The document provides instructions for removing and installing various components of a Caterpillar 320D excavator engine. It describes removing the fuel injection pump gear, electronic unit injectors, and turbocharger. For each component, it lists required tools and provides step-by-step instructions including illustrations showing the removal and installation processes. Safety notices are included regarding containing fluids and keeping components clean.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
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• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
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• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
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• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
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To be eligible:
1. You must have a registered business and operate in Limpopo
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3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
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In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
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Discover the reasons why your BMW’s Active Steering malfunction warning might come on. From electrical glitches to mechanical failures and software anomalies, addressing these promptly with professional inspection and maintenance ensures continued safety and performance on the road, maintaining the integrity of your driving experience.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR JPD
Configuration: 320D Excavator JPD00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02746250
Fuel Injection Pump Gear - Remove
SMCS - 1251-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5F-7465 Puller Gp 1
Start By:
a. Remove the fan drive. Refer to Disassembly and Assembly, "Fan Drive - Remove".
b. Remove the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump
- Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
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3. before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01375404
1. Remove nut (1).
Illustration 2 g01375405
2. Use Tooling (A) in order to remove fuel injection pump gear (2).
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4. Illustration 3 g01375406
3. Remove key (3).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR JPD
Configuration: 320D Excavator JPD00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i04762770
Fuel Injection Pump Gear - Install
SMCS - 1251-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01375406
1. Install key (3) .
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6. Illustration 2 g01375407
Note: The use of a soft jaw vice is to keep fuel injection pump gear (2) stationary to tighten
nut (1) .
2. Place fuel injection pump gear (2) into a soft jaw vice. Tighten nut (1) to a torque of 90 ± 6
N·m (66 ± 4 lb ft).
End By:
a. Install the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump -
Install".
b. Install the fan drive. Refer to Disassembly and Assembly, "Fan Drive - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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Mon Dec 2 23:39:26 UTC+0800 2019
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7. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR JPD
Configuration: 320D Excavator JPD00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02746266
Electronic Unit Injector - Remove
SMCS - 1290-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5F-4764 Pry Bar 1
B 278-4138 Fuel System Protection Gp(1)
1
(1)
This tool can only be used one time.
Start By:
a. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
Mechanism Cover - Remove and Install".
b. Remove the fuel Injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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8. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Do not open the high pressure fuel system without allowing the fuel
system to purge. After the engine has shut down, allow the fuel system to
purge for ten minutes. This operating fuel system contains high
pressure. Exposure to high pressure fuel can result in personal injury.
Note: Before opening the fuel system, the engine must be turned off for at least one minute.
Note: Use Caterpillar Electronic Technician (ET) to verify that the fuel system pressure is at zero
before opening the fuel system.
Note: Use Tooling (B) after any fuel line has been disconnected.
Note: Cleanliness is an important factor. Before you begin the removal procedure, the exterior of
the components should be thoroughly cleaned. This will help to prevent dirt from entering the
internal mechanism.
Note: Put identification marks on harness assemblies and electronic unit injectors for installation
purposes.
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9. Illustration 1 g01375478
1. Loosen nuts (2).
2. Disconnect harness assembly (1).
Illustration 2 g01375483
3. Remove bolt (3) and the washer.
4. Place an identification mark on electronic unit injector (4) for installation purposes. Each
electronic unit injector must be reinstalled in the original location. Use Tooling (A) in order
to remove electronic unit injector (4).
5. Remove clamp (5) (not shown).
6. Repeat Steps 1 through 5 for the remaining electronic unit injectors.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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Mon Dec 2 23:40:21 UTC+0800 2019
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR JPD
Configuration: 320D Excavator JPD00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i05281314
Electronic Unit Injector - Install
SMCS - 1290-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01375483
1. Install a new O-ring and a new copper washer onto the electronic unit injector (not shown).
Install clamp (5) (not shown) onto electronic unit injector (4) . Install electronic unit injector
(4) .
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11. 2. Install bolt (3) and the washer.
Note: Note the orientation of the washer for installation.
Illustration 2 g01375478
3. Connect harness assembly (1) and tighten nuts (2) to a torque of 2.5 N·m (22 lb in).
4. Repeat Steps 1 through 3 for the remaining electronic unit injectors.
End By:
a. Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines -
Remove".
b. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
Cover - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Dec 2 23:41:17 UTC+0800 2019
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR JPD
Configuration: 320D Excavator JPD00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02747029
Turbocharger - Remove
SMCS - 1052-011
Removal Procedure
Illustration 1 g01375920
1. Loosen clamp (1).
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13. Illustration 2 g01375922
Typical Example
2. Remove nuts (4) and tube (6). Disconnect tube assemblies (2) and (7). Disconnect hoses (5)
and (9). Remove nuts (8) and turbocharger (3).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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Mon Dec 2 23:42:13 UTC+0800 2019
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR JPD
Configuration: 320D Excavator JPD00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02746993
Turbocharger - Disassemble
SMCS - 1052-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1861 Retaining Ring Pliers 1
Start By:
a. Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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15. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
16. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1. Place an index mark on all of the components. The marks will help to align the components
during the assembly procedure.
Illustration 1 g01375875
2. Remove gasket (1) from the cartridge.
3. Remove gasket (2) from the turbine housing.
Illustration 2 g01375876
4. Remove the bolt and nut (3) from clamp (4). Remove clamp (4) that secures turbine housing
(5) to cartridge (6).
5. Separate turbine housing (5) fromcartridge (6).
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17. Illustration 3 g01375877
Illustration 4 g01375878
6. Use Tooling (A) in order to remove retaining ring (7) from compressor housing (8).
7. Separate compressor housing (8) from cartridge (6).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR JPD
Configuration: 320D Excavator JPD00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02747012
Turbocharger - Assemble
SMCS - 1052-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1861 Retaining Ring Pliers 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: During the assembly procedure, ensure that the index marks are aligned when the
components are assembled.
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