6. 10. Install swashplate assemblies (97) and (98) into pump housing (72) .
Note: The swashplate assemblies must be installed in the original position during assembly.
Illustration 10 g03723301
11. Install retaining ring (90) onto shaft assembly (91) .
Illustration 11 g01201656
12. Raise the temperature of bearing (95) and bearing (93) . Install bearing (95) and bearing
(93) onto shaft assembly (91) .
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8. 15. Lower the temperature of the shaft assemblies. Install shaft assemblies (91) and (92) into
pump housing (72) .
Illustration 15 g01200492
Note: The pump has been removed from Tooling (B) for photographic purposes only.
16. Use Tooling (E) to install retaining rings (90) .
Illustration 16 g01200491
17. Install springs (89) into barrel (84) .
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10. Illustration 20 g01200485
21. Install piston assembly (83) into barrel (84) .
22. Repeat Step 17 through Step 21 for the remaining barrel assembly.
Illustration 21 g01200482
23. Install barrel assemblies (81) and (82) into pump housing (72) .
Note: It may be necessary to use string to aid in the removal procedure. The barrel
assemblies must be installed in the original position during assembly.
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13. Illustration 27 g01200472
29. Install O-ring seals (68) and (69) onto pump housing (72) . Install port plates (70) and (71) .
Note: The port plates must be installed in the original position during assembly.
Illustration 28 g01200471
30. Install orifices (67) into head (58) .
Illustration 29 g01200462
31. Install plugs (65) and (66) into head (58) .
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14. Illustration 30 g01201668
32. Install bearings (64) into the head.
Illustration 31 g01200459
33. Install O-ring seal (63) into covers (61) .
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15. Illustration 32 g01200458
34. Install nipples (62) , covers (61) and bolts (60) onto head (58) . Install caps (59) onto
nipples (62) .
Illustration 33 g01200457
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
35. Attach Tooling (C) and a suitable lifting device to head (10) . Install head (58) , bolts (56) ,
and bolts (57) . The weight of head (58) is approximately 41 kg (90 lb).
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16. Illustration 34 g01200392
36. Install O-ring seal (54) and lip seal (55) onto the seal assembly.
Illustration 35 g01201683
37. Install shrink wrap on the shaft. This will protect the seal during the installation procedure.
Install the gasket and bell housing (53) . Install bolts (51) .
Illustration 36 g01201684
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17. 38. Use Tooling (D) to install seal assembly (52) .
Illustration 37 g00706275
39. Install plugs (49) . Install three plugs (50) into the pump control.
Illustration 38 g00882609
40. Install slide plate (47) and dowel (48) onto the control linkage.
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19. Illustration 39 g00706273
41. Install control linkage (46) and sleeve (45) into the pump control.
Illustration 40 g00706272
42. Install O-ring seal (44) onto the pin.
Illustration 41 g00706271
43. Install pin (43) into the pump control.
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20. Illustration 42 g00882608
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
44. Install shims (38) , spool (39) , spring (40) , spring (41) , and control piston (42) into the
pump control.
Illustration 43 g00706267
45. Install O-ring seal (37) onto the cover.
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21. Illustration 44 g00706266
46. Install cover (36) onto the pump control. Install bolts (35) .
Illustration 45 g00706265
47. Install pilot piston (34) into the pump control.
Illustration 46 g00882601
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22. 48. Install ball (33) into the guide. Install guide (32) into the pump control. Install spring (31)
and spring (30) into the pump control.
Illustration 47 g00882599
49. Install O-ring seal (26) onto the adjuster. Install adjuster (24) . Install setscrew (22) . Install
nut (23) and nut (25) . Install O-ring seal (27) onto the retainer. Install retainer (29) . Install
O-ring seal (28) .
Illustration 48 g00706249
Personal injury can result from being struck by parts propelled by a
released spring force.
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