valve components on a Caterpillar C-18 engine, including:
1) Removal and installation procedures for the variable valve actuator, requiring removal of the valve mechanism cover and disconnection of electrical harnesses.
2) Removal of the rocker arm assembly by removing mounting bolts and studs and lifting it out as a unit.
3) Disassembly of individual rocker arms by removing adjustment screws, buttons, and O-rings.
4) Reassembly of rocker arms and installation of the rocker arm assembly by positioning it, installing mounting hardware, and adjusting valves and injectors.
The document provides instructions for removing and installing various engine components on a Caterpillar C13 engine, including:
- Removing the valve cover, rocker arm and shaft, cylinder head, and other components. Cleaning and inspecting parts during removal.
- Installing components by reversing the removal procedures, applying anti-seize compound, adjusting clearances, and reconnecting wiring harnesses and fluid lines.
- Detailed steps include using lifting tools to handle heavy parts like the cylinder head, removing and tightening bolts in a specific sequence, and ensuring proper reinstallation of identification marks and plugs on disconnected lines.
This document provides step-by-step instructions for disassembling and assembling the final drive components of a 345D Excavator. It begins with removing the final drive and describes dismantling it into individual parts like the ring gear, carrier assemblies, planetary gears and shafts. Alignment marks are noted to aid reassembly. The instructions then describe assembling the final drive components back into the final drive housing.
Caterpillar Cat 345B II MH EXCAVATOR (Prefix APB) Service Repair Manual (APB0...f8usiedkdmm
The document provides instructions for disassembling a swing drive on an excavator. Key steps include:
1. Draining the oil from the swing drive and removing attachments like the dipstick and filler cap.
2. Removing bolts and washers to separate the cover from the swing drive housing.
3. Using tools to disassemble the internal components of the carrier assemblies, including planetary gears.
4. Removing the ring gear, sun gear, and other large internal components from the swing drive housing.
Caterpillar Cat 345C Mobile Hydraulic Excavator (Prefix M3E) Service Repair M...f8usiedkdmm
The document provides instructions for disassembling and assembling a travel motor. Key steps include removing the head, brake piston, rotating group, seals and other components. Components must be cleaned and any worn parts replaced with new ones. Proper identification and orientation of parts is important for correct reassembly, which involves installing seals, spacers, pistons and other components in the reverse order of disassembly. Contamination of hydraulic systems must be avoided during the process.
The document provides instructions for installing a rear power take-off (RPTO) on a C9.3 engine. The procedure involves installing various components like a bearing, thrust washer, dowels, adapter assembly, idler gear and shaft. Tools like guide studs and driver groups are required. Torque specifications and tightening sequences are provided. The installation ends by installing a crankshaft rear seal.
This document provides instructions for removing and installing cylinder heads on 345B and 345B L excavator models. The removal procedure involves removing various components to access the cylinder head such as the valve cover, rocker arms, and pushrods. Specific bolts and sensors must then be removed from the cylinder head. The installation procedure specifies cleaning surfaces, installing new gaskets and seals, and tightening head bolts to the proper torque. Special tools and repair kits are listed for tasks such as removing fuel filters and repairing damaged cylinder block threads.
Caterpillar Cat 330-A L Excavator (Prefix 5YM) Service Repair Manual (5YM0000...f8usiedkdmm
The document provides instructions for removing and installing various engine components, including:
1) Removing the cylinder head which involves first removing the fuel injection lines and exhaust manifold.
2) Instructions for disassembling the rocker shaft which includes removing rocker arms, springs, and supports.
3) Procedures for assembling the rocker shaft by installing the rocker arms, supports, springs and securing with a pin and plugs.
Caterpillar Cat 329F L Excavator (Prefix ERL) Service Repair Manual (ERL00001...f8usiedkdmm
1. The document provides removal and installation instructions for inlet and exhaust valves on a Caterpillar 329F L Excavator with a C7.1 engine.
2. The procedure involves using special tools to compress the valve springs to remove the valve keepers and other components, and then reversing the process to install new components.
3. Technicians are instructed to clean and inspect all parts, lubricate the valves, and ensure proper valve depth before installing and securing the valve assembly components.
The document provides instructions for removing and installing various components of a Caterpillar C7.1 engine, including the vibration damper and pulley, crankshaft front seal, and front cover. The removal procedures involve using various tools to remove screws, bolts, seals and other parts. The installation procedures specify cleaning components, installing new seals and gaskets, and tightening bolts to the specified torques.
The document provides instructions for disassembling and assembling a travel motor. It lists 28 steps for disassembly that include removing the motor head, brake components, rotating assembly, seals and other parts. It then lists 12 steps for assembly that include installing seals, piston assemblies, cam plate and other components in the reverse order of disassembly. Precautions are provided regarding spring loaded parts and proper positioning of marked components. Required tools are listed.
Caterpillar Cat 385C L MH EXCAVATOR (Prefix WAW) Service Repair Manual (WAW00...f8usiedkdmm
This document provides instructions for removing and installing fuel system components on a Caterpillar 385C L MH EXCAVATOR. The components include the fuel priming pump, fuel filter base, fuel transfer pump, and electronic unit injectors. The procedures describe disconnecting hoses, removing mounting bolts, and using various tools to properly remove and install each component while keeping parts clean and free of contaminants.
The document provides instructions for servicing components of a 330B L excavator, including:
1) Installing a compression brake and connecting wires and bolts.
2) Removing and disassembling a rocker shaft assembly by removing retaining rings, springs, and supports.
3) Assembling a rocker shaft by installing supports, springs, washers and tightening bolts.
Caterpillar Cat 330D N Hydraulic Excavator (Prefix RAS) Service Repair Manual...f8usiedkdmm
The document provides instructions for removing and disassembling the swivel component of a 330D L hydraulic excavator. It begins with preparing the hydraulic system by releasing pressure and applying vacuum. The swivel is then removed by disconnecting hoses, removing bolts and other attachments, and lifting it off. For disassembly, the swivel is cleaned and secured on a repair stand. Bolts, seals and other parts are then removed to separate the outside housing from the rotor.
Caterpillar Cat 330D L Hydraulic Excavator (Prefix RAS) Service Repair Manual...f8usiedkdmm
This document provides instructions for removing and installing the final drive and travel motor on 330D L and 330D N Hydraulic Excavators. The removal procedure involves separating the track, disconnecting hydraulic lines, and removing mounting bolts to lift the final drive and travel motor assembly out. The installation procedure specifies cleaning and inspecting parts, attaching components in the reverse order of removal, and refilling the hydraulic system. Tools and safety precautions are also listed.
Caterpillar Cat 330-A L EXCAVATOR (Prefix 9ML) Service Repair Manual (9ML0000...f8usiedkdmm
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Caterpillar Cat 330B L Excavator (Prefix 6DR) Service Repair Manual (6DR00001...f8usiedkdmm
The documents provide instructions for servicing the valve train components of a Caterpillar 3306 engine. The documents describe how to remove and install the rocker shaft and pushrods, disassemble and assemble the rocker shaft, and remove and install the cylinder head. The procedures note to keep parts clean, identify pushrod locations, torque fasteners correctly, and lift the cylinder head carefully due to its weight.
Caterpillar Cat 330B L Excavator (Prefix 3YR) Service Repair Manual (3YR00001...f8usiedkdmm
The document provides instructions for servicing components of a 330B L excavator, including:
1) Installing a compression brake and connecting wires and bolts.
2) Removing and disassembling a rocker shaft assembly by removing retaining rings, springs, and supports.
3) Assembling a rocker shaft by installing supports, springs, washers and tightening bolts.
Caterpillar Cat 385C L Excavator (Prefix JCM) Service Repair Manual (JCM00001...f8usiedkdmm
This document provides instructions for disassembling and assembling the final drive of a 385C excavator. It lists 34 steps for disassembly, removing components like housing covers, gears, shafts and seals. It notes the importance of cleanliness. For assembly, it lists 1 step to reassemble the final drive on a repair stand and cribbing, referring to other assembly instructions. It cautions to check all O-rings and seals for wear and replace if needed.
This document provides instructions for disassembling and assembling the travel motor of a 329E Mobile Hydraulic Power Unit. It lists 28 steps for disassembly, removing components like the head, brake piston, rotating assembly, and seals. It then lists 23 steps for assembly, reinstalling those components in reverse order while noting proper lubrication and alignment of parts. Tools required are also listed.
The document provides instructions for removing and installing valve components on a Caterpillar C-18 engine, including:
1) Removal and installation procedures for the variable valve actuator, requiring removal of the valve mechanism cover and disconnection of electrical harnesses.
2) Removal of the rocker arm assembly by removing mounting bolts and studs and lifting it out as a unit.
3) Disassembly of individual rocker arms by removing adjustment screws, buttons, and O-rings.
4) Reassembly of rocker arms and installation of the rocker arm assembly by positioning it, installing mounting hardware, and adjusting valves and injectors.
The document provides instructions for removing and installing various engine components on a Caterpillar C13 engine, including:
- Removing the valve cover, rocker arm and shaft, cylinder head, and other components. Cleaning and inspecting parts during removal.
- Installing components by reversing the removal procedures, applying anti-seize compound, adjusting clearances, and reconnecting wiring harnesses and fluid lines.
- Detailed steps include using lifting tools to handle heavy parts like the cylinder head, removing and tightening bolts in a specific sequence, and ensuring proper reinstallation of identification marks and plugs on disconnected lines.
This document provides step-by-step instructions for disassembling and assembling the final drive components of a 345D Excavator. It begins with removing the final drive and describes dismantling it into individual parts like the ring gear, carrier assemblies, planetary gears and shafts. Alignment marks are noted to aid reassembly. The instructions then describe assembling the final drive components back into the final drive housing.
Caterpillar Cat 345B II MH EXCAVATOR (Prefix APB) Service Repair Manual (APB0...f8usiedkdmm
The document provides instructions for disassembling a swing drive on an excavator. Key steps include:
1. Draining the oil from the swing drive and removing attachments like the dipstick and filler cap.
2. Removing bolts and washers to separate the cover from the swing drive housing.
3. Using tools to disassemble the internal components of the carrier assemblies, including planetary gears.
4. Removing the ring gear, sun gear, and other large internal components from the swing drive housing.
Caterpillar Cat 345C Mobile Hydraulic Excavator (Prefix M3E) Service Repair M...f8usiedkdmm
The document provides instructions for disassembling and assembling a travel motor. Key steps include removing the head, brake piston, rotating group, seals and other components. Components must be cleaned and any worn parts replaced with new ones. Proper identification and orientation of parts is important for correct reassembly, which involves installing seals, spacers, pistons and other components in the reverse order of disassembly. Contamination of hydraulic systems must be avoided during the process.
The document provides instructions for installing a rear power take-off (RPTO) on a C9.3 engine. The procedure involves installing various components like a bearing, thrust washer, dowels, adapter assembly, idler gear and shaft. Tools like guide studs and driver groups are required. Torque specifications and tightening sequences are provided. The installation ends by installing a crankshaft rear seal.
This document provides instructions for removing and installing cylinder heads on 345B and 345B L excavator models. The removal procedure involves removing various components to access the cylinder head such as the valve cover, rocker arms, and pushrods. Specific bolts and sensors must then be removed from the cylinder head. The installation procedure specifies cleaning surfaces, installing new gaskets and seals, and tightening head bolts to the proper torque. Special tools and repair kits are listed for tasks such as removing fuel filters and repairing damaged cylinder block threads.
Caterpillar Cat 330-A L Excavator (Prefix 5YM) Service Repair Manual (5YM0000...f8usiedkdmm
The document provides instructions for removing and installing various engine components, including:
1) Removing the cylinder head which involves first removing the fuel injection lines and exhaust manifold.
2) Instructions for disassembling the rocker shaft which includes removing rocker arms, springs, and supports.
3) Procedures for assembling the rocker shaft by installing the rocker arms, supports, springs and securing with a pin and plugs.
Caterpillar Cat 329F L Excavator (Prefix ERL) Service Repair Manual (ERL00001...f8usiedkdmm
1. The document provides removal and installation instructions for inlet and exhaust valves on a Caterpillar 329F L Excavator with a C7.1 engine.
2. The procedure involves using special tools to compress the valve springs to remove the valve keepers and other components, and then reversing the process to install new components.
3. Technicians are instructed to clean and inspect all parts, lubricate the valves, and ensure proper valve depth before installing and securing the valve assembly components.
The document provides instructions for removing and installing various components of a Caterpillar C7.1 engine, including the vibration damper and pulley, crankshaft front seal, and front cover. The removal procedures involve using various tools to remove screws, bolts, seals and other parts. The installation procedures specify cleaning components, installing new seals and gaskets, and tightening bolts to the specified torques.
The document provides instructions for disassembling and assembling a travel motor. It lists 28 steps for disassembly that include removing the motor head, brake components, rotating assembly, seals and other parts. It then lists 12 steps for assembly that include installing seals, piston assemblies, cam plate and other components in the reverse order of disassembly. Precautions are provided regarding spring loaded parts and proper positioning of marked components. Required tools are listed.
Caterpillar Cat 385C L MH EXCAVATOR (Prefix WAW) Service Repair Manual (WAW00...f8usiedkdmm
This document provides instructions for removing and installing fuel system components on a Caterpillar 385C L MH EXCAVATOR. The components include the fuel priming pump, fuel filter base, fuel transfer pump, and electronic unit injectors. The procedures describe disconnecting hoses, removing mounting bolts, and using various tools to properly remove and install each component while keeping parts clean and free of contaminants.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
3. S/N - TMF1-UP
S/N - WDJ1-UP
S/N - XAN1-UP
S/N - XBB1-UP
S/N - XCC1-UP
S/N - YEA1-UP
S/N - ZBD1-UP
S/N - ZCS1-UP
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-1863 Retaining Ring Pliers 1
B 138-7575 Link Brackets 2
D 138-7573 Link Brackets 2
E FT-3023 Sleeve 1
G 1P-0520 Driver Gp 1
H 5P-3931 Anti-Seize Compound 1
J 8M-4856 (1)
Sleeve 1
K -
Guide Stud
M16 - 2.00 by 140mm
2
L 1U-8846 Gasket Sealant 1
(1)
This part is being discontinued. Replace with 367-6742 Sleeve .
Note: Cleanliness is an important factor. Before assembly, clean all parts in cleaning fluid. Allow
the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited
on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use
new parts for replacement.
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4. Illustration 1 g01339794
Illustration 2 g01339807
1. Use a suitable press and Tooling (G) in order to install lip seal (35) into cage (33).
2. Use two people to place shaft (32) in a suitable press. The weight of shaft (32) is
approximately 30 kg (65 lb). Install cage (33). Install O-ring seal (34).
Illustration 3 g01339812
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5. Illustration 4 g01339149
3. Apply Tooling (H) to inner diameter of the bearing and the shaft. Use a suitable press and
Tooling (J) in order to install bearing (30). Install spacer (31). The bevel of the spacer must
face upward.
4. Install bearing (30).
Illustration 5 g01339824
Illustration 6 g01339903
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6. 5. Attach a suitable lifting device to shaft assembly (29). Use Tooling (A) in order to install
retaining ring (19). Install shaft assembly (29) onto Tooling (E). Remove the suitable lifting
device.
6. Attach Tooling (B) and a suitable lifting device to housing (28). Install housing (28) on the
shaft assembly. Position the shaft assembly to the side by 90 degrees. Remove tooling (E).
Illustration 7 g01339732
7. Install bolts (27).
Illustration 8 g00703698
8. Assemble the gear assembly, as follows: washer (22), bearing (23), gear (24), bearing (25),
and washer (26).
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7. Illustration 9 g00702640
Illustration 10 g00703700
9. Use a deburring tool in order to remove the metal burr from the openings in the carrier.
Install shaft (21) and the gear assembly into the carrier assembly. Drive roll pin (20) into
shaft (21). Orient the split in roll pin (20) vertically to the carrier. Align the split in the roll
pin to the top or to the bottom. Make a stake mark on each side of the roll pin hole in the
carrier. Each stake mark should be approximately 2.25 ± 0.75 mm (0.090 ± 0.030 inch)
from the outside diameter of the roll pin hole.
10. Repeat Step 8 through Step 9 for the remaining gear assemblies.
Illustration 11 g01338951
11. Install carrier assembly (18) into the housing. The weight of carrier assembly (18) is
approximately 25 kg (55 lb).
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8. Illustration 12 g00702596
12. Use Tooling (A) to install retaining ring (19).
Illustration 13 g00702584
13. Install spacer (17) into carrier assembly (18).
Illustration 14 g01340279
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9. Illustration 15 g00702583
14. Apply Tooling (L) to the face of housing (16). Install Tooling (K) in order to help align the
housing and the ring gear. Use two people in order to install ring gear (15) onto housing
(16). The weight of ring gear (15) is approximately 29 kg (65 lb).
Illustration 16 g00702459
15. Install retaining ring (14) into the sun gear.
Illustration 17 g00702457
16. Install carrier (13) into the sun gear. Install retaining ring (11) into sun gear (12).
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10. Illustration 18 g00703707
17. Assemble the gear assembly, as follows: washer (7), gear (8), bearing (9), and washer (10)
Illustration 19 g00702452
Illustration 20 g00703700
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11. 18. Use a deburring tool in order to remove the metal burr from the openings in the carrier.
Install shaft (6) and the gear assembly into the carrier assembly. Drive roll pin (5) into shaft
(6). Orient the split in roll pin (5) vertically to the carrier. Align the split in the roll pin to the
top or to the bottom. Make a stake mark on each side of the roll pin hole in the carrier. Each
stake mark should be approximately 2.25 ± 0.75 mm (0.090 ± 0.030 inch) from the outside
diameter of the roll pin hole.
19. Repeat Step 17 through Step 18 for the remaining gear assemblies.
Illustration 21 g00702451
20. Install carrier assembly (2) into ring gear (4).
Illustration 22 g00702450
21. Install spacer (3).
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12. Illustration 23 g00702449
22. Install sun gear (1) into carrier assembly (2).
End By:
a. Install the swing motor and swing drive. Refer to Disassembly and Assembly, "Swing
Motor and Swing Drive - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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14. S/N - TMF1-UP
S/N - WDJ1-UP
S/N - XAN1-UP
S/N - XBB1-UP
S/N - XCC1-UP
S/N - YEA1-UP
S/N - ZBD1-UP
S/N - ZCS1-UP
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7576 Link Bracket 4
B
132-8223 Hydraulic Pump and Motor (115 V 50/60 Hz Single Phase)(1)
1
1U-6221 Hydraulic Torque Wrench 1
132-8143 36 mm Hex Link 1
(1)
132-8231 Hydraulic Pump and Motor (220 V 50/60 Hz Single Phase) is also available.
Start By:
a. Remove the undercarriage frame. Refer to Disassembly and Assembly, "Upper Frame and
Undercarriage Frame - Separate".
1. Remove all of the grease from the swing gear and bearing. Put the grease in a suitable
container for storage or disposal.
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15. Illustration 1 g00520664
2. Put an alignment mark on swing gear and bearing (1) and on the undercarriage frame
assembly for assembly purposes. Attach Tooling (A) and a suitable lifting device to swing
gear and bearing (1), as shown. Apply slight lifting tension to the swing gear and bearing.
Illustration 2 g00520670
3. Use Tooling (B) in order to remove bolts (2) and the spacers that hold swing gear and
bearing (1) to the undercarriage frame.
4. Remove swing gear and bearing (1). The weight of the swing gear and bearing (1) is
approximately 280 kg (615 lb).
Illustration 3 g00721855
Note: Inner dust seal (3) and outer dust seal (4) may have been installed dry in the swing
gear and bearing or inner dust seal (3) and outer dust seal (4) may have been bonded to the
swing gear and bearing.
5. Remove inner dust seal (3) and outer dust seal (4) from the swing gear and bearing.
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16. 6. Clean the seal grooves of the inner dust seal and the outer dust seal with a fine grit
sandpaper. Use a cleaning solvent to clean the sealing grooves. Make sure that the seal
grooves are thoroughly clean and dry prior to installing the new dust seals.
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18. S/N - XBB1-UP
S/N - XCC1-UP
S/N - YEA1-UP
S/N - ZBD1-UP
S/N - ZCS1-UP
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7576 Link Bracket 4
B
132-8223 Hydraulic Pump and Motor (115 V 50/60 Hz Single Phase)(1)
1
1U-6221 Hydraulic Torque Wrench 1
132-8143 36 mm Hex Link 1
C - Loctite 435 -
D 2P-9066 Lubricant 1
E 1U-8846 Gasket Sealant 1
F 4C-5599 Anti-Seize Compound 1
(1)
132-8231 Hydraulic Pump and Motor (220 V 50/60 Hz Single Phase) is also available.
Note: If the inner dust seal (3) and the outer dust seal (4) were installed dry, the new dust seals
should be installed dry in the swing gear and bearing.
Note: If the dust seal were bonded to the swing gear and bearing, the new dust seals should be
bonded to the swing gear and bearing.
Note: Perform Steps 1.a through 1.j to install the new dry dust seals.
Note: Perform Steps 2.a through 2.p to install the new dust seals that are bonded to the swing gear
and bearing.
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19. Illustration 1 g06320672
1. If inner dust seal (3) and outer dust seal (4) were installed dry, use the following procedure to install
the new dust seals:
a. Use a wire brushto clean the grooves for the dust seal of the swing gear and bearing. Make
sure that all the dirt and foreign material has been removed.
b. Wash the grooves for the dust seal in a suitable solvent that will not leave an oily residue.
c. Ensure that the grooves for the dust seal in the swing gear and bearing are clean and dry prior
to installation of the dust seals.
d. Cut one end of inner dust seal (3) at a 90 degree angle. Use a blunt tool to install the inner dust
seal in the seal groove of the swing gear and bearing.
e. Install the seal so that the lip of the seal is facing in the direction that is shown. Refer to
Illustration 1.
f. After the inner dust seal is installed in the seal groove, measure the seal and cut the remaining
end of the inner dust seal at a 90 degree angle. Install the remaining end of the inner dust seal
in the seal groove.
g. Make sure that the inner dust seal is seated properly in the seal groove, all the way around the
swing gear and bearing. Also, make sure that there is no gap between the ends of the inner dust
seal.
h. Pull each end of the inner dust seal out of the seal groove of the swing gear and bearing
approximately 50.8 mm (2.00 inch). Apply Tooling (C) to each end of the inner dust seal to
bond the seals together.
i. Immediately reinstall the inner dust seal in the seal groove of the swing gear and bearing.
Again, make sure that the entire inner dust seal is properly seated in the seal groove of the
swing gear and bearing. No gap should exist between the ends of the inner dust seal.
j. To ensure that the lip of inner dust seal has not adhered to the top of the bearing at the seal
joint, run a dull putty knife between the lip of the seal and the bearing at the seal joint.
k. Follow the procedure in Steps 1.a through 1.j to install outer dust seal (4) in the swing gear and
bearing. Refer to Illustration 1 for proper seal orientation in the swing gear and bearing.
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20. 2. If inner dust seal (3) and outer dust seal (4) were bonded in the swing gear and bearing, use the
following procedure to install the new dust seals:
a. Thoroughly clean all the dirt and foreign material from the grooves for the dust seal in the
swing gear and bearing with a wire brush.
b. Wash the grooves for the dust seal in a suitable solvent that will not leave an oily residue.
c. Make sure that the grooves for the dust seals in the swing gear and bearing are thoroughly
clean and dry prior to installation of the dust seals.
Note: Install inner dust seal (3) and outer dust seal (4) in the swing gear and bearing in small
increments, because Tooling (C) cures quickly.
d. Cut one end of inner dust seal (3) at a 90 degree angle.
e. Start applying Tooling (C) 50.8 mm (2.00 inch) from the cut end of the seal. Apply Tooling
(C) to the seal in 152.4 mm (6.00 inch) increments.
f. Immediately use a blunt tool to install only the bonded portion of the inner dust seal in the seal
groove of the swing gear and bearing. Make sure that the dust seal is seated properly in the
seal groove.
g. Install the seal so that the lip of the seal is facing in the direction that is shown. Refer to
Illustration 1.
h. To ensure that the inner dust seal has not adhered to the bearing, run a dull putty knife between
the lip of the seal and the bearing.
i. Apply Tooling (C) to the next 152.4 mm (6.00 inch) of the seal. Immediately use a blunt tool
to install only the bonded portion of the inner dust seal in the seal groove of the swing gear and
bearing.
j. Make sure that the inner dust seal is seated properly in the seal groove. To ensure that the inner
dust seal has not adhered to the bearing, run a dull putty knife between the lip of the seal and
the bearing.
k. Repeat Step 2.i and Step 2.j to install the entire length of the dust seal. Do not install the last
152.4 mm (6.00 inch) of the inner dust seal.
l. Measure the inner dust seal and cut the remaining end of inner dust seal (3) at a 90 degree
angle. Install the last 152.4 mm (6.00 inch) of seal in the seal groove dry.
m. Make sure that the inner dust seal is properly seated in the seal groove and that there is no gap
between the seal ends. Carefully remove both loose ends of the inner dust seal out of the seal
groove.
n. Apply Tooling (C) to the loose ends of the seal.
o. Immediately use a blunt tool to reinstall the seal ends in the seal groove. Again, make sure that
the inner dust seal is properly seated in the seal groove. Make sure that no gap existed between
the ends of the seal.
p. To ensure that the inner dust seal has not adhered to the top of the bearing, run a dull putty
knife around the seal.
q. Follow the procedure in Steps 2.a through 2.p to install outer dust seal (4) in the swing gear
and bearing. Refer to Illustration 1 for proper seal orientation in the swing gear and bearing.
3. Lubricate the swing gear and bearing with grease.
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21. Illustration 2 g00520664
Illustration 3 g00520674
Note: Clean the mating surface for the swing gear and bearing on the undercarriage frame assembly.
4. Apply Tooling (E) on the mating surface for the swing gear and bearing of the undercarriage frame
assembly.
5. Fasten Tooling (A) and a suitable lifting device to swing gear and bearing (1), as shown. Refer to
Illustration 2. The weight of swing gear and bearing (1) is 495 kg (1091 lb).
6. Place the swing gear and bearing into the original positions on the undercarriage frame assembly.
7. Make sure that the Stamp "S" on the inner race is in the position that is shown, relative to the
undercarriage frame assembly and the stopper on the outer race. Refer to Illustration 3.
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22. Thank you very much for
your reading. Please Click
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23. Illustration 4 g00520670
8. Apply a thin coat of Tooling (F) on the threads of bolts (2). Install the spacers and bolts (2) that
secure the swing gear and bearing to the undercarriage frame assembly.
Note: Some machines use bolts that are plated with Dacromet. Dacromet bolts appear silver, gray in
color. Do not apply Tooling (F) to the threads of Dacromet bolts. Make sure that the bolt holes are
clean and dry when Dacromet bolts are used.
9. Use Tooling (B) to tighten bolts (2) to a torque of 568 ± 59 N·m (419 ± 44 lb ft).
NOTICE
Improper lubrication can cause damage to machine components.
To avoid damage, make sure that the proper amount of grease is
applied to the swing drive.
When the amount of grease in the compartment becomes too large, the
agitation loss becomes large, thereby accelerating grease deterioration.
Grease deterioration can cause damage to the pinion gear of the swing
drive and swing internal gear.
Not enough grease will result in poor gear lubrication.
10. Add Tooling (D) to the swing gear and bearing after the installation . Refer to Operation and
Maintenance Manual, "Swing Gear - Lubricate" and Operation and Maintenance Manual, "Swing
Bearing - Lubricate"for lubricating the swing gear and bearing.
End By:
a. Install the undercarriage frame assembly. Refer to Disassembly and Assembly, "Undercarriage
Frame - Install".
Copyright 1993 - 2020 Caterpillar Inc.
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