This document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 320C excavator. The oil pump removal instructions involve removing bolts, gears, seals and other components. The installation involves cleaning parts, pressing components, heating items, and torquing bolts to the specified values. The water pump instructions similarly provide a process to remove the pump, pulley, seals and disassemble internal parts. Reassembly involves installing bearings, seals and torquing bolts. Precautions are given to contain fluids and ensure clean parts.
This document provides instructions for removing and installing the engine oil pump on a 320C LN excavator. The removal procedure involves taking off the front housing, cover, gears, seals and spindle. The installation procedure specifies heating some components, using tools to press in seals and gears, and ensuring proper alignment and torque of fasteners. Proper cleaning and containment of fluids is emphasized.
This document provides instructions for removing and installing the engine oil pump on a 320C LN excavator. It describes:
1. Removing the front housing, cover, gears, seals, and spindle to access the oil pump.
2. Using tools like a puller and driver to remove specific components.
3. Installing the spindle, gears, seals, cover, and front housing, ensuring clean surfaces and applying the correct torque.
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 320C LN excavator. It outlines 10 steps to remove the pump, including removing the front housing, cover, gears, seals and spindle. It then outlines 8 steps to install the pump, including heating components, installing seals, gears and the cover. Safety notices are provided regarding keeping components clean and containing fluids.
The document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 320D excavator. It includes 6 steps to remove the oil pump, requiring various tools. The oil pump installation has 6 steps as well, including heating components to aid installation. The water pump removal requires 3 steps including removing bolts and the pump. The water pump disassembly has 6 steps after heating the pump. Reassembly of the water pump lists 7 steps including installing seals and bearings using press tools.
The document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 320D excavator. It describes in step-by-step detail how to disassemble, remove, and install each component while maintaining cleanliness and containing fluids. Tools required are listed for each procedure.
This document provides instructions for removing and installing inlet and exhaust valves on a C11 Industrial Engine GLS. It outlines the required tools and steps to remove the cylinder head, valves, springs, seals, and related components. It then describes how to clean and lubricate the parts before reinstalling them in reverse order. Proper use of tooling is emphasized to safely compress springs during the process.
This document provides instructions for removing and installing inlet and exhaust valves on a C11 Industrial Engine GLS. It outlines the required tools and steps to remove the cylinder head, valves, springs, seals, and related components. It then describes how to prepare and install the components in reverse order. Safety notices are included regarding preventing contamination and injury from parts under spring pressure.
This document provides instructions for removing and installing inlet and exhaust valves on a C11 Industrial Engine GLS. It outlines the required tools and steps to remove the cylinder head, valves, springs, seals, and related components. It then describes how to prepare and install the components in reverse order. Safety notices are included regarding preventing contamination and injury from parts under spring pressure.
This document provides instructions for removing and installing the engine oil pump on a 320C LN excavator. The removal procedure involves taking off the front housing, cover, gears, seals and spindle. The installation procedure specifies heating some components, using tools to press in seals and gears, and ensuring proper alignment and torque of fasteners. Proper cleaning and containment of fluids is emphasized.
This document provides instructions for removing and installing the engine oil pump on a 320C LN excavator. It describes:
1. Removing the front housing, cover, gears, seals, and spindle to access the oil pump.
2. Using tools like a puller and driver to remove specific components.
3. Installing the spindle, gears, seals, cover, and front housing, ensuring clean surfaces and applying the correct torque.
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 320C LN excavator. It outlines 10 steps to remove the pump, including removing the front housing, cover, gears, seals and spindle. It then outlines 8 steps to install the pump, including heating components, installing seals, gears and the cover. Safety notices are provided regarding keeping components clean and containing fluids.
The document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 320D excavator. It includes 6 steps to remove the oil pump, requiring various tools. The oil pump installation has 6 steps as well, including heating components to aid installation. The water pump removal requires 3 steps including removing bolts and the pump. The water pump disassembly has 6 steps after heating the pump. Reassembly of the water pump lists 7 steps including installing seals and bearings using press tools.
The document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 320D excavator. It describes in step-by-step detail how to disassemble, remove, and install each component while maintaining cleanliness and containing fluids. Tools required are listed for each procedure.
This document provides instructions for removing and installing inlet and exhaust valves on a C11 Industrial Engine GLS. It outlines the required tools and steps to remove the cylinder head, valves, springs, seals, and related components. It then describes how to clean and lubricate the parts before reinstalling them in reverse order. Proper use of tooling is emphasized to safely compress springs during the process.
This document provides instructions for removing and installing inlet and exhaust valves on a C11 Industrial Engine GLS. It outlines the required tools and steps to remove the cylinder head, valves, springs, seals, and related components. It then describes how to prepare and install the components in reverse order. Safety notices are included regarding preventing contamination and injury from parts under spring pressure.
This document provides instructions for removing and installing inlet and exhaust valves on a C11 Industrial Engine GLS. It outlines the required tools and steps to remove the cylinder head, valves, springs, seals, and related components. It then describes how to prepare and install the components in reverse order. Safety notices are included regarding preventing contamination and injury from parts under spring pressure.
The document provides instructions for removing, disassembling, assembling, and installing the engine oil pump and water pump of a Caterpillar 320D LRR excavator. The oil pump removal instructions describe removing covers, gears, and other components. The water pump instructions describe removing the pump, pulley, and disassembling internal components like bearings and seals. Reassembly and installation procedures are also provided.
This document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like gears, covers, and seals. Detailed illustrations and cautions about cleaning and containing fluids are provided. Components are to be checked for wear and replaced as needed during disassembly and reassembly.
The document provides instructions for removing, disassembling, assembling, and installing the engine oil pump and water pump of a Caterpillar 320D LRR excavator. The oil pump removal instructions describe removing covers, gears, and other components. The water pump instructions describe removing the pump, pulley, and disassembling internal components like bearings and seals. Reassembly and installation procedures are also provided.
Caterpillar Cat 320C U, 320C LU Excavator (Prefix CLM) Service Repair Manual ...ze6074xunong
This document provides instructions for removing the flow divider valve from an excavator. It begins by removing the main control valve. It then describes removing two hose assemblies, a sensor, and two more hose assemblies from the flow divider valve. Seven bolts holding the flow divider valve to the main control valve are then removed. A hoist and lifting strap are used to lift the 64 kg flow divider valve off of the main control valve.
Caterpillar Cat 320C LU Excavator (Prefix CLM) Service Repair Manual (CLM0000...fusjekkdmdmd2w
1. The document provides step-by-step instructions to disassemble the auxiliary pump drive group, which includes removing covers, shafts, gears, seals, and bearings.
2. The assembly instructions then guide reversing the disassembly process, noting the importance of cleanliness and replacing worn parts. Proper bearing installation and alignment of gears and shafts is emphasized.
3. Additional documents cover removing and installing the assembled auxiliary pump drive group and performing maintenance on other excavator systems.
Caterpillar Cat 320C U Excavator (Prefix CLM) Service Repair Manual (CLM00001...fusjekkdmdmd2w
1. The document provides step-by-step instructions to disassemble the auxiliary pump drive group, which includes removing covers, shafts, gears, bearings and seals.
2. The assembly instructions then guide rebuilding the pump drive group, including pressing in new bearings, installing seals and covers, and reassembling the shafts and gears.
3. Cleanliness is emphasized throughout to prevent contamination of hydraulic systems.
Caterpillar Cat 320C U, 320C LU Excavator (Prefix CLM) Service Repair Manual ...f8usejkdmmd8i
This document provides instructions for removing the flow divider valve from an excavator. It begins by removing the main control valve. It then describes removing two hose assemblies, a sensor, and two more hose assemblies from the flow divider valve. Seven bolts holding the flow divider valve to the main control valve are then removed. A hoist and lifting strap are used to lift the 64 kg flow divider valve off of the main control valve.
Caterpillar Cat 320C U Excavator (Prefix CLM) Service Repair Manual (CLM00001...fusjekdkmd8ddjd
1. The document provides step-by-step instructions to disassemble the auxiliary pump drive group, which includes removing covers, shafts, gears, seals, and bearings.
2. The assembly instructions then guide reversing the disassembly process, noting the importance of cleanliness and replacing worn parts. Proper bearing installation and alignment of gears and shafts is emphasized.
3. The overall purpose is to repair or replace internal components while preventing contamination of the hydraulic system.
Caterpillar Cat 320C LU Excavator (Prefix CLM) Service Repair Manual (CLM0000...f8ujkskdmdm
The document provides step-by-step instructions to disassemble and assemble the auxiliary pump drive group of an excavator. It details removing covers, shafts, gears, seals, and bearings during disassembly. The assembly section instructs lowering bearing temperatures and installing components in reverse order while applying sealant. Cleanliness is emphasized throughout to prevent contamination of hydraulic systems.
Caterpillar Cat 320C U Excavator (Prefix CLM) Service Repair Manual (CLM00001...f8ujkskdmdm
1. The document provides step-by-step instructions to disassemble the auxiliary pump drive group, which includes removing covers, shafts, gears, seals, and bearings.
2. The assembly instructions then detail how to install the bearings at the proper temperatures and reassemble the components in reverse order.
3. Proper cleaning and replacement of seals is emphasized to prevent contamination of hydraulic systems.
Caterpillar Cat 320C LU Excavator (Prefix CLM) Service Repair Manual (CLM0000...fusjekdkmd8ddjd
This document provides instructions for disassembling and assembling the auxiliary pump drive of an excavator. It begins with safety notices and a list of required tools. The disassembly steps include removing alignment pins, bolts, covers, seals, shafts, gears, and bearings from the pump drive body. The assembly steps list installing these components in reverse order, noting the importance of cleanliness and replacing seals. Torque and heating specifications are provided for installing bearings. The process is completed by reinstalling the auxiliary pump drive.
Caterpillar Cat 320C LU Excavator (Prefix CLM) Service Repair Manual (CLM0000...zoat27912076
This document provides instructions for removing the flow divider valve from an excavator. It begins by removing the main control valve. It then describes removing two hose assemblies, a sensor, and two more hose assemblies from the flow divider valve. Seven bolts holding the flow divider valve to the main control valve are then removed. A hoist and lifting strap are used to lift the 64 kg flow divider valve off of the main control valve.
Caterpillar Cat 320C U Excavator (Prefix CLM) Service Repair Manual (CLM00001...zoat27912076
This document provides instructions for removing the flow divider valve from an excavator. It begins by removing the main control valve. It then describes removing two hose assemblies, a sensor, and two more hose assemblies from the flow divider valve. Seven bolts holding the flow divider valve to the main control valve are then removed. A hoist and lifting strap are used to lift the 64 kg flow divider valve off of the main control valve.
Caterpillar Cat 320C LU Excavator (Prefix CLM) Service Repair Manual (CLM0000...fujskemd9didk
This document provides instructions for removing the flow divider valve from an excavator. It begins by removing the main control valve. It then describes removing two hose assemblies, a sensor, and two more hose assemblies from the flow divider valve. Seven bolts holding the flow divider valve to the main control valve are then removed. A hoist and lifting strap are used to lift the 64 kg flow divider valve off of the main control valve.
This document provides instructions for assembling the governor of a 3116 engine. It describes:
1) Mounting various parts like the drive gear, C spring, and fuel ratio control lever.
2) Installing the governor output servo assembly by pressing in the clevis and spring pin.
3) Assembling other internal parts like the bearing block, riser lever, and torque cam.
4) Adjusting the gap for the torque cam using special tools to set the proper dimension.
This document provides instructions for disassembling and assembling starting motors for Caterpillar track loaders and excavators. It describes the parts and tools needed and steps to disassemble three starting motor models: 42-MT, 37-MT, and 41-MT. The instructions cover removing components like the rear housing, brushes, pinion drive, shift lever housing, and field winding coil. Cleaning and inspection steps are also included. The goal is to repair or replace worn parts to restore the starting motors to working condition.
This document provides instructions for disassembling and assembling starting motors for Caterpillar track loaders and excavators. It describes the parts and tools needed and steps to disassemble three starting motor models: 42-MT, 37-MT, and 41-MT. The instructions cover removing components like the rear housing, brushes, pinion drive, shift lever housing, and field winding coil. Cleaning and inspection steps are also included. The goal is to repair or replace worn parts to restore the starting motors to working condition.
This document provides instructions for removing and installing a radiator on a Caterpillar 906 Compact Wheel Loader. The removal procedure involves:
1. Draining the coolant and removing the radiator fill cap.
2. Removing mounting bolts and brackets to detach the radiator.
3. Using straps to lift out the radiator.
The installation procedure describes cleaning and inspecting parts before reversing the removal steps to mount the new radiator, refill the cooling system, and replace the hood. Safety precautions are provided to avoid burns from hot coolant and ensure fluids are contained.
This document provides instructions for removing the piston pump from a 904H Compact Wheel Loader. It describes:
1) Disconnecting hoses, harnesses, and cables from the piston pump.
2) Attaching lifting tools to the piston pump and cab to aid in removal.
3) Removing mounting bolts to separate the piston pump from the mounting flange.
4) Lifting the 45 kg piston pump away once it is detached.
Personal safety precautions are outlined, and tools required are listed.
The document provides instructions for removing and installing various components of a Caterpillar 903C2 compact wheel loader engine, including:
- Removing and installing the fuel manifold by removing bolts and disconnecting fuel injection lines.
- Removing and installing fuel injection lines by disconnecting hoses and removing clamps and bolts.
- Removing and installing the turbocharger by removing intake hoses and disconnecting pipes.
- Removing and installing the exhaust gas recirculation valve by removing bolts, clamps, and disconnecting hoses.
This document provides instructions for servicing the fuel injection system and governor/camshaft components of a Caterpillar 903C compact wheel loader. It includes procedures for removing and installing fuel injection lines and nozzles, as well as removing, installing, disassembling and assembling the governor and camshaft. Removal and installation procedures note the need to keep parts clean and plug all openings to prevent contamination. Disassembly and assembly sections provide illustrations and detail each step, such as pressing components apart and together using the specified tools.
This document provides instructions for servicing the fuel injection system and governor/camshaft components of a Caterpillar 903C compact wheel loader powered by a C2.4 engine. It describes procedures for removing and installing fuel injection lines and nozzles, and removing, disassembling, and reassembling the governor and camshaft. The document includes illustrations and specifies required tools and torque specifications for reinstallation.
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Similar to Caterpillar Cat 320C LN EXCAVATOR (Prefix AXK) Service Repair Manual (AXK00001 and up).pdf
The document provides instructions for removing, disassembling, assembling, and installing the engine oil pump and water pump of a Caterpillar 320D LRR excavator. The oil pump removal instructions describe removing covers, gears, and other components. The water pump instructions describe removing the pump, pulley, and disassembling internal components like bearings and seals. Reassembly and installation procedures are also provided.
This document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like gears, covers, and seals. Detailed illustrations and cautions about cleaning and containing fluids are provided. Components are to be checked for wear and replaced as needed during disassembly and reassembly.
The document provides instructions for removing, disassembling, assembling, and installing the engine oil pump and water pump of a Caterpillar 320D LRR excavator. The oil pump removal instructions describe removing covers, gears, and other components. The water pump instructions describe removing the pump, pulley, and disassembling internal components like bearings and seals. Reassembly and installation procedures are also provided.
Caterpillar Cat 320C U, 320C LU Excavator (Prefix CLM) Service Repair Manual ...ze6074xunong
This document provides instructions for removing the flow divider valve from an excavator. It begins by removing the main control valve. It then describes removing two hose assemblies, a sensor, and two more hose assemblies from the flow divider valve. Seven bolts holding the flow divider valve to the main control valve are then removed. A hoist and lifting strap are used to lift the 64 kg flow divider valve off of the main control valve.
Caterpillar Cat 320C LU Excavator (Prefix CLM) Service Repair Manual (CLM0000...fusjekkdmdmd2w
1. The document provides step-by-step instructions to disassemble the auxiliary pump drive group, which includes removing covers, shafts, gears, seals, and bearings.
2. The assembly instructions then guide reversing the disassembly process, noting the importance of cleanliness and replacing worn parts. Proper bearing installation and alignment of gears and shafts is emphasized.
3. Additional documents cover removing and installing the assembled auxiliary pump drive group and performing maintenance on other excavator systems.
Caterpillar Cat 320C U Excavator (Prefix CLM) Service Repair Manual (CLM00001...fusjekkdmdmd2w
1. The document provides step-by-step instructions to disassemble the auxiliary pump drive group, which includes removing covers, shafts, gears, bearings and seals.
2. The assembly instructions then guide rebuilding the pump drive group, including pressing in new bearings, installing seals and covers, and reassembling the shafts and gears.
3. Cleanliness is emphasized throughout to prevent contamination of hydraulic systems.
Caterpillar Cat 320C U, 320C LU Excavator (Prefix CLM) Service Repair Manual ...f8usejkdmmd8i
This document provides instructions for removing the flow divider valve from an excavator. It begins by removing the main control valve. It then describes removing two hose assemblies, a sensor, and two more hose assemblies from the flow divider valve. Seven bolts holding the flow divider valve to the main control valve are then removed. A hoist and lifting strap are used to lift the 64 kg flow divider valve off of the main control valve.
Caterpillar Cat 320C U Excavator (Prefix CLM) Service Repair Manual (CLM00001...fusjekdkmd8ddjd
1. The document provides step-by-step instructions to disassemble the auxiliary pump drive group, which includes removing covers, shafts, gears, seals, and bearings.
2. The assembly instructions then guide reversing the disassembly process, noting the importance of cleanliness and replacing worn parts. Proper bearing installation and alignment of gears and shafts is emphasized.
3. The overall purpose is to repair or replace internal components while preventing contamination of the hydraulic system.
Caterpillar Cat 320C LU Excavator (Prefix CLM) Service Repair Manual (CLM0000...f8ujkskdmdm
The document provides step-by-step instructions to disassemble and assemble the auxiliary pump drive group of an excavator. It details removing covers, shafts, gears, seals, and bearings during disassembly. The assembly section instructs lowering bearing temperatures and installing components in reverse order while applying sealant. Cleanliness is emphasized throughout to prevent contamination of hydraulic systems.
Caterpillar Cat 320C U Excavator (Prefix CLM) Service Repair Manual (CLM00001...f8ujkskdmdm
1. The document provides step-by-step instructions to disassemble the auxiliary pump drive group, which includes removing covers, shafts, gears, seals, and bearings.
2. The assembly instructions then detail how to install the bearings at the proper temperatures and reassemble the components in reverse order.
3. Proper cleaning and replacement of seals is emphasized to prevent contamination of hydraulic systems.
Caterpillar Cat 320C LU Excavator (Prefix CLM) Service Repair Manual (CLM0000...fusjekdkmd8ddjd
This document provides instructions for disassembling and assembling the auxiliary pump drive of an excavator. It begins with safety notices and a list of required tools. The disassembly steps include removing alignment pins, bolts, covers, seals, shafts, gears, and bearings from the pump drive body. The assembly steps list installing these components in reverse order, noting the importance of cleanliness and replacing seals. Torque and heating specifications are provided for installing bearings. The process is completed by reinstalling the auxiliary pump drive.
Caterpillar Cat 320C LU Excavator (Prefix CLM) Service Repair Manual (CLM0000...zoat27912076
This document provides instructions for removing the flow divider valve from an excavator. It begins by removing the main control valve. It then describes removing two hose assemblies, a sensor, and two more hose assemblies from the flow divider valve. Seven bolts holding the flow divider valve to the main control valve are then removed. A hoist and lifting strap are used to lift the 64 kg flow divider valve off of the main control valve.
Caterpillar Cat 320C U Excavator (Prefix CLM) Service Repair Manual (CLM00001...zoat27912076
This document provides instructions for removing the flow divider valve from an excavator. It begins by removing the main control valve. It then describes removing two hose assemblies, a sensor, and two more hose assemblies from the flow divider valve. Seven bolts holding the flow divider valve to the main control valve are then removed. A hoist and lifting strap are used to lift the 64 kg flow divider valve off of the main control valve.
Caterpillar Cat 320C LU Excavator (Prefix CLM) Service Repair Manual (CLM0000...fujskemd9didk
This document provides instructions for removing the flow divider valve from an excavator. It begins by removing the main control valve. It then describes removing two hose assemblies, a sensor, and two more hose assemblies from the flow divider valve. Seven bolts holding the flow divider valve to the main control valve are then removed. A hoist and lifting strap are used to lift the 64 kg flow divider valve off of the main control valve.
Similar to Caterpillar Cat 320C LN EXCAVATOR (Prefix AXK) Service Repair Manual (AXK00001 and up).pdf (14)
This document provides instructions for assembling the governor of a 3116 engine. It describes:
1) Mounting various parts like the drive gear, C spring, and fuel ratio control lever.
2) Installing the governor output servo assembly by pressing in the clevis and spring pin.
3) Assembling other internal parts like the bearing block, riser lever, and torque cam.
4) Adjusting the gap for the torque cam using special tools to set the proper dimension.
This document provides instructions for disassembling and assembling starting motors for Caterpillar track loaders and excavators. It describes the parts and tools needed and steps to disassemble three starting motor models: 42-MT, 37-MT, and 41-MT. The instructions cover removing components like the rear housing, brushes, pinion drive, shift lever housing, and field winding coil. Cleaning and inspection steps are also included. The goal is to repair or replace worn parts to restore the starting motors to working condition.
This document provides instructions for disassembling and assembling starting motors for Caterpillar track loaders and excavators. It describes the parts and tools needed and steps to disassemble three starting motor models: 42-MT, 37-MT, and 41-MT. The instructions cover removing components like the rear housing, brushes, pinion drive, shift lever housing, and field winding coil. Cleaning and inspection steps are also included. The goal is to repair or replace worn parts to restore the starting motors to working condition.
This document provides instructions for removing and installing a radiator on a Caterpillar 906 Compact Wheel Loader. The removal procedure involves:
1. Draining the coolant and removing the radiator fill cap.
2. Removing mounting bolts and brackets to detach the radiator.
3. Using straps to lift out the radiator.
The installation procedure describes cleaning and inspecting parts before reversing the removal steps to mount the new radiator, refill the cooling system, and replace the hood. Safety precautions are provided to avoid burns from hot coolant and ensure fluids are contained.
This document provides instructions for removing the piston pump from a 904H Compact Wheel Loader. It describes:
1) Disconnecting hoses, harnesses, and cables from the piston pump.
2) Attaching lifting tools to the piston pump and cab to aid in removal.
3) Removing mounting bolts to separate the piston pump from the mounting flange.
4) Lifting the 45 kg piston pump away once it is detached.
Personal safety precautions are outlined, and tools required are listed.
The document provides instructions for removing and installing various components of a Caterpillar 903C2 compact wheel loader engine, including:
- Removing and installing the fuel manifold by removing bolts and disconnecting fuel injection lines.
- Removing and installing fuel injection lines by disconnecting hoses and removing clamps and bolts.
- Removing and installing the turbocharger by removing intake hoses and disconnecting pipes.
- Removing and installing the exhaust gas recirculation valve by removing bolts, clamps, and disconnecting hoses.
This document provides instructions for servicing the fuel injection system and governor/camshaft components of a Caterpillar 903C compact wheel loader. It includes procedures for removing and installing fuel injection lines and nozzles, as well as removing, installing, disassembling and assembling the governor and camshaft. Removal and installation procedures note the need to keep parts clean and plug all openings to prevent contamination. Disassembly and assembly sections provide illustrations and detail each step, such as pressing components apart and together using the specified tools.
This document provides instructions for servicing the fuel injection system and governor/camshaft components of a Caterpillar 903C compact wheel loader powered by a C2.4 engine. It describes procedures for removing and installing fuel injection lines and nozzles, and removing, disassembling, and reassembling the governor and camshaft. The document includes illustrations and specifies required tools and torque specifications for reinstallation.
The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a 527 Track Skidder with a 3304 engine. The procedures include removing bolts and hoses, checking gaskets, applying fuel to seals during installation, and ensuring parts are clean to prevent contamination. Illustrations show the component locations and part numbers.
The document provides instructions for servicing components of a Caterpillar 527 track skidder, including:
- Removing and installing the grapple crosshead from the jib boom.
- Disassembling, inspecting, and reassembling the grapple arch cylinder.
- Removing, installing, and installing the grapple arch cylinder on the arch.
The instructions include illustrations of the components and multi-step procedures for servicing while taking safety precautions for working with heavy equipment and hydraulic systems. Required tools are also listed.
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer, bolt, and weight assembly into position on the fuel injection pump camshaft.
2) It also provides instructions for removing a fuel injection pump housing and governor from a 3304B or 3306B engine. It lists required tools and describes removing various components including nuts, bolts, tubes, and filters.
3) Additionally, it describes how to disassemble and assemble a fuel injection pump housing. The disassembly process involves removing components like a cover, fuel rack, lifters, snap ring, camshaft and bearings. The assembly process describes installing these
The document provides instructions for removing and installing a cab on a 438C BACKHOE LOADER model. It describes removing the rear wheels first, then removing screws and components to detach the cab, including vents, ducts, trim, radio mount, wiring, and bolts. The reverse process is described for installing the cab. Safety precautions are provided for working on air conditioning systems involving refrigerants.
This document provides instructions for removing and installing various engine components on a Caterpillar 3054 engine, including:
- Water temperature regulator removal and installation in 3 steps
- Water outlet manifold removal in 5 steps and installation in 6 steps
- Flywheel removal in 6 steps and installation in 7 steps
- Crankshaft rear seal removal starting with removing the flywheel and taking out housing bolts in 3 steps
The document contains detailed diagrams and notices about keeping parts clean and containing fluids to complete the repair and replacement procedures safely.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It describes:
1) Removing mounting bolts from the top and rear of the flywheel housing and using lifting tools to remove the housing.
2) Cleaning the mating surfaces of the cylinder block and housing before installation.
3) Installing the housing by positioning it on the cylinder block and installing mounting bolts, taking care to keep parts clean of contaminants.
This document provides instructions for removing and installing the flywheel housing on a 3054 engine for a Caterpillar 436C backhoe loader. The removal procedure involves supporting the engine, removing mounting bolts from the top and rear of the flywheel housing, and lifting the housing off with tooling. The installation procedure specifies cleaning surfaces, positioning the housing with tooling, and tightening mounting bolts to the specified torques.
The document provides instructions for installing the transmission on a 434E backhoe loader. It describes:
1) Using a hydraulic jack to lift and position the transmission assembly.
2) Installing mounting brackets, bolts, and hoses to secure the transmission in place.
3) Connecting electrical harnesses, solenoids, and hydraulic lines to complete the installation.
This document provides assembly instructions for the transmission of a 434E BACKHOE LOADER. It lists the required tools and notes on cleanliness and lubrication. It then provides step-by-step instructions to assemble the various transmission components, including the reverse shaft, input shaft, countershaft, and output shaft (rear). The instructions include installing bearings, gears, springs, seals and other parts in the proper order and include safety warnings for parts under spring load.
The document provides instructions for removing and installing the sliding frame and bearings on a 434E backhoe loader. It outlines 23 steps to remove components including cylinders, bars, blocks, and bearings. It then outlines 17 steps for installation, which involves reinstalling components in reverse order and applying thread lock compound to bolts. Tools required include various pullers, lifting devices, drivers and thread lock compound.
This document provides instructions for removing the transmission from a 432F2 backhoe loader. It outlines 26 steps to completely disassemble the axle housing and related components. The key steps include using jacks and stands to lift and support the machine, draining transmission fluid, removing mounting bolts and plates, and using various tools to pull bearings and separate individual parts. Protective equipment is recommended when removing pressurized components.
This document provides instructions for removing and installing an engine on a 432E backhoe loader. It outlines 50 steps to remove the engine, which includes draining fluids, disconnecting hoses, cables, and other components. It then outlines 14 steps for installing the engine, which reverses the removal process and includes reconnecting all hoses, cables, and components in the proper order and torque specifications. The overall document provides detailed disassembly and reassembly instructions for removing and replacing the engine.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
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Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR AXK
Configuration: 320C LN Excavator AXK00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01146335
Engine Oil Pump - Remove
SMCS - 1304-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2320 Combination Puller 1
B 1P-0510 Driver Group 1
Start By:
A. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
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3. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00607826
Note: Illustration 1 does not show that the front housing is removed from the cylinder
block.
1. Remove bolt (1) from the cover (2) .
2. Remove cover (2) for the engine oil pump from the front housing. Check gasket (3) (not
shown) for damage or wear. Replace the gasket, if the gasket is worn or damaged.
Illustration 2 g00607770
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4. 3. Remove driven gear (4) for the oil pump. Pull the gear straight out of the front housing (5)
(slip fit).
Illustration 3 g00607857
4. Position the front housing on a work bench in order to remove the oil pump gear from the
rear of the housing.
5. Use Tool (A) to remove oil pump gear (6) from the front housing.
Illustration 4 g00607885
6. Position the front housing on a work bench in order to remove the drive gear from the front
of the housing.
7. Remove drive gear (7) from the front housing.
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5. Illustration 5 g00607947
8. Use Tool (B) to remove front oil seal (8) (not shown) from the front housing.
Illustration 6 g00607955
Note: Illustration 6 does not show that the front seal (8) is removed.
9. Remove set screw (9) from the front housing.
Illustration 7 g00607962
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6. Illustration 8 g00607966
Note: Illustration 7 does not show that the front seal (8) is removed.
10. Remove spindle (10) and idler gear (11) as an assembly. Push on the gear with a hardwood
bar (12) through the mounting hole for the front seal. Rotate the gear while the gear is
pushed.
Note: Use care not to damage the pump idler gear and the crankshaft gear.
Note: Replace the drive gear and the driven gear as an assembly.
Note: Do not attempt to reuse the oil pump gear and drive gear assembly. Replace the oil pump
gear and the drive gear assembly with new parts.
Note: Check all of the gears for worn teeth or damaged teeth. Replace the gears, if necessary.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Oct 9 13:10:22 UTC+0800 2019
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7. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR AXK
Configuration: 320C LN Excavator AXK00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01146555
Engine Oil Pump - Install
SMCS - 1304-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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8. Illustration 1 g00646132
1. Use Tool (A) to install the front oil seal (8) (not shown).
Illustration 2 g00607962
2. Lower the temperature of the spindle (10). Install spindle (10) and idler gear (11) as an
assembly in the front housing.
Note: The temperature of the spindle is lowered in order to ease the installation of the
spindle in the front housing.
Illustration 3 g00607955
3. Install set screw (9) in the front housing.
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9. Illustration 4 g00607885
4. Lower the temperature of the drive gear assembly. Install drive gear (7) in the front housing.
Note: The temperature of the drive gear assembly is lowered in order to ease the installation
of the drive gear assembly in the front housing.
Illustration 5 g00608012
Always wear protective gloves when handling parts that have been
heated.
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10. 5. Heat the oil pump gear up to 180 to 220 °C (356 to 428 °F). Support end (X) of the shaft (7)
(drive gear). Install oil pump gear (6) onto the shaft. The end of the gear (Z) should be flush
with the end of the shaft (Y) .
Illustration 6 g00607770
6. Install driven gear (4) into the front housing (slip fit).
Illustration 7 g00607826
7. Place gasket (3) and cover (2) in position on the front housing.
Note: Ensure that the old gasket material is removed from the mating surfaces.
8. Install the washer and bolt (1) that secures the cover to the front housing. Tighten bolt (1) to
a torque of 34 ± 5 N·m (25 ± 4 lb ft).
Refer to the Specifications Module, "Engine Oil Pump" for more information on the engine oil
pump.
End By: Install the front housing. Refer to Disassembly and Assembly, " Housing (Front) -
Install".
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11. Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Oct 9 13:11:18 UTC+0800 2019
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR AXK
Configuration: 320C LN Excavator AXK00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01149671
Water Pump - Remove
SMCS - 1361-011
Removal Procedure
Start By:
A. Remove V-belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
At operating temperature, the engine coolant is hot and under pressure.
Steam can cause personal injury.
Check the coolant level only after the engine has been stopped and the
filler cap is cool enough to touch with the bare hand.
Remove the filler cap slowly to relieve pressure.
Cooling system conditioner contains alkali. Avoid contact with skin and
eyes to prevent personal injury.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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13. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant from the cooling system into a suitable container for storage or disposal.
Illustration 1 g00609950
2. Remove four bolts (1) that secure the water pump to the engine.
3. Remove water pump pulley (2) and water pump (3) as an unit from the engine.
4. Remove O-ring (4) (not shown) from water pump (3). Discard the old O-ring.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Oct 9 13:12:13 UTC+0800 2019
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR AXK
Configuration: 320C LN Excavator AXK00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01566087
Water Pump - Disassemble
SMCS - 1361-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2321 Combination Puller 1
B 1P-1861 Retaining Ring Pliers 1
C 1P-0510 Driver Group 1
Start By:
A. Remove the water pump. Refer to Disassembly and Assembly, "Water Pump - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
Note: If the water pump is heated up to 80 °C (176 °F), the components can be easily removed.
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15. Illustration 1 g00610108
1. Remove four bolts (1) and the washers that secure the water pump pulley to the water pump.
2. Remove water pump pulley (2) from the water pump.
Note: Check the groove for the V-belt of the water pump pulley for wear and damage. Replace the
water pump pulley, if necessary.
Note: Use Tool (C) during disassembly procedures of the water pump, which require the use of a
press or a hammer.
Illustration 2 g00610120
3. Use Tool (A) to remove flange (3) from the water pump.
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16. Illustration 3 g00610127
4. Use Tool (B) to remove retaining ring (4) from the water pump.
Illustration 4 g00610140
5. Use a press and Tool (C) to remove shaft assembly (5) from water pump assembly (6) .
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17. Illustration 5 g00813948
6. Remove impeller (8) from the shaft assembly (5) .
Note: Check the impeller for wear, corrosion, and metal to metal contact. Replace the impeller, if
necessary.
7. Remove the following items from shaft (9) :
◦ Bearing (10)
◦ Spacer (11)
◦ Bearing (12)
◦ Washer (13)
8. Once all of the components have been removed, then check shaft (9) for distortion. Replace the shaft,
if necessary.
9. Check seal (14) for wear and damage. Use Tool (C) in order to remove the seal from the water pump
housing, if necessary.
Note: Replace the seal if any signs of leakage occurs during the operation of the water pump.
10. Replace O-ring (7) with a new O-ring.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Oct 9 13:13:09 UTC+0800 2019
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR AXK
Configuration: 320C LN Excavator AXK00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01566223
Water Pump - Assemble
SMCS - 1361-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
B 1P-1861 Retaining Ring Pliers 1
Note: Refer to Specifications, "Water Pump" for specifications that are required during assembly.
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19. Illustration 1 g00813948
1. Install seal (14), if the seal was removed during the disassembly procedures.
2. The following components are installed on shaft (9) :
◦ Washer (13)
◦ Bearing (12)
◦ Spacer (11)
◦ Bearing (10)
Note: Check two bearings (10) and (12) for correct rotation.
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20. Illustration 2 g00610140
3. Use a press and Tool (A) to install shaft assembly (5) into the water pump housing.
4. Use a press and Tool (A) to install impeller (8) onto shaft assembly (5) .
Illustration 3 g00610127
5. Use Tool (B) to install retaining ring (4) into the water pump housing.
6. Use a press and Tool (A) to install flange (3) onto shaft assembly (5) .
Illustration 4 g00610108
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21. 7. Install water pump pulley (2) onto the flange.
8. Install four bolts (1) in order to secure water pump pulley (2) to the flange.
End By: Install the water pump. Refer to Disassembly and Assembly, "Water Pump - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Oct 9 13:14:05 UTC+0800 2019
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22. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR AXK
Configuration: 320C LN Excavator AXK00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01149732
Water Pump - Install
SMCS - 1361-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00609950
1. Replace O-ring (4) (not shown) with a new part. Apply glycerine to the O-ring before the
installation of the water pump (3) and water pump pulley (2) .
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24. 2. Install the water pump (3) and water pump pulley (2) as a unit onto the engine.
Note: When the water pump is installed, ensure that the grease fitting is up. Also, ensure
that the weep hole is down.
3. Install bolts (1) in order to secure water pump (3) to the cylinder block.
4. Fill the cooling system to the correct level. Refer to the appropriate Operation and
Maintenance Manual for the correct fluid and the correct filling procedure.
End By: Install V-belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Oct 9 13:15:00 UTC+0800 2019
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25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR AXK
Configuration: 320C LN Excavator AXK00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01148678
Water Temperature Regulator - Remove and Install
SMCS - 1355-010
Removal Procedure
At operating temperature, the engine coolant is hot and under pressure.
Steam can cause personal injury.
Check the coolant level only after the engine has been stopped and the
filler cap is cool enough to touch with the bare hand.
Remove the filler cap slowly to relieve pressure.
Cooling system conditioner contains alkali. Avoid contact with skin and
eyes to prevent personal injury.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
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26. Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant level below the water temperature regulator.
Illustration 1 g00609693
2. Loosen hose clamp (1) and disconnect hose (2) from cover (4) of the water temperature
regulator.
3. Remove two bolts (3) and the washers from cover (4) of the water temperature regulator.
4. Separate cover (4) from elbow (5) .
5. Remove bolts (6). Separate elbow (5) from the water outlet manifold.
6. Remove water temperature regulator (8) (not shown) from cover (4) .
7. Remove gasket (7) (not shown) and gasket (9) (not shown) from the mounting surfaces of
cover (4) and elbow (5) .
8. Use the following procedure in order to test the water temperature regulator:
a. Put the water temperature regulator in a tub of water. Heat the water in order to test
the water temperature regulator for thermostatic action.
Note: Stir the water in the tub in order to maintain even temperature during the test.
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27. b. When the valve of the water temperature regulator lifts more than 10 mm (0.4 inch),
measure the water temperature.
Note: The opening temperature for the water temperature regulator is 71° ± 2°C (160°
± 3.6°F).
c. If the valve fails to operate properly, replace the water temperature regulator.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean all of the mounting surfaces for the gaskets and remove all gasket material.
NOTICE
If the water temperature regulator is installed incorrectly, it will cause
the engine to overheat.
Illustration 2 g00609693
2. Install water temperature regulator (8) (not shown) into elbow (5) .
Note: When the water temperature regulator is installed, ensure that the hole for the air vent
is up.
3. Install gasket (7) (not shown) and gasket (9) (not shown).
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