This document provides instructions for removing and installing a crankshaft pulley on a 320C excavator. The removal procedure involves using a combination puller tool to pull the pulley off the crankshaft. The installation procedure specifies cleaning the crankshaft, applying retaining compound, and pushing the pulley onto the shaft with the puller tool in reverse. Proper cleaning and installation of a new crankshaft seal is also described.
This document provides instructions for assembling the governor of a 3116 engine. It describes:
1) Mounting various parts like the drive gear, C spring, and fuel ratio control lever.
2) Installing the governor output servo assembly by pressing in the clevis and spring pin.
3) Assembling other internal parts like the bearing block, riser lever, and torque cam.
4) Adjusting the gap for the torque cam using special tools to set the proper dimension.
This document provides instructions for disassembling and assembling starting motors for Caterpillar track loaders and excavators. It describes the parts and tools needed and steps to disassemble three starting motor models: 42-MT, 37-MT, and 41-MT. The instructions cover removing components like the rear housing, brushes, pinion drive, shift lever housing, and field winding coil. Cleaning and inspection steps are also included. The goal is to repair or replace worn parts to restore the starting motors to working condition.
This document provides instructions for disassembling and assembling starting motors for Caterpillar track loaders and excavators. It describes the parts and tools needed and steps to disassemble three starting motor models: 42-MT, 37-MT, and 41-MT. The instructions cover removing components like the rear housing, brushes, pinion drive, shift lever housing, and field winding coil. Cleaning and inspection steps are also included. The goal is to repair or replace worn parts to restore the starting motors to working condition.
This document provides instructions for removing and installing a radiator on a Caterpillar 906 Compact Wheel Loader. The removal procedure involves:
1. Draining the coolant and removing the radiator fill cap.
2. Removing mounting bolts and brackets to detach the radiator.
3. Using straps to lift out the radiator.
The installation procedure describes cleaning and inspecting parts before reversing the removal steps to mount the new radiator, refill the cooling system, and replace the hood. Safety precautions are provided to avoid burns from hot coolant and ensure fluids are contained.
This document provides instructions for removing the piston pump from a 904H Compact Wheel Loader. It describes:
1) Disconnecting hoses, harnesses, and cables from the piston pump.
2) Attaching lifting tools to the piston pump and cab to aid in removal.
3) Removing mounting bolts to separate the piston pump from the mounting flange.
4) Lifting the 45 kg piston pump away once it is detached.
Personal safety precautions are outlined, and tools required are listed.
The document provides instructions for removing and installing various components of a Caterpillar 903C2 compact wheel loader engine, including:
- Removing and installing the fuel manifold by removing bolts and disconnecting fuel injection lines.
- Removing and installing fuel injection lines by disconnecting hoses and removing clamps and bolts.
- Removing and installing the turbocharger by removing intake hoses and disconnecting pipes.
- Removing and installing the exhaust gas recirculation valve by removing bolts, clamps, and disconnecting hoses.
This document provides instructions for servicing the fuel injection system and governor/camshaft components of a Caterpillar 903C compact wheel loader. It includes procedures for removing and installing fuel injection lines and nozzles, as well as removing, installing, disassembling and assembling the governor and camshaft. Removal and installation procedures note the need to keep parts clean and plug all openings to prevent contamination. Disassembly and assembly sections provide illustrations and detail each step, such as pressing components apart and together using the specified tools.
This document provides instructions for servicing the fuel injection system and governor/camshaft components of a Caterpillar 903C compact wheel loader powered by a C2.4 engine. It describes procedures for removing and installing fuel injection lines and nozzles, and removing, disassembling, and reassembling the governor and camshaft. The document includes illustrations and specifies required tools and torque specifications for reinstallation.
This document provides instructions for assembling the governor of a 3116 engine. It describes:
1) Mounting various parts like the drive gear, C spring, and fuel ratio control lever.
2) Installing the governor output servo assembly by pressing in the clevis and spring pin.
3) Assembling other internal parts like the bearing block, riser lever, and torque cam.
4) Adjusting the gap for the torque cam using special tools to set the proper dimension.
This document provides instructions for disassembling and assembling starting motors for Caterpillar track loaders and excavators. It describes the parts and tools needed and steps to disassemble three starting motor models: 42-MT, 37-MT, and 41-MT. The instructions cover removing components like the rear housing, brushes, pinion drive, shift lever housing, and field winding coil. Cleaning and inspection steps are also included. The goal is to repair or replace worn parts to restore the starting motors to working condition.
This document provides instructions for disassembling and assembling starting motors for Caterpillar track loaders and excavators. It describes the parts and tools needed and steps to disassemble three starting motor models: 42-MT, 37-MT, and 41-MT. The instructions cover removing components like the rear housing, brushes, pinion drive, shift lever housing, and field winding coil. Cleaning and inspection steps are also included. The goal is to repair or replace worn parts to restore the starting motors to working condition.
This document provides instructions for removing and installing a radiator on a Caterpillar 906 Compact Wheel Loader. The removal procedure involves:
1. Draining the coolant and removing the radiator fill cap.
2. Removing mounting bolts and brackets to detach the radiator.
3. Using straps to lift out the radiator.
The installation procedure describes cleaning and inspecting parts before reversing the removal steps to mount the new radiator, refill the cooling system, and replace the hood. Safety precautions are provided to avoid burns from hot coolant and ensure fluids are contained.
This document provides instructions for removing the piston pump from a 904H Compact Wheel Loader. It describes:
1) Disconnecting hoses, harnesses, and cables from the piston pump.
2) Attaching lifting tools to the piston pump and cab to aid in removal.
3) Removing mounting bolts to separate the piston pump from the mounting flange.
4) Lifting the 45 kg piston pump away once it is detached.
Personal safety precautions are outlined, and tools required are listed.
The document provides instructions for removing and installing various components of a Caterpillar 903C2 compact wheel loader engine, including:
- Removing and installing the fuel manifold by removing bolts and disconnecting fuel injection lines.
- Removing and installing fuel injection lines by disconnecting hoses and removing clamps and bolts.
- Removing and installing the turbocharger by removing intake hoses and disconnecting pipes.
- Removing and installing the exhaust gas recirculation valve by removing bolts, clamps, and disconnecting hoses.
This document provides instructions for servicing the fuel injection system and governor/camshaft components of a Caterpillar 903C compact wheel loader. It includes procedures for removing and installing fuel injection lines and nozzles, as well as removing, installing, disassembling and assembling the governor and camshaft. Removal and installation procedures note the need to keep parts clean and plug all openings to prevent contamination. Disassembly and assembly sections provide illustrations and detail each step, such as pressing components apart and together using the specified tools.
This document provides instructions for servicing the fuel injection system and governor/camshaft components of a Caterpillar 903C compact wheel loader powered by a C2.4 engine. It describes procedures for removing and installing fuel injection lines and nozzles, and removing, disassembling, and reassembling the governor and camshaft. The document includes illustrations and specifies required tools and torque specifications for reinstallation.
The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a 527 Track Skidder with a 3304 engine. The procedures include removing bolts and hoses, checking gaskets, applying fuel to seals during installation, and ensuring parts are clean to prevent contamination. Illustrations show the component locations and part numbers.
The document provides instructions for servicing components of a Caterpillar 527 track skidder, including:
- Removing and installing the grapple crosshead from the jib boom.
- Disassembling, inspecting, and reassembling the grapple arch cylinder.
- Removing, installing, and installing the grapple arch cylinder on the arch.
The instructions include illustrations of the components and multi-step procedures for servicing while taking safety precautions for working with heavy equipment and hydraulic systems. Required tools are also listed.
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer, bolt, and weight assembly into position on the fuel injection pump camshaft.
2) It also provides instructions for removing a fuel injection pump housing and governor from a 3304B or 3306B engine. It lists required tools and describes removing various components including nuts, bolts, tubes, and filters.
3) Additionally, it describes how to disassemble and assemble a fuel injection pump housing. The disassembly process involves removing components like a cover, fuel rack, lifters, snap ring, camshaft and bearings. The assembly process describes installing these
The document provides instructions for removing and installing a cab on a 438C BACKHOE LOADER model. It describes removing the rear wheels first, then removing screws and components to detach the cab, including vents, ducts, trim, radio mount, wiring, and bolts. The reverse process is described for installing the cab. Safety precautions are provided for working on air conditioning systems involving refrigerants.
This document provides instructions for removing and installing various engine components on a Caterpillar 3054 engine, including:
- Water temperature regulator removal and installation in 3 steps
- Water outlet manifold removal in 5 steps and installation in 6 steps
- Flywheel removal in 6 steps and installation in 7 steps
- Crankshaft rear seal removal starting with removing the flywheel and taking out housing bolts in 3 steps
The document contains detailed diagrams and notices about keeping parts clean and containing fluids to complete the repair and replacement procedures safely.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It describes:
1) Removing mounting bolts from the top and rear of the flywheel housing and using lifting tools to remove the housing.
2) Cleaning the mating surfaces of the cylinder block and housing before installation.
3) Installing the housing by positioning it on the cylinder block and installing mounting bolts, taking care to keep parts clean of contaminants.
This document provides instructions for removing and installing the flywheel housing on a 3054 engine for a Caterpillar 436C backhoe loader. The removal procedure involves supporting the engine, removing mounting bolts from the top and rear of the flywheel housing, and lifting the housing off with tooling. The installation procedure specifies cleaning surfaces, positioning the housing with tooling, and tightening mounting bolts to the specified torques.
The document provides instructions for installing the transmission on a 434E backhoe loader. It describes:
1) Using a hydraulic jack to lift and position the transmission assembly.
2) Installing mounting brackets, bolts, and hoses to secure the transmission in place.
3) Connecting electrical harnesses, solenoids, and hydraulic lines to complete the installation.
This document provides assembly instructions for the transmission of a 434E BACKHOE LOADER. It lists the required tools and notes on cleanliness and lubrication. It then provides step-by-step instructions to assemble the various transmission components, including the reverse shaft, input shaft, countershaft, and output shaft (rear). The instructions include installing bearings, gears, springs, seals and other parts in the proper order and include safety warnings for parts under spring load.
The document provides instructions for removing and installing the sliding frame and bearings on a 434E backhoe loader. It outlines 23 steps to remove components including cylinders, bars, blocks, and bearings. It then outlines 17 steps for installation, which involves reinstalling components in reverse order and applying thread lock compound to bolts. Tools required include various pullers, lifting devices, drivers and thread lock compound.
This document provides instructions for removing the transmission from a 432F2 backhoe loader. It outlines 26 steps to completely disassemble the axle housing and related components. The key steps include using jacks and stands to lift and support the machine, draining transmission fluid, removing mounting bolts and plates, and using various tools to pull bearings and separate individual parts. Protective equipment is recommended when removing pressurized components.
This document provides instructions for removing and installing an engine on a 432E backhoe loader. It outlines 50 steps to remove the engine, which includes draining fluids, disconnecting hoses, cables, and other components. It then outlines 14 steps for installing the engine, which reverses the removal process and includes reconnecting all hoses, cables, and components in the proper order and torque specifications. The overall document provides detailed disassembly and reassembly instructions for removing and replacing the engine.
This document provides instructions for disassembling the transmission of a 432E Backhoe Loader. It lists required tools and outlines 50 steps to disassemble the various transmission components, including removing gears, bearings, seals, and other parts from the front and rear output shafts, countershaft, idler shaft, input shaft, and transmission case. Detailed illustrations accompany each step to show how to use pulling and pressing tools to properly remove the parts. Safety notices are included to warn of potential injuries from released spring forces.
This document provides instructions for removing and installing the water pump on a Caterpillar 3054C engine. The removal procedure involves draining coolant, removing mounting bolts, and taking off the water pump. The installation is the reverse, cleaning surfaces, adding new gaskets, and tightening bolts to the specified torque. Safety notices are included to handle fluids and springs carefully.
The document provides instructions for removing and disassembling the transmission of a 432D Backhoe Loader. It outlines 14 steps to remove the transmission which include draining fluids, removing mounting bolts, and lowering the transmission safely. The transmission is then further disassembled by removing components like the output shaft, bearings, gears, seals, and springs. Proper safety precautions and tools are listed to complete the process safely and correctly.
This document provides instructions for removing and installing exhaust manifolds and air inlet manifolds on a Caterpillar 3054 engine. It describes removing components like nuts, bolts, and gaskets and inspecting parts. Installation involves cleaning parts, installing gaskets, tightening bolts, and reconnecting tubes and hoses. The document contains illustrations and cautions to minimize contamination and properly contain fluids.
The document provides instructions for disassembling and assembling the direct drive transmission of a 430E Backhoe Loader. It lists required tools and gives step-by-step instructions to remove components such as gears, bearings, seals, and shafts. It describes using various tools to press, pull, or remove parts. Reassembly is to be done in major components and with a focus on cleanliness.
The document provides instructions for removing a hydraulic tank from a 428E BACKHOE LOADER. It involves draining the hydraulic oil, removing various panels and covers, and disconnecting hoses and harnesses. Key steps include removing floor plates, disconnecting hoses from the tank, and removing bolts to detach the tank. The removal process fully exposes and isolates the hydraulic tank.
This document provides instructions for removing and installing various engine components on a Caterpillar 3054C engine, including:
- Lifters can be removed and installed using a telescoping magnet tool. Proper identification and cleanliness are important.
- Camshaft removal and installation requires first removing other components like the rocker assembly. The camshaft must be handled carefully to avoid damage.
- Camshaft bearings are removed and installed using a special tool, ensuring proper alignment of the oil hole.
- The engine oil pan removal process drains the oil, removes mounting bolts and gasket, and cleans the pan. Installation requires a new gasket and proper torqu
The document provides instructions for removing and disassembling the transmission of a 428D backhoe loader. It lists the required tools and gives step-by-step details on removing the transmission housing, draining the fluid, and disassembling the various transmission components. These include removing valve groups, filters, seals, shafts, and other internal parts. The goal is to disassemble the transmission into its major individual components to facilitate inspection and repair.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a 527 Track Skidder with a 3304 engine. The procedures include removing bolts and hoses, checking gaskets, applying fuel to seals during installation, and ensuring parts are clean to prevent contamination. Illustrations show the component locations and part numbers.
The document provides instructions for servicing components of a Caterpillar 527 track skidder, including:
- Removing and installing the grapple crosshead from the jib boom.
- Disassembling, inspecting, and reassembling the grapple arch cylinder.
- Removing, installing, and installing the grapple arch cylinder on the arch.
The instructions include illustrations of the components and multi-step procedures for servicing while taking safety precautions for working with heavy equipment and hydraulic systems. Required tools are also listed.
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer, bolt, and weight assembly into position on the fuel injection pump camshaft.
2) It also provides instructions for removing a fuel injection pump housing and governor from a 3304B or 3306B engine. It lists required tools and describes removing various components including nuts, bolts, tubes, and filters.
3) Additionally, it describes how to disassemble and assemble a fuel injection pump housing. The disassembly process involves removing components like a cover, fuel rack, lifters, snap ring, camshaft and bearings. The assembly process describes installing these
The document provides instructions for removing and installing a cab on a 438C BACKHOE LOADER model. It describes removing the rear wheels first, then removing screws and components to detach the cab, including vents, ducts, trim, radio mount, wiring, and bolts. The reverse process is described for installing the cab. Safety precautions are provided for working on air conditioning systems involving refrigerants.
This document provides instructions for removing and installing various engine components on a Caterpillar 3054 engine, including:
- Water temperature regulator removal and installation in 3 steps
- Water outlet manifold removal in 5 steps and installation in 6 steps
- Flywheel removal in 6 steps and installation in 7 steps
- Crankshaft rear seal removal starting with removing the flywheel and taking out housing bolts in 3 steps
The document contains detailed diagrams and notices about keeping parts clean and containing fluids to complete the repair and replacement procedures safely.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It describes:
1) Removing mounting bolts from the top and rear of the flywheel housing and using lifting tools to remove the housing.
2) Cleaning the mating surfaces of the cylinder block and housing before installation.
3) Installing the housing by positioning it on the cylinder block and installing mounting bolts, taking care to keep parts clean of contaminants.
This document provides instructions for removing and installing the flywheel housing on a 3054 engine for a Caterpillar 436C backhoe loader. The removal procedure involves supporting the engine, removing mounting bolts from the top and rear of the flywheel housing, and lifting the housing off with tooling. The installation procedure specifies cleaning surfaces, positioning the housing with tooling, and tightening mounting bolts to the specified torques.
The document provides instructions for installing the transmission on a 434E backhoe loader. It describes:
1) Using a hydraulic jack to lift and position the transmission assembly.
2) Installing mounting brackets, bolts, and hoses to secure the transmission in place.
3) Connecting electrical harnesses, solenoids, and hydraulic lines to complete the installation.
This document provides assembly instructions for the transmission of a 434E BACKHOE LOADER. It lists the required tools and notes on cleanliness and lubrication. It then provides step-by-step instructions to assemble the various transmission components, including the reverse shaft, input shaft, countershaft, and output shaft (rear). The instructions include installing bearings, gears, springs, seals and other parts in the proper order and include safety warnings for parts under spring load.
The document provides instructions for removing and installing the sliding frame and bearings on a 434E backhoe loader. It outlines 23 steps to remove components including cylinders, bars, blocks, and bearings. It then outlines 17 steps for installation, which involves reinstalling components in reverse order and applying thread lock compound to bolts. Tools required include various pullers, lifting devices, drivers and thread lock compound.
This document provides instructions for removing the transmission from a 432F2 backhoe loader. It outlines 26 steps to completely disassemble the axle housing and related components. The key steps include using jacks and stands to lift and support the machine, draining transmission fluid, removing mounting bolts and plates, and using various tools to pull bearings and separate individual parts. Protective equipment is recommended when removing pressurized components.
This document provides instructions for removing and installing an engine on a 432E backhoe loader. It outlines 50 steps to remove the engine, which includes draining fluids, disconnecting hoses, cables, and other components. It then outlines 14 steps for installing the engine, which reverses the removal process and includes reconnecting all hoses, cables, and components in the proper order and torque specifications. The overall document provides detailed disassembly and reassembly instructions for removing and replacing the engine.
This document provides instructions for disassembling the transmission of a 432E Backhoe Loader. It lists required tools and outlines 50 steps to disassemble the various transmission components, including removing gears, bearings, seals, and other parts from the front and rear output shafts, countershaft, idler shaft, input shaft, and transmission case. Detailed illustrations accompany each step to show how to use pulling and pressing tools to properly remove the parts. Safety notices are included to warn of potential injuries from released spring forces.
This document provides instructions for removing and installing the water pump on a Caterpillar 3054C engine. The removal procedure involves draining coolant, removing mounting bolts, and taking off the water pump. The installation is the reverse, cleaning surfaces, adding new gaskets, and tightening bolts to the specified torque. Safety notices are included to handle fluids and springs carefully.
The document provides instructions for removing and disassembling the transmission of a 432D Backhoe Loader. It outlines 14 steps to remove the transmission which include draining fluids, removing mounting bolts, and lowering the transmission safely. The transmission is then further disassembled by removing components like the output shaft, bearings, gears, seals, and springs. Proper safety precautions and tools are listed to complete the process safely and correctly.
This document provides instructions for removing and installing exhaust manifolds and air inlet manifolds on a Caterpillar 3054 engine. It describes removing components like nuts, bolts, and gaskets and inspecting parts. Installation involves cleaning parts, installing gaskets, tightening bolts, and reconnecting tubes and hoses. The document contains illustrations and cautions to minimize contamination and properly contain fluids.
The document provides instructions for disassembling and assembling the direct drive transmission of a 430E Backhoe Loader. It lists required tools and gives step-by-step instructions to remove components such as gears, bearings, seals, and shafts. It describes using various tools to press, pull, or remove parts. Reassembly is to be done in major components and with a focus on cleanliness.
The document provides instructions for removing a hydraulic tank from a 428E BACKHOE LOADER. It involves draining the hydraulic oil, removing various panels and covers, and disconnecting hoses and harnesses. Key steps include removing floor plates, disconnecting hoses from the tank, and removing bolts to detach the tank. The removal process fully exposes and isolates the hydraulic tank.
This document provides instructions for removing and installing various engine components on a Caterpillar 3054C engine, including:
- Lifters can be removed and installed using a telescoping magnet tool. Proper identification and cleanliness are important.
- Camshaft removal and installation requires first removing other components like the rocker assembly. The camshaft must be handled carefully to avoid damage.
- Camshaft bearings are removed and installed using a special tool, ensuring proper alignment of the oil hole.
- The engine oil pan removal process drains the oil, removes mounting bolts and gasket, and cleans the pan. Installation requires a new gasket and proper torqu
The document provides instructions for removing and disassembling the transmission of a 428D backhoe loader. It lists the required tools and gives step-by-step details on removing the transmission housing, draining the fluid, and disassembling the various transmission components. These include removing valve groups, filters, seals, shafts, and other internal parts. The goal is to disassemble the transmission into its major individual components to facilitate inspection and repair.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR SBN
Configuration: 320C & 320C L Excavators SBN00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01567208
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B Forcing screws M16 X 2 2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g00605492
1. Remove twelve bolts (1) and washers from the adapter (2) .
2. Remove the adapter (2) from the flywheel housing.
Illustration 2 g00605497
3. Remove four socket head bolts (3) from the inner ring (4) .
4. Remove the inner ring (4) from the flywheel.
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4. Illustration 3 g00605501
5. Remove six bolts (5) that secure flywheel (6) to the crankshaft. Check all bolts for stripped
threads. Replace the bolts, if necessary.
Illustration 4 g00605504
6. Install Tool (A), a strap, and a suitable lifting device onto the flywheel (6).
7. Use Tool (B) in order to remove the flywheel and ring gear out of the housing. The weight
of the flywheel is 50 kg (110 lb).
8. Perform the following procedure in order to remove the flywheel ring gear.
Illustration 5 g00613038
a. Place the flywheel and ring gear assembly on a suitable support.
Note: Check the flywheel ring gear for the following conditions:cracks, damaged
dowel holes, worn ring gear and damaged ring gear.
Note: Identify the orientation of the old ring gear on the flywheel for proper
positioning, when the new ring gear is installed.
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5. Always wear protective gloves when handling parts that have been
heated.
b. Heat ring gear (7) uniformly.
c. Remove the ring gear (7) by tapping the ring gear all the way around the flywheel
(6) .
d. Reposition the flywheel in order to remove the ring gear.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Sep 26 17:33:19 UTC+0800 2019
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR SBN
Configuration: 320C & 320C L Excavators SBN00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01567260
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
1. Perform the following procedure, if the ring gear was removed from the flywheel:
a. Heat the ring gear to 150 °C (302 °F) in an oven.
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7. b. Press the ring gear onto the flywheel.
Note: Prior to the installation of the flywheel, refer to Specifications, "Flywheel" for
information on checking the flywheel assembly for flatness.
Illustration 1 g00605504
2. Install Tool (A), a strap, and a suitable lifting device onto flywheel (6) .
3. Install flywheel (6). The weight of the flywheel is 50 kg (110 lb).
Illustration 2 g00605501
4. Install six bolts (5) in order to secure flywheel (6) onto the crankshaft. Tighten the bolts to a
torque of 83 ± 5 N·m (61 ± 4 lb ft).
5. Remove Tool (A) from the flywheel.
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8. Illustration 3 g00605497
6. Place the inner ring (4) in position on the flywheel.
7. Install four socket head bolts (3) in order to secure the inner ring (4) to the flywheel.
Illustration 4 g00605492
8. Place the adapter (2) in position on the flywheel housing.
9. Install twelve bolts and washers (1) in order to secure the adapter (2) on the flywheel
housing.
10. Check the flywheel runout. Refer to Testing and Adjusting, "Flywheel Housing - Inspect"
for more information on flywheel runout.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Sep 26 17:34:15 UTC+0800 2019
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9. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR SBN
Configuration: 320C & 320C L Excavators SBN00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01135944
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
B
5P-7312 Seal Distorter 1
5P-7338 Distorter Ring 2
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
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10. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00604840
Note: If the oil seal shows a sign of oil leaks, remove the wear sleeve and the oil seal.
1. Drill three evenly spaced 3 mm (0.12 inch) holes in crankshaft rear seal (1).
2. Use Tool (A) to remove the crankshaft rear seal.
Illustration 2 g00604844
3. Use Tool (B) to remove the wear sleeve (2) (not shown) from the rear of the crankshaft.
Note: When you are removing the wear sleeve, take extreme care not to damage the
crankshaft.
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11. Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Sep 26 17:35:10 UTC+0800 2019
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR SBN
Configuration: 320C & 320C L Excavators SBN00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01615317
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-6169 Installer 1
9U-6171 Locator 1
9U-6172 Bolt 2
5P-8247 Hard Washer 1
6V-3303 Bolt 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. To install a new wear sleeve that is complete with a seal, use 169-5464 Quick Cure Primer
to clean the outer diameter of the crankshaft and the inside diameter of the wear sleeve.
Apply 4C-9507 Retaining Compound to the faces of all the mating parts.
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13. Illustration 1 g00604874
2. Install a new wear sleeve that is complete with a seal (1) (not shown) with Tool (A), as
follows:
Illustration 2 g00604875
a. Install 9U-6171 Locator (3) onto the crankshaft with 9U-6172 Bolt (4).
b. Put the new wear sleeve that is complete with a seal in 9U-6169 Installer (2).
c. Put 6V-3303 Bolt (6) through 5P-8247 Hard Washer (5) and 9U-6169 Installer (2)
and thread into 9U-6171 Locator (3).
d. Push the wear sleeve that is complete with a seal onto the crankshaft until 9U-6169
Installer (2) bottoms out.
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14. Illustration 3 g00604874
e. Remove Tool (A) and check crankshaft rear seal (1) (not shown) for correct
installation.
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Sep 26 17:36:06 UTC+0800 2019
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR SBN
Configuration: 320C & 320C L Excavators SBN00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i05421135
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
Start By:
A. Remove the electric starting motor.
B. Remove the flywheel and ring gear.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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16. Illustration 1 g00605593
1. Install Tooling (A) , a strap, and a suitable lifting device onto flywheel housing (2) .
2. Remove bolts (1) and the washers that secure flywheel housing (2) to the cylinder block.
Note: Identify the four shorter bolts for later installation into the flywheel housing.
3. Remove flywheel housing (2) . The weight of the flywheel is approximately.29 kg (65 lb).
4. Check oil seal (3) for serviceability. If necessary, replace the oil seal and crankshaft wear
sleeve.
Illustration 2 g00605601
5. Use Tooling (B) in order to remove the oil seal (3) (not shown).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
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17. B 9U-6170 Installer Gp 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g00605593
1. Clean old gasket material (4) from the mating surfaces of the cylinder block and the
flywheel housing. Install a new gasket on the cylinder block.
2. Place flywheel housing (2) in position on the cylinder block.
3. Install the washers and bolts (1) in order to secure flywheel housing (2) to the cylinder
block.
4. Use Tooling (B) in order to install the oil seal (3) , and the crankshaft wear sleeve (not
shown).
End By:
a. Install the flywheel.
b. Install the electric starting motor.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Sep 26 17:37:02 UTC+0800 2019
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR SBN
Configuration: 320C & 320C L Excavators SBN00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01578488
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2321 Combination Puller 1
B 6V-9120 Socket (1)
1
( 1 )
Tool (B) is a 46 mm socket.
Start By:
A. Remove the V-belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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19. Illustration 1 g00604778
1. Use Tool (B) to remove nut (1) and washer (2) from the threaded end of the crankshaft.
Illustration 2 g00604784
2. Use Tool (A) to remove crankshaft pulley (3) from the engine.
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20. Illustration 3 g00604792
3. If it is necessary to remove the wear sleeve (4) from the crankshaft pulley (3), use a hammer
and a chisel. Hold the chisel at right angles to the surface of the wear sleeve. Tap the wear
sleeve in three places. You can remove the wear sleeve once the tension is released.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 4 g00604778
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21. 1. Put crankshaft pulley (3) in position on the engine.
2. Install washer (2) and nut (1). Use Tool (B) to tighten nut (1) to a torque of 490 ± 10 N·m
(361 ± 7 lb ft).
End By: Install the V-belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Sep 26 17:37:58 UTC+0800 2019
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22. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR SBN
Configuration: 320C & 320C L Excavators SBN00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01131366
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
Start By:
A. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00529162
1. Drill three evenly spaced 3 mm (0.12 inch) holes in crankshaft front seal (1) .
2. Use Tool (A) and remove crankshaft front seal (1). Remove the seal evenly by alternating
the position of Tool (A) from hole to hole.
Note: Do not damage the flange of the crankshaft during the removal process for the
crankshaft front seal.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Sep 26 17:38:53 UTC+0800 2019
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25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR SBN
Configuration: 320C & 320C L Excavators SBN00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i02080454
Crankshaft Front Seal - Install
SMCS - 1160-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6180 Front Seal Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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26. Illustration 1 g00612743
1. Clean the faces of all the mating parts. Apply a thin coat of clean engine oil to a new
crankshaft front seal.
2. Install new crankshaft front seal (1) in the front housing with Tool (A) .
3. Remove Tooling (A) and check crankshaft front seal (1) for correct installation.
4. Apply clean engine oil to the face of the crankshaft pulley that will be in contact with the
new crankshaft front seal.
End By: Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Sep 26 17:39:49 UTC+0800 2019
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27. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR SBN
Configuration: 320C & 320C L Excavators SBN00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01615339
Gear Group (Front) - Remove - Idler Gear Only
SMCS - 1206-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6148 Idler Shaft Puller 1
B 1P-0510 Driver Group 1
Start By:
A. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
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28. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Before removal, ensure that the marks on the timing gears are in alignment. Align the
fuel injection drive gear with the "33" mark with the "3" mark on the idler gear. Make an
alignment of the "2" mark on the camshaft gear with the "22" mark on the idler gear. Align
the "1" mark on the crankshaft gear with the "11" mark on the idler gear. The No. 1 cylinder
is at the top center position when these marks are in alignment.
Illustration 1 g00611568
1. Remove idler gear bolt (1) and the washer from the idler gear shaft .
2. Remove thrust plate (2) from the idler gear shaft.
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