The document provides instructions for removing and installing fuel injection nozzles on a Caterpillar 320C excavator engine. Key steps include:
1. Removing the fuel injection lines, fuel filter base, and clamps securing the nozzles. Caps must be installed to prevent contamination.
2. Using puller tools attached to the nozzle and fuel line connection point to carefully extract each nozzle.
3. Cleaning all parts and installing the nozzles by reversing the removal steps, taking care to prevent contamination of the fuel system.
This document provides instructions for removing and installing various fuel system components on a Caterpillar 422E backhoe loader with a 3054C engine, including the fuel priming pump, fuel filter base, fuel injection lines, fuel injection nozzles, and fuel injection pump. The procedures describe disconnecting fuel lines and electrical connections, removing mounting hardware, and installing replacement components in the reverse order. Cautions are provided regarding containing fluids and preventing contamination. Required tools are listed for each job.
Caterpillar Cat E70 EXCAVATOR (Prefix 3BG) Service Repair Manual (3BG00001-UP...ufjskmdmdmed
This document provides instructions for properly installing Duo-Cone seals. It describes the components of Duo-Cone seals and outlines best practices for cleaning, handling, inspecting, and assembling the seals using the appropriate tooling. Critical areas like the seal ring face and housing ramp are to be carefully inspected for defects before installation to prevent leaks. Rubber seals and metal components must be kept free of contamination and lubricated during assembly.
This document provides instructions for removing and installing a radiator on a Caterpillar 906 Compact Wheel Loader. The removal procedure involves:
1. Draining the coolant and removing the radiator fill cap.
2. Removing mounting bolts and brackets to detach the radiator.
3. Using straps to lift out the radiator.
The installation procedure describes reinstalling the radiator using new gaskets and bolts, then refilling the cooling system. Safety precautions are provided to avoid burns from hot coolant and ensure fluids are contained.
This document provides instructions for assembling an alternator. It describes 29 steps to assemble internal components like diodes, bushings, coils, and housings. Cleanliness is important during assembly to avoid issues. Diodes and bearings should not be struck as it can damage them. Dielectric grease should be applied where noted. The final steps include installing external components like the mounting plate, regulator, and cover.
This document provides instructions for assembling a Type I governor used on 3114, 3116, and 3126 engines. It describes 19 steps to assemble components like the drive gear, C spring, fuel ratio control lever, output servo, bearing block, and torque cam. Tools required include a governor repair fixture, clevis driver, servo block, pin punch, and torque adjusting tool. Proper positioning and clearance of parts is important for correct governor function.
This document provides instructions for disassembling and assembling starting motors for Caterpillar track loaders and excavators. It describes the parts and tools needed and steps to disassemble three starting motor models: 42-MT, 37-MT, and 41-MT. The instructions cover removing components like the rear housing, brushes, pinion drive, shift lever housing, and field winding coil. Cleaning and inspection steps are also included. The goal is to repair or replace worn parts to restore the starting motors to working condition.
The document provides instructions for removing and installing the lift cylinder and lift arms on a Caterpillar 420E backhoe loader. It includes:
- A list of required tools for each job.
- Step-by-step procedures to release hydraulic pressure, remove hoses and pins, and use tools to detach the lift cylinder and lift arms.
- Notes on cleaning parts and inspecting for wear before reassembly.
- An installation procedure that reverses the removal steps and includes torquing specifications.
The document provides instructions for removing and installing a tie rod on the front steering of a 420D backhoe loader. It lists the required tool as a transmission repair stand and instructs the user to first remove the front axle from the machine. Safety precautions are provided to release hydraulic pressure before servicing. Detailed steps are then outlined to remove the tie rod from the axle and install a new one.
This document provides instructions for removing and installing various fuel system components on a Caterpillar 422E backhoe loader with a 3054C engine, including the fuel priming pump, fuel filter base, fuel injection lines, fuel injection nozzles, and fuel injection pump. The procedures describe disconnecting fuel lines and electrical connections, removing mounting hardware, and installing replacement components in the reverse order. Cautions are provided regarding containing fluids and preventing contamination. Required tools are listed for each job.
Caterpillar Cat E70 EXCAVATOR (Prefix 3BG) Service Repair Manual (3BG00001-UP...ufjskmdmdmed
This document provides instructions for properly installing Duo-Cone seals. It describes the components of Duo-Cone seals and outlines best practices for cleaning, handling, inspecting, and assembling the seals using the appropriate tooling. Critical areas like the seal ring face and housing ramp are to be carefully inspected for defects before installation to prevent leaks. Rubber seals and metal components must be kept free of contamination and lubricated during assembly.
This document provides instructions for removing and installing a radiator on a Caterpillar 906 Compact Wheel Loader. The removal procedure involves:
1. Draining the coolant and removing the radiator fill cap.
2. Removing mounting bolts and brackets to detach the radiator.
3. Using straps to lift out the radiator.
The installation procedure describes reinstalling the radiator using new gaskets and bolts, then refilling the cooling system. Safety precautions are provided to avoid burns from hot coolant and ensure fluids are contained.
This document provides instructions for assembling an alternator. It describes 29 steps to assemble internal components like diodes, bushings, coils, and housings. Cleanliness is important during assembly to avoid issues. Diodes and bearings should not be struck as it can damage them. Dielectric grease should be applied where noted. The final steps include installing external components like the mounting plate, regulator, and cover.
This document provides instructions for assembling a Type I governor used on 3114, 3116, and 3126 engines. It describes 19 steps to assemble components like the drive gear, C spring, fuel ratio control lever, output servo, bearing block, and torque cam. Tools required include a governor repair fixture, clevis driver, servo block, pin punch, and torque adjusting tool. Proper positioning and clearance of parts is important for correct governor function.
This document provides instructions for disassembling and assembling starting motors for Caterpillar track loaders and excavators. It describes the parts and tools needed and steps to disassemble three starting motor models: 42-MT, 37-MT, and 41-MT. The instructions cover removing components like the rear housing, brushes, pinion drive, shift lever housing, and field winding coil. Cleaning and inspection steps are also included. The goal is to repair or replace worn parts to restore the starting motors to working condition.
The document provides instructions for removing and installing the lift cylinder and lift arms on a Caterpillar 420E backhoe loader. It includes:
- A list of required tools for each job.
- Step-by-step procedures to release hydraulic pressure, remove hoses and pins, and use tools to detach the lift cylinder and lift arms.
- Notes on cleaning parts and inspecting for wear before reassembly.
- An installation procedure that reverses the removal steps and includes torquing specifications.
The document provides instructions for removing and installing a tie rod on the front steering of a 420D backhoe loader. It lists the required tool as a transmission repair stand and instructs the user to first remove the front axle from the machine. Safety precautions are provided to release hydraulic pressure before servicing. Detailed steps are then outlined to remove the tie rod from the axle and install a new one.
Caterpillar Cat 322C L Hydraulic Excavator (Prefix EMR) Service Repair Manual...ufjskmdmdmed
The document provides instructions for removing and installing various engine components on a Caterpillar 322C excavator. It includes the following procedures:
1. Removing the crankshaft vibration damper and pulley.
2. Removing and installing the crankshaft front seal.
3. Removing and installing the front cover.
4. Removing the front housing by taking off the front engine support, belt tightener, and front housing.
The document provides instructions for removing and installing various engine components on a Caterpillar 322C excavator. It includes the following procedures:
1. Removing the crankshaft vibration damper and pulley.
2. Removing and installing the crankshaft front seal.
3. Removing and installing the front cover.
4. Removing the front housing by taking off the front engine support, belt tightener, and front housing.
The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a 527 Track Skidder with a 3304 engine. The procedures include removing bolts and hoses, checking gaskets, applying fuel to seals during installation, and ensuring parts are clean to prevent contamination. Illustrations show the component locations and part numbers.
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer and bolt to hold the timing advance in place and tighten it to the specified torque.
2) It describes removing the fuel injection pump housing and governor from a 3304B or 3306B engine. It lists the required tools and provides illustrations showing how to remove various components like lines, covers, and mounting hardware.
3) It provides steps to disassemble the fuel injection pump housing, including removing the fuel rack, lifters, snap ring, washer, camshaft and bearings. Identification marks should be made on original lifters.
The document provides instructions for removing and installing components related to the steering and final drive system of a Caterpillar 420E backhoe loader, including:
- Removing and installing the front tire and rim.
- Removing and installing the tie rod and steering cylinder.
- Removing the final drive planetary by draining oil and removing mounting screws.
- Disassembling the final drive planetary by using retaining ring pliers to remove the retaining ring.
The document provides instructions for installing a swing frame on a 420E backhoe loader. It involves 20 steps including installing bearings, pins, bolts and other components onto the swing frame assembly and attaching hydraulic hoses and electrical harnesses. Tools required include a driver, lever puller, and bearing installer. Precautions are provided for safely releasing hydraulic pressure before removing any components.
This document provides instructions to disassemble a bank valve on a 420E Backhoe Loader. The 19 step procedure includes removing manifolds, valves, spools, cartridges, seals, springs and covers. Special care must be taken when removing parts under spring pressure to avoid injury.
This document provides instructions for disassembling and assembling the steering metering pump on a 428D Backhoe Loader. The removal procedure involves removing covers, plates, bolts and nuts to access the steering column. Disassembly involves removing an end cap, seals, housing components, drive components, springs and fittings. Assembly is the reverse of disassembly, applying new seals and lubricating components before installation. Cleanliness is important during disassembly and assembly to prevent contaminating the hydraulic system.
The document provides instructions for disassembling the transmission of a 428D backhoe loader in 3 steps:
1. Remove the transmission and drain the oil.
2. Disassemble the transmission into its major components like the case, output shafts, and gears.
3. Further disassemble the components using various tools, removing items like bearings, seals, springs, and shafts. Detailed illustrations are provided to identify specific parts.
The document provides instructions for servicing the fuel injection system and governor/camshaft components of a Caterpillar 903C compact wheel loader. It describes procedures for removing and installing fuel injection lines, nozzles, and the governor/camshaft. Removal involves draining fuel, removing retaining components, and plugging lines. Installation requires cleaning, adding new seals, and reinstalling components in reverse order of removal while torquing fasteners to specified values. Disassembly of the governor/camshaft involves using tools to separate the sleeve, retaining ring, and bearing from the camshaft.
The document provides instructions for removing and installing various components of a Caterpillar C2.4 Tier 4 Final engine, including:
- Removing and installing the fuel manifold by removing bolts and disconnecting fuel injection lines.
- Removing and installing fuel injection lines by disconnecting hoses and removing clamps and bolts.
- Removing and installing the turbocharger by removing intake hoses and disconnecting pipes.
This document provides instructions for removing the piston pump from a 904H Compact Wheel Loader. It lists the required tools and safety precautions, then describes 7 steps to disconnect hoses and cables, attach lifting tools, and remove mounting bolts to lift the 45 kg piston pump out of the machine. Personal injury can result from hydraulic pressure, so pressure must be released before removal.
This document provides instructions for servicing the fuel injection system and governor/camshaft components of a Caterpillar 903C compact wheel loader powered by a C2.4 engine. It includes procedures for removing and installing fuel injection lines and nozzles, and removing, disassembling, and reassembling the governor and camshaft. Detailed illustrations accompany each step-by-step procedure to ensure correct part placement and tool usage. Technicians are advised to keep components clean and plug all openings to prevent contamination.
Caterpillar Cat 322C L 322CL Hydraulic Excavator (Prefix HEK) Service Repair ...ufjskmdmdmed
This document provides instructions for servicing components of a Caterpillar 3126B engine, including:
- Installing a unit injector hydraulic pump by positioning components, lubricating seals, and tightening bolts.
- Removing a turbocharger by removing bolts, nuts, and tubes connecting it to other components.
- Disassembling a turbocharger by removing housings, gates, and marking components for alignment during reassembly.
- Reassembling a turbocharger by positioning components, connecting tubes, and installing gates according to alignment marks.
- Removing and installing an exhaust manifold by removing bolts and gaskets, applying sealant, and tightening bolts
Caterpillar Cat D4E TRACK TRACTOR Service Repair Manual (77W01664 and UP).pdfufjskmdmdmed
This document provides instructions for removing and installing an alternator, fuel priming pump, fuel filter base, and fuel transfer pump on a Caterpillar D4E track-type tractor with a 3304 engine. The alternator disassembly procedure involves removing components like the pulley, fan, bearings, and stator. The assembly procedure describes cleaning and reinstalling these parts. Instructions are also given for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump, which involve disconnecting lines and removing mounting bolts.
Caterpillar Cat 322C L 322CL Excavator (Prefix FED) Service Repair Manual (FE...ufjskmdmdmed
The document provides instructions for disassembling the pilot valve of a 322C excavator. It describes 27 steps to fully disassemble the pilot valve, removing components like fittings, seals, covers, springs, spools and plugs. Cleanliness is important during disassembly and identification marks should be made on components. Personal protective equipment is recommended when releasing spring forces during disassembly.
Caterpillar Cat 322C L 322CL Excavator (Prefix BKM) Service Repair Manual (BK...ufjskmdmdmed
This document provides instructions for removing and installing the fuel priming pump, primary fuel filter, fuel transfer pump, and fuel shutoff solenoid on a 322C and 322C L excavator powered by a 3126 engine. The removal and installation procedures include multiple illustrations and steps such as disconnecting tubes, removing bolts and filters, inspecting parts, lubricating components, and reinstalling parts. Safety notices are provided to keep components clean and contain fluids.
The document provides instructions for removing and installing a fuel priming pump on a Caterpillar D4E track-type tractor with a 3304 engine. It describes disconnecting fuel lines, removing mounting bolts and base, and reversing the steps for installation. Separate sections cover removing and installing the fuel filter base and removing the fuel transfer pump by disconnecting lines and removing mounting bolts.
This document provides instructions for removing and disassembling the fuel injection pump housing and governor from a Caterpillar 3304B engine. The removal process involves disconnecting fuel lines and other components, and using tools to loosen and remove mounting hardware. Once removed, the fuel injection pump housing can be disassembled by removing covers, lifters, bearings, and other internal parts like the camshaft. The assembly process then reverses these steps, providing details on cleaning, lubricating, and properly installing each part using various tools to set components at the correct depths and clearances.
- The document provides instructions for removing and installing an exhaust manifold on a 3054E industrial engine.
- Key steps include removing setscrews in reverse order to prevent distortion, installing guide bolts in the cylinder head, positioning a new exhaust manifold gasket, and tightening setscrews to 33 N·m in a specified sequence.
- Valve springs and inlet/exhaust valves can be removed by using a valve spring compressor tool to compress the springs and remove keeper clips, and are reinstalled in reverse order.
Caterpillar Cat 322C L Hydraulic Excavator (Prefix EMR) Service Repair Manual...ufjskmdmdmed
The document provides instructions for removing and installing various engine components on a Caterpillar 322C excavator. It includes the following procedures:
1. Removing the crankshaft vibration damper and pulley.
2. Removing and installing the crankshaft front seal.
3. Removing and installing the front cover.
4. Removing the front housing by taking off the front engine support, belt tightener, and front housing.
The document provides instructions for removing and installing various engine components on a Caterpillar 322C excavator. It includes the following procedures:
1. Removing the crankshaft vibration damper and pulley.
2. Removing and installing the crankshaft front seal.
3. Removing and installing the front cover.
4. Removing the front housing by taking off the front engine support, belt tightener, and front housing.
The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a 527 Track Skidder with a 3304 engine. The procedures include removing bolts and hoses, checking gaskets, applying fuel to seals during installation, and ensuring parts are clean to prevent contamination. Illustrations show the component locations and part numbers.
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer and bolt to hold the timing advance in place and tighten it to the specified torque.
2) It describes removing the fuel injection pump housing and governor from a 3304B or 3306B engine. It lists the required tools and provides illustrations showing how to remove various components like lines, covers, and mounting hardware.
3) It provides steps to disassemble the fuel injection pump housing, including removing the fuel rack, lifters, snap ring, washer, camshaft and bearings. Identification marks should be made on original lifters.
The document provides instructions for removing and installing components related to the steering and final drive system of a Caterpillar 420E backhoe loader, including:
- Removing and installing the front tire and rim.
- Removing and installing the tie rod and steering cylinder.
- Removing the final drive planetary by draining oil and removing mounting screws.
- Disassembling the final drive planetary by using retaining ring pliers to remove the retaining ring.
The document provides instructions for installing a swing frame on a 420E backhoe loader. It involves 20 steps including installing bearings, pins, bolts and other components onto the swing frame assembly and attaching hydraulic hoses and electrical harnesses. Tools required include a driver, lever puller, and bearing installer. Precautions are provided for safely releasing hydraulic pressure before removing any components.
This document provides instructions to disassemble a bank valve on a 420E Backhoe Loader. The 19 step procedure includes removing manifolds, valves, spools, cartridges, seals, springs and covers. Special care must be taken when removing parts under spring pressure to avoid injury.
This document provides instructions for disassembling and assembling the steering metering pump on a 428D Backhoe Loader. The removal procedure involves removing covers, plates, bolts and nuts to access the steering column. Disassembly involves removing an end cap, seals, housing components, drive components, springs and fittings. Assembly is the reverse of disassembly, applying new seals and lubricating components before installation. Cleanliness is important during disassembly and assembly to prevent contaminating the hydraulic system.
The document provides instructions for disassembling the transmission of a 428D backhoe loader in 3 steps:
1. Remove the transmission and drain the oil.
2. Disassemble the transmission into its major components like the case, output shafts, and gears.
3. Further disassemble the components using various tools, removing items like bearings, seals, springs, and shafts. Detailed illustrations are provided to identify specific parts.
The document provides instructions for servicing the fuel injection system and governor/camshaft components of a Caterpillar 903C compact wheel loader. It describes procedures for removing and installing fuel injection lines, nozzles, and the governor/camshaft. Removal involves draining fuel, removing retaining components, and plugging lines. Installation requires cleaning, adding new seals, and reinstalling components in reverse order of removal while torquing fasteners to specified values. Disassembly of the governor/camshaft involves using tools to separate the sleeve, retaining ring, and bearing from the camshaft.
The document provides instructions for removing and installing various components of a Caterpillar C2.4 Tier 4 Final engine, including:
- Removing and installing the fuel manifold by removing bolts and disconnecting fuel injection lines.
- Removing and installing fuel injection lines by disconnecting hoses and removing clamps and bolts.
- Removing and installing the turbocharger by removing intake hoses and disconnecting pipes.
This document provides instructions for removing the piston pump from a 904H Compact Wheel Loader. It lists the required tools and safety precautions, then describes 7 steps to disconnect hoses and cables, attach lifting tools, and remove mounting bolts to lift the 45 kg piston pump out of the machine. Personal injury can result from hydraulic pressure, so pressure must be released before removal.
This document provides instructions for servicing the fuel injection system and governor/camshaft components of a Caterpillar 903C compact wheel loader powered by a C2.4 engine. It includes procedures for removing and installing fuel injection lines and nozzles, and removing, disassembling, and reassembling the governor and camshaft. Detailed illustrations accompany each step-by-step procedure to ensure correct part placement and tool usage. Technicians are advised to keep components clean and plug all openings to prevent contamination.
Caterpillar Cat 322C L 322CL Hydraulic Excavator (Prefix HEK) Service Repair ...ufjskmdmdmed
This document provides instructions for servicing components of a Caterpillar 3126B engine, including:
- Installing a unit injector hydraulic pump by positioning components, lubricating seals, and tightening bolts.
- Removing a turbocharger by removing bolts, nuts, and tubes connecting it to other components.
- Disassembling a turbocharger by removing housings, gates, and marking components for alignment during reassembly.
- Reassembling a turbocharger by positioning components, connecting tubes, and installing gates according to alignment marks.
- Removing and installing an exhaust manifold by removing bolts and gaskets, applying sealant, and tightening bolts
Caterpillar Cat D4E TRACK TRACTOR Service Repair Manual (77W01664 and UP).pdfufjskmdmdmed
This document provides instructions for removing and installing an alternator, fuel priming pump, fuel filter base, and fuel transfer pump on a Caterpillar D4E track-type tractor with a 3304 engine. The alternator disassembly procedure involves removing components like the pulley, fan, bearings, and stator. The assembly procedure describes cleaning and reinstalling these parts. Instructions are also given for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump, which involve disconnecting lines and removing mounting bolts.
Caterpillar Cat 322C L 322CL Excavator (Prefix FED) Service Repair Manual (FE...ufjskmdmdmed
The document provides instructions for disassembling the pilot valve of a 322C excavator. It describes 27 steps to fully disassemble the pilot valve, removing components like fittings, seals, covers, springs, spools and plugs. Cleanliness is important during disassembly and identification marks should be made on components. Personal protective equipment is recommended when releasing spring forces during disassembly.
Caterpillar Cat 322C L 322CL Excavator (Prefix BKM) Service Repair Manual (BK...ufjskmdmdmed
This document provides instructions for removing and installing the fuel priming pump, primary fuel filter, fuel transfer pump, and fuel shutoff solenoid on a 322C and 322C L excavator powered by a 3126 engine. The removal and installation procedures include multiple illustrations and steps such as disconnecting tubes, removing bolts and filters, inspecting parts, lubricating components, and reinstalling parts. Safety notices are provided to keep components clean and contain fluids.
The document provides instructions for removing and installing a fuel priming pump on a Caterpillar D4E track-type tractor with a 3304 engine. It describes disconnecting fuel lines, removing mounting bolts and base, and reversing the steps for installation. Separate sections cover removing and installing the fuel filter base and removing the fuel transfer pump by disconnecting lines and removing mounting bolts.
This document provides instructions for removing and disassembling the fuel injection pump housing and governor from a Caterpillar 3304B engine. The removal process involves disconnecting fuel lines and other components, and using tools to loosen and remove mounting hardware. Once removed, the fuel injection pump housing can be disassembled by removing covers, lifters, bearings, and other internal parts like the camshaft. The assembly process then reverses these steps, providing details on cleaning, lubricating, and properly installing each part using various tools to set components at the correct depths and clearances.
- The document provides instructions for removing and installing an exhaust manifold on a 3054E industrial engine.
- Key steps include removing setscrews in reverse order to prevent distortion, installing guide bolts in the cylinder head, positioning a new exhaust manifold gasket, and tightening setscrews to 33 N·m in a specified sequence.
- Valve springs and inlet/exhaust valves can be removed by using a valve spring compressor tool to compress the springs and remove keeper clips, and are reinstalled in reverse order.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR GNG
Configuration: 320C & 320C L Excavators GNG00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01564836
Fuel Filter Base - Remove and Install
SMCS - 1262-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 185-3630 Strap Wrench Assembly 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
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3. Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00813127
1. Use Tool (A) to remove fuel filter (3) from fuel filter base (2) .
Note: It is not necessary to remove the fuel filter in order to remove the fuel filter base.
2. Remove banjo bolts (1) and copper washers in order to disconnect the fuel lines (4) from the
fuel filter base (2).
Note: Cap all openings or plug all openings immediately in order to prevent contamination
of the fuel system.
Illustration 2 g00813147
3. Remove two bolts (5) and the washers that secure the fuel filter base (2) to the air inlet
manifold. Remove the fuel filter base (2) from the fuel filter bracket.
Installation Procedure
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4. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g00813147
1. Place the fuel filter base (2) in position on the fuel filter bracket. Install the washers and two
bolts (5) that secure the fuel filter base tothe fuel filter bracket.
Illustration 4 g00813127
2. Install the banjo bolts (1) and install new copper washers in order to connect the fuel lines
(4) to the fuel filter base (2) .
3. If the fuel filter was removed, install the fuel filter (3) to the fuel filter base (2). Tighten the
fuel filter by hand according to the instructions that are shown on the fuel filter. Do not
overtighten the fuel filter.
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5. Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Sep 20 08:40:53 UTC+0800 2019
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR GNG
Configuration: 320C & 320C L Excavators GNG00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01565021
Fuel Injection Lines - Remove and Install
SMCS - 1252-010
Removal Procedure
Start By:
A. Remove the fuel filter base. Refer to Disassembly and Assembly, "Fuel Filter Base -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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7. Illustration 1 g00606301
The 3066 Engine is shown.
1. Remove the bolts (1), the washers, and the clamps (2), which secure the fuel lines to the
inlet manifold (3) .
Illustration 2 g00606310
2. Disconnect the fuel injection lines (4) from the fuel injection nozzles (5) .
Note: Cap all openings or plug all openings immediately in order to prevent contamination
of the fuel system.
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8. Illustration 3 g00606314
Fuel injection pump for a 3066 Engine
3. Disconnect the end of the fuel injection lines (4) from the fuel injection pump (6) .
Note: Cap all openings or plug all openings immediately in order to prevent contamination
of the fuel system.
4. Remove the fuel injection lines (4) from the engine.
Illustration 4 g00606317
5. Loosen the acorn nuts (7), which secure the fuel return line to the fuel injection nozzles.
6. Remove one bolt (8) and the washer from the clamp that secures the fuel return line to the
intake manifold.
Note: The clamp will remain with the fuel return line, when the fuel return line is removed
from the engine.
7. Disconnect fitting (9). Remove fuel return line (10) from the engine.
Note: Cap all openings or plug all openings immediately in order to prevent contamination
of the fuel system.
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9. Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 5 g00606317
1. Place the fuel return line (10) in position on the engine. Connect fitting (9) of the fuel return
line to the fuel injection pump.
2. Install the washer and bolt (8) through the clamp in order to secure the fuel return line to the
inlet manifold.
3. Install the fuel return line (10) to the fuel injection nozzles. Secure the fuel return line to the
fuel injection nozzle with acorn nuts (7) .
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10. Illustration 6 g00606399
Fuel injection pump for a 3066 Engine
4. Place the fuel injection lines (4) on the engine.
5. Connect the fuel injection lines (4) to the fuel injection pump (6) .
6. Connect the fuel injection lines (4) to the fuel injection nozzles (5) .
Note: The fuel lines (4) should be connected at the fuel injection nozzle (5) and at the fuel
injection pump (6) before tightening the nuts for the fuel injection line.
7. Tighten the nuts for the fuel injection line to a torque of 25 N·m (18 lb ft).
Illustration 7 g00606301
Fuel lines for a 3066 Engine
8. Install the clamps (2), the washers, and the bolts (1), which secure the fuel lines to the inlet
manifold (3) .
End By: Install the fuel filter base. Refer to Disassembly and Assembly, "Fuel Filter Base -
Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR GNG
Configuration: 320C & 320C L Excavators GNG00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01151321
Fuel Injection Nozzles - Remove
SMCS - 1254-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
B 9U-6278 Adapter 1
Start By:
A. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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12. Illustration 1 g00652319
1. Remove bolt (1) and the washer that secures the clamp (2) to the cylinder head assembly.
2. Remove the clamp (2) that secures the fuel injection nozzle (3) in position in the cylinder
head assembly.
Note: Put caps or plugs on all openings immediately in order to prevent contamination in
the fuel system.
Note: Mark the clamp for later installation.
3. Install Tool (B) (not shown) to the fuel injection nozzle.
Note: Tool (B) is installed at the connection (4) for the fuel injection lines.
4. Connect Tool (A) (not shown) to Tool (B) in order to carefully remove fuel injection nozzle
(3) .
Note: Align the centerline of Tool (A) with the extended centerline of fuel injection nozzle
(3). This procedure will help prevent distortion of the fuel injection nozzle which can cause
the fuel injection nozzle to bend or break.
5. Remove the seat washer from the fuel injection nozzle.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR GNG
Configuration: 320C & 320C L Excavators GNG00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01151648
Fuel Injection Nozzles - Install
SMCS - 1254-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00652319
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14. 1. Install a new seat washer (5) .
2. Install fuel injection nozzle (3).
3. Install clamp (2), the washer, and bolt (1) that secures the fuel injection nozzle to the
cylinder head assembly.
4. Tighten bolt (1), that secures the fuel injection nozzle, to a torque of 22 N·m (16 lb ft).
End By: Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR GNG
Configuration: 320C & 320C L Excavators GNG00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01615152
Fuel Shutoff Solenoid - Remove and Install
SMCS - 1259-010
Removal Procedure
Illustration 1 g00618938
1. Disconnect two wire leads (1). Mark the wires for later installation.
2. Disconnect actuator lever (2) from the governor lever.
3. Remove two bolts (3) and washers that secure the fuel shutoff solenoid to the bracket.
4. Remove shutoff solenoid (4) from the bracket.
Installation Procedure
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16. Illustration 2 g00618938
1. Place the shutoff solenoid (4) in position on the bracket.
2. Install the two washers and bolts (3) that secure the fuel shutoff solenoid to the bracket.
3. Connect actuator lever (2) to the governor lever.
4. Connect two wire leads (1) to the fuel shutoff solenoid. Ensure that the wires are properly
connected.
Copyright 1993 - 2019 Caterpillar Inc.
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR GNG
Configuration: 320C & 320C L Excavators GNG00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01565175
Fuel Injection Pump - Remove
SMCS - 1251-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6124 Universal Metric Socket Set 1
B 9U-6128 Universal Metric Socket (1)
1
( 1 )
Part of the Universal Metric Socket Set
Start By:
A. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
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18. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Ensure that the engine is the top center position on number one piston. Refer to Testing and
Adjusting, "Finding Center Position for No. 1 Piston".
Illustration 1 g00813442
2. Remove bolts (1) and washers that secure the cover (2) to the engine front housing.
3. Remove the access cover. Note the timing marks on the fuel injection pump drive gear and
the idler gear for later installation.
Illustration 2 g00813430
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19. 4. Scribe a line across the front plate (3) and the mounting flange for the fuel injection pump
(4). This ensures proper alignment for the installation of fuel injection pump (8) .
5. Loosen fitting (5) for oil line (6) .
6. Remove oil line (6) from nipple (7) (not shown).
Note: Put caps or plugs on all openings immediately in order to prevent contamination.
7. Use a lifting sling and a hoist in order to secure the fuel injection pump. The weight of the
fuel injection pump is 13 kg (29 lb).
Note: Use Tool (B) to remove the bolts and the washers that mount the fuel injection pump
(8) .
8. Remove bolt (9) and the washer from the cylinder block.
9. Remove four bolts (10) and the washers that secure the fuel injection pump to the front
housing.
Illustration 3 g00813593
10. Remove the fuel injection pump (8). The gear and the mounting flange will remain with the
fuel injection pump.
Note: The fuel injection pump must be mounted to the engine in order to loosen the nut for
the drive gear.
Note: Do not rotate the engine after the fuel injection pump is removed.
11. Ensure that the old gasket material is removed from all mating surfaces of the pump
mounting flange and the face of the fuel injection pump flange.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR GNG
Configuration: 320C & 320C L Excavators GNG00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01565619
Fuel Injection Pump - Install
SMCS - 1251-012
Installation Procedure
Table 1
Required Tools
Tool Part number Part Description Qty
A 9U-6124 Universal Metric Socket Set 1
B 9U-6128 Universal Metric Socket (1)
1
( 1 )
Part of the Universal Metric Socket Set
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: If the nut for the fuel injection pump drive gear is removed, you must tighten the nut
for the fuel injection pump drive gear to 88 ± 5 N·m (65 ± 4 lb ft).
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21. Illustration 1 g00813430
1. Use a lifting sling and a hoist in order to secure the fuel injection pump (8). The weight of
the fuel injection pump is 13 kg (29 lb).
2. Install a new gasket and install fuel injection pump (8) .
3. Ensure that the engine is in the top center position on No. 1 piston. Refer to Testing and
Adjusting, "Finding Top Center Position for No. 1 Piston".
4. Ensure that the mark on the front plate (3) and the mark on the fuel injection pump flange
(4) are aligned.
Refer to Testing and Adjusting, "Fuel Injection Timing-Check" for more information on
fuel injection pump timing.
Note: Use Tool (B) to install the bolts and washers that secure the fuel injection pump to the
cylinder block.
5. Install the washers and bolts (9) that secure the fuel injection pump to the engine cylinder
block.
6. Remove the sling from the fuel injection pump.
7. Connect oil line (6) to nipple (7) (not shown).
8. Tighten fitting (5) for oil line (6) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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22. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR GNG
Configuration: 320C & 320C L Excavators GNG00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01564499
Turbocharger - Remove
SMCS - 1052-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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23. Illustration 1 g00608136
1. Loosen the hose clamp (1) on hose (2) .
2. Remove hose (2) from the turbocharger (3) .
Illustration 2 g00812846
3. Disconnect oil supply line (4) from the cylinder block.
4. Loosen two clamps (5) on hose (7) .
5. Slide hose (7) off fitting (8) onto oil return line (6) .
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24. Illustration 3 g00608177
6. Remove eight nuts (9) from the studs on the exhaust manifold.
Note: The four studs have two nuts for a total of eight nuts.
7. Remove turbocharger (3), oil supply line (4), and oil return line (6) as an unit.
8. Remove metal gasket (10) (not shown). Check the gasket for wear or damage. Replace the
gasket, if necessary.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR GNG
Configuration: 320C & 320C L Excavators GNG00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01615171
Turbocharger - Disassemble
SMCS - 1052-015
Disassembly Procedure
Start By:
A. Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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26. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
27. 1. Place an index mark on all of the components. The marks will help to align the components
during the assembly procedure.
Illustration 1 g00608212
2. Remove two bolts (1) from the oil return line. Remove bolt (2) from the oil supply line.
3. Remove oil return line (3) from the cartridge.
4. Remove oil supply line (4) from the cartridge.
Illustration 2 g00608210
5. Remove gasket (5) from the cartridge.
6. Remove gasket (6) from the turbine housing.
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28. Illustration 3 g00608342
7. Remove the bolt and nut (7) from clamp (8). Remove clamp (8) that secures the turbine
housing (9) to the cartridge (10) .
8. Separate turbine housing (9) from the cartridge (10) .
Illustration 4 g00608415
Illustration 5 g00608452
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29. 9. Remove snap ring (11) from compressor housing (12) .
10. Separate compressor housing (12) from the cartridge (10) .
Copyright 1993 - 2019 Caterpillar Inc.
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30. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR GNG
Configuration: 320C & 320C L Excavators GNG00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01147762
Turbocharger - Assemble
SMCS - 1052-016
Assembly Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: During the assembly procedure, ensure that the index marks are aligned when the
components are assembled.
Illustration 1 g00608452
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