This document provides instructions for removing and disassembling the stick drift reduction valve on a 320C excavator. Key steps include releasing hydraulic pressure, removing hoses and cover, and then removing bolts to access internal components like the spool valve and spring. Cleanliness is important during disassembly to prevent contamination of parts.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
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• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR BEA
Configuration: 320C, 320C L, 320C LN, 320C S Excavators BEA00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i02544012
Bucket Cylinder - Remove and Install
SMCS - 5457-010
Removal Procedure
Cylinders equipped with lock valves can remain pressurized for very
long periods of time, even with the hoses removed.
Failure to relieve pressure before removing a lock valve or
disassembling a cylinder can result in personal injury or death.
Ensure all pressure is relieved before removing a lock valve or
disassembling a cylinder.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component
should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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3. At operating temperature, the hydraulic oil is hot and under pressure.
Hot oils can cause burns.
To prevent possible personal injury, release the pressure in the work
tool hydraulic circuit (boom, stick, bucket, and swing), travel circuits,
and the hydraulic oil tank at the filler cap before any hydraulic lines or
components are disconnected or removed.
Remove the filler cap only when the engine is stopped and the filler cap
is cool enough to touch.
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation
purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep
contaminants from entering the system.
1. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "System Pressure -
Release".
Illustration 1 g00555749
2. Fasten a suitable lifting device to the rod end of the bucket cylinder, as shown. Put suitable blocking
(3) under the link assemblies as a support.
3. Remove the nuts and retaining bolt (1) . Remove pin (2) .
4. Note the location and the quantity of the shims between the power link and the idler link. Remove
the shims.
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4. Illustration 2 g00477372
5. Raise bucket cylinder (4) until bucket cylinder (4) is level. Fasten a suitable lifting device to the head
end of bucket cylinder (4) , as shown. Disconnect hose assemblies (5) .
Illustration 3 g00477379
6. Remove retaining bolt (6) , pin assembly (7) , and the spacer. Remove the bucket cylinder. The
weight of the bucket cylinder is approximately 150 kg (330 lb).
7. Note the location and the quantity of shims on both sides of the bucket cylinder at the stick pin.
Remove the shims.
Disassembly and Assembly Information
Table 1
Required Tools
Tool Part Number Part Description Qty
A
127-4904 Hydraulic Cylinder Repair Stand Gp 1
1P-0520 Driver Gp 1
9U-7868 Spanner Wrench 1
127-8064 Adapter Plate Gp 1
195-4609 Seal Pick 1
B 4C-4032 Bearing Mount Compound 1
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5. C 5P-0960 Grease Cartridge 1
Cylinders equipped with lock valves can remain pressurized for very
long periods of time, even with the hoses removed.
Failure to relieve pressure before removing a lock valve or
disassembling a cylinder can result in personal injury or death.
Ensure all pressure is relieved before removing a lock valve or
disassembling a cylinder.
Illustration 4 g01174095
Note: Apply a light film of hydraulic oil to all components before assembly.
1. Apply Tooling (B) to seal (1) prior to assembly.
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6. 2. Apply clean hydraulic oil on the lip of seal (1) , seal (2) , and seal (3) .
3. Apply Tooling (C) to the threads of head (5) .
4. Lubricate the threads of rod assembly (7) with Tooling (C) .
5. Tighten locknut (8) to a torque of 7600 ± 380 N·m (5605 ± 280 lb ft).
6. Install ball (10) and setscrew (9) in locknut (8) . Tighten setscrew (9) to a torque of 57 ± 10 N·m (42
± 7 lb ft).
7. Lubricate the outside of piston (6) with Tooling (C) .
8. Tighten bolts (4) to a torque of 267 ± 40 N·m (197 ± 30 lb ft).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
D 5P-0960 Grease Cartridge 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in
cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may
be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged,
use new parts for replacement.
Illustration 5 g00477379
1. Fasten a suitable lifting device to bucket cylinder (4) . The weight of bucket cylinder (4) is
approximately 150 kg (330 lb). Place bucket cylinder (4) in position in the stick. Lower the head end
of bucket cylinder (4) into the brackets on top of the stick. Make sure that the pin bores in the stick
are in alignment with the pin bores in the bucket cylinder. Make sure that the grease fittings in the
head end and in the rod end of bucket cylinder (4) are facing away from the stick.
2. Install the shims on both sides of the bucket cylinder at the bore for pin assembly (7) .
3. Install pin assembly (7) .
4. Install retaining bolt (6) . Tighten retaining bolt (6) to a torque of 460 ± 60 N·m (340 ± 44 lb ft).
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7. Illustration 6 g00477372
5. Install O-ring seals in the ends of hose assemblies (5) . Connect hose assemblies (5) to bucket
cylinder (4) .
Illustration 7 g00555749
6. Lower the bucket cylinder between the link assemblies. Install the shims on both sides of the power
link between the power link and the idler links.
7. Apply a thin coat of Tooling (D) on pin (2) . Make sure that the bore in the bucket cylinder rod is in
alignment with the bores in the link assemblies. Install pin (2) . Install retaining bolt (1) and the two
nuts.
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8. Illustration 8 g00478086
8. Tighten the nuts on retaining bolt (1) . Tighten the outside nut until the nut is 0.5 mm (0.02 inch)
beyond the end of the retaining bolt, as shown. Tighten the inside nut against the outside nut to a
torque of 460 ± 60 N·m (340 ± 44 lb ft).
9. Fill the hydraulic oil tank with oil to the correct level. Refer to Operation and Maintenance Manual,
"Refill Capacities".
10. Start the engine, and run the engine at a low idle speed. Raise the bucket from the ground. Extend
and retract the bucket cylinder approximately ten times in order to remove the air from the hydraulic
system.
11. Recheck the oil level in the hydraulic oil tank. If necessary, refill the hydraulic oil tank to the correct
level.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Oct 15 09:41:11 UTC+0800 2019
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9. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR BEA
Configuration: 320C, 320C L, 320C LN, 320C S Excavators BEA00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i01862522
Drift Reduction Valve (Stick) - Remove
SMCS - 5143-011-JJ
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A FT-2674 Vacuum Cap 1
Start By:
a. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic
System Pressure - Release" .
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
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10. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
Note: A hydraulic oil sample should be obtained before any maintenance is performed in order to
establish the system contaminant level. Refer to Fluid Analysis Laboratory Guide, SEBF3116,
"Obtaining an Oil Sample for S·O·S Analysis". Refer to Operation and Maintenance Manual,
"Sampling Interval and Location of Sampling Valve" for the correct location.
Illustration 1 g00690963
1. Remove the cap from the hydraulic tank. Attach Tooling (A) to the hydraulic tank.
Note: Hook up the air to Tooling (A) in order to create a vacuum in the hydraulic system.
This will minimize the leakage from the hose assemblies.
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11. Illustration 2 g00694424
2. Remove bolts (1) and the washers in order to remove cover (2).
Illustration 3 g00706043
3. Remove socket head bolts (3) and the split flanges in order to disconnect hose assembly (4)
from the stick drift reduction valve.
4. Remove bolts (6), the washers, and the split flanges in order to disconnect hose assembly
(7) from the stick drift reduction valve.
5. Disconnect hose assemblies (5).
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12. Illustration 4 g00706051
6. Remove bolts (8).
7. Remove stick drift reduction valve (9).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Oct 15 09:42:06 UTC+0800 2019
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR BEA
Configuration: 320C, 320C L, 320C LN, 320C S Excavators BEA00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i02696617
Drift Reduction Valve (Stick) - Disassemble
SMCS - 5143-015-JJ
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-7981 Bolt (M10-1.5 by 70mm) 2
Start By:
a. Remove the stick drift reduction valve. Refer to Disassembly and Assembly, "Drift
Reduction Valve (Stick) - Remove".
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
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14. Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will prevent dirt from entering the internal
mechanism.
Illustration 1 g00703710
1. Remove bolts (1) and the washers. Remove half flanges (2) and the cover. Remove fittings
(3) from valve body (4).
Illustration 2 g00703711
2. Remove O-ring seal (5) from the fittings.
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15. Illustration 3 g00703712
Personal injury can result from parts and/or covers under spring
pressure.
Spring force will be released when covers are removed.
Be prepared to hold spring loaded covers as the bolts are loosened.
Illustration 4 g00703713
3. Remove two bolts (6). Install Tooling (A). Remove the remaining two bolts. Remove
Tooling (A). Remove cover (7) from the valve body.
Illustration 5 g00703714
4. Remove O-ring seal (8) and ring (9) from the cover.
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16. Illustration 6 g00703715
Personal injury can result from parts and/or covers under spring
pressure.
Spring force will be released when covers are removed.
Be prepared to hold spring loaded covers as the bolts are loosened.
5. Remove spring (11) and spool valve (10) from the valve body.
Illustration 7 g00703716
6. Remove plug (12) and the O-ring seal from the valve body.
Personal injury can result from parts and/or covers under spring
pressure.
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17. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
18. Spring force will be released when covers are removed.
Be prepared to hold spring loaded covers as the bolts are loosened.
Illustration 8 g00703718
7. Remove O-ring seal (13) from the plug.
Illustration 9 g00703719
8. Remove plug (14) and the O-ring seal from the valve body.
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19. Illustration 10 g00703720
9. Remove O-ring seal (15) from the plug.
Illustration 11 g00703721
10. Remove spring (18), guide (17), and spool (16) from the valve body.
Illustration 12 g00703722
11. Remove plug (19) and the O-ring seal from the valve body.
Illustration 13 g00703723
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20. 12. Remove O-ring seal (20) from the plug.
Illustration 14 g00703724
13. Remove relief valve (21) from the valve body.
Illustration 15 g00703725
14. Remove O-ring seals (23), (24), (25), (26), and (28). Remove rings (22) and (27).
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21. Illustration 16 g00703726
15. Remove pipe plug (29) from the valve body.
Illustration 17 g00703727
16. Remove O-ring seal (30) and O-ring seal (31) from the valve body. Remove plug (32) and
the O-ring seal from the valve body.
Illustration 18 g00703728
17. Remove O-ring seal (33) from the plug.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Oct 15 09:43:02 UTC+0800 2019
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22. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR BEA
Configuration: 320C, 320C L, 320C LN, 320C S Excavators BEA00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i02696641
Drift Reduction Valve (Stick) - Assemble
SMCS - 5143-016-JJ
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-7981 Bolt M10-1.5 by 70mm 2
B 1U-6396 O-Ring Assembly Compound 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement. All disassembly and all assembly procedures
must be performed on a clean work surface and in a clean hydraulic area. Keep cleaned parts
covered and protected at all times.
Note: O-rings, gaskets, and seals should always be replaced. A used O-ring seal may not have the
same sealing properties as a new O-ring seal. Use Tooling (A) during the assembly procedure.
Note: Apply a light film of hydraulic oil to all components before assembly.
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