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Service Repair Manual
Models
320CS EXCAVATOR
Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR EGL
Configuration: 320C S Hydraulic Excavator EGL00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i01774876
Evaporator Coil - Install
SMCS - 7343-012
Installation Procedure
Note: For installation of the expansion valve, refer to Disassembly and Assembly, "Expansion
Valve - Remove and Install".
Note: Check the O-ring seals, the gaskets, and the seals for wear or for damage. Replace the
components, if necessary.
Installation Procedure of the Temperature Sensor for the Evaporator Coil
Illustration 1 g00910403
1. Install temperature sensor (42) in the clips.
2. Carefully install clips (41) in the evaporator coil.
Installation Procedure of the Evaporator Coil
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Illustration 2 g00698116
1. Install insulation (40) on the evaporator coil.
Illustration 3 g00698112
2. Install evaporator coil (39) in the case assembly.
Illustration 4 g00698110
Note: Make sure that the air dampers are properly installed in the case assembly.
3. Install case assembly (38).
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Illustration 5 g00698562
Illustration 6 g00698099
4. Install screws (37) in the case assembly.
Illustration 7 g00698091
5. Position mounting bracket (36) on the case assembly. Install screws (35).
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Illustration 8 g00698084
6. Install retainer (34) on the air damper.
Illustration 9 g00698076
7. Connect linkage (33). Install screw (32).
Illustration 10 g00698555
8. Install O-ring seal (31) on the tube assembly.
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Illustration 11 g00698025
9. Install tube assembly (30) in grommet (29). Connect tube assembly (30).
Illustration 12 g00698016
10. Install tube assembly (28) in grommet (29). Connect tube assembly (28).
Illustration 13 g00698018
11. Install the clip and screw (27) on the tube assembly.
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Illustration 14 g00698010
12. Install heater core (26).
Illustration 15 g00698002
13. Install the clip and screw (25).
Illustration 16 g00698007
14. Install screw (24) in order to Install the clip on the tube assemblies.
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Illustration 17 g00698546
15. Install insulation (23) on the tube assemblies.
Illustration 18 g00697999
16. Connect linkage (21). Install screw (22).
Illustration 19 g00697996
17. Install cam (20) on the damper motor.
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Illustration 20 g00697731
18. Position harness assembly (16) on the heating and air conditioning unit.
19. Connect cable strap (17).
20. Connect harness assembly (19) to the pressure switch.
21. Connect harness assembly (18) to the speed control.
22. Connect harness assembly (15) to the damper motor.
Illustration 21 g00697723
23. Install screw (13) in order to connect the strap for the harness assembly.
24. Connect harness assembly (14) to the damper motor.
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Illustration 22 g00697821
25. Connect cable strap (12).
26. Connect harness assembly (11).
Illustration 23 g00697696
27. Connect cable strap (8).
28. Connect harness assembly (10) to the damper motor.
29. Connect harness assembly (9) to the water temperature sensor.
Illustration 24 g00697687
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Note: Make sure that the outlet of the housing is correctly installed in the heating and air
conditioning unit.
30. Carefully position blower motor housing (6) on the heating and air conditioning unit.
31. Install the brackets and screws (7).
Illustration 25 g00697675
32. Connect clip (5) to the blower motor.
Illustration 26 g00697661
33. Connect harness assembly (3) to the cab air temperature sensor.
34. Connect harness assemblies (4) to the relays.
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Illustration 27 g00697651
35. Connect harness assembly (2) to the blower motor.
Illustration 28 g00697612
36. Connect harness assembly (1) to the actuator motor.
End By:
a. Install the heating and air conditioning unit. Refer to Disassembly and Assembly, "Heating
and Air Conditioning Unit - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Oct 25 13:22:48 UTC+0800 2019
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Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR EGL
Configuration: 320C S Hydraulic Excavator EGL00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i02809821
Pressure Switch (Refrigerant Pressure Cutoff) - Remove
SMCS - 7309-011-QW; 7320-011-QW
Removal Procedure
Start By:
A. Remove the storage box from the cab. Refer to Disassembly and Assembly, "Storage Box
and Covers (Cab) - Remove and Install".
NOTICE
Effective July 1, 1992 regulations prohibit the venting of any
refrigerant into the atmosphere. Refer to Caterpillar publications
Service Manuals, SENR3334, SENR5664, and NEDG5065 for the
proper procedure, the proper equipment, and the proper tools needed
in order to reclaim refrigerant from any Caterpillar equipment.
Personal injury can result from contact with refrigerant.
Contact with refrigerant can cause frost bite. Keep face and hands away
to help prevent injury.
Protective goggles must always be worn when refrigerant lines are
opened, even if the gauges indicate the system is empty of refrigerant.
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Always use precaution when a fitting is removed. Slowly loosen the
fitting. If the system is still under pressure, release it slowly in a well
ventilated area.
Personal injury or death can result from inhaling refrigerant through a
lit cigarette.
Inhaling air conditioner refrigerant gas through a lit cigarette or other
smoking method or inhaling fumes released from a flame contacting air
conditioner refrigerant gas, can cause bodily harm or death.
Do not smoke when servicing air conditioners or wherever refrigerant
gas may be present.
Use a certified recovery and recycling cart to properly remove the
refrigerant from the air conditioning system.
Note: Recover the air conditioner refrigerant before any hose assemblies are loosened or any bolts
are loosened.
1. Recover the air conditioner refrigerant from the air conditioning system. The correct charge
is 1.1 kg (2.42 lb). Refer to Service Manual, SENR5664, "Air Conditioning and Heating
Systems with R-134a Refrigerant" for the procedure. Refer to Dealer Service Tool Catalog,
NENG2500, "Air Conditioning Tools" for the correct tools.
Illustration 1 g00907340
2. Disconnect harness assembly (1) from the pressure switch.
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Illustration 2 g00706048
3. Remove pressure switch (2) .
Illustration 3 g00706050
4. Remove O-ring seal (3) from the pressure switch.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Oct 25 13:23:44 UTC+0800 2019
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Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR EGL
Configuration: 320C S Hydraulic Excavator EGL00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i02809822
Pressure Switch (Refrigerant Pressure Cutoff) - Install
SMCS - 7309-012-QW; 7320-012-QW
Installation Procedure
Illustration 1 g00706050
1. Install new O-ring seal (3) on the pressure switch.
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Illustration 2 g00706048
2. Install pressure switch (2) .
Illustration 3 g00907370
3. Connect harness assembly (1) to the pressure switch.
Personal injury can result from contact with refrigerant.
Contact with refrigerant can cause frost bite. Keep face and hands away
to help prevent injury.
Protective goggles must always be worn when refrigerant lines are
opened, even if the gauges indicate the system is empty of refrigerant.
Always use precaution when a fitting is removed. Slowly loosen the
fitting. If the system is still under pressure, release it slowly in a well
ventilated area.
Personal injury or death can result from inhaling refrigerant through a
lit cigarette.
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Inhaling air conditioner refrigerant gas through a lit cigarette or other
smoking method or inhaling fumes released from a flame contacting air
conditioner refrigerant gas, can cause bodily harm or death.
Do not smoke when servicing air conditioners or wherever refrigerant
gas may be present.
Use a certified recovery and recycling cart to properly remove the
refrigerant from the air conditioning system.
4. Charge the air conditioning system. The correct charge is 1.1 kg (2.42 lb). Refer to Service
Manual, SENR5664, "Air Conditioning and Heating Systems with R-134a Refrigerant" for
the procedure. Refer to Dealer Service Tool Catalog, NENG2500, "Air Conditioning Tools"
for the correct tools.
End By: Install the storage box. Refer to Disassembly and Assembly, "Storage Box and Covers
(Cab) - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Oct 25 13:24:40 UTC+0800 2019
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Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR EGL
Configuration: 320C S Hydraulic Excavator EGL00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i02336486
Control Panel (Air Conditioner) - Remove
SMCS - 7337-011
Removal Procedure
Illustration 1 g00705904
1. Remove screws (3) and (1) and cover (2) .
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Illustration 2 g00705923
2. Remove bolt (4) from the cover.
Illustration 3 g00705928
3. Reposition rubber floor mat (6) and remove screws (5) from the cover.
Illustration 4 g00705933
4. Remove screw (7) from cup holder (8) and remove cup holder (8) .
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Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
Illustration 5 g00705937
5. Reposition cover (10) in order to access the harness assemblies.
6. Disconnect harness assemblies (9) from the cigar lighter.
7. Disconnect harness assembly (11) from the hour meter.
8. Remove cover (10) from the cab.
Illustration 6 g00705944
9. Disconnect harness assemblies (12) and (13) from the control panel.
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Caterpillar Cat 320CS EXCAVATOR (Prefix EGL) Service Repair Manual Instant Download.pdf

  • 2. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 320C EXCAVATOR EGL Configuration: 320C S Hydraulic Excavator EGL00001-UP (MACHINE) POWERED BY 3066 Engine Disassembly and Assembly 320C Excavator Machine Systems Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016 i01774876 Evaporator Coil - Install SMCS - 7343-012 Installation Procedure Note: For installation of the expansion valve, refer to Disassembly and Assembly, "Expansion Valve - Remove and Install". Note: Check the O-ring seals, the gaskets, and the seals for wear or for damage. Replace the components, if necessary. Installation Procedure of the Temperature Sensor for the Evaporator Coil Illustration 1 g00910403 1. Install temperature sensor (42) in the clips. 2. Carefully install clips (41) in the evaporator coil. Installation Procedure of the Evaporator Coil 1/11(W) w 2019/10/25 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 3. Illustration 2 g00698116 1. Install insulation (40) on the evaporator coil. Illustration 3 g00698112 2. Install evaporator coil (39) in the case assembly. Illustration 4 g00698110 Note: Make sure that the air dampers are properly installed in the case assembly. 3. Install case assembly (38). 2/11(W) w 2019/10/25 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 4. Illustration 5 g00698562 Illustration 6 g00698099 4. Install screws (37) in the case assembly. Illustration 7 g00698091 5. Position mounting bracket (36) on the case assembly. Install screws (35). 3/11(W) w 2019/10/25 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 5. Illustration 8 g00698084 6. Install retainer (34) on the air damper. Illustration 9 g00698076 7. Connect linkage (33). Install screw (32). Illustration 10 g00698555 8. Install O-ring seal (31) on the tube assembly. 4/11(W) w 2019/10/25 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 6. Illustration 11 g00698025 9. Install tube assembly (30) in grommet (29). Connect tube assembly (30). Illustration 12 g00698016 10. Install tube assembly (28) in grommet (29). Connect tube assembly (28). Illustration 13 g00698018 11. Install the clip and screw (27) on the tube assembly. 5/11(W) w 2019/10/25 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 7. Illustration 14 g00698010 12. Install heater core (26). Illustration 15 g00698002 13. Install the clip and screw (25). Illustration 16 g00698007 14. Install screw (24) in order to Install the clip on the tube assemblies. 6/11(W) w 2019/10/25 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 8. Illustration 17 g00698546 15. Install insulation (23) on the tube assemblies. Illustration 18 g00697999 16. Connect linkage (21). Install screw (22). Illustration 19 g00697996 17. Install cam (20) on the damper motor. 7/11(W) w 2019/10/25 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 9. Illustration 20 g00697731 18. Position harness assembly (16) on the heating and air conditioning unit. 19. Connect cable strap (17). 20. Connect harness assembly (19) to the pressure switch. 21. Connect harness assembly (18) to the speed control. 22. Connect harness assembly (15) to the damper motor. Illustration 21 g00697723 23. Install screw (13) in order to connect the strap for the harness assembly. 24. Connect harness assembly (14) to the damper motor. 8/11(W) w 2019/10/25 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 10. Illustration 22 g00697821 25. Connect cable strap (12). 26. Connect harness assembly (11). Illustration 23 g00697696 27. Connect cable strap (8). 28. Connect harness assembly (10) to the damper motor. 29. Connect harness assembly (9) to the water temperature sensor. Illustration 24 g00697687 9/11(W) w 2019/10/25 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 11. Note: Make sure that the outlet of the housing is correctly installed in the heating and air conditioning unit. 30. Carefully position blower motor housing (6) on the heating and air conditioning unit. 31. Install the brackets and screws (7). Illustration 25 g00697675 32. Connect clip (5) to the blower motor. Illustration 26 g00697661 33. Connect harness assembly (3) to the cab air temperature sensor. 34. Connect harness assemblies (4) to the relays. 10/11(W) w 2019/10/25 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 12. Illustration 27 g00697651 35. Connect harness assembly (2) to the blower motor. Illustration 28 g00697612 36. Connect harness assembly (1) to the actuator motor. End By: a. Install the heating and air conditioning unit. Refer to Disassembly and Assembly, "Heating and Air Conditioning Unit - Install". Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Fri Oct 25 13:22:48 UTC+0800 2019 11/11(W) w 2019/10/25 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 13. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 320C EXCAVATOR EGL Configuration: 320C S Hydraulic Excavator EGL00001-UP (MACHINE) POWERED BY 3066 Engine Disassembly and Assembly 320C Excavator Machine Systems Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016 i02809821 Pressure Switch (Refrigerant Pressure Cutoff) - Remove SMCS - 7309-011-QW; 7320-011-QW Removal Procedure Start By: A. Remove the storage box from the cab. Refer to Disassembly and Assembly, "Storage Box and Covers (Cab) - Remove and Install". NOTICE Effective July 1, 1992 regulations prohibit the venting of any refrigerant into the atmosphere. Refer to Caterpillar publications Service Manuals, SENR3334, SENR5664, and NEDG5065 for the proper procedure, the proper equipment, and the proper tools needed in order to reclaim refrigerant from any Caterpillar equipment. Personal injury can result from contact with refrigerant. Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury. Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant. 1/3(W) w 2019/10/25 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 14. Always use precaution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, release it slowly in a well ventilated area. Personal injury or death can result from inhaling refrigerant through a lit cigarette. Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death. Do not smoke when servicing air conditioners or wherever refrigerant gas may be present. Use a certified recovery and recycling cart to properly remove the refrigerant from the air conditioning system. Note: Recover the air conditioner refrigerant before any hose assemblies are loosened or any bolts are loosened. 1. Recover the air conditioner refrigerant from the air conditioning system. The correct charge is 1.1 kg (2.42 lb). Refer to Service Manual, SENR5664, "Air Conditioning and Heating Systems with R-134a Refrigerant" for the procedure. Refer to Dealer Service Tool Catalog, NENG2500, "Air Conditioning Tools" for the correct tools. Illustration 1 g00907340 2. Disconnect harness assembly (1) from the pressure switch. 2/3(W) w 2019/10/25 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 15. Illustration 2 g00706048 3. Remove pressure switch (2) . Illustration 3 g00706050 4. Remove O-ring seal (3) from the pressure switch. Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Fri Oct 25 13:23:44 UTC+0800 2019 3/3(W) w 2019/10/25 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 16. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 320C EXCAVATOR EGL Configuration: 320C S Hydraulic Excavator EGL00001-UP (MACHINE) POWERED BY 3066 Engine Disassembly and Assembly 320C Excavator Machine Systems Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016 i02809822 Pressure Switch (Refrigerant Pressure Cutoff) - Install SMCS - 7309-012-QW; 7320-012-QW Installation Procedure Illustration 1 g00706050 1. Install new O-ring seal (3) on the pressure switch. 1/3(W) w 2019/10/25 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 17. Illustration 2 g00706048 2. Install pressure switch (2) . Illustration 3 g00907370 3. Connect harness assembly (1) to the pressure switch. Personal injury can result from contact with refrigerant. Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury. Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant. Always use precaution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, release it slowly in a well ventilated area. Personal injury or death can result from inhaling refrigerant through a lit cigarette. 2/3(W) w 2019/10/25 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 18. Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death. Do not smoke when servicing air conditioners or wherever refrigerant gas may be present. Use a certified recovery and recycling cart to properly remove the refrigerant from the air conditioning system. 4. Charge the air conditioning system. The correct charge is 1.1 kg (2.42 lb). Refer to Service Manual, SENR5664, "Air Conditioning and Heating Systems with R-134a Refrigerant" for the procedure. Refer to Dealer Service Tool Catalog, NENG2500, "Air Conditioning Tools" for the correct tools. End By: Install the storage box. Refer to Disassembly and Assembly, "Storage Box and Covers (Cab) - Remove and Install". Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Fri Oct 25 13:24:40 UTC+0800 2019 3/3(W) w 2019/10/25 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 19. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 320C EXCAVATOR EGL Configuration: 320C S Hydraulic Excavator EGL00001-UP (MACHINE) POWERED BY 3066 Engine Disassembly and Assembly 320C Excavator Machine Systems Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016 i02336486 Control Panel (Air Conditioner) - Remove SMCS - 7337-011 Removal Procedure Illustration 1 g00705904 1. Remove screws (3) and (1) and cover (2) . 1/4(W) w 2019/10/25 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 20. Illustration 2 g00705923 2. Remove bolt (4) from the cover. Illustration 3 g00705928 3. Reposition rubber floor mat (6) and remove screws (5) from the cover. Illustration 4 g00705933 4. Remove screw (7) from cup holder (8) and remove cup holder (8) . 2/4(W) w 2019/10/25 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 21. Suggest: If the above button click is invalid. Please download this document first, and then click the above link to download the complete manual. Thank you so much for reading
  • 22. Illustration 5 g00705937 5. Reposition cover (10) in order to access the harness assemblies. 6. Disconnect harness assemblies (9) from the cigar lighter. 7. Disconnect harness assembly (11) from the hour meter. 8. Remove cover (10) from the cab. Illustration 6 g00705944 9. Disconnect harness assemblies (12) and (13) from the control panel. 3/4(W) w 2019/10/25 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...