The document provides instructions for removing and installing the flywheel, flywheel housing, and crankshaft rear seal of a Caterpillar 3046 engine. The removal process involves using tools to lift components, then removing bolts securing them in place. The installation process specifies cleaning surfaces, applying a sealant, and using tools to correctly position and secure components with new bolts torqued to the specified value. Special care must be taken to contain fluids and ensure components are clean to prevent damage and premature wear.
How To Fix The Key Not Detected Issue In Mercedes CarsIntegrity Motorcar
Experiencing a "Key Not Detected" problem in your Mercedes? Don’t take it for granted. Go through this presentation to find out the exact nature of the issue you are dealing with. Have your vehicle checked by a certified professional if necessary.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Your VW's camshaft position sensor is crucial for engine performance. Signs of failure include engine misfires, difficulty starting, stalling at low speeds, reduced fuel efficiency, and the check engine light. Prompt inspection and replacement can prevent further damage and keep your VW running smoothly.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
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At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
What Are The Immediate Steps To Take When The VW Temperature Light Starts Fla...Import Motorworks
Learn how to respond when the red temperature light flashes in your VW with this presentation. From checking coolant levels to seeking professional help, follow these steps promptly to prevent engine damage and ensure safety on the road.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 315B L EXCAVATOR 3AW
Configuration: 315B & 315B L TRACK-TYPE EXCAVATORS 3AW00001-UP (MACHINE) POWERED BY 3046 ENGINE
Disassembly and Assembly
3046 Engine For Caterpillar Built Machines
Media Number -SENR6458-05 Publication Date -01/04/2004 Date Updated -22/04/2004
i01646268
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g00527024
1. Install Tool (A), a strap, and a suitable lifting device onto flywheel (2) .
2. Remove six bolts (1) that secure flywheel (2) from the crankshaft.
3. Remove flywheel (2). The weight of the flywheel is 50 kg (110 lb).
Note: Dowel pin hole (3) is slightly offset in order to ensure correct installation.
4. Check the condition of the dowels (not shown). If the dowels are damaged, use new parts
for replacement.
Illustration 2 g00527069
5. Check the condition of the ring gear (4). Replace the ring gear with a new part if the gear is
worn or damaged.
6. Place flywheel (2) and ring gear (4) on a suitable support.
Note: Identify the orientation of the ring gear on the flywheel for the correct positioning
when the new ring gear is installed.
7. Use a hammer and a punch in order to remove ring gear (4) from the flywheel.
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4. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 315B L EXCAVATOR 3AW
Configuration: 315B & 315B L TRACK-TYPE EXCAVATORS 3AW00001-UP (MACHINE) POWERED BY 3046 ENGINE
Disassembly and Assembly
3046 Engine For Caterpillar Built Machines
Media Number -SENR6458-05 Publication Date -01/04/2004 Date Updated -22/04/2004
i01646270
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
1. Use an oven and heat ring gear (2) to a maximum temperature of 150 °C (302 °F). Install
the ring gear.
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5. Illustration 1 g00562859
2. Position the ring gear (4) on flywheel (2) .
Illustration 2 g00527024
3. Check the condition of the dowels (not shown). If the dowels are damaged, use new parts
for replacement.
4. Install Tool (A), a strap, and a suitable lifting device onto flywheel (2) .
5. Install flywheel (2). The weight of the flywheel is 50 kg (110 lb).
Note: Dowel pin hole (3) is slightly offset in order to ensure correct installation.
6. Install six bolts (1) in order to secure flywheel (2) onto the crankshaft. Tighten the bolts to a
torque of 83 ± 5 N·m (61 ± 4 lb ft).
7. Remove Tool (A) .
8. Check the flywheel runout. Refer to Testing and Adjusting, "Flywheel - Inspect" for more
information on flywheel runout.
Copyright 1993 - 2020 Caterpillar Inc.
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 315B L EXCAVATOR 3AW
Configuration: 315B & 315B L TRACK-TYPE EXCAVATORS 3AW00001-UP (MACHINE) POWERED BY 3046 ENGINE
Disassembly and Assembly
3046 Engine For Caterpillar Built Machines
Media Number -SENR6458-05 Publication Date -01/04/2004 Date Updated -22/04/2004
i05485410
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller Gp 1
Start By:
A. Remove the flywheel.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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7. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00527955
1. Drill three evenly spaced 3 mm (.12 inch) holes in crankshaft rear seal (1) .
2. Use Tool (A) in order to remove the crankshaft rear seal.
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 315B L EXCAVATOR 3AW
Configuration: 315B & 315B L TRACK-TYPE EXCAVATORS 3AW00001-UP (MACHINE) POWERED BY 3046 ENGINE
Disassembly and Assembly
3046 Engine For Caterpillar Built Machines
Media Number -SENR6458-05 Publication Date -01/04/2004 Date Updated -22/04/2004
i05485391
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 438-3244 Oil Seal Installer 1
B 438-3245 Seal Adapter 1
C 6V-3303 Bolt 1
D 4B-5275 Washer 1
E 9U-6172 Bolt 2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean the faces of all the mating parts. Apply a thin coat of clean engine oil to a new
crankshaft rear seal.
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9. Illustration 1 g00528113
2. Position Tooling (B) onto the crankshaft and install Tooling (E) .
Note: Be sure that Tooling (B) is correctly aligned with the crankshaft.
3. Put new crankshaft rear seal (1) in Tooling (A) .
4. Install Tooling (C) , Tooling (D) , and Tooling (A) on Tooling (B) .
5. Push crankshaft rear seal (1) onto the crankshaft until Tooling (A) bottoms out.
6. Remove the tooling from the crankshaft. Check the crankshaft rear seal for correct
installation.
End By: Install the flywheel.
Copyright 1993 - 2020 Caterpillar Inc.
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 315B L EXCAVATOR 3AW
Configuration: 315B & 315B L TRACK-TYPE EXCAVATORS 3AW00001-UP (MACHINE) POWERED BY 3046 ENGINE
Disassembly and Assembly
3046 Engine For Caterpillar Built Machines
Media Number -SENR6458-05 Publication Date -01/04/2004 Date Updated -22/04/2004
i01646275
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 135-7575 Link Bracket 1
Start By:
A. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
B. Remove the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear
Seal - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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11. Illustration 1 g00528388
1. Install Tool (A), a strap, and a suitable lifting device onto flywheel housing (1) .
2. Remove twelve bolts (2) and the washers that secure flywheel housing (1) to the cylinder
block.
3. Remove flywheel housing (1). The weight of the flywheel is 30 kg (66 lb).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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12. Illustration 2 g00528389
1. Check the condition of two dowels (4). If dowels (4) are damaged, use new parts for
replacement.
2. Clean old gasket material (3) from the surfaces of the cylinder block and the flywheel
housing that contact each other. Install a new gasket on the cylinder block (not shown).
Illustration 3 g00528388
3. Install flywheel housing (1) .
4. Install the washers and twelve bolts (2) in order to secure flywheel housing (3) to the
cylinder block.
5. Remove Tool (A) .
End By:
a. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
b. Install the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal -
Install".
Mon Nov 9 15:06:19 UTC+0800 2020
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 315B L EXCAVATOR 3AW
Configuration: 315B & 315B L TRACK-TYPE EXCAVATORS 3AW00001-UP (MACHINE) POWERED BY 3046 ENGINE
Disassembly and Assembly
3046 Engine For Caterpillar Built Machines
Media Number -SENR6458-05 Publication Date -01/04/2004 Date Updated -22/04/2004
i01646277
Vibration Damper and Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-9120 Socket (1) 1
is
B 1P-2321 Combination Puller 1
( 1 )
Tool (A) is a 46 mm socket.
Start By:
A. Remove the V-belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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14. Illustration 1 g00528749
1. Remove six bolts (1) and the washers from vibration damper (2). Remove vibration damper
(2) from crankshaft pulley (5) .
Note: Inspect the vibration damper for leaks and dents. If either condition exists, replace the
vibration damper with a new part.
2.
Illustration 2 g00559259
3. Use Tool (A) and remove nut (3) and the washer from the crankshaft.
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15. Illustration 3 g00559308
4. If necessary, use Tool (B) and remove crankshaft pulley (5) .
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 4 g00559259
1. Install crankshaft pulley (5) with the washer and nut (3) onto crankshaft (4) .
2. Use Tool (A) to tighten nut (3) to a torque of 490 ± 10 N·m (360 ± 7 lb ft). Hit nut (3) with
a hammer and torque the bolt again to 490 ± 10 N·m (360 ± 7 lb ft).
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16. Illustration 5 g00528749
3. Use six bolts (1) and the washers in order to install vibration damper (2) on the crankshaft
pulley.
End By: Install the V-belts. Refer to Disassembly and Assembly, "V-Belts - Install".
Copyright 1993 - 2020 Caterpillar Inc.
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 315B L EXCAVATOR 3AW
Configuration: 315B & 315B L TRACK-TYPE EXCAVATORS 3AW00001-UP (MACHINE) POWERED BY 3046 ENGINE
Disassembly and Assembly
3046 Engine For Caterpillar Built Machines
Media Number -SENR6458-05 Publication Date -01/04/2004 Date Updated -22/04/2004
i01027796
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
Start By:
A. Remove the vibration damper and the crankshaft pulley. Refer to Disassembly and
Assembly, "Vibration Damper and Pulley - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the machine. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
1/2
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18. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide", for tools and supplies suitable to collect and contain
fluids in Caterpillar machines.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00529162
1. Drill three evenly spaced 3 mm (.12 inch) holes in crankshaft front seal (1) .
2. Use Tool (A) and remove crankshaft front seal (1) .
Copyright 1993 - 2020 Caterpillar Inc.
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 315B L EXCAVATOR 3AW
Configuration: 315B & 315B L TRACK-TYPE EXCAVATORS 3AW00001-UP (MACHINE) POWERED BY 3046 ENGINE
Disassembly and Assembly
3046 Engine For Caterpillar Built Machines
Media Number -SENR6458-05 Publication Date -01/04/2004 Date Updated -22/04/2004
i01027827
Crankshaft Front Seal - Install
SMCS - 1160-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
4C-6376 Seal Installer Stud 1
4C-6377 Seal Installer Washer 1
4C-6378 Seal Installer Sleeve 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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20. Illustration 1 g00529163
1. Clean the faces of all the mating parts. Apply a thin coat of clean engine oil to a new
crankshaft front seal.
2. Install new crankshaft front seal (1) with Tool (A) .
3. Remove Tool (A) and check crankshaft front seal (1) for correct installation.
4. Apply clean engine oil to the face of the crankshaft pulley that will be in contact with the
new crankshaft front seal.
End By: Install the vibration damper and the pulley. Refer to Disassembly and Assembly,
"Vibration Damper and Pulley - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 315B L EXCAVATOR 3AW
Configuration: 315B & 315B L TRACK-TYPE EXCAVATORS 3AW00001-UP (MACHINE) POWERED BY 3046 ENGINE
Disassembly and Assembly
3046 Engine For Caterpillar Built Machines
Media Number -SENR6458-05 Publication Date -01/04/2004 Date Updated -22/04/2004
i01646292
Gear Group (Front) - Remove - Idler Gear Only
SMCS - 1206-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6148 Idler Shaft Puller 1
Start By:
A. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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22. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Before removal, ensure that the marks on the timing gears are in alignment. Align the
fuel injection drive gear with the "33" mark with the "3" mark on the idler gear. Make an
alignment of the "2" mark on the camshaft gear with the "22" mark on the idler gear. Align
the "1" mark on the crankshaft gear with the "11" mark on the idler gear. The No. 1 cylinder
is at the top center position when these marks are in alignment.
Illustration 1 g00559575
Illustration 2 g00559536
1. Remove idler gear bolt (1) and the washer from the idler gear shaft .
2. Remove thrust plate (2) .
3. Remove idler gear (3) .
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. Illustration 3 g00559567
Illustration 4 g00559569
4. Use Tool (A) and remove idler shaft (4) from the cylinder block.
Illustration 5 g00559572
5. If necessary, remove five bolts (5) that hold front plate (6) to the cylinder block.
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25. 6. Remove front plate (6) and the gasket.
Note: See the following list for the removal of the other gears in the front gear group.
• In order to remove the camshaft gear, refer to Disassembly and Assembly, "Camshaft -
Remove and Install".
• In order to remove the fuel injection pump gear, refer to Disassembly and Assembly, "Fuel
Injection Pump Housing and Governor - Remove".
• In order to remove the gear to the engine oil pump, refer to Disassembly and Assembly,
"Engine Oil Pump - Remove".
• In order to remove the crankshaft front gear, refer to Disassembly and Assembly,
"Crankshaft Gear - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
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315B & 315B L TRACK-TYPE EXCAVATORS 3AW00001-UP (MACHINE) POW...
2020/11/9
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26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 315B L EXCAVATOR 3AW
Configuration: 315B & 315B L TRACK-TYPE EXCAVATORS 3AW00001-UP (MACHINE) POWERED BY 3046 ENGINE
Disassembly and Assembly
3046 Engine For Caterpillar Built Machines
Media Number -SENR6458-05 Publication Date -01/04/2004 Date Updated -22/04/2004
i01045442
Gear Group (Front) - Install - Idler Gear Only
SMCS - 1206-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00559572
1. Install a new gasket and front plate (6) .
Note: Ensure that all mating surfaces are clean and free of old gasket material.
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315B & 315B L TRACK-TYPE EXCAVATORS 3AW00001-UP (MACHINE) POW...
2020/11/9
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...