This document provides instructions for removing and installing a fuel injection control linkage on Caterpillar 320 excavator models. The removal procedure involves taking out the rocker shaft and pushrods, then removing clips and a clevis pin to detach the governor from the linkage. Installation requires reattaching these components using special tools, adjusting brackets, and compressing injector springs during assembly. References are provided for additional maintenance information.
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The document provides service information for John Deere 322, 330, 332, and 430 lawn and garden tractors, including safety guidelines, specifications, repair specifications and torque values, fuel and lubricant recommendations, and diagnostic and testing procedures. It is intended as a technical manual for experienced technicians to service these tractor models. The manual contents are organized into sections covering general information, engine repair, electrical systems, power train, steering/brakes, hydraulics, and diagnostics.
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The document provides service information for John Deere 322, 330, 332, and 430 lawn and garden tractors, including safety guidelines, specifications, repair specifications and torque values, fuel and lubricant recommendations, and diagnostic and testing procedures. It is intended as a technical manual for experienced technicians performing maintenance and repairs. Safety messages throughout warn of hazards involving high pressure fluids, battery explosions, fire risks, and preventing acid burns or injuries.
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The document provides service information for John Deere 322, 330, 332, and 430 lawn and garden tractors, including safety guidelines, specifications, repair specifications and torque values, fuel and lubricant recommendations, and diagnostic and testing procedures. It is intended as a technical manual for experienced technicians to service these tractor models. The manual contents are organized into sections covering general information, engine repair, electrical systems, power train, steering/brakes, hydraulics, and diagnostics.
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The document provides service information for John Deere 322, 330, 332, and 430 lawn and garden tractors, including safety guidelines, specifications, repair specifications and torque values, fuel and lubricant recommendations, and diagnostic and testing procedures. It is intended as a technical manual for experienced technicians to service these tractor models. The manual contents are organized into sections covering general information, engine repair, electrical systems, power train, steering/brakes, hydraulics, and diagnostics.
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This technical manual provides information for experienced technicians on John Deere commercial and consumer equipment, including specifications, safety information, and diagrams. It is organized systematically to keep all information for a particular system together. The manual is intended as a reference for technicians to service and maintain the listed equipment properly.
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This technical manual provides information and specifications for John Deere commercial and consumer equipment, including several mower, tiller, broom, and snowblower models. The manual is organized systematically to keep all information for a particular system together. Safety is the first section and introduces safety symbols and guidelines to follow when operating the equipment.
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This technical manual provides information and specifications for John Deere commercial and consumer equipment, including several mower, tiller, broom, and snowblower models. The manual is organized systematically to keep all information for a particular system together. Safety is the first section and introduces safety symbols and guidelines to follow when operating the equipment.
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This technical manual provides information and specifications for John Deere commercial and consumer equipment, including several mower, tiller, broom, and snowblower models. The manual is organized systematically to keep all information for a particular system together. Safety is the first section and introduces safety symbols and guidelines to follow when operating the equipment.
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The document provides service information for John Deere 322, 330, 332, and 430 lawn and garden tractors, including safety guidelines, specifications, repair specifications and torque values, fuel and lubricant recommendations, and diagnostic and testing procedures. It is intended as a technical manual for experienced technicians to service these tractor models. The manual contents are organized into sections covering general information, engine repair, electrical systems, power train, steering/brakes, hydraulics, and diagnostics.
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The document provides service information for John Deere 322, 330, 332, and 430 lawn and garden tractors, including safety guidelines, specifications, repair specifications and torque values, fuel and lubricant recommendations, and diagnostic and testing procedures. It is intended as a technical manual for experienced technicians performing maintenance and repairs. Safety messages throughout warn of hazards involving high pressure fluids, battery explosions, fire risks, and preventing acid burns or injuries.
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The document provides service information for John Deere 322, 330, 332, and 430 lawn and garden tractors, including safety guidelines, specifications, repair specifications and torque values, fuel and lubricant recommendations, and diagnostic and testing procedures. It is intended as a technical manual for experienced technicians to service these tractor models. The manual contents are organized into sections covering general information, engine repair, electrical systems, power train, steering/brakes, hydraulics, and diagnostics.
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The document provides service information for John Deere 322, 330, 332, and 430 lawn and garden tractors, including safety guidelines, specifications, repair specifications and torque values, fuel and lubricant recommendations, and diagnostic and testing procedures. It is intended as a technical manual for experienced technicians to service these tractor models. The manual contents are organized into sections covering general information, engine repair, electrical systems, power train, steering/brakes, hydraulics, and diagnostics.
John Deere 261 and 272 Rear-Mounted Mowers Service Repair Manual Instant Down...jiuliu14811471
This technical manual provides information for experienced technicians on John Deere commercial and consumer equipment, including specifications, safety information, and diagrams. It is organized systematically to keep all information for a particular system together. The manual is intended as a reference for technicians to service and maintain the listed equipment properly.
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This technical manual provides information and specifications for John Deere commercial and consumer equipment, including several mower, tiller, broom, and snowblower models. The manual is organized systematically to keep all information for a particular system together. Safety is the first section and introduces safety symbols and guidelines to follow when operating the equipment.
John Deere 54D, 60D, 62D AND 72D OnRamp Mowers Service Repair Manual Instant ...jiuliu14811471
This technical manual provides information and specifications for John Deere commercial and consumer equipment, including several mower, tiller, broom, and snowblower models. The manual is organized systematically to keep all information for a particular system together. Safety is the first section and introduces safety symbols and guidelines to follow when operating the equipment.
John Deere 54D, 60D and 72 Service Repair Manual Instant Download.pdfjiuliu14811471
This technical manual provides information and specifications for John Deere commercial and consumer equipment, including several mower, tiller, broom, and snowblower models. The manual is organized systematically to keep all information for a particular system together. Safety is the first section and introduces safety symbols and guidelines to follow when operating the equipment.
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This technical manual provides information for experienced technicians on John Deere commercial and consumer equipment, including specifications, safety information, and diagrams. It is organized systematically to keep all information for a particular system together. The manual is intended as a reference for technicians to service and maintain the listed equipment properly.
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This technical manual provides information for experienced technicians on John Deere commercial and consumer equipment, including specifications, safety information, and diagrams. It is organized systematically to keep all information for a particular system together. The manual is intended as a reference for technicians to service and maintain the listed equipment properly.
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This technical manual provides information for experienced technicians on John Deere commercial and consumer equipment, including specifications, safety information, and diagrams. It is organized systematically to keep all information for a particular system together. The manual is intended as a reference for technicians to service and maintain the listed equipment properly.
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This technical manual provides information for experienced technicians on John Deere commercial and consumer equipment, including specifications, safety information, and diagrams. It is organized systematically to keep all information for a particular system together. The manual is intended as a reference for technicians to service and maintain the listed equipment properly.
John Deere 5E 2BV Blower Service Repair Manual Instant Download (TM1430).pdfjiuliu14811471
The document provides specifications for small engines and equipment including blowers, hedge clippers, and trimmers made by John Deere, listing details like engine type, displacement, speed ranges, components, and dimensions for each model. Safety guidelines are also provided, advising users to keep others away from operating equipment, avoid overreaching or pointing tools at people, and always shut off engines before adjusting or refueling.
The document provides instructions for disassembling a cylinder head from a D11N track-type tractor. The procedures include removing inlet and exhaust valves, bridge dowels, valve seat inserts, valve guides, and valve lifters. Tools required are listed for each step. Safety notices emphasize keeping parts clean and wearing protective equipment when compressing valve springs.
The document is a service manual that provides instructions for removing and installing the high-low transmission on a D8L track-type tractor. It details over 50 steps to disassemble the transmission down to individual components and then reassemble. These include draining fluids, removing mounting hardware, disconnecting wiring and hoses, using specialty tools to separate interconnected pieces, cleaning and inspecting parts, and precisely reinstalling components in the reverse order.
The document provides instructions for removing and installing the bulldozer blade on a D6R Track-Type Tractor. The key steps include:
1. Disconnecting hydraulic hoses from the manifold and capping the connections.
2. Removing bolts, caps, and shims from the lift cylinders and stabilizer link.
3. Installing tooling under the push arms and using it to support the bulldozer blade.
4. Removing mounting bolts to detach the bulldozer blade from the tractor frame.
Caterpillar Cat D4HTSK III TRACK SKIDDER (Prefix 7PK) Service Repair Manual I...jiuliu14811471
This document provides instructions for removing and installing the cylinder head assembly on a Caterpillar 3304 engine. The steps include draining coolant, removing exhaust manifolds, valve covers, belts, hoses, wires and other components. The cylinder head bolts are then removed to lift off the head. Reinstallation follows the reverse order, applying thread lubricant and torquing bolts to the specified values. Valve clearance is adjusted at the end.
The document provides instructions for removing and installing an exhaust manifold and inlet/exhaust valves on a 3054E industrial engine. It includes removal and installation procedures with required tools and safety notices. The procedures describe removing/installing the exhaust manifold gasket, setscrews, and turbocharger. For valves, it describes removing/installing the valve springs, retainers, keepers, and stem seals while ensuring the piston is at top dead center.
This document provides installation instructions for a fuel injection pump on a 3054C industrial engine. It consists of 14 steps: 1) Ensure the engine is at top dead center, 2) Install an O-ring on the pump, 3) Position and bolt the pump to the housing, 4) Install a bracket, 5) Install the pump gear and tighten, 6) Connect wiring, 7) Connect fuel lines, 8) Adjust a spacer and bolt, 9) Tighten the gear nut, 10) Remove timing tools, 11) Install covers and pulleys, 12) Install fuel lines. The instructions include illustrations and torque specifications for each step.
1. The document provides instructions for assembling and disassembling the piston pump on a 994H Wheel Loader. It describes the required tools and gives step-by-step instructions with accompanying illustrations.
2. The assembly procedure involves installing bearings, seals, springs, pistons, and other components in the proper order. Precise measurements are taken to ensure correct lift-off limitations.
3. The disassembly and installation procedures are described for removing and installing the high pressure screen and piston pump. Hoses and fittings are disconnected and reconnected.
1. The document provides instructions for removing and installing the front drive housing and vibration damper of a Caterpillar 3516 engine.
2. To remove the front drive housing, various components must first be removed, including the oil filter base, crankshaft seal, accessory drive, oil and water pump drive, and auxiliary water pump. Tools and lifting devices are then used to remove the housing itself.
3. To remove the vibration damper, the pulley, hub, and mounting bolts must be detached. Guide bolts and lifting devices help slide off the damper parts. Proper lubrication and torque are required for reinstallation.
This document provides instructions for removing the engine oil pump from a Caterpillar 994D wheel loader. It describes draining the coolant, disconnecting electrical connections, and removing mounting bolts and brackets. The final step is to use lifting tools to remove the oil pump assembly, which weighs approximately 45 kg.
The document provides instructions for servicing components of a 994 wheel loader, including:
- Removing and installing the supplemental steer pump, which involves removing hydraulic lines and bolts then reversing the steps to install.
- Disassembling and assembling the supplemental steer pump, which involves removing seals, plates, gears, and reversing the steps to assemble.
- Removing and installing the steering control valve, which involves disconnecting hydraulic lines and removing mounting bolts then reversing the steps to install.
- Disassembling and assembling the steering control valve, which involves removing plugs, springs, valves, and reversing the steps to assemble.
- Removing and installing the steering neutralizer valve, which
This document provides instructions for servicing components of a Caterpillar 973C track loader powered by a C9 engine, including:
- Removing and installing the turbocharger, involving disconnecting hoses and removing nuts and bolts.
- Removing and installing the exhaust manifold, which is assembled from three pieces, requiring removal of nuts and installation of new gaskets and nuts.
- Removing and installing the air inlet heater by disconnecting electrical connections and ground strap and removing bolts to detach the air inlet elbow.
This document provides instructions for removing and installing the hydrostatic drive oil tank on a Caterpillar 973C track loader. It describes draining the tank, disconnecting hoses and electrical connections, removing mounting bolts, and lifting the tank out of the machine. The installation process is described in reverse order. Proper safety procedures and maintenance tips are provided throughout.
1. The document provides instructions for disassembling and assembling various components of a 966K wheel loader, including the piston pump for steering, secondary steering pump and electric motor, secondary steering valve, and gear pump for secondary steering.
2. The procedures include removing and installing parts in a specified order, with illustrations showing each step. Safety precautions are provided for parts under spring tension.
3. Tools and torque specifications are listed for properly assembling components such as bolts, seals, and bearings. End play and alignment is checked using gauges or indicators.
1) The document provides assembly and disassembly instructions for a limited slip differential in a 966K wheel loader. It details cleaning and inspecting parts, installing various components like thrust washers, friction discs, and gears in the correct order, and measuring end play gaps to specifications.
2) Dismantling instructions include marking case halves, removing mounting bolts, and taking out internal components like side gears, springs, and clutch assemblies.
3) Safety notices warn of potential injury from parts under spring force and recommend following procedures while wearing protective equipment.
The document provides instructions for removing and installing various components on a Caterpillar 963K track loader, including:
1) Releasing hydraulic pressure before removing any lines or components.
2) Removing the ripper by detaching lift cylinders, loosening mounting bolts, and lifting it free with a hoist.
3) Removing the ripper lift cylinder by disconnecting lines and hoses, loosening mounting bolts, and lifting it out.
4) Removing the bucket by lowering the lift arm, releasing pressure, removing mounting pins, and lifting the bucket free with a hoist.
John Deere 54, 60 and 72-Inch Mid Mount Mowers Service Repair Manual Instant ...jiuliu14811471
This technical manual provides information for experienced technicians on John Deere commercial and consumer equipment, including specifications, safety information, and diagrams. It is organized systematically to keep all information for a particular system together. The manual is intended as a reference for technicians to service and maintain the listed equipment properly.
John Deere 47 and 59 Snowbowers Service Repair Manual Instant Download.pdfjiuliu14811471
This technical manual provides information for experienced technicians on John Deere commercial and consumer equipment, including specifications, safety information, and diagrams. It is organized systematically to keep all information for a particular system together. The manual is intended as a reference for technicians to service and maintain the listed equipment properly.
John Deere 31B Post Hole Digger Service Repair Manual Instant Download.pdfjiuliu14811471
This technical manual provides information for experienced technicians on John Deere commercial and consumer equipment, including specifications, safety information, and diagrams. It is organized systematically to keep all information for a particular system together. The manual is intended as a reference for technicians to service and maintain the listed equipment properly.
John Deere 26 and 51-Inch Brooms Service Repair Manual Instant Download.pdfjiuliu14811471
This technical manual provides information for experienced technicians on John Deere commercial and consumer equipment, including specifications, safety information, and diagrams. It is organized systematically to keep all information for a particular system together. The manual is intended as a reference for technicians to service and maintain the listed equipment properly.
John Deere 5E 2BV Blower Service Repair Manual Instant Download (TM1430).pdfjiuliu14811471
The document provides specifications for small engines and equipment including blowers, hedge clippers, and trimmers made by John Deere, listing details like engine type, displacement, speed ranges, components, and dimensions for each model. Safety guidelines are also provided, advising users to keep others away from operating equipment, avoid overreaching or pointing tools at people, and always shut off engines before adjusting or refueling.
The document provides instructions for disassembling a cylinder head from a D11N track-type tractor. The procedures include removing inlet and exhaust valves, bridge dowels, valve seat inserts, valve guides, and valve lifters. Tools required are listed for each step. Safety notices emphasize keeping parts clean and wearing protective equipment when compressing valve springs.
The document is a service manual that provides instructions for removing and installing the high-low transmission on a D8L track-type tractor. It details over 50 steps to disassemble the transmission down to individual components and then reassemble. These include draining fluids, removing mounting hardware, disconnecting wiring and hoses, using specialty tools to separate interconnected pieces, cleaning and inspecting parts, and precisely reinstalling components in the reverse order.
The document provides instructions for removing and installing the bulldozer blade on a D6R Track-Type Tractor. The key steps include:
1. Disconnecting hydraulic hoses from the manifold and capping the connections.
2. Removing bolts, caps, and shims from the lift cylinders and stabilizer link.
3. Installing tooling under the push arms and using it to support the bulldozer blade.
4. Removing mounting bolts to detach the bulldozer blade from the tractor frame.
Caterpillar Cat D4HTSK III TRACK SKIDDER (Prefix 7PK) Service Repair Manual I...jiuliu14811471
This document provides instructions for removing and installing the cylinder head assembly on a Caterpillar 3304 engine. The steps include draining coolant, removing exhaust manifolds, valve covers, belts, hoses, wires and other components. The cylinder head bolts are then removed to lift off the head. Reinstallation follows the reverse order, applying thread lubricant and torquing bolts to the specified values. Valve clearance is adjusted at the end.
The document provides instructions for removing and installing an exhaust manifold and inlet/exhaust valves on a 3054E industrial engine. It includes removal and installation procedures with required tools and safety notices. The procedures describe removing/installing the exhaust manifold gasket, setscrews, and turbocharger. For valves, it describes removing/installing the valve springs, retainers, keepers, and stem seals while ensuring the piston is at top dead center.
This document provides installation instructions for a fuel injection pump on a 3054C industrial engine. It consists of 14 steps: 1) Ensure the engine is at top dead center, 2) Install an O-ring on the pump, 3) Position and bolt the pump to the housing, 4) Install a bracket, 5) Install the pump gear and tighten, 6) Connect wiring, 7) Connect fuel lines, 8) Adjust a spacer and bolt, 9) Tighten the gear nut, 10) Remove timing tools, 11) Install covers and pulleys, 12) Install fuel lines. The instructions include illustrations and torque specifications for each step.
1. The document provides instructions for assembling and disassembling the piston pump on a 994H Wheel Loader. It describes the required tools and gives step-by-step instructions with accompanying illustrations.
2. The assembly procedure involves installing bearings, seals, springs, pistons, and other components in the proper order. Precise measurements are taken to ensure correct lift-off limitations.
3. The disassembly and installation procedures are described for removing and installing the high pressure screen and piston pump. Hoses and fittings are disconnected and reconnected.
1. The document provides instructions for removing and installing the front drive housing and vibration damper of a Caterpillar 3516 engine.
2. To remove the front drive housing, various components must first be removed, including the oil filter base, crankshaft seal, accessory drive, oil and water pump drive, and auxiliary water pump. Tools and lifting devices are then used to remove the housing itself.
3. To remove the vibration damper, the pulley, hub, and mounting bolts must be detached. Guide bolts and lifting devices help slide off the damper parts. Proper lubrication and torque are required for reinstallation.
This document provides instructions for removing the engine oil pump from a Caterpillar 994D wheel loader. It describes draining the coolant, disconnecting electrical connections, and removing mounting bolts and brackets. The final step is to use lifting tools to remove the oil pump assembly, which weighs approximately 45 kg.
The document provides instructions for servicing components of a 994 wheel loader, including:
- Removing and installing the supplemental steer pump, which involves removing hydraulic lines and bolts then reversing the steps to install.
- Disassembling and assembling the supplemental steer pump, which involves removing seals, plates, gears, and reversing the steps to assemble.
- Removing and installing the steering control valve, which involves disconnecting hydraulic lines and removing mounting bolts then reversing the steps to install.
- Disassembling and assembling the steering control valve, which involves removing plugs, springs, valves, and reversing the steps to assemble.
- Removing and installing the steering neutralizer valve, which
This document provides instructions for servicing components of a Caterpillar 973C track loader powered by a C9 engine, including:
- Removing and installing the turbocharger, involving disconnecting hoses and removing nuts and bolts.
- Removing and installing the exhaust manifold, which is assembled from three pieces, requiring removal of nuts and installation of new gaskets and nuts.
- Removing and installing the air inlet heater by disconnecting electrical connections and ground strap and removing bolts to detach the air inlet elbow.
This document provides instructions for removing and installing the hydrostatic drive oil tank on a Caterpillar 973C track loader. It describes draining the tank, disconnecting hoses and electrical connections, removing mounting bolts, and lifting the tank out of the machine. The installation process is described in reverse order. Proper safety procedures and maintenance tips are provided throughout.
1. The document provides instructions for disassembling and assembling various components of a 966K wheel loader, including the piston pump for steering, secondary steering pump and electric motor, secondary steering valve, and gear pump for secondary steering.
2. The procedures include removing and installing parts in a specified order, with illustrations showing each step. Safety precautions are provided for parts under spring tension.
3. Tools and torque specifications are listed for properly assembling components such as bolts, seals, and bearings. End play and alignment is checked using gauges or indicators.
1) The document provides assembly and disassembly instructions for a limited slip differential in a 966K wheel loader. It details cleaning and inspecting parts, installing various components like thrust washers, friction discs, and gears in the correct order, and measuring end play gaps to specifications.
2) Dismantling instructions include marking case halves, removing mounting bolts, and taking out internal components like side gears, springs, and clutch assemblies.
3) Safety notices warn of potential injury from parts under spring force and recommend following procedures while wearing protective equipment.
The document provides instructions for removing and installing various components on a Caterpillar 963K track loader, including:
1) Releasing hydraulic pressure before removing any lines or components.
2) Removing the ripper by detaching lift cylinders, loosening mounting bolts, and lifting it free with a hoist.
3) Removing the ripper lift cylinder by disconnecting lines and hoses, loosening mounting bolts, and lifting it out.
4) Removing the bucket by lowering the lift arm, releasing pressure, removing mounting pins, and lifting the bucket free with a hoist.
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Automotive Engine Valve Manufacturing Plant Project Report.pptxSmith Anderson
The report provides a complete roadmap for setting up an Automotive Engine Valve. It covers a comprehensive market overview to micro-level information such as unit operations involved, raw material requirements, utility requirements, infrastructure requirements, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, etc.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320 L EXCAVATOR 3XK
Configuration: 320, 320 L, 320 N AND 320 S EXCAVATORS 3XK00822-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928381
Governor - Remove
SMCS - 1264-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 136-4149 Governor Pliers(1)
1
(1)
This tool is part of the 128-8822 Fuel System and Governor Tool Group.
Start By:
a. Remove the fuel shutoff solenoid. Refer to Disassembly and Assembly, "Fuel Shutoff
Solenoid - Remove and Install".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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3. Illustration 1 g00613041
1. Disconnect the governor control cable.
2. Remove oil tube assembly (1). Remove tube assembly (2) and tube assembly for fuel ratio
control (3), if equipped. Plug and cap all connections.
Illustration 2 g00613071
3. Remove clip (4).
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4. Illustration 3 g00655975
4. Use Tooling (A) to slide tube assembly (5) into the cylinder head.
Illustration 4 g00613149
5. Remove the clip and use Tooling (A) to remove the clevis pin (6).
Note: Clevis pin (6) must stay with the governor in order to be adjusted.
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5. Illustration 5 g00613563
6. Remove bolts (7) and the washers that hold the governor in position.
Illustration 6 g00673182
7. Remove the governor from the engine.
Illustration 7 g00673180
8. Remove O-ring seal (3) on the governor.
Illustration 8 g00672742
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6. 9. Remove the O-ring seal and tube assembly (5) from the cylinder head.
Illustration 9 g00672733
10. Remove O-ring seal (2) on the tube assembly (5).
Illustration 10 g00673178
11. Remove O-ring seal (1) from the cylinder head.
Note: For more information on the governor, refer to Service Manual, SENR6454, "3114, 3116, &
3126 Engine Governors". The Service Manual, SENR6454 requires the use of a 1U-7326
Governor Calibration Bench. For information on reusability of components in the governor, refer
to Guideline For Reusable Parts And Salvage Operations, SEBF8434, "3100 Governor Inspection
and General Information for Mechanical Governor Groups Used in 3114, 3116, and 3126 Engines
Equipped with Mechanical Unit Injectors (MUI)".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Dec 29 15:10:10 UTC+0800 2019
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7. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320 L EXCAVATOR 3XK
Configuration: 320, 320 L, 320 N AND 320 S EXCAVATORS 3XK00822-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928419
Governor - Install
SMCS - 1264-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 136-4149 Governor Pliers(1)
1
B
128-8827 Pin(1)
1
1U-7523 Pin Pilot(1)
1
(1)
This tool is part of the 128-8822 Governor Tool Group.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For more information on the governor, refer to Service Manual, SENR6454, "3114, 3116, &
3126 Engine Governors". The Service Manual, SENR6454 requires the use of a 1U-7326
Governor Calibration Bench. For information on reusability of components in the governor, refer
to Guideline For Reusable Parts And Salvage Operations, SEBF8434, "3100 Governor Inspection
and General Information for Mechanical Governor Groups Used in 3114, 3116, and 3126 Engines
Equipped with Mechanical Unit Injectors (MUI)".
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8. Illustration 1 g00673178
1. Apply lubricant to the new O-ring seal (1). Install new O-ring seal (1) in the cylinder head.
Illustration 2 g00672733
2. Apply lubricant to the new O-ring seal (2). Install new O-ring seal (2) on the tube assembly
(5).
Illustration 3 g00672742
3. Install the O-ring seal and tube assembly (5) in the cylinder head.
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9. Illustration 4 g00673180
4. Apply lubricant to the new O-ring seal (3). Install new O-ring seal (3) on the governor.
Illustration 5 g00673182
5. Place the governor in position on the engine.
Illustration 6 g00613563
6. Install the washers and bolts (7) that hold the governor in place.
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10. Illustration 7 g00672755
7. Install clevis pin (6) in Tooling (B).
Illustration 8 g00672752
8. Use Tooling (B) to install clevis pin (6) and the clip.
9. Check the fuel setting adjustment. Refer to Testing and Adjusting, SENR5118.
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11. Illustration 9 g00655975
10. Use Tooling (A) to slide tube assembly (5) into the governor.
Illustration 10 g00613071
11. Install clip (4).
Illustration 11 g00613041
12. Install oil tube assembly (1). Install tube assembly (2) and tube assembly for fuel ratio
control (3), if equipped. Plug and cap all connections.
13. Install the governor control cable.
End By:
a. Install the fuel shutoff solenoid. Refer to Disassembly and Assembly, "Fuel Shutoff
Solenoid - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Dec 29 15:11:06 UTC+0800 2019
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320 L EXCAVATOR 3XK
Configuration: 320, 320 L, 320 N AND 320 S EXCAVATORS 3XK00822-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928445
Fuel Injection Control Linkage - Remove
SMCS - 1298-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 136-4149 Governor Pliers 1
Start By:
a. Remove the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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13. Illustration 1 g00613071
1. Remove clip (4). Clip (4) is located between the governor and the cylinder head.
Illustration 2 g00655975
2. Use Tooling (A) to slide tube assembly (5) into the cylinder head.
Illustration 3 g00613149
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14. 3. Remove the clip and use Tooling (A) to remove the clevis pin (6). Clevis pin (6) connects
the governor to the control lever of the fuel injection control linkage.
Note: Clevis pin (6) must stay with the governor in order to be adjusted.
Illustration 4 g00630566
4. Remove bolts (1) and remove fuel injection control linkage (2). Control lever (3) connects
the fuel injection control linkage (2) to the governor.
Note: For information on the inspection procedure for control lever (3), refer to Special
Instruction, REHS0601, "Inspection and Modification of the 102-7459 Fuel Injection
Control Linkage and the 4P-9048 Fuel Injection Control Linkage".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Dec 29 15:12:01 UTC+0800 2019
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320 L EXCAVATOR 3XK
Configuration: 320, 320 L, 320 N AND 320 S EXCAVATORS 3XK00822-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F
Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928573
Fuel Injection Control Linkage - Install
SMCS - 1298-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 136-4149 Governor Pliers(1)
1
B
128-8827 Pin(1)
1
1U-7523 Pin Pilot(1)
1
C 1U-6675 Spring Compressor(1)
6
D 128-8822 Fuel System and Governor Tool Gp 1
(1)
This tool is part of the 128-8822 Governor Tool Group.
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16. Illustration 1 g00661331
Note: For information on the inspection procedure for control lever (3), refer to Special Instruction,
REHS0601, "Inspection and Modification of the 102-7459 Fuel Injection Control Linkage and the 4P
-9048 Fuel Injection Control Linkage".
1. Loosen setscrews (4) on each bracket.
2. Install fuel control linkage (2) and install bolts (1). Use the following sequence in order to tighten the
bolts.
3. Tighten bracket (A) and (D) to a torque of 12 ± 3 N·m (106 ± 27 lb in).
4. Tighten brackets (B) and (C) to a torque of 12 ± 3 N·m (106 ± 27 lb in).
5. Position brackets (B) and (C) in order to allow free rotation of the fuel control rod.
6. Use a 2.5 mm (0.10 inch) wrench to tighten setscrews (4). Tighten the setscrews to a torque of
3.5 ± 0.2 N·m (31 ± 2 lb in). Do not overtighten the setscrews. Ensure that the control rod rotates
freely.
7. The control rod should rotate freely when a force of 4.4 N (1 lb) or less is applied to control lever
(3).
Illustration 2 g00750163
8. Rotate the unit injectors in order to engage the injector rack bar (5) with the fuel injection control
linkage (2).
Note: If the unit injectors are not installed, refer to the Disassembly and Assembly, "Unit Injector -
Install".
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17. 9. Install Tooling (C) on the unit injectors and compress the springs.
Note: For the procedure to install Tooling (C), refer to Tool Operating Manual, NEHS0610, "Using
the 128-8822 Tool Group on 3114, 3116, and 3126 Engines with Mechanical Unit Injectors (MUI)".
Illustration 3 g00672755
10. Install clevis pin (6) in Tooling (B). Clevis pin (6) attaches the control lever (3) to the governor.
Illustration 4 g00672752
11. Use Tooling (B) to install clevis pin (6) and the clip.
12. Use Tooling (D) to set the unit injector synchronization.
Note: For the procedure to use Tooling (D), refer to Tool Operating Manual, NEHS0610, "Using the
128-8822 Tool Group on 3114, 3116, and 3126 Engines with Mechanical Unit Injectors (MUI)".
13. Remove Tooling (C) from the unit injectors.
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18. Illustration 5 g00655975
14. Use Tooling (A) to slide tube assembly (5) into the governor.
Illustration 6 g00613071
15. Install clip (4).
End By:
a. Install the rocker arm assemblies and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Dec 29 15:12:57 UTC+0800 2019
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320 L EXCAVATOR 3XK
Configuration: 320, 320 L, 320 N AND 320 S EXCAVATORS 3XK00822-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i05919358
Unit Injector - Remove
SMCS - 1290-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-0302 Bar 1
Start By:
A. Remove the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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20. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00775441
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21. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
22. Illustration 2 g00625237
1. Remove fuel injector hold-down bolt (1) .
Note: Do not pry on the injector hold-down bracket. Damage to the unit injector could
occur. The unit injector has a notch on the opposite side of the rack. This notch is used for
prying the unit injector loose. Some fuel injector racks move freely when the spring is not
compressed. Do not move the fuel injector rack without compressing the fuel injector spring
slightly. Damage may occur to the unit injector.
2. Use Tooling (A) to loosen the unit injector. Rotate the unit injector in order to disengage
injector rack bar (3) from fuel injection control linkage (2) .
3. Remove the unit injector. Ensure that two O-ring seals are on the unit injector.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Dec 29 15:13:53 UTC+0800 2019
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