The document provides instructions for removing and installing various fuel system components on a Caterpillar 320C excavator engine, including:
- Removing and installing the fuel filter base.
- Removing and installing the fuel injection lines.
- Removing the fuel injection nozzles.
- Installing the fuel injection nozzles.
- Removing and installing the fuel shutoff solenoid.
- Removing the fuel injection pump.
The procedures describe disconnecting fuel lines, removing mounting bolts and other hardware, and ensuring openings are capped to prevent contamination. Required tools are listed for each job.
The documents provide instructions for servicing components of a Caterpillar 3306 engine used in a 235 excavator, including:
1) Procedures for removing and installing the automatic timing advance, which involves aligning gears, removing bolts and plates, and using support tools.
2) Disassembling the automatic timing advance unit by removing screws, plates, springs, weights and seals.
3) Reassembling the automatic timing advance unit by installing seals, gears, slides, weights, springs and plates.
Caterpillar Cat 235 EXCAVATOR (Prefix 64R) Service Repair Manual (64R00455-00...fujskekdjdmd
The document provides instructions for servicing components of a 235 excavator, including removing, disassembling, and reassembling the boom speed control valve, track brake valve, boom vent valve, swing combiner and relief valve, and pump selector valve. Removal instructions involve disconnecting lines and removing mounting bolts. Disassembly involves removing internal components like springs, stems, and plugs. Reassembly follows the reverse order and ensures proper installation of seals and adjustment of clearance sizes.
1. The document provides instructions for removing and installing fuel injection lines and the fuel manifold on a Caterpillar 321D LCR excavator.
2. To remove the lines and manifold, technicians must disconnect harness assemblies, tubes, and hoses after relieving fuel pressure and marking components.
3. Installation requires connecting new fuel lines and hoses according to illustrated steps while maintaining cleanliness to prevent contamination.
The document provides instructions for installing a swing frame on a 420E backhoe loader. It involves 20 steps including installing bearings and pins, attaching lifting devices, tightening nuts and bolts, and connecting hoses and harnesses. Tools required include a driver, lever puller, and bearing installer. Safety precautions are provided for working on pressurized hydraulic systems.
Caterpillar Cat 235 EXCAVATOR (Prefix 83X) Service Repair Manual (83X00001-00...fujskekdjdmd
The document provides instructions for removing and installing various fuel system components on a Caterpillar 3306 engine, including:
- Removing and installing the fuel priming pump.
- Removing and installing the fuel filter base.
- Removing the fuel transfer pump.
- Disassembling and assembling the fuel transfer pump.
The instructions include safety notices and illustrations showing the component locations and part numbers. Technicians are directed to clean parts, replace worn gaskets, and properly contain fluids during the repair process.
Caterpillar Cat 235 EXCAVATOR (Prefix 64R) Service Repair Manual (64R00596-01...fujskekdjdmd
This document provides instructions for removing and installing the automatic timing advance component from a Caterpillar 3306 engine. It describes:
- Removing the front housing before removing the timing advance
- Using turning tools to align marks on gears and position the #1 piston at top dead center
- Removing two plugs and installing a tool to view inside the flywheel housing
- Removing a bolt to take off the timing advance
The documents provide instructions for servicing components of a Caterpillar 3306 engine used in a 235 excavator, including:
1) Procedures for removing and installing the automatic timing advance, which involves aligning gears, removing bolts and plates, and using support tools.
2) Disassembling the automatic timing advance unit by removing screws, plates, springs, weights and seals.
3) Reassembling the automatic timing advance unit by installing seals, gears, slides, weights, springs and plates.
Caterpillar Cat 235 EXCAVATOR (Prefix 64R) Service Repair Manual (64R00455-00...fujskekdjdmd
The document provides instructions for servicing components of a 235 excavator, including removing, disassembling, and reassembling the boom speed control valve, track brake valve, boom vent valve, swing combiner and relief valve, and pump selector valve. Removal instructions involve disconnecting lines and removing mounting bolts. Disassembly involves removing internal components like springs, stems, and plugs. Reassembly follows the reverse order and ensures proper installation of seals and adjustment of clearance sizes.
1. The document provides instructions for removing and installing fuel injection lines and the fuel manifold on a Caterpillar 321D LCR excavator.
2. To remove the lines and manifold, technicians must disconnect harness assemblies, tubes, and hoses after relieving fuel pressure and marking components.
3. Installation requires connecting new fuel lines and hoses according to illustrated steps while maintaining cleanliness to prevent contamination.
The document provides instructions for installing a swing frame on a 420E backhoe loader. It involves 20 steps including installing bearings and pins, attaching lifting devices, tightening nuts and bolts, and connecting hoses and harnesses. Tools required include a driver, lever puller, and bearing installer. Safety precautions are provided for working on pressurized hydraulic systems.
Caterpillar Cat 235 EXCAVATOR (Prefix 83X) Service Repair Manual (83X00001-00...fujskekdjdmd
The document provides instructions for removing and installing various fuel system components on a Caterpillar 3306 engine, including:
- Removing and installing the fuel priming pump.
- Removing and installing the fuel filter base.
- Removing the fuel transfer pump.
- Disassembling and assembling the fuel transfer pump.
The instructions include safety notices and illustrations showing the component locations and part numbers. Technicians are directed to clean parts, replace worn gaskets, and properly contain fluids during the repair process.
Caterpillar Cat 235 EXCAVATOR (Prefix 64R) Service Repair Manual (64R00596-01...fujskekdjdmd
This document provides instructions for removing and installing the automatic timing advance component from a Caterpillar 3306 engine. It describes:
- Removing the front housing before removing the timing advance
- Using turning tools to align marks on gears and position the #1 piston at top dead center
- Removing two plugs and installing a tool to view inside the flywheel housing
- Removing a bolt to take off the timing advance
Komatsu HM400-1L Articulated Dump Truck Parts Catalogue Manual - SN A10001 AN...fujskekdjdmd
This document provides parts information for an HM400-1L excavator with serial number range A10001-UP. It includes a list of major system sections and lists parts for the engine mounting, engine hoses, air intake and exhaust piping, air cleaner piping, and air cleaner inner parts. The parts lists include part numbers, descriptions, and quantities.
This document provides instructions for removing and installing the fuel priming pump, primary fuel filter, fuel transfer pump, and fuel shutoff solenoid on a 322C and 322C L excavator powered by a 3126 engine. The removal and installation procedures include multiple illustrations and steps such as disconnecting tubes, removing bolts and filters, inspecting parts, lubricating components, and reinstalling parts. Safety notices are provided to keep components clean and contain fluids.
Komatsu HM400-2 Articulated Dump Truck Parts Catalogue Manual - SN A11001 AND...fujskekdjdmd
This document provides part descriptions and numbers for engine components of the HM400-2 excavator from serial number A11001 and up. It includes sections for the cylinder head, rocker lever housing, rocker lever lever assembly, and rocker lever shaft assembly. Each section lists the relevant parts, descriptions, and quantities.
Komatsu HM350-1L Articulated Dump Truck Parts Catalogue Manual - SN A10001 AN...fujskekdjdmd
This document provides a parts list for engine-related components of a HM350-1L machine with serial number A10001 or higher. It includes 20 main item categories from A to Y with numerous sub-items listed under each category. The parts list provides part numbers, descriptions, and other specifications for each item.
This document provides instructions for removing and installing final drive sprockets and travel brake valves on a 322-A excavator. It outlines the necessary safety procedures and gives step-by-step instructions for each job. To remove a final drive sprocket, tools must be installed under the frame and 16 bolts removed to lift the sprocket off. Travel brake valves are removed by releasing hydraulic pressure, disconnecting pipes, and removing 6 bolts. Detailed cleaning and installation steps are provided for both components.
Komatsu HM300-1L Articulated Dump Truck Parts Catalogue Manual - SN A10001 AN...fujskekdjdmd
This document provides parts information for an HM300-1L machine with serial number range A10001-UP. It includes a list of major system sections and references to more detailed parts pages for the engine and its components. Parts are identified by number, description, and other specifications. The sections covered include the engine and its mounting, hoses, piping, harness, damper, air cleaner, and other related parts.
CASE 845B 845B DHP Motor Grader Service Repair Manual.pdffujskekdjdmd
This document provides technical specifications and descriptions of components for 667TA engines, including the engine block, crankshaft, connecting rod, piston, and camshaft. It describes the main features of each component as well as their functions within the engine. It also provides diagrams to illustrate the components.
Caterpillar Cat 322C L 322CL Excavator (Prefix FED) Service Repair Manual (FE...fujskekdjdmd
The document provides instructions for disassembling the pilot valve of a 322C excavator. It describes 27 steps to fully disassemble the pilot valve, removing components like fittings, seals, covers, springs, spools and plugs. Cleanliness is important during disassembly and identification marks should be made on components. Personal protective equipment is recommended when releasing spring forces during disassembly.
Caterpillar Cat 322C L 322CL Hydraulic Excavator (Prefix HEK) Service Repair ...fujskekdjdmd
This document provides instructions for removing and installing components on a 322C L Hydraulic Excavator including:
1. Removing and installing a unit injector hydraulic pump, which involves disconnecting lines and reconnecting a harness.
2. Removing a turbocharger by removing bolts, nuts and disconnecting tubes.
3. Disassembling a turbocharger by removing housings and waste gate.
4. Assembling a turbocharger by positioning housings and cartridge assembly and reconnecting tubes.
5. Removing an exhaust manifold by first removing the turbocharger, then removing bolts and nuts.
CASE 750M Tier 4A (interim) Crawler Dozer Service Repair Manual (PIN NDDC7000...fujskekdjdmd
This document is a service manual for the 750M Crawler Dozer covering various systems including the engine, hydrostatic drive, brakes, hydraulics, tracks, cab climate control, electrical systems, lubrication, dozer blade, tools, and other components. It provides maintenance and repair instructions along with part numbers and safety information.
This document provides instructions for removing and installing final drive sprockets and travel brake valves on a 322-A excavator. It describes using tools to support the sprocket and brake valve during removal to avoid injury. The steps include releasing hydraulic pressure, removing mounting bolts and hoisting out the heavy components. Reinstallation involves cleaning parts, checking seals, applying thread lock and torqueing fasteners to the specified values.
CASE 595SLE Loader Backhoe Service Repair Manual.pdffujskekdjdmd
This document provides instructions for removing and installing the engine and radiator on a Case loader backhoe. It describes removing identification tags from hoses and wires, raising the loader and installing a support strut, opening the hood, removing bolts and nuts from the hood pivot point, and having an assistant help remove retainers and lower the hood. Steps are provided for draining coolant, removing hoses and fans, removing mounting bolts, and lifting out the radiator or engine. Reinstallation follows the removal steps in reverse order.
CASE 750M Tier 4A (interim) Crawler Dozer Service Repair Manual (PIN NFDC7000...fujskekdjdmd
This document is a service manual for the 750M Crawler Dozer covering various systems including the engine, hydrostatic drive, brakes, hydraulics, tracks, cab climate control, electrical systems, lubrication, dozer blade, tools, and other components. It provides maintenance and repair instructions along with part numbers and safety information.
CASE 750M Tier 4A (interim) Crawler Dozer Service Repair Manual (PIN NFC10100...fujskekdjdmd
This document is a service manual for the 750M Crawler Dozer covering various systems including the engine, hydrostatic drive, brakes, hydraulics, tracks, cab climate control, electrical systems, lubrication, dozer blade, tools, and other components. It provides maintenance and repair instructions along with part numbers and safety information.
CASE 595LSP Loader Backhoe Service Repair Manual.pdffujskekdjdmd
This document provides instructions for removing and installing the engine and radiator on a Case loader backhoe. It describes removing identification tags from hoses and wires, raising the loader and installing a support strut, opening the hood, removing bolts and nuts from the hood pivot point, and having an assistant help remove retainers and lower the hood. Steps are provided for draining coolant, removing hoses and fans, removing mounting bolts, and lifting out the radiator or engine. Reinstallation follows the removal steps in reverse order.
CASE 750M Tier 4A (interim) Crawler Dozer Service Repair Manual (PIN NEDC7000...fujskekdjdmd
This document is a service manual for the 750M Crawler Dozer covering various systems including the engine, hydrostatic drive, brakes, hydraulics, tracks, cab climate control, electrical systems, lubrication, dozer blade, tools, and other components. It provides maintenance and repair instructions along with part numbers and safety information.
The document provides instructions for removing and installing the lift cylinder and lift arms on a Caterpillar 420E backhoe loader. It includes:
- A list of required tools for each job.
- Step-by-step procedures to release hydraulic pressure, remove hoses and pins, and use tools to detach the lift cylinder and lift arms.
- Notes on cleaning parts and inspecting for wear before reassembly.
- An installation procedure that reverses the removal steps and includes torquing specifications.
The document provides instructions for removing, disassembling, assembling, and installing transmission solenoid valves on Caterpillar 416D backhoe loaders. It describes removing floorplates, disconnecting wiring, and removing bolts to access the valves. Disassembly involves removing nuts, covers, seals, and other parts. Assembly requires cleaning parts and replacing seals before reinstalling components. Precautions are outlined for safety and containing fluids during maintenance.
Komatsu HM400-1L Articulated Dump Truck Parts Catalogue Manual - SN A10001 AN...fujskekdjdmd
This document provides parts information for an HM400-1L excavator with serial number range A10001-UP. It includes a list of major system sections and lists parts for the engine mounting, engine hoses, air intake and exhaust piping, air cleaner piping, and air cleaner inner parts. The parts lists include part numbers, descriptions, and quantities.
This document provides instructions for removing and installing the fuel priming pump, primary fuel filter, fuel transfer pump, and fuel shutoff solenoid on a 322C and 322C L excavator powered by a 3126 engine. The removal and installation procedures include multiple illustrations and steps such as disconnecting tubes, removing bolts and filters, inspecting parts, lubricating components, and reinstalling parts. Safety notices are provided to keep components clean and contain fluids.
Komatsu HM400-2 Articulated Dump Truck Parts Catalogue Manual - SN A11001 AND...fujskekdjdmd
This document provides part descriptions and numbers for engine components of the HM400-2 excavator from serial number A11001 and up. It includes sections for the cylinder head, rocker lever housing, rocker lever lever assembly, and rocker lever shaft assembly. Each section lists the relevant parts, descriptions, and quantities.
Komatsu HM350-1L Articulated Dump Truck Parts Catalogue Manual - SN A10001 AN...fujskekdjdmd
This document provides a parts list for engine-related components of a HM350-1L machine with serial number A10001 or higher. It includes 20 main item categories from A to Y with numerous sub-items listed under each category. The parts list provides part numbers, descriptions, and other specifications for each item.
This document provides instructions for removing and installing final drive sprockets and travel brake valves on a 322-A excavator. It outlines the necessary safety procedures and gives step-by-step instructions for each job. To remove a final drive sprocket, tools must be installed under the frame and 16 bolts removed to lift the sprocket off. Travel brake valves are removed by releasing hydraulic pressure, disconnecting pipes, and removing 6 bolts. Detailed cleaning and installation steps are provided for both components.
Komatsu HM300-1L Articulated Dump Truck Parts Catalogue Manual - SN A10001 AN...fujskekdjdmd
This document provides parts information for an HM300-1L machine with serial number range A10001-UP. It includes a list of major system sections and references to more detailed parts pages for the engine and its components. Parts are identified by number, description, and other specifications. The sections covered include the engine and its mounting, hoses, piping, harness, damper, air cleaner, and other related parts.
CASE 845B 845B DHP Motor Grader Service Repair Manual.pdffujskekdjdmd
This document provides technical specifications and descriptions of components for 667TA engines, including the engine block, crankshaft, connecting rod, piston, and camshaft. It describes the main features of each component as well as their functions within the engine. It also provides diagrams to illustrate the components.
Caterpillar Cat 322C L 322CL Excavator (Prefix FED) Service Repair Manual (FE...fujskekdjdmd
The document provides instructions for disassembling the pilot valve of a 322C excavator. It describes 27 steps to fully disassemble the pilot valve, removing components like fittings, seals, covers, springs, spools and plugs. Cleanliness is important during disassembly and identification marks should be made on components. Personal protective equipment is recommended when releasing spring forces during disassembly.
Caterpillar Cat 322C L 322CL Hydraulic Excavator (Prefix HEK) Service Repair ...fujskekdjdmd
This document provides instructions for removing and installing components on a 322C L Hydraulic Excavator including:
1. Removing and installing a unit injector hydraulic pump, which involves disconnecting lines and reconnecting a harness.
2. Removing a turbocharger by removing bolts, nuts and disconnecting tubes.
3. Disassembling a turbocharger by removing housings and waste gate.
4. Assembling a turbocharger by positioning housings and cartridge assembly and reconnecting tubes.
5. Removing an exhaust manifold by first removing the turbocharger, then removing bolts and nuts.
CASE 750M Tier 4A (interim) Crawler Dozer Service Repair Manual (PIN NDDC7000...fujskekdjdmd
This document is a service manual for the 750M Crawler Dozer covering various systems including the engine, hydrostatic drive, brakes, hydraulics, tracks, cab climate control, electrical systems, lubrication, dozer blade, tools, and other components. It provides maintenance and repair instructions along with part numbers and safety information.
This document provides instructions for removing and installing final drive sprockets and travel brake valves on a 322-A excavator. It describes using tools to support the sprocket and brake valve during removal to avoid injury. The steps include releasing hydraulic pressure, removing mounting bolts and hoisting out the heavy components. Reinstallation involves cleaning parts, checking seals, applying thread lock and torqueing fasteners to the specified values.
CASE 595SLE Loader Backhoe Service Repair Manual.pdffujskekdjdmd
This document provides instructions for removing and installing the engine and radiator on a Case loader backhoe. It describes removing identification tags from hoses and wires, raising the loader and installing a support strut, opening the hood, removing bolts and nuts from the hood pivot point, and having an assistant help remove retainers and lower the hood. Steps are provided for draining coolant, removing hoses and fans, removing mounting bolts, and lifting out the radiator or engine. Reinstallation follows the removal steps in reverse order.
CASE 750M Tier 4A (interim) Crawler Dozer Service Repair Manual (PIN NFDC7000...fujskekdjdmd
This document is a service manual for the 750M Crawler Dozer covering various systems including the engine, hydrostatic drive, brakes, hydraulics, tracks, cab climate control, electrical systems, lubrication, dozer blade, tools, and other components. It provides maintenance and repair instructions along with part numbers and safety information.
CASE 750M Tier 4A (interim) Crawler Dozer Service Repair Manual (PIN NFC10100...fujskekdjdmd
This document is a service manual for the 750M Crawler Dozer covering various systems including the engine, hydrostatic drive, brakes, hydraulics, tracks, cab climate control, electrical systems, lubrication, dozer blade, tools, and other components. It provides maintenance and repair instructions along with part numbers and safety information.
CASE 595LSP Loader Backhoe Service Repair Manual.pdffujskekdjdmd
This document provides instructions for removing and installing the engine and radiator on a Case loader backhoe. It describes removing identification tags from hoses and wires, raising the loader and installing a support strut, opening the hood, removing bolts and nuts from the hood pivot point, and having an assistant help remove retainers and lower the hood. Steps are provided for draining coolant, removing hoses and fans, removing mounting bolts, and lifting out the radiator or engine. Reinstallation follows the removal steps in reverse order.
CASE 750M Tier 4A (interim) Crawler Dozer Service Repair Manual (PIN NEDC7000...fujskekdjdmd
This document is a service manual for the 750M Crawler Dozer covering various systems including the engine, hydrostatic drive, brakes, hydraulics, tracks, cab climate control, electrical systems, lubrication, dozer blade, tools, and other components. It provides maintenance and repair instructions along with part numbers and safety information.
The document provides instructions for removing and installing the lift cylinder and lift arms on a Caterpillar 420E backhoe loader. It includes:
- A list of required tools for each job.
- Step-by-step procedures to release hydraulic pressure, remove hoses and pins, and use tools to detach the lift cylinder and lift arms.
- Notes on cleaning parts and inspecting for wear before reassembly.
- An installation procedure that reverses the removal steps and includes torquing specifications.
The document provides instructions for removing, disassembling, assembling, and installing transmission solenoid valves on Caterpillar 416D backhoe loaders. It describes removing floorplates, disconnecting wiring, and removing bolts to access the valves. Disassembly involves removing nuts, covers, seals, and other parts. Assembly requires cleaning parts and replacing seals before reinstalling components. Precautions are outlined for safety and containing fluids during maintenance.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR GNG
Configuration: 320C & 320C L Excavators GNG00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01564836
Fuel Filter Base - Remove and Install
SMCS - 1262-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 185-3630 Strap Wrench Assembly 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
1/4(W)
w
2019/9/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
3. Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00813127
1. Use Tool (A) to remove fuel filter (3) from fuel filter base (2) .
Note: It is not necessary to remove the fuel filter in order to remove the fuel filter base.
2. Remove banjo bolts (1) and copper washers in order to disconnect the fuel lines (4) from the
fuel filter base (2).
Note: Cap all openings or plug all openings immediately in order to prevent contamination
of the fuel system.
Illustration 2 g00813147
3. Remove two bolts (5) and the washers that secure the fuel filter base (2) to the air inlet
manifold. Remove the fuel filter base (2) from the fuel filter bracket.
Installation Procedure
2/4(W)
w
2019/9/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
4. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g00813147
1. Place the fuel filter base (2) in position on the fuel filter bracket. Install the washers and two
bolts (5) that secure the fuel filter base tothe fuel filter bracket.
Illustration 4 g00813127
2. Install the banjo bolts (1) and install new copper washers in order to connect the fuel lines
(4) to the fuel filter base (2) .
3. If the fuel filter was removed, install the fuel filter (3) to the fuel filter base (2). Tighten the
fuel filter by hand according to the instructions that are shown on the fuel filter. Do not
overtighten the fuel filter.
3/4(W)
w
2019/9/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
5. Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Sep 20 08:40:53 UTC+0800 2019
4/4(W)
w
2019/9/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR GNG
Configuration: 320C & 320C L Excavators GNG00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01565021
Fuel Injection Lines - Remove and Install
SMCS - 1252-010
Removal Procedure
Start By:
A. Remove the fuel filter base. Refer to Disassembly and Assembly, "Fuel Filter Base -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1/5(W)
w
2019/9/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
7. Illustration 1 g00606301
The 3066 Engine is shown.
1. Remove the bolts (1), the washers, and the clamps (2), which secure the fuel lines to the
inlet manifold (3) .
Illustration 2 g00606310
2. Disconnect the fuel injection lines (4) from the fuel injection nozzles (5) .
Note: Cap all openings or plug all openings immediately in order to prevent contamination
of the fuel system.
2/5(W)
w
2019/9/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
8. Illustration 3 g00606314
Fuel injection pump for a 3066 Engine
3. Disconnect the end of the fuel injection lines (4) from the fuel injection pump (6) .
Note: Cap all openings or plug all openings immediately in order to prevent contamination
of the fuel system.
4. Remove the fuel injection lines (4) from the engine.
Illustration 4 g00606317
5. Loosen the acorn nuts (7), which secure the fuel return line to the fuel injection nozzles.
6. Remove one bolt (8) and the washer from the clamp that secures the fuel return line to the
intake manifold.
Note: The clamp will remain with the fuel return line, when the fuel return line is removed
from the engine.
7. Disconnect fitting (9). Remove fuel return line (10) from the engine.
Note: Cap all openings or plug all openings immediately in order to prevent contamination
of the fuel system.
3/5(W)
w
2019/9/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
9. Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 5 g00606317
1. Place the fuel return line (10) in position on the engine. Connect fitting (9) of the fuel return
line to the fuel injection pump.
2. Install the washer and bolt (8) through the clamp in order to secure the fuel return line to the
inlet manifold.
3. Install the fuel return line (10) to the fuel injection nozzles. Secure the fuel return line to the
fuel injection nozzle with acorn nuts (7) .
4/5(W)
w
2019/9/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
10. Illustration 6 g00606399
Fuel injection pump for a 3066 Engine
4. Place the fuel injection lines (4) on the engine.
5. Connect the fuel injection lines (4) to the fuel injection pump (6) .
6. Connect the fuel injection lines (4) to the fuel injection nozzles (5) .
Note: The fuel lines (4) should be connected at the fuel injection nozzle (5) and at the fuel
injection pump (6) before tightening the nuts for the fuel injection line.
7. Tighten the nuts for the fuel injection line to a torque of 25 N·m (18 lb ft).
Illustration 7 g00606301
Fuel lines for a 3066 Engine
8. Install the clamps (2), the washers, and the bolts (1), which secure the fuel lines to the inlet
manifold (3) .
End By: Install the fuel filter base. Refer to Disassembly and Assembly, "Fuel Filter Base -
Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Sep 20 08:41:49 UTC+0800 2019
5/5(W)
w
2019/9/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR GNG
Configuration: 320C & 320C L Excavators GNG00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01151321
Fuel Injection Nozzles - Remove
SMCS - 1254-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
B 9U-6278 Adapter 1
Start By:
A. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/2(W)
w
2019/9/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
12. Illustration 1 g00652319
1. Remove bolt (1) and the washer that secures the clamp (2) to the cylinder head assembly.
2. Remove the clamp (2) that secures the fuel injection nozzle (3) in position in the cylinder
head assembly.
Note: Put caps or plugs on all openings immediately in order to prevent contamination in
the fuel system.
Note: Mark the clamp for later installation.
3. Install Tool (B) (not shown) to the fuel injection nozzle.
Note: Tool (B) is installed at the connection (4) for the fuel injection lines.
4. Connect Tool (A) (not shown) to Tool (B) in order to carefully remove fuel injection nozzle
(3) .
Note: Align the centerline of Tool (A) with the extended centerline of fuel injection nozzle
(3). This procedure will help prevent distortion of the fuel injection nozzle which can cause
the fuel injection nozzle to bend or break.
5. Remove the seat washer from the fuel injection nozzle.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Sep 20 08:42:44 UTC+0800 2019
2/2(W)
w
2019/9/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR GNG
Configuration: 320C & 320C L Excavators GNG00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01151648
Fuel Injection Nozzles - Install
SMCS - 1254-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00652319
1/2(W)
w
2019/9/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
14. 1. Install a new seat washer (5) .
2. Install fuel injection nozzle (3).
3. Install clamp (2), the washer, and bolt (1) that secures the fuel injection nozzle to the
cylinder head assembly.
4. Tighten bolt (1), that secures the fuel injection nozzle, to a torque of 22 N·m (16 lb ft).
End By: Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Sep 20 08:43:40 UTC+0800 2019
2/2(W)
w
2019/9/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR GNG
Configuration: 320C & 320C L Excavators GNG00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01615152
Fuel Shutoff Solenoid - Remove and Install
SMCS - 1259-010
Removal Procedure
Illustration 1 g00618938
1. Disconnect two wire leads (1). Mark the wires for later installation.
2. Disconnect actuator lever (2) from the governor lever.
3. Remove two bolts (3) and washers that secure the fuel shutoff solenoid to the bracket.
4. Remove shutoff solenoid (4) from the bracket.
Installation Procedure
1/2(W)
w
2019/9/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
16. Illustration 2 g00618938
1. Place the shutoff solenoid (4) in position on the bracket.
2. Install the two washers and bolts (3) that secure the fuel shutoff solenoid to the bracket.
3. Connect actuator lever (2) to the governor lever.
4. Connect two wire leads (1) to the fuel shutoff solenoid. Ensure that the wires are properly
connected.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Sep 20 08:44:36 UTC+0800 2019
2/2(W)
w
2019/9/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR GNG
Configuration: 320C & 320C L Excavators GNG00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01565175
Fuel Injection Pump - Remove
SMCS - 1251-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6124 Universal Metric Socket Set 1
B 9U-6128 Universal Metric Socket (1)
1
( 1 )
Part of the Universal Metric Socket Set
Start By:
A. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
1/3(W)
w
2019/9/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
18. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Ensure that the engine is the top center position on number one piston. Refer to Testing and
Adjusting, "Finding Center Position for No. 1 Piston".
Illustration 1 g00813442
2. Remove bolts (1) and washers that secure the cover (2) to the engine front housing.
3. Remove the access cover. Note the timing marks on the fuel injection pump drive gear and
the idler gear for later installation.
Illustration 2 g00813430
2/3(W)
w
2019/9/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
19. 4. Scribe a line across the front plate (3) and the mounting flange for the fuel injection pump
(4). This ensures proper alignment for the installation of fuel injection pump (8) .
5. Loosen fitting (5) for oil line (6) .
6. Remove oil line (6) from nipple (7) (not shown).
Note: Put caps or plugs on all openings immediately in order to prevent contamination.
7. Use a lifting sling and a hoist in order to secure the fuel injection pump. The weight of the
fuel injection pump is 13 kg (29 lb).
Note: Use Tool (B) to remove the bolts and the washers that mount the fuel injection pump
(8) .
8. Remove bolt (9) and the washer from the cylinder block.
9. Remove four bolts (10) and the washers that secure the fuel injection pump to the front
housing.
Illustration 3 g00813593
10. Remove the fuel injection pump (8). The gear and the mounting flange will remain with the
fuel injection pump.
Note: The fuel injection pump must be mounted to the engine in order to loosen the nut for
the drive gear.
Note: Do not rotate the engine after the fuel injection pump is removed.
11. Ensure that the old gasket material is removed from all mating surfaces of the pump
mounting flange and the face of the fuel injection pump flange.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Sep 20 08:45:32 UTC+0800 2019
3/3(W)
w
2019/9/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR GNG
Configuration: 320C & 320C L Excavators GNG00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01565619
Fuel Injection Pump - Install
SMCS - 1251-012
Installation Procedure
Table 1
Required Tools
Tool Part number Part Description Qty
A 9U-6124 Universal Metric Socket Set 1
B 9U-6128 Universal Metric Socket (1)
1
( 1 )
Part of the Universal Metric Socket Set
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: If the nut for the fuel injection pump drive gear is removed, you must tighten the nut
for the fuel injection pump drive gear to 88 ± 5 N·m (65 ± 4 lb ft).
1/2(W)
w
2019/9/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
21. Illustration 1 g00813430
1. Use a lifting sling and a hoist in order to secure the fuel injection pump (8). The weight of
the fuel injection pump is 13 kg (29 lb).
2. Install a new gasket and install fuel injection pump (8) .
3. Ensure that the engine is in the top center position on No. 1 piston. Refer to Testing and
Adjusting, "Finding Top Center Position for No. 1 Piston".
4. Ensure that the mark on the front plate (3) and the mark on the fuel injection pump flange
(4) are aligned.
Refer to Testing and Adjusting, "Fuel Injection Timing-Check" for more information on
fuel injection pump timing.
Note: Use Tool (B) to install the bolts and washers that secure the fuel injection pump to the
cylinder block.
5. Install the washers and bolts (9) that secure the fuel injection pump to the engine cylinder
block.
6. Remove the sling from the fuel injection pump.
7. Connect oil line (6) to nipple (7) (not shown).
8. Tighten fitting (5) for oil line (6) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Sep 20 08:46:28 UTC+0800 2019
2/2(W)
w
2019/9/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
22. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR GNG
Configuration: 320C & 320C L Excavators GNG00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01564499
Turbocharger - Remove
SMCS - 1052-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1/3(W)
w
2019/9/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
23. Illustration 1 g00608136
1. Loosen the hose clamp (1) on hose (2) .
2. Remove hose (2) from the turbocharger (3) .
Illustration 2 g00812846
3. Disconnect oil supply line (4) from the cylinder block.
4. Loosen two clamps (5) on hose (7) .
5. Slide hose (7) off fitting (8) onto oil return line (6) .
2/3(W)
w
2019/9/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
24. Illustration 3 g00608177
6. Remove eight nuts (9) from the studs on the exhaust manifold.
Note: The four studs have two nuts for a total of eight nuts.
7. Remove turbocharger (3), oil supply line (4), and oil return line (6) as an unit.
8. Remove metal gasket (10) (not shown). Check the gasket for wear or damage. Replace the
gasket, if necessary.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Sep 20 08:47:24 UTC+0800 2019
3/3(W)
w
2019/9/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR GNG
Configuration: 320C & 320C L Excavators GNG00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01615171
Turbocharger - Disassemble
SMCS - 1052-015
Disassembly Procedure
Start By:
A. Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1/4(W)
w
2019/9/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
26. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
27. 1. Place an index mark on all of the components. The marks will help to align the components
during the assembly procedure.
Illustration 1 g00608212
2. Remove two bolts (1) from the oil return line. Remove bolt (2) from the oil supply line.
3. Remove oil return line (3) from the cartridge.
4. Remove oil supply line (4) from the cartridge.
Illustration 2 g00608210
5. Remove gasket (5) from the cartridge.
6. Remove gasket (6) from the turbine housing.
2/4(W)
w
2019/9/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
28. Illustration 3 g00608342
7. Remove the bolt and nut (7) from clamp (8). Remove clamp (8) that secures the turbine
housing (9) to the cartridge (10) .
8. Separate turbine housing (9) from the cartridge (10) .
Illustration 4 g00608415
Illustration 5 g00608452
3/4(W)
w
2019/9/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
29. 9. Remove snap ring (11) from compressor housing (12) .
10. Separate compressor housing (12) from the cartridge (10) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Sep 20 08:48:19 UTC+0800 2019
4/4(W)
w
2019/9/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
30. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR GNG
Configuration: 320C & 320C L Excavators GNG00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01147762
Turbocharger - Assemble
SMCS - 1052-016
Assembly Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: During the assembly procedure, ensure that the index marks are aligned when the
components are assembled.
Illustration 1 g00608452
1/3(W)
w
2019/9/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...