This document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It describes 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It also describes 31 steps for reassembling these components, including pressing in bearings, determining shim thickness, and installing seals using a special tool. Proper cleaning and lubrication of parts is emphasized throughout the process.
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This document provides instructions for disassembling and assembling a 315D L excavator final drive. The disassembly process involves removing 33 parts from the final drive assembly including the cover, carrier assembly, ring gears, and housing components. The assembly process describes installing 33 parts back into the final drive in reverse order and includes steps for preloading the bearings and determining the correct shim thickness. Cleanliness is emphasized throughout to prevent contamination.
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This document provides instructions for disassembling and assembling a 315D L excavator final drive. The disassembly process involves removing 33 parts from the final drive assembly including the cover, carrier assembly, ring gears, and housing components. The assembly process describes installing 33 parts back into the final drive in reverse order and includes steps for preloading the bearings and determining the correct shim thickness. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 315D L Excavator (Prefix NCM) Service Repair Manual (NCM00001...dujkdksmdmdm
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. It describes 33 steps to disassemble the final drive by removing components like the cover, carrier assembly, ring gears, and seals. It then describes 31 steps for assembly, including pressing in bearings, determining shim thickness, installing seals and gears, and reassembling carrier assemblies. Cleanliness and applying lubricant to parts are emphasized throughout.
Caterpillar Cat 315D L Excavator (Prefix NCM) Service Repair Manual (NCM00001...orrf0370383
This document provides instructions for disassembling and assembling a 315D L excavator final drive. The disassembly process involves removing 33 parts from the final drive assembly including the cover, carrier assembly, ring gears, and housing components. The assembly process describes installing 33 parts back into the final drive in reverse order and includes steps for preloading the bearings and determining the correct shim thickness. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 315D L Excavator (Prefix NCM) Service Repair Manual (NCM00001...fujkse9didkke3
This document provides instructions for disassembling and assembling a 315D L excavator final drive. The disassembly process involves removing 33 parts from the final drive assembly including the cover, carrier assembly, ring gears, and housing components. The assembly process describes installing 33 parts back into the final drive in reverse order and includes steps for preloading the bearings and determining the correct shim thickness. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 315D L Excavator (Prefix NCM) Service Repair Manual Instant D...kubei069369925
This document provides instructions for disassembling and assembling a 315D L excavator final drive. The disassembly process involves removing 33 parts from the final drive assembly including the cover, carrier assembly, ring gears, and housing components. The assembly process describes installing 33 parts back into the final drive in reverse order and includes steps for preloading the bearings and determining the correct shim thickness. Cleanliness is emphasized throughout to prevent contamination.
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This document provides instructions for disassembling and assembling a 315D L excavator final drive. The disassembly process involves removing 33 parts from the final drive assembly including the cover, carrier assembly, ring gears, and housing components. The assembly process describes installing 33 parts back into the final drive in reverse order and includes steps for preloading the bearings and determining the correct shim thickness. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 315D L Excavator (Prefix NCM) Service Repair Manual (NCM00001...fuusejkddmmd3e
This document provides instructions for disassembling and assembling a 315D L excavator final drive. The disassembly process involves removing 33 parts from the final drive assembly including the cover, carrier assembly, ring gears, and housing components. The assembly process describes installing 33 parts back into the final drive in reverse order and includes steps for preloading the bearings and determining the correct shim thickness. Cleanliness is emphasized throughout to prevent contamination.
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This document provides instructions for disassembling and assembling a 315D L excavator final drive. The disassembly process involves removing 33 parts from the final drive assembly including the cover, carrier assembly, ring gears, and housing components. The assembly process describes installing 33 parts back into the final drive in reverse order and includes steps for preloading the bearings and determining the correct shim thickness. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 315D L Excavator (Prefix NCM) Service Repair Manual (NCM00001...jdksmmdmdd
This document provides instructions for disassembling and assembling a 315D L excavator final drive. The disassembly process involves removing 33 parts from the final drive assembly including the cover, carrier assembly, ring gears, and housing components. The assembly process describes installing 33 parts back into the final drive in reverse order and includes steps for preloading the bearings and determining the correct shim thickness. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 315D L Excavator (Prefix NCM) Service Repair Manual (NCM00001...dujkdksmdmdm
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. It describes 33 steps to disassemble the final drive by removing components like the cover, carrier assembly, ring gears, and seals. It then describes 31 steps for assembly, including pressing in bearings, determining shim thickness, installing seals and gears, and reassembling carrier assemblies. Cleanliness and applying lubricant to parts are emphasized throughout.
Caterpillar Cat 315D L Excavator (Prefix NCM) Service Repair Manual (NCM00001...orrf0370383
This document provides instructions for disassembling and assembling a 315D L excavator final drive. The disassembly process involves removing 33 parts from the final drive assembly including the cover, carrier assembly, ring gears, and housing components. The assembly process describes installing 33 parts back into the final drive in reverse order and includes steps for preloading the bearings and determining the correct shim thickness. Cleanliness is emphasized throughout to prevent contamination.
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Caterpillar cat 315 d l excavator (prefix ncm) service repair manual (ncm0000...fjsekdmmeed
This document provides instructions for disassembling and assembling a 315D L excavator final drive. The disassembly process involves removing 33 parts from the final drive assembly including the cover, carrier assembly, ring gears, and housing components. The assembly process describes installing 33 parts back into the final drive in reverse order and includes steps for preloading the bearings and determining the correct shim thickness. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar cat 315 d l excavator (prefix ncm) service repair manual (ncm0000...fjjsekkdmme
This document provides instructions for disassembling and assembling a 315D L excavator final drive. The disassembly process involves removing 33 parts from the final drive assembly including the cover, carrier assembly, ring gears, and housing components. The assembly process describes installing 33 parts back into the final drive in reverse order and includes steps for preloading the bearings and determining the correct shim thickness. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar cat 315 d l excavator (prefix ncm) service repair manual (ncm0000...dkdmidkkdk
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. It describes 33 steps to disassemble the final drive by removing components like the cover, carrier assembly, ring gears, and seals. It then describes 31 steps for assembly, including pressing in bearings, determining shim thickness, installing seals and gears, and reassembling carrier assemblies. Cleanliness and applying lubricant to parts are emphasized throughout.
Caterpillar Cat 315D L Excavator (Prefix NCM) Service Repair Manual (NCM00001...fjkdksmmdm
This document provides instructions for disassembling and assembling a 315D L excavator final drive. The disassembly process involves removing 33 parts from the final drive assembly including the cover, carrier assembly, ring gears, and housing components. The assembly process describes installing 33 parts back into the final drive in reverse order and includes steps for preloading the bearings and determining the correct shim thickness. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 315D L Excavator (Prefix KBD) Service Repair Manual (KBD00001...f7djidksmd3e
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Caterpillar Cat 315D L Excavator (Prefix KBD) Service Repair Manual (KBD00001...f8usiedkdmm
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. It describes 33 steps to disassemble the final drive by removing components like the cover, carrier assembly, ring gears, and seals. It then describes 31 steps for assembly, including pressing in bearings, determining shim thickness, installing seals and gears, and reassembling carrier assemblies. Precautions are given to clean parts and apply sealant or lubricant during assembly.
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This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. It describes 33 steps to disassemble the final drive by removing components like the cover, carrier assembly, ring gears, and seals. It then describes 31 steps for assembly, including pressing in bearings, determining shim thickness, installing seals and gears, and reassembling carrier assemblies. Precautions are given to clean parts and apply sealant or lubricant during assembly.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjsjekdmmeme
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves using various tools to remove over 30 individual components from the final drive housing. The assembly process reverses the disassembly steps and provides details on installing bearings, seals, gears, and other components back into the housing using presses, lifting devices, and installation tools. Precise measurements are taken to determine the correct shim thickness for preloading the bearings. Cleanliness and lubrication of parts is emphasized throughout.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...cdfvvv1
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves using various tools to remove over 30 individual components from the final drive housing. The assembly process reverses the disassembly steps and provides details on installing bearings, seals, gears, and other components back into the housing using presses, lifting devices, and installation tools. Precise measurements are taken to determine the correct shim thickness for preloading the bearings. Cleanliness and lubrication of parts is emphasized throughout.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fikkskmmdm
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. It describes 33 steps to disassemble the final drive by removing components like the cover, carrier assembly, ring gears, and seals. It then describes 31 steps for assembly, including pressing in bearings, determining shim thickness, installing seals and gears, and reassembling carrier assemblies. Precautions are given to clean parts and apply sealant or lubricant during assembly.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fikkskkdmmd
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. It describes 33 steps to disassemble the final drive by removing components like the cover, carrier assembly, ring gears, and seals. It then describes 31 steps for assembly, including pressing in bearings, determining shim thickness, installing seals and gears, and reassembling carrier assemblies. Precautions are given to clean parts and apply sealant or lubricant during assembly.
Caterpillar Cat 318D L Excavator (Prefix ZKJ) Service Repair Manual Instant D...ze6074xunong
This document provides instructions for disassembling and assembling the final drive of a 318D L excavator. It lists the required tools and presents 33 steps for disassembly, including removing the final drive cover, carrier assembly, ring gears, and other components. It then lists 13 steps for assembly, including installing bearings in the main housing, preloading the bearings to determine the correct shim thickness, installing seals and gears, and reassembling disassembled components. The goal is to disassemble and clean all parts before precise reassembly in the reverse order of disassembly.
Caterpillar Cat 318D L Excavator (Prefix ZKJ) Service Repair Manual Instant D...yu5676962
This document provides instructions for disassembling and assembling the final drive of a 318D L excavator. The disassembly procedure involves removing over 30 individual parts in a specific sequence, including the cover, carrier assembly, ring gears, and housing components. The assembly procedure instructs to clean all parts thoroughly and replace all seals and gaskets before reinstalling the parts in reverse order, taking care to properly install bearings and seals. Precise tools and lifting devices are required due to the heavy weight of some components.
Caterpillar Cat 318D L Excavator (Prefix ZKJ) Service Repair Manual Instant D...gongfuao7509
This document provides instructions for disassembling and assembling the final drive of a 318D L excavator. The disassembly procedure involves removing over 30 individual parts in a specific sequence, including the cover, carrier assembly, ring gears, and housing components. The assembly procedure instructs to clean all parts thoroughly and replace all seals and gaskets before reinstalling the parts in reverse order, taking care to properly install bearings and seals. Precise tools and lifting devices are required due to the heavy weight of some components.
Caterpillar Cat 318D L Excavator (Prefix ZKJ) Service Repair Manual Instant D...f8seodkdmdmed3
This document provides instructions for disassembling and assembling the final drive of a 318D L excavator. The disassembly procedure involves removing over 30 individual parts in a specific sequence, including the cover, carrier assembly, ring gears, and housing components. The assembly procedure instructs to clean all parts thoroughly and replace all seals and gaskets before reinstalling the parts in reverse order, taking care to properly install bearings and seals. Precise tools and lifting devices are required due to the heavy weight of some components.
Caterpillar Cat 318D L Excavator (Prefix ZKJ) Service Repair Manual (ZKJ00001...f8usiejdkmdd
This document provides instructions for disassembling and assembling the final drive of a 318D L excavator. It lists the required tools and presents 33 steps for disassembly, including removing the final drive cover, carrier assembly, ring gears, and other components. It then lists 13 steps for assembly, including installing bearings in the main housing, preloading the bearings to determine the correct shim thickness, installing seals and gears, and reassembling disassembled components. The goal is to disassemble and clean all parts before precise reassembly in the reverse order of disassembly.
DAEWOO DOOSAN MEGA 160TC TIER-II WHEEL LOADER Parts Catalogue Manual.pdfjfkskmmdmdm
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This document provides instructions for removing and installing an inlet manifold on a Caterpillar 325B L excavator engine. It describes:
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Caterpillar Cat 325B L Excavator (Prefix 1GS) Service Repair Manual (1GS00001...jfkskmmdmdm
The document provides disassembly and assembly instructions for the final drive of a 325B L excavator. It details 33 steps to disassemble the final drive components including removing carriers, gears, seals and bearings. It also outlines 28 steps for reassembling the final drive, including pressing in bearings, determining the correct shim thickness, installing seals and gears, and torquing bolts. Tools and torque specifications are provided. The purpose is to provide maintenance technicians with a procedure to fully disassemble and reassemble the excavator's final drive system.
Caterpillar Cat 325B L Excavator (Prefix 6DN) Service Repair Manual (6DN00001...jfkskmmdmdm
This document provides instructions for removing and installing an inlet manifold on a Caterpillar 325B L excavator engine. It describes:
- Disconnecting air inlet piping and removing bolts to detach the manifold
- Installing a new gasket and reattaching the manifold using bolts torqued to 28 Nm
- Reconnecting any disconnected components at the end of the process
This document provides instructions for removing and installing a cylinder head on an excavator. It begins by listing other components that must first be removed, such as the fuel filter base, governor, fuel linkage, and manifolds. The removal procedure then instructs technicians to attach a lifting device to the cylinder head and remove bolts holding it to the cylinder block before removing the gasket. The installation procedure lists cleaning the mating surfaces and applying lubricant to the gasket before positioning the head and torquing the bolts to specifications.
Caterpillar Cat 325-A TRACK TYPE EXCAVATOR (Prefix 8NL) Service Repair Manual...jfkskmmdmdm
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 325-A excavator powered by a 3116 engine. It describes the required tools and gives step-by-step procedures and illustrations for removing the governor, installing a new governor, removing the fuel injection control linkage, and installing the fuel injection control linkage. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar Cat 325-A TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual...jfkskmmdmdm
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325 and 325L excavators powered by 3116 engines. It describes the required tools and outlines the step-by-step procedures for removing and installing exhaust manifolds, removing inlet manifolds, and installing inlet manifolds. It also provides instructions for removing and installing inlet and exhaust valves from the cylinder head assembly.
Caterpillar Cat 325-A FM L EXCAVATOR (Prefix 7LM) Service Repair Manual (7LM0...jfkskmmdmdm
This document provides disassembly instructions for travel motors on 325, 325B, and 325L excavators. It describes 24 steps to fully disassemble the travel motor, including removing the head, brake piston, barrel assembly, shoe retainer, piston shoes, shaft assembly, seals, and other components. Special care must be taken to keep components in order and avoid damage during disassembly.
This document provides instructions for removing and installing inlet and exhaust valve guides on a Caterpillar 325 excavator engine. The removal procedure involves using a valve guide driver tool to push the guides out of the cylinder head from the intake/exhaust ports. For installation, new guides are lubricated and driven into the cylinder head with the driver tool. The instructions emphasize keeping parts clean to prevent wear and shortening component life.
Caterpillar Cat 325-A FM L EXCAVATOR (Prefix 7LM) Service Repair Manual (7LM0...jfkskmmdmdm
This document provides instructions for removing and installing an exhaust manifold and inlet and exhaust valves on a 325-A FM L EXCAVATOR 7LM. It describes:
1) Removing the bolts, exhaust manifold, and gaskets from the cylinder head to remove the exhaust manifold.
2) Installing new gaskets and mounting the exhaust manifold to the cylinder head, applying anti-seize compound and torqueing bolts.
3) Removing inlet and exhaust valves by compressing springs, removing retainers and springs, and removing seals and valves.
This document provides instructions for installing an inlet manifold on a 325-A excavator engine. It involves installing a new gasket on the cylinder head, positioning the air inlet manifold and installing bolts to secure it, then installing air inlet elbows and connecting the air inlet heater solenoid. The instructions conclude by stating to install the valve mechanism cover by referring to another section of the repair manual.
This document provides disassembly instructions for the travel motor on 325, 325B and 325L excavators. It describes 24 steps to fully disassemble the travel motor, including removing the head, brake piston, barrel assembly, shoe retainer and other components. Technicians are instructed to clean parts thoroughly, apply identifying marks, and note the original positions of components to ensure proper reassembly. Safety precautions are outlined for containing fluids and disposing of them properly.
Caterpillar Cat 325 L EXCAVATOR (Prefix 9ZK) Service Repair Manual (9ZK00001 ...jfkskmmdmdm
This document provides instructions for removing and installing inlet manifold, inlet and exhaust valves, valve guides, and valve seat inserts on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include using various tools to compress springs, extract components, and install new parts. Safety notices are provided to keep components clean and contain fluids.
This document provides instructions for removing and installing inlet and exhaust valve guides on a Caterpillar 325-A excavator engine. The procedure involves using specialized tools to press the valve guides out of and back into the cylinder head assembly. Technicians are advised to keep parts clean and refer to other documents for specifications on reusable components. The process includes lubricating and inserting the valves back into the guides once installed.
This document provides instructions for removing and installing inlet manifold, inlet and exhaust valves, valve guides, and valve seat inserts on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include using specific tools to compress springs, extract components, and install replacement parts. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar Cat 325 TRACK TYPE EXCAVATOR (Prefix 8NL) Service Repair Manual (...jfkskmmdmdm
This service repair manual provides instructions for installing a governor on a Caterpillar 3116 engine that powers 325 and 325L excavators. It details cleaning and lubricating parts, placing seals and the governor in the cylinder head, installing clips and pins to connect components, and setting fuel settings using specialized tools. The document provides illustrations and numbered steps for the installation process and refers to other manuals for additional guidance.
Caterpillar Cat 325 TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual (...jfkskmmdmdm
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325 and 325L excavators powered by 3116 engines. It describes the required tools and outlines the step-by-step procedures for removing components like bolts, studs, gaskets and manifolds. The installation section specifies applying anti-seize compound and sealer, installing new gaskets, bolts and manifolds, and tightening to the specified torques. It also includes warnings about keeping components clean and containing fluids.
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325-A excavator engine. The procedures include removing bolts and studs, applying anti-seize compound and sealer, installing gaskets, and tightening fasteners in a specific sequence using proper torque values. Required tools are listed for each job.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 319D L EXCAVATOR KRM
Configuration: 319D L Excavator KRM00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
315D, 318D and 319D Excavators Machine Systems
Media Number -KENR5272-13 Publication Date -01/09/2017 Date Updated -06/09/2017
i05453130
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 439-3938 Link Bracket 2
C 154-6181 Forcing Bolt 1
D 439-3940 Link Bracket 2
E
5F-7366 Forcing Bolt 1
1P-5546 Crossblock 1
1U-9889 Crossblock 1
1P-0520 Driver Group 1
6V-7888 Puller Leg 2
1H-3112 Puller Assembly 1
1P-5551 Adjustable Screw Assembly 1
F - Loctite 5127 1
Start By:
a. Remove the final drive.
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3. Note: Cleanliness is an important factor. Before the disassembly procedure, thoroughly
clean the exterior of the component. This action will prevent dirt from entering the internal
mechanism.
1. Put an alignment mark across the sections of the final drive for assembly purposes. The
parts must be reinstalled in the original locations.
Illustration 1 g00708089
2. Fasten the final drive to Tooling (A), as shown. The combined weight of the final drive and
final drive sprocket is approximately 312 kg (688 lb).
3. Remove bolts (1) and the washers that hold the cover in position.
Illustration 2 g00708090
4. Remove the setscrews from cover (2), and fasten Tooling (B) and a suitable lifting device to
cover (2), as shown. The weight of cover (2) is approximately 32 kg (70 lb). Remove cover
(2).
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4. Illustration 3 g00708091
5. Remove thrust plate (3) from cover (2).
6. Remove plugs (4) from cover (2).
Illustration 4 g00708235
7. Remove O-ring seals (5) from both plugs (4) that were in the cover.
Illustration 5 g00708092
8. Remove spacer (6) from carrier assembly (7).
9. Remove sun gear (8) from carrier assembly (7).
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5. 10. Remove carrier assembly (7) by lifting the carrier assembly straight up. The weight of
carrier assembly (7) is approximately 14 kg (30 lb).
Illustration 6 g01304883
11. Disassemble carrier assembly (7), as follows.
a. Drive spring pin (10) into planetary shaft (9) with a hammer and a punch.
Illustration 7 g00708144
b. Remove planetary shaft (9) with spring pin (10) from the carrier assembly.
c. Remove spring pin (10) from planetary shaft (9) with a hammer and a punch.
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6. Illustration 8 g00708218
d. Remove thrust washers (11) and planetary gear (13) from the carrier assembly.
e. Remove bearing (12) from planetary gear (13).
12. Repeat Steps 11.a through 11.e in order to remove the remaining planetary gears from the
carrier assembly.
Illustration 9 g00708162
13. Remove sun gear (14) from carrier assembly (15).
Illustration 10 g00708325
14. Remove spacer (16).
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7. Illustration 11 g00708184
Note: It will be necessary to pry ring gears (17) away from main housing (18) in order to
install the lifting slings.
15. Fasten a suitable lifting device to ring gears (17), as shown. Remove the ring gears from
main housing (18). The weight of ring gears (17) is approximately 45 kg (100 lb).
Illustration 12 g00708360
16. Use a screwdriver or a chisel in order to separate two ring gears (17).
Note: Two ring gears (17) are held together with Tooling (F). It may be necessary to heat
ring gears (17) in order to soften the sealant. Do not heat over 135 °C (275 °F) for more
than thirty minutes.
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8. Illustration 13 g00708172
17. Position a 12.7 mm (0.50 inch) shackle under carrier assembly (15).
18. Fasten a suitable lifting device to the shackle.
19. Slowly lift carrier assembly (15) from the final drive. The weight of carrier assembly (15) is
approximately 39 kg (85 lb).
20. Disassemble carrier assembly (15), as follows.
Illustration 14 g00708175
a. Drive spring pin (20) into planetary shaft (19) with a hammer and a punch.
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9. Illustration 15 g00708370
Illustration 16 g00708220
b. Remove planetary shaft (19) with spring pin (20) from the carrier assembly.
c. Remove spring pin (20) from planetary shaft (19) with a hammer and a punch.
d. Remove thrust washers (21) and planetary gear (23) from the carrier assembly.
e. Remove bearings (22) from planetary gear (23).
21. Repeat Steps 20.a through 20.e in order to remove the remaining planetary gears from the
carrier.
Illustration 17 g00708186
22. Remove O-ring seal (24) from main housing (18).
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10. Illustration 18 g00708187
23. Remove bolts (25) from gear (26).
Illustration 19 g00708202
24. Use Tooling (C) in order to remove gear (26) from main housing (18).
Note: The motor housing will separate from main housing (18) once gear (26) is removed.
Make sure that the motor housing is supported.
Illustration 20 g00708211
25. Remove shims (27) from the main housing.
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11. Illustration 21 g00708212
26. Fasten Tooling (D) and a suitable lifting device to main housing (18), as shown.
27. Use a hammer and a punch in order to separate main housing (18) and the final drive
sprocket from motor housing (28). The combined weight of main housing (18) and the final
drive sprocket is approximately 82 kg (180 lb).
Illustration 22 g00708214
28. Remove Duo-Cone seal (29) from motor housing (28).
29. Remove alignment pins (30).
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12. Illustration 23 g00708215
Illustration 24 g00708216
30. Remove Duo-Cone seal (31) from main housing (18).
31. Use Tooling (E) in order to remove bearings (32) and (33) from the main housing.
32. If necessary, remove the final drive sprocket from the main housing.
33. Refer to Disassembly and Assembly, "Final Drive Sprocket - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Oct 30 09:41:42 UTC+0800 2020
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 319D L EXCAVATOR KRM
Configuration: 319D L Excavator KRM00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
315D, 318D and 319D Excavators Machine Systems
Media Number -KENR5272-13 Publication Date -01/09/2017 Date Updated -06/09/2017
i05453369
Final Drive - Assemble
SMCS - 4050-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 439-3938 Link Bracket 2
D 439-3940 Link Bracket 2
G 126-3994 Duo-Cone Seal Installer 1
H - Loctite C5-A Anti-Seize Lubricant
F - Loctite High Flex From-In-Place Gasket
Note: Cleanliness is an important factor. Before assembly, all parts should be cleaned in
cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry
parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If
any parts are worn or damaged, use new parts for replacement. All disassembly and all
assembly procedures must be performed on a clean work surface and in a clean hydraulic
area. Keep cleaned parts covered and protected at all times.
Note: O-rings, gaskets, and seals should always be replaced. A used O-ring may not have
the same sealing properties as a new O-ring. Use 1U-6396 O-Ring Assembly Compound
during the assembly procedure.
Note: Apply a light film of hydraulic oil to all components before assembly.
1. Install the final drive sprocket if the sprocket was removed from the main housing.
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14. 2. Refer to Disassembly and Assembly, "Final Drive Sprocket - Remove and Install".
Illustration 1 g00708215
3. Apply Tooling (H) to the outer diameter of the bearings.
4. Install bearings (32) and (33) in main housing (18) with a suitable press.
5. Make sure that bearing (32) and bearing (33) contact the counter bore in the main housing.
6. Use the following procedure to preload the bearings and determine the correct thickness of
shims.
Illustration 2 g00713058
a. Fasten Tooling (D) and a suitable lifting device to main housing (18). Install the main
housing on the motor housing.
b. Put the main housing and the motor housing in a suitable press.
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15. Illustration 3 g00709278
(a) Bearing surface
(b) Housing surface
c. Use a suitable press and a spacer in order to apply a load of 4000 kg (8819 lb) on the
bearings. Rotate the housing in order to seat the bearings.
d. Reduce the load on the bearings to 1000 ± 100 kg (2205 ± 221 lb).
e. Use a depth micrometer in order to measure the step length between the bearing
surface and the housing surface. Take measurements at several different locations
around the housing. Compute the average of the measured dimensions and record the
number. Call this Dimension (Y).
Illustration 4 g00709276
f. Use a depth micrometer in order to measure the step length of gear (26). Take
measurements at several different locations around the gear. Compute the average of
the measured dimensions and record the number. Call this Dimension (X).
g. The thickness of the shims is equal to (X − Y) ± 0.05 mm (0.002 inch).
Note: Use no more than two shims. If two shims are required, install the thinner shim
next to the gear.
h. Remove the main housing from the motor housing.
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16. Illustration 5 g01021370
7. Use Tooling (G) in order to install Duo-Cone seal (31) in main housing (18). Refer to
Disassembly and Assembly, "Duo-Cone Conventional Seals - Install".
Note: The rubber seals and all surfaces that contact the seals must be clean and dry. After
installation of the seals, put clean SAE 30 oil on the contact surfaces of the metal seals.
Illustration 6 g01021371
8. Use Tooling (G) in order to install Duo-Cone seal (29) in motor housing (28).
Illustration 7 g00708214
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17. 9. Apply Tooling (H) to the surfaces that contact pins (30).
10. Install alignment pins (30).
Note: Do not damage the Duo-Cone seals in the main housing or in the motor housing
during the assembly of the two components. After installation of the main housing on the
motor housing, there will be a small gap between the components. The gap is caused by the
Duo-Cone seals. This gap will be eliminated during installation of gear (26).
Illustration 8 g00713058
11. Fasten Tooling (D) and a suitable lifting device to main housing (18). Install the main
housing on the motor housing.
Illustration 9 g00708211
12. Install shims (27) that were determined in Step 6.g in the main housing.
Note: If two shims are required, install the thinner shim next to the gear.
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18. Illustration 10 g00708187
13. Install gear (26).
14. Install bolts (25) in gear (26). Install the bolts in an even pattern until the gear is seated
against the bearing. Tighten bolts (25) in a crisscross pattern.
Illustration 11 g00708186
15. Install O-ring seal (24) to main housing (18).
Illustration 12 g00708175
16. Assemble carrier assembly (15), as follows.
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19. Illustration 13 g00708220
a. Install bearings (22) in planetary gear (23).
b. Install thrust washers (21) and planetary gear (23) in the carrier assembly.
c. Use a deburring tool in order to remove the metal burr from the openings in the
carrier. Install planetary shaft (19) in the carrier assembly.
d. Drive spring pin (20) into planetary shaft (19) with a hammer and a punch.
Illustration 14 g00513451
e. Orient the split in spring pin (20) vertically to the carrier. Align the split in the spring
pin to the top or to the bottom. Make a stake mark on each side of the spring pin hole
in the carrier. Each stake mark should be approximately 1.50 mm (0.059 inch) from
the outside diameter of the spring pin hole.
17. Repeat Steps 16.a through 16.e in order to install the remaining planetary gears in the carrier
assembly.
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20. Illustration 15 g00708172
18. Install a lifting sling through the middle of carrier assembly (15). Fasten a 12.7 mm
(0.50 inch) shackle to the suitable lifting device.
19. Install carrier assembly (15) on the final drive. The weight of carrier assembly (15) is
approximately 39 kg (85 lb).
20. Remove the shackle and the suitable lifting device.
Illustration 16 g00713148
21. Apply Tooling (F) to the mating surface of ring gear (17b).
22. Install ring gear (17a) on ring gear (17b).
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21. Illustration 17 g00708184
23. Fasten a suitable lifting device to ring gears (17), as shown. Install the ring gears to main
housing (18). The weight of ring gears (17) is approximately 45 kg (100 lb).
Illustration 18 g00708325
24. Install spacer (16) in the carrier assembly.
Illustration 19 g00708162
25. Install sun gear (14) in carrier assembly (15).
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22. Thank you very much for
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23. Illustration 20 g01304883
Illustration 21 g00708218
26. Assemble carrier assembly (7), as follows.
a. Install bearing (12) in planetary gear (13).
b. Install thrust washers (11) and planetary gear (13) in the carrier assembly.
c. Install planetary shaft (9) in the carrier assembly.
d. Drive spring pin (10) into planetary shaft (9) with a hammer and a punch.
Illustration 22 g00513451
e. Orient the split in spring pin (10) vertically to the carrier. Align the split in the spring
pin to the top or to the bottom. Make a stake mark on each side of the spring pin hole
in the carrier. Each stake mark should be approximately 1.50 mm (0.059 inch) from
the outside diameter of the spring pin hole.
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24. 27. Repeat Steps 26.a through 26.e in order to install the remaining planetary gears in the carrier
assembly.
Illustration 23 g00708092
28. Install carrier assembly (7) in the ring gear. The weight of carrier assembly (7) is
approximately 14 kg (30 lb).
29. Install sun gear (8) in carrier assembly (7).
30. Install spacer (6) in carrier assembly (7).
Illustration 24 g00708235
31. Install new O-ring seals (5) on plugs (4) that were in the cover.
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25. Illustration 25 g00708091
32. Install plugs (4) in cover (2). Tighten plugs (4) to a torque of 80 ± 10 N·m (59 ± 7 lb ft).
33. Install thrust plate (3) in cover (2).
34. Apply Tooling (F) to the mating surface of the ring gear.
Illustration 26 g00708090
35. Fasten Tooling (B) and a suitable lifting device to cover (2), as shown. The weight of cover
(2) is approximately 32 kg (70 lb). Install cover (2).
36. Remove Tooling (B) and install the setscrews in cover (2).
Illustration 27 g00708089
37. Install bolts (1) and the washers that hold the cover in position. Tighten bolts (1) in a
crisscross pattern.
38. Remove the final drive from Tooling (A). The combined weight of the final drive and final
drive sprocket is approximately 310 kg (683 lb).
End By:
a. Install the final drive.
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