This document provides instructions for removing the front idler, recoil spring, and hydraulic track adjuster from an excavator track assembly in 3 steps:
1. Separate the track assemblies and partially remove the front idler, recoil spring, and hydraulic track adjuster from the track roller frame using lifting devices.
2. Remove bolts to separate the recoil spring and hydraulic track adjuster from the front idler while supported.
3. Fully remove the front idler from the track roller frame using a lifting device. Weights of components are provided.
This document provides instructions for removing and installing track components on a 320C excavator. It describes:
1) Releasing track tension and removing the track carrier roller and mounting bolts.
2) Using lifting tools to support the track assembly and remove additional components like the track guide and roller.
3) Cleaning surfaces, positioning replacement parts with lifting tools, and reinstalling mounting bolts and hardware.
This document provides instructions for removing and installing track components on a 320C excavator. It describes:
1) Releasing track tension and removing the track carrier roller or track roller using hydraulic jacks and lifting tools.
2) Cleaning mounting surfaces and installing the components using lifting devices, making sure rollers rotate smoothly.
3) Separating the track by removing the master pin and spacers after releasing tension, then lifting the track assembly off the machine.
This document provides instructions for removing and installing track components on a 320C excavator. It describes:
1) Releasing track tension and removing the track carrier roller or track roller using hydraulic jacks and lifting tools.
2) Cleaning mounting surfaces and installing the components using lifting devices, making sure rollers rotate smoothly.
3) Separating the track by removing the master pin and spacers after releasing tension and placing a block under the track.
Hitachi EX1800-2 Excavator operator’s manual Serial No. 0277 and up 1.pdfzoat27912076
The document encourages the reader to click a link for more information after thanking them for reading. It provides a brief message asking the reader to click a link without providing many details about the topic or content of the additional information available through the link.
Cummins Onan BGE Generator Set Service Repair Manual 1.pdfzoat27912076
The document promotes clicking a link to obtain more information. In a concise manner, it expresses gratitude for reading and prompts the reader to click on a link for additional details. The summary captures the key points of thanking the reader and directing them to click a link in 3 sentences.
Crown TSP6000 Series Turret Order Picker Parts Catalogue Manual.pdfzoat27912076
This document is a parts manual for the TSP6000 series truck. It contains 12 sections covering the various systems and components of the truck. Section 1 covers the power unit parts, including the power unit itself for different battery compartment sizes, hinges, screws, and a cover. The summary provides a high-level overview of the document's purpose and structure in 3 sentences.
This document provides instructions for removing and installing track components on a 320C excavator. It describes:
1) Releasing track tension and removing the track carrier roller and mounting bolts.
2) Using lifting tools to support the track assembly and remove additional components like the track guide and roller.
3) Cleaning surfaces, positioning replacement parts with lifting tools, and reinstalling mounting bolts and hardware.
This document provides instructions for removing and installing track components on a 320C excavator. It describes:
1) Releasing track tension and removing the track carrier roller or track roller using hydraulic jacks and lifting tools.
2) Cleaning mounting surfaces and installing the components using lifting devices, making sure rollers rotate smoothly.
3) Separating the track by removing the master pin and spacers after releasing tension, then lifting the track assembly off the machine.
This document provides instructions for removing and installing track components on a 320C excavator. It describes:
1) Releasing track tension and removing the track carrier roller or track roller using hydraulic jacks and lifting tools.
2) Cleaning mounting surfaces and installing the components using lifting devices, making sure rollers rotate smoothly.
3) Separating the track by removing the master pin and spacers after releasing tension and placing a block under the track.
Hitachi EX1800-2 Excavator operator’s manual Serial No. 0277 and up 1.pdfzoat27912076
The document encourages the reader to click a link for more information after thanking them for reading. It provides a brief message asking the reader to click a link without providing many details about the topic or content of the additional information available through the link.
Cummins Onan BGE Generator Set Service Repair Manual 1.pdfzoat27912076
The document promotes clicking a link to obtain more information. In a concise manner, it expresses gratitude for reading and prompts the reader to click on a link for additional details. The summary captures the key points of thanking the reader and directing them to click a link in 3 sentences.
Crown TSP6000 Series Turret Order Picker Parts Catalogue Manual.pdfzoat27912076
This document is a parts manual for the TSP6000 series truck. It contains 12 sections covering the various systems and components of the truck. Section 1 covers the power unit parts, including the power unit itself for different battery compartment sizes, hinges, screws, and a cover. The summary provides a high-level overview of the document's purpose and structure in 3 sentences.
Caterpillar Cat 320E L 320EL EXCAVATOR (Prefix KLT) Service Repair Manual (KL...zoat27912076
This document provides removal and installation procedures for components of the heating and air conditioning system on a 320E and 320E L excavator model. The procedures include removing the refrigerant from the system safely, disconnecting hoses and removing components like the air conditioner group, evaporator, and control module. Detailed illustrations are provided to identify the specific components and steps to disassemble and reassemble the system. Safety precautions are outlined to prevent injury from the refrigerant.
This document provides removal and installation instructions for various components of an excavator air conditioning system. It includes:
1) Detailed step-by-step instructions to remove components like the air conditioner group, actuator motors, control module, and refrigerant receiver-dryer. Each step includes illustrations.
2) Safety warnings to take precautions when working with refrigerant due to the risk of injury from contact or inhalation.
3) Specifications for replacement parts like seals and O-rings.
The document provides technicians with the information needed to safely service different air conditioning parts through concise disassembly and reassembly procedures.
Caterpillar Cat 320D2L Excavator (Prefix XCC) Service Repair Manual (XCC00001...zoat27912076
This document provides instructions for disassembling and assembling the gear pump (pilot) and main hydraulic pump on a Caterpillar 320D2 excavator. The summary includes steps to disassemble the gear pump by removing housing bolts, seals, gears, and plates. It also describes removing the main hydraulic pump by disconnecting hoses and harnesses, removing mounting bolts, and lifting out the pump along with attached auxiliary pumps and pilots.
Caterpillar Cat 320D2L Excavator (Prefix HDM) Service Repair Manual (HDM00001...zoat27912076
This document provides instructions for disassembling and assembling the travel motor of a 320D2L excavator. The disassembly process involves removing 27 components from the travel motor body and head. The assembly process reverses the disassembly steps and cautions that all components must be reinstalled in their original positions and orientations. Proper cleaning of components before and after disassembly and assembly is emphasized to prevent contamination of the hydraulic system.
Caterpillar Cat 320D2L Excavator (Prefix DNS) Service Repair Manual (DNS00001...zoat27912076
The document provides instructions for installing and removing a flywheel housing on a Caterpillar 320D2L excavator engine. It describes:
1) Removing bolts and installing guide studs to support the flywheel housing before lifting it off using a lifting device.
2) Inspecting the crankshaft rear seal for leaks and replacing if needed before installing the new or cleaned flywheel housing.
3) Cleaning the flywheel housing and cylinder block, installing dowels if needed, and bolting the housing back into place.
Caterpillar Cat 320D2 L Excavator (Prefix YBK) Service Repair Manual (YBK0000...zoat27912076
The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 320D2 excavator engine. The flywheel removal procedure involves removing bolts and installing guide studs to lift the flywheel off. The crankshaft rear seal is part of a sealed assembly that must be replaced if removed. Installation involves aligning and pressing the new seal onto the crankshaft flange.
Caterpillar Cat 320D2 L Excavator (Prefix WBF) Service Repair Manual (WBF0000...zoat27912076
The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar C7.1 engine. To remove the flywheel, bolts must be removed and guide studs installed to support the flywheel as it is lifted off. The crankshaft rear seal is removed using a Torx socket to loosen screws. When installing the new seal, the sleeve protects the seal lip as it is pushed onto the crankshaft. Alignment tools are used to ensure proper positioning before tightening screws.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D2 excavator engine. Key steps include:
1. Removing bolts from the flywheel housing and installing guide studs before lifting the housing off with a suitable device.
2. Inspecting the crankshaft rear seal for leaks and replacing if needed before cleaning the cylinder block face.
3. Installing dowels if needed, placing the dust seal and flywheel housing over guide studs before reinstalling bolts and lifting devices.
The document provides instructions for removing and installing a flywheel, flywheel housing, and crankshaft rear seal on a Caterpillar 320D2 L excavator. The flywheel removal procedure involves removing bolts and installing guide studs to lift the flywheel off. For installation, bolts are tightened after aligning the flywheel. The housing removal requires bolts removal and lifting the housing off with guide studs. Installation involves cleaning, installing seals if needed, and bolting the housing back on. The rear seal involves removing screws and installing a new seal using an alignment tool.
- The document provides instructions for removing and installing inlet and exhaust valve springs on a 320D2 excavator engine.
- Key steps include using a valve spring compressor tool to compress the valve spring and remove the valve keepers and spring, ensuring the piston is at top dead center, and cleaning and inspecting parts before installation.
- Safety precautions are outlined such as wearing protective equipment when working with compressed springs and ensuring springs are compressed squarely during removal and installation.
The document provides instructions for removing and installing a fuel injection pump gear on a Caterpillar 320D2 excavator engine. Key steps include:
1. Using tools to lock the crankshaft and camshaft in position.
2. Ensuring timing marks are aligned and gears mesh correctly before installing the fuel pump gear.
3. Tightening the nut on the fuel pump gear shaft and checking backlash is within specifications.
4. Unlocking the fuel injection pump and removing locking tools before starting the engine.
Caterpillar Cat 320D L Excavator (Prefix PHX) Service Repair Manual (PHX00001...zoat27912076
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D L excavator. The removal process involves using a link bracket and lifting device to remove the flywheel housing after removing bolts and washers. A driver group is then used to remove the oil seal from the housing. The installation procedure is not described.
Caterpillar Cat 320D L Excavator (Prefix KLM) Service Repair Manual (KLM00001...zoat27912076
This document provides instructions for removing the crankshaft front seal from a Caterpillar C6.4 engine. The steps are:
1. Remove the crankshaft pulley using a combination puller tool.
2. Use a suitable chisel and hammer to remove the wear sleeve from the crankshaft pulley, if necessary.
3. Use a driver group tool to push the crankshaft front seal out of the engine block.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...zoat27912076
The document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar 320D excavator engine. It describes using various tools to remove components like the muffler, flywheel, flywheel bolts, and flywheel housing bolts. Detailed illustrations show each step, like installing a lifting bracket and bolts to remove the flywheel. Precautions are provided to keep parts clean and contain fluids.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D L excavator. The removal procedure involves using a link bracket and lifting device to remove the flywheel housing after removing bolts and washers. A driver group is then used to remove the oil seal from the housing. The installation procedure is not described.
This document provides instructions for removing and installing the crankshaft front seal of a Caterpillar C6.4 engine.
The removal procedure instructs to drill holes in the existing seal and use a slide hammer puller to remove it. For installation, a front seal installer tool is used to carefully push the new seal onto the crankshaft flange. Proper cleaning of parts and use of retaining compound is emphasized.
The document provides instructions for removing and installing a flywheel housing on a 320D excavator. It describes removing bolts and washers to separate the housing from the cylinder block. It also includes removing the oil seal from the housing using a driver group tool. Reinstallation involves installing a new gasket and oil seal, then securing the housing with bolts and washers.
Caterpillar Cat 320C U Excavator (Prefix PAC) Service Repair Manual (PAC00001...zoat27912076
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
1) Removing and installing the flywheel housing.
2) Removing and installing the crankshaft pulley.
3) Removing the crankshaft front seal.
4) Installing a new crankshaft front seal.
5) Removing just the idler gear from the front gear group.
The document contains detailed steps, illustrations, and safety notices for completing each procedure. Required tools are listed for each job.
Caterpillar Cat 320C U Excavator (Prefix CLM) Service Repair Manual (CLM00001...zoat27912076
This document provides instructions for removing the flow divider valve from an excavator. It begins by removing the main control valve. It then describes removing two hose assemblies, a sensor, and two more hose assemblies from the flow divider valve. Seven bolts holding the flow divider valve to the main control valve are then removed. A hoist and lifting strap are used to lift the 64 kg flow divider valve off of the main control valve.
Caterpillar Cat 320C S Excavator (Prefix BBL) Service Repair Manual (BBL00001...zoat27912076
The document provides instructions for installing and assembling auxiliary control valves F1, F2, and F4 on a 320C excavator. It describes 38 steps for installing the F1 and F4 valves, which include connecting hoses and electrical connections, installing mounting bolts, and filling hydraulic oil. It also describes 12 steps for assembling the F2 auxiliary control valve, including installing O-rings, springs, fittings and plugs on the spool, solenoid valve and housing. The final step instructs to install the F2 valve by referring to an earlier section describing installation of auxiliary control valves.
Caterpillar Cat 320E L 320EL EXCAVATOR (Prefix KLT) Service Repair Manual (KL...zoat27912076
This document provides removal and installation procedures for components of the heating and air conditioning system on a 320E and 320E L excavator model. The procedures include removing the refrigerant from the system safely, disconnecting hoses and removing components like the air conditioner group, evaporator, and control module. Detailed illustrations are provided to identify the specific components and steps to disassemble and reassemble the system. Safety precautions are outlined to prevent injury from the refrigerant.
This document provides removal and installation instructions for various components of an excavator air conditioning system. It includes:
1) Detailed step-by-step instructions to remove components like the air conditioner group, actuator motors, control module, and refrigerant receiver-dryer. Each step includes illustrations.
2) Safety warnings to take precautions when working with refrigerant due to the risk of injury from contact or inhalation.
3) Specifications for replacement parts like seals and O-rings.
The document provides technicians with the information needed to safely service different air conditioning parts through concise disassembly and reassembly procedures.
Caterpillar Cat 320D2L Excavator (Prefix XCC) Service Repair Manual (XCC00001...zoat27912076
This document provides instructions for disassembling and assembling the gear pump (pilot) and main hydraulic pump on a Caterpillar 320D2 excavator. The summary includes steps to disassemble the gear pump by removing housing bolts, seals, gears, and plates. It also describes removing the main hydraulic pump by disconnecting hoses and harnesses, removing mounting bolts, and lifting out the pump along with attached auxiliary pumps and pilots.
Caterpillar Cat 320D2L Excavator (Prefix HDM) Service Repair Manual (HDM00001...zoat27912076
This document provides instructions for disassembling and assembling the travel motor of a 320D2L excavator. The disassembly process involves removing 27 components from the travel motor body and head. The assembly process reverses the disassembly steps and cautions that all components must be reinstalled in their original positions and orientations. Proper cleaning of components before and after disassembly and assembly is emphasized to prevent contamination of the hydraulic system.
Caterpillar Cat 320D2L Excavator (Prefix DNS) Service Repair Manual (DNS00001...zoat27912076
The document provides instructions for installing and removing a flywheel housing on a Caterpillar 320D2L excavator engine. It describes:
1) Removing bolts and installing guide studs to support the flywheel housing before lifting it off using a lifting device.
2) Inspecting the crankshaft rear seal for leaks and replacing if needed before installing the new or cleaned flywheel housing.
3) Cleaning the flywheel housing and cylinder block, installing dowels if needed, and bolting the housing back into place.
Caterpillar Cat 320D2 L Excavator (Prefix YBK) Service Repair Manual (YBK0000...zoat27912076
The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 320D2 excavator engine. The flywheel removal procedure involves removing bolts and installing guide studs to lift the flywheel off. The crankshaft rear seal is part of a sealed assembly that must be replaced if removed. Installation involves aligning and pressing the new seal onto the crankshaft flange.
Caterpillar Cat 320D2 L Excavator (Prefix WBF) Service Repair Manual (WBF0000...zoat27912076
The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar C7.1 engine. To remove the flywheel, bolts must be removed and guide studs installed to support the flywheel as it is lifted off. The crankshaft rear seal is removed using a Torx socket to loosen screws. When installing the new seal, the sleeve protects the seal lip as it is pushed onto the crankshaft. Alignment tools are used to ensure proper positioning before tightening screws.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D2 excavator engine. Key steps include:
1. Removing bolts from the flywheel housing and installing guide studs before lifting the housing off with a suitable device.
2. Inspecting the crankshaft rear seal for leaks and replacing if needed before cleaning the cylinder block face.
3. Installing dowels if needed, placing the dust seal and flywheel housing over guide studs before reinstalling bolts and lifting devices.
The document provides instructions for removing and installing a flywheel, flywheel housing, and crankshaft rear seal on a Caterpillar 320D2 L excavator. The flywheel removal procedure involves removing bolts and installing guide studs to lift the flywheel off. For installation, bolts are tightened after aligning the flywheel. The housing removal requires bolts removal and lifting the housing off with guide studs. Installation involves cleaning, installing seals if needed, and bolting the housing back on. The rear seal involves removing screws and installing a new seal using an alignment tool.
- The document provides instructions for removing and installing inlet and exhaust valve springs on a 320D2 excavator engine.
- Key steps include using a valve spring compressor tool to compress the valve spring and remove the valve keepers and spring, ensuring the piston is at top dead center, and cleaning and inspecting parts before installation.
- Safety precautions are outlined such as wearing protective equipment when working with compressed springs and ensuring springs are compressed squarely during removal and installation.
The document provides instructions for removing and installing a fuel injection pump gear on a Caterpillar 320D2 excavator engine. Key steps include:
1. Using tools to lock the crankshaft and camshaft in position.
2. Ensuring timing marks are aligned and gears mesh correctly before installing the fuel pump gear.
3. Tightening the nut on the fuel pump gear shaft and checking backlash is within specifications.
4. Unlocking the fuel injection pump and removing locking tools before starting the engine.
Caterpillar Cat 320D L Excavator (Prefix PHX) Service Repair Manual (PHX00001...zoat27912076
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D L excavator. The removal process involves using a link bracket and lifting device to remove the flywheel housing after removing bolts and washers. A driver group is then used to remove the oil seal from the housing. The installation procedure is not described.
Caterpillar Cat 320D L Excavator (Prefix KLM) Service Repair Manual (KLM00001...zoat27912076
This document provides instructions for removing the crankshaft front seal from a Caterpillar C6.4 engine. The steps are:
1. Remove the crankshaft pulley using a combination puller tool.
2. Use a suitable chisel and hammer to remove the wear sleeve from the crankshaft pulley, if necessary.
3. Use a driver group tool to push the crankshaft front seal out of the engine block.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...zoat27912076
The document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar 320D excavator engine. It describes using various tools to remove components like the muffler, flywheel, flywheel bolts, and flywheel housing bolts. Detailed illustrations show each step, like installing a lifting bracket and bolts to remove the flywheel. Precautions are provided to keep parts clean and contain fluids.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D L excavator. The removal procedure involves using a link bracket and lifting device to remove the flywheel housing after removing bolts and washers. A driver group is then used to remove the oil seal from the housing. The installation procedure is not described.
This document provides instructions for removing and installing the crankshaft front seal of a Caterpillar C6.4 engine.
The removal procedure instructs to drill holes in the existing seal and use a slide hammer puller to remove it. For installation, a front seal installer tool is used to carefully push the new seal onto the crankshaft flange. Proper cleaning of parts and use of retaining compound is emphasized.
The document provides instructions for removing and installing a flywheel housing on a 320D excavator. It describes removing bolts and washers to separate the housing from the cylinder block. It also includes removing the oil seal from the housing using a driver group tool. Reinstallation involves installing a new gasket and oil seal, then securing the housing with bolts and washers.
Caterpillar Cat 320C U Excavator (Prefix PAC) Service Repair Manual (PAC00001...zoat27912076
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
1) Removing and installing the flywheel housing.
2) Removing and installing the crankshaft pulley.
3) Removing the crankshaft front seal.
4) Installing a new crankshaft front seal.
5) Removing just the idler gear from the front gear group.
The document contains detailed steps, illustrations, and safety notices for completing each procedure. Required tools are listed for each job.
Caterpillar Cat 320C U Excavator (Prefix CLM) Service Repair Manual (CLM00001...zoat27912076
This document provides instructions for removing the flow divider valve from an excavator. It begins by removing the main control valve. It then describes removing two hose assemblies, a sensor, and two more hose assemblies from the flow divider valve. Seven bolts holding the flow divider valve to the main control valve are then removed. A hoist and lifting strap are used to lift the 64 kg flow divider valve off of the main control valve.
Caterpillar Cat 320C S Excavator (Prefix BBL) Service Repair Manual (BBL00001...zoat27912076
The document provides instructions for installing and assembling auxiliary control valves F1, F2, and F4 on a 320C excavator. It describes 38 steps for installing the F1 and F4 valves, which include connecting hoses and electrical connections, installing mounting bolts, and filling hydraulic oil. It also describes 12 steps for assembling the F2 auxiliary control valve, including installing O-rings, springs, fittings and plugs on the spool, solenoid valve and housing. The final step instructs to install the F2 valve by referring to an earlier section describing installation of auxiliary control valves.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR MAB
Configuration: 320C & 320C L Excavators MAB00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i01807220
Track - Separate
SMCS - 4170-076
Separation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-6214 Block Assembly 1
B 1U-7630 Impact Socket 1
C(1)
3S-6224 Electric Hydraulic Pump (115 Volt)(2)
1
8T-0820 Hydraulic Pressure Gauge 1
3B-7722 Pipe Bushing 2
1P-2376 Quick Connect Coupler 2
1P-2377 Dust Plug 2
6D-7726 Hose Assembly 2
5P-2379 Press Frame and Tooling Group 1
8S-7172 Double Acting Cylinder 1
8S-9903 Rollover Group 1
(1)
Use Tooling (C) if the master pin can not be removed.
(2)
8S-8033 Electric Hydraulic Pump (230 Volt) is available.
1. Start the engine. Park the machine on a hard, level surface. Stop the engine.
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3. Grease is under high pressure.
Grease coming out of the relief valve under pressure can penetrate the
body causing injury or death.
Do not watch the relief valve to see if grease is escaping. Watch the track
or track adjustment cylinder to see if the track is being loosened.
Loosen the relief valve only one turn.
2. Release the tension on the track assembly. Refer to Operation and Maintenance Manual,
"Track Adjustment - Adjust" for more information.
Illustration 1 g00490310
Illustration 2 g00490311
Note: To provide additional clearance for removal of the master pin, the track shoe on each
side of the master pin may be removed. Use Tooling (B) in order to remove the track shoe
mounting bolts.
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4. 3. Move the track assembly until master pin (2) is in the position that is shown. Put Tooling
(A) under the track grouser, as shown. Move the track assembly onto Tooling (A).
Illustration 3 g00779243
Personal injury can result from the track coming off of the roller frame.
The track can move off the track roller frame very quickly when a
separation of the track is made.
Keep away from the front of the machine when the track is removed
from the track roller frame.
Note: The spacer for the track will fall out of the track links when the track assembly is
separated.
4. Remove cotter pin (3) from the master pin.
Illustration 4 g00779249
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5. 5. Use a hammer and a punch to remove master pin (2) from the track links. Separate the track
links, and locate the two spacers for the track. Slowly move the machine forward until the
track assembly is off the sprocket, the track carrier rollers and the front idler.
Note: If the track does not separate use Tooling (C) in order to remove the master pin.
Move the track assembly until the master pin is in a position between the center track carrier
roller and the rear track carrier roller. Remove the master pin. For further information, refer
to Special Instruction, SMHS6954, "Track Disassembly".
6. Fasten a suitable lifting device to the rear of the track assembly.
7. Raise the track assembly off Tooling (A).
8. Remove Tooling (A). Lower the rear of the track assembly to the floor.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Oct 4 23:34:35 UTC+0800 2019
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR MAB
Configuration: 320C & 320C L Excavators MAB00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i02044033
Track - Connect
SMCS - 4170-077
Connection Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-6214 Track Block Assembly 1
B 1U-7630 Impact Socket 1
C
3S-6224 Electric Hydraulic Pump (115 Volt)(1)
1
8T-0820 Hydraulic Pressure Gauge 1
3B-7722 Pipe Bushing 2
1P-2376 Quick Connect Coupler 2
1P-2377 Dust Plug 2
6D-7726 Hose Assembly 2
5P-2379 Track Press Tool Gp 1
8S-7172 Double Acting Cylinder
8S-9903 Track Press Rollover Gp
D 1P-3545 Coupler for Track Chain 1
E 1P-3533 Bar 1
F 5P-0960 Molybdenum Grease 1
G 5F-9447 Pilot Pin 1
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7. (1)
8S-8033 Electric Hydraulic Pump (230 Volt) is available.
Illustration 1 g01036073
1. Install Tooling (D) in the track link and on the sprocket, as shown.
2. Start the machine. Move the sprocket forward until the track assembly is pulled up on the
sprocket. Move the sprocket forward until the end of the track assembly is past a vertical
line through the center of the sprocket. Remove Tooling (D).
Illustration 2 g01036161
3. Install Tooling (E) between the first bushing in the track link and the track shoe, as shown.
4. Move the sprocket forward. Use Tooling (E) to guide the track assembly over the carrier
rollers and the front idler.
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8. Illustration 3 g01036164
Typical example
5. Use a suitable lifting device to raise the front of the track assembly. Install Tooling (A) in
position under the track shoe, as shown.
6. Apply Tooling (F) on two track bushings. Install the bushings in the track links. The grease
will hold the bushings in place.
7. Apply Tooling (F) in the master pin bores in the track assembly and on the master pin.
8. Connect the ends of the track assembly. Make sure that the pin bore in each end of the track
assembly is aligned with each other.
Illustration 4 g01036167
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9. Illustration 5 g00722410
9. Install Tooling (G) in the track assembly. Make sure that Tooling (G) is centered in the
track links. Use Tooling (G) and a hammer to install master pin (2).
Note: If you can not install master pin (2) with the hammer, use Tooling (C) to install
master pin (2). Refer to Illustration 5.
10. Install the cotter pin in the master pin. Remove Tooling (A) from the rear of the track
assembly.
Note: Refer to Special Instruction, "Track - Assembly" for further information regarding
Tooling (C).
11. If the track shoe on each side of the master pin was removed, reinstall the track shoes. Use
Tooling (B) to reinstall the track shoe mounting bolts.
12. Tighten the tension of the track. Refer to Operation and Maintenance Manual, "Track
Adjustment - Adjust" for the correct procedure.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR MAB
Configuration: 320C & 320C L Excavators MAB00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i01953048
Front Idler, Recoil Spring and Hydraulic Track Adjuster -
Remove
SMCS - 4157-011; 4158-011; 4159-011
Removal Procedure
Start By:
a. Separate the track assemblies. Refer to Disassembly and Assembly, "Track - Separate".
Illustration 1 g00708892
The spring of the recoil spring assembly is compressed under several
tons of force.
Do not attempt to compress or release the tension of the spring with the
nut on the end of the retaining rod.
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11. Damaged threads on the retaining rod or nut can cause the assembly to
come apart with force, resulting in injury or death.
1. Use a pry bar and move the front idler (1), the recoil spring, and the hydraulic track adjuster
partially out of the track roller frame. Attach a suitable lifting device to front idler (1), as
shown.
Illustration 2 g00708894
2. Once front idler (1), the recoil spring, and the hydraulic track adjuster (2) is partially out of
the track frame reposition the suitable lifting device in order to support the recoil spring, the
hydraulic track adjuster, and the front idler.
3. Slide the front idler, the recoil spring, and the hydraulic track adjuster (2) out of the track
roller frame as one unit. The weight of the unit is approximately 204 kg (450 lb).
4. Leave the suitable lifting device attached and turn the front idler, the recoil spring, and the
hydraulic track adjuster around 180 degrees.
Illustration 3 g00708895
5. Install the front idler partially into the track frame. The front idler, the recoil spring, and the
hydraulic track adjuster will be supported by the track frame.
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12. 6. Reposition the suitable lifting device in order to support the recoil spring and the hydraulic
track adjuster (2).
7. Remove bolts (3) that hold the front idler to the recoil spring and the hydraulic track
adjuster together.
8. Separate recoil spring and the hydraulic track adjuster (2) from the front idler. The front
idler will be supported by the track frame.
9. The weight of the recoil spring and the hydraulic track adjuster as a unit is approximately
95 kg (210 lb).
Illustration 4 g00708896
10. Attach a suitable lifting device to the front idler (1), as shown.
11. Remove the front idler from the track roller frame. The weight of the front idler is
approximately 109 kg (240 lb).
Reference: Refer to Undercarriage Reconditioning Bulletin, SEBF8495, "Hydraulic Excavator
Idler Disassemble and Assembly Procedures" for the disassembly and assembly procedures for the
idler.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR MAB
Configuration: 320C & 320C L Excavators MAB00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i04294430
Recoil Spring - Disassemble
SMCS - 4158-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-9540 Recoil Spring Bench 1
B
146-2457 Hydraulic Power Supply Gp 1
223-3506 Hydraulic Cylinder and Lines Gp 1
C 8S-9971 Adapter 1
D 4C-4467 65 mm Socket 1
Start By:
a. Remove the front idler and the recoil spring assembly. Refer to Disassembly and Assembly,
"Front Idler, Recoil Spring and Hydraulic Track Adjuster - Remove".
The spring of the recoil spring assembly is compressed under several
tons of force.
Do not attempt to compress or release the tension of the spring with the
nut on the end of the retaining rod.
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14. Damaged threads on the retaining rod or nut can cause the assembly to
come apart with force, resulting in injury or death.
1. Prior to disassembling the recoil spring assembly, make sure that Tooling (A) is on a level
surface.
2. Thoroughly clean the outside surface of the recoil spring assembly prior to disassembly.
Illustration 1 g00483426
3. Install Tooling (C) on Tooling (B), as shown.
Illustration 2 g00494710
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15. Illustration 3 g00483437
Note: Two adjustable supports (1), reaction plate (2) and movable plate (3) are part of
Tooling (A).
4. Adjust the spacing between reaction plate (2) and movable plate (3). The spacing is
approximately the same length as the recoil spring assembly (free length). Also, make sure
that two adjustable supports (1) are positioned between the reaction plate and the movable
plate, as shown. Level the two supports.
Note: The recoil spring assembly may be installed in Tooling (A) from the end. In this case,
reaction plate (2) must be removed. Then reinstall the reaction plate after the recoil spring
assembly is in place on two adjustable supports (1).
NOTICE
Do not remove the hoist from the recoil spring assembly until the unit
is leveled, centered and locked in the specified tooling.
5. The combined weight of the recoil spring assembly is approximately 116 kg (255 lb).
6. Fasten a suitable lifting device to the recoil spring assembly. Put the recoil spring assembly
in position on two adjustable supports (1) in Tooling (A).
7. Adjust the two adjustable supports in order to align the centerline of the recoil spring
assembly with the centerline of Tooling (A).
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16. Illustration 4 g00498760
The hoist has been removed from the recoil spring assembly in order to provide a better illustration of level
gauge (4).
8. Put a level gauge (4) on the recoil spring assembly.
Illustration 5 g00498781
9. Reposition the recoil spring assembly until the recoil spring assembly is level. Reposition
the recoil spring assembly until the retaining rod and nut (6) are centered in the hole in
reaction plate (2).
10. The recoil spring assembly is leveled by moving adjustable supports (1) higher or lower.
After the recoil spring assembly is leveled and centered, install two pins (5) on the back side
of reaction plate (2), as shown.
11. Operate Tooling (B) enough to hold the recoil spring assembly in position between reaction
plate (2) and movable plate (3). Make sure that the recoil spring assembly is level and
centered.
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17. Illustration 6 g00498784
Several tons of force are required to compress the recoil spring during
assembly.
Do not compress the spring assembly until the covers on the tooling have
been closed.
It is possible for the recoil spring to twist under load and come out of the
tooling resulting in injury or death.
12. Close covers (7) on Tooling (A). Use Tooling (B) to compress the recoil spring assembly
slightly.
Illustration 7 g00889063
13. Through the opening in the end of Tooling (A), remove the socket head bolts and lock strip
(8) from the end of the retaining rod.
14. Remove nut (6) with Tooling (D). Release the force on the recoil spring assembly.
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18. 15. Open the covers on Tooling (A). Fasten a suitable lifting device to the recoil spring
assembly, and remove the recoil spring assembly from Tooling (A).
Illustration 8 g00902471
16. Separate the components of the recoil spring assembly. Remove support (12), spring (10),
support (9), and rod (11).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR MAB
Configuration: 320C & 320C L Excavators MAB00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i06208069
Recoil Spring - Assemble
SMCS - 4158-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-9540 Recoil Spring Bench 1
B 223-3506 Hydraulic Cylinder and Lines Gp 1
C 8S-9971 Adapter 1
D - See Recoil Spring Chart -
E - Loctite 242 -
The spring of the recoil spring assembly is compressed under several
tons of force.
Do not attempt to compress or release the tension of the spring with the
nut on the end of the retaining rod.
Damaged threads on the retaining rod or nut can cause the assembly to
come apart with force, resulting in injury or death.
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20. Note: Prior to assembling the recoil spring assembly, make sure that Tooling (A) is on a
level surface.
Illustration 1 g03855728
1. Check the condition of the threads on rod (11) and nut (6). If the threads are worn or
damaged, use new parts for replacement.
2. Assemble the recoil spring assembly loosely. Position spring (10) onto support (9). Install
rod (11) into support (9). Position support (12).
Illustration 2 g00483426
3. Install Tooling (C) on Tooling (B).
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21. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
22. Illustration 3 g00494710
Illustration 4 g00483437
Note: Two adjustable supports (1), reaction plate (2), and movable plate (3) are part of
Tooling (A).
4. Adjust the spacing between reaction plate (2) and movable plate (3) so that the spacing is
approximately the same length as the recoil spring assembly. Also, make sure that two
adjustable supports (1) are positioned between the reaction plate and the movable plate, as
shown. Level the two supports.
Note: The recoil spring assembly may be installed in Tooling (A) from the end. In this case,
reaction plate (2) must be removed. Then reinstall the reaction plate after the recoil spring
assembly is in place on two adjustable supports (1).
NOTICE
Do not remove the hoist from the recoil spring assembly until the unit
is leveled, centered and locked in the specified tooling.
5. The combined weight of the recoil spring assembly is approximately 116 kg (255 lb).
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23. 6. Fasten a suitable lifting device to the recoil spring assembly. Position the recoil spring
assembly on two adjustable supports (1) in Tooling (A).
7. Adjust the two adjustable supports in order to align the centerline of the recoil spring
assembly with the centerline of Tooling (A).
Illustration 5 g00949740
The hoist has been removed from the recoil spring assembly in order to provide a better illustration of level
gauge (4).
8. Operate Tooling (B) and guide the end of the recoil spring assembly through the hole in
reaction plate (2). Put a level gauge (4) on the recoil spring assembly. Make sure that the
recoil spring assembly is level and centered in Tooling (A). Remove the suitable lifting
device from the recoil spring assembly.
Illustration 6 g00498784
9. Close covers (7) on Tooling (A). Compress the recoil spring assembly with Tooling (B).
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24. Illustration 7 g03855741
(X) Compressed length of the spring.
10. Open the covers on Tooling (A). Measure the assembled length of the recoil spring. The
Compressed Length (X) must be set per chart below.
Table 2
Recoil Spring Length
Model Spring Length Socket
312E 377 ± 0.70 mm (15 ± 0.028inch) 386-3318
318C 432 ± 0.70 mm (17 ± 0.028 inch) 386-3319
320C 432 ± 0.70 mm (17 ± 0.028 inch) 386-3319
320D 550 ± 1.50 mm (22 ± 0.60 inch) 142-4216
320E 550 ± 1.50 mm (22 ± 0.060 inch) 142-4216
321C 440 ± 0.7 mm (17 ± 0.030inch) 386-3319
321D 550 ± 1.50 mm (22 ± 0.060 inch) 142-4216
322C 526 ± 1.50 mm (21 ± 0.060 inch) 142-4216
325C 640 ± 1.0 mm (25. ± 0.040inch) 386-3313
11. If the assembled length is not correct, close covers (7) on Tooling (A), and adjust the spring
length with Tooling (B). If the assembled length is correct, the assembly of the recoil spring
assembly can be completed.
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25. Illustration 8 g03855744
12. Apply a rust inhibitor to the threads on the end of the retaining rod for the recoil spring.
Install nut (6). Tighten nut (6) with Tooling (D).
13. Put Tooling (E) on the threads of the socket head bolts that hold strip (8) in place. Install the
strip and the socket head bolts that hold the strip.
14. Fasten a suitable lifting device to the recoil spring assembly, and remove the recoil spring
assembly from Tooling (A). The combined weight of the recoil spring assembly is
approximately 116 kg (255 lb).
End By:
a. Install the front idler and the recoil spring.
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26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR MAB
Configuration: 320C & 320C L Excavators MAB00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i01957585
Hydraulic Track Adjusters - Disassemble
SMCS - 4157-015
Disassembly Procedure
Start By:
a. Disassemble the recoil spring. Refer to Disassembly and Assembly, "Recoil Spring -
Disassemble".
Illustration 1 g00526451
1. Remove piston assembly (5) from cylinder (2).
2. Remove lip seal (6) from cylinder (2).
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