This document provides instructions for removing and installing various engine components on a Caterpillar C4.2 engine, including:
- Crankshaft rear seal removal which requires drilling holes in the seal and using slide hammer and distorter tools.
- Flywheel housing removal which requires lifting equipment and removing bolts and washers.
- Crankshaft pulley removal using a combination puller tool and socket.
- Crankshaft front seal removal by drilling holes and using a slide hammer tool.
The summaries provide the key steps and tools required for removing and installing these engine components according to the service manual.
Caterpillar cat 314 d lcr excavator (prefix sbp) service repair manual (sbp00...fjskekdmjekm
This document provides instructions for removing and installing the crankshaft rear seal, flywheel housing, and crankshaft pulley on a Caterpillar C4.2 engine. The removal procedures describe using various tools to drill holes in the crankshaft rear seal, remove the seal and wear sleeve, and remove bolts to take off the flywheel housing. The installation sections explain cleaning and applying compounds, installing new seals and gaskets, and tightening bolts while positioning components correctly.
Caterpillar cat 314 d lcr excavator (prefix sbp) service repair manual (sbp00...ifosodkmsme
This document provides instructions for removing and installing the crankshaft rear seal and flywheel housing on a Caterpillar C4.2 engine. It describes removing the rear seal using a slide hammer puller and seal distorter. It then explains installing a new rear seal and wear sleeve using an installer, locator, and bolts. The instructions also cover removing the flywheel housing using lifting equipment and link bracket, and reinstalling it along with a new gasket. The purpose is to provide maintenance technicians with the proper procedures for servicing these engine components.
This document provides instructions for removing and installing the crankshaft pulley on a C4.2 engine. It lists the required tools and gives step-by-step procedures for removing the pulley using a combination puller and removing the wear sleeve if needed. For installation, it describes warming the wear sleeve, installing it on the pulley, positioning the pulley on the engine and torquing the nut. Proper cleaning and safety precautions are emphasized.
This document provides instructions for removing and installing the crankshaft pulley on a C4.2 engine. It lists the required tools and gives step-by-step procedures for removing the pulley using a combination puller and removing the wear sleeve if needed. For installation, it describes warming the wear sleeve, installing it on the pulley, positioning the pulley on the engine and torquing the nut. Proper cleaning and safety precautions are emphasized.
The document provides instructions for removing and installing various engine components on a 314D LCR Excavator including:
- Crankshaft rear seal removal which involves drilling holes in the seal and using tools to remove it and the wear sleeve.
- Flywheel housing removal which requires lifting equipment and removing bolts to take off the housing and oil seal.
- Crankshaft pulley removal by using tools to remove the nut and washer then pulling the pulley off with another tool.
- Crankshaft front seal removal by drilling holes and using a puller tool to remove the seal while avoiding damage to the crankshaft.
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. It lists the required tools and presents the step-by-step removal and installation procedures in detail with illustrations. The procedures include removing the electric starting motor, flywheel, bolts securing the housing, gasket, and installing the new gasket, housing, bolts, and reinstalling the flywheel and electric starting motor.
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. It lists the required tools and presents the step-by-step removal and installation procedures in detail with illustrations. The procedures include removing the electric starting motor, flywheel, bolts and washers securing the housing, and installing a new gasket. Quality checks are also specified to ensure correct installation.
The document provides instructions for removing and installing various engine components of a Caterpillar 314D CR excavator, including:
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing the crankshaft front seal.
- Installing a new crankshaft front seal.
- Removing the idler gear from the front gear group.
The summaries provide the high level overview of the component being worked on and the main steps for removal and installation in 1-3 concise sentences.
Caterpillar cat 314 d lcr excavator (prefix sbp) service repair manual (sbp00...fjskekdmjekm
This document provides instructions for removing and installing the crankshaft rear seal, flywheel housing, and crankshaft pulley on a Caterpillar C4.2 engine. The removal procedures describe using various tools to drill holes in the crankshaft rear seal, remove the seal and wear sleeve, and remove bolts to take off the flywheel housing. The installation sections explain cleaning and applying compounds, installing new seals and gaskets, and tightening bolts while positioning components correctly.
Caterpillar cat 314 d lcr excavator (prefix sbp) service repair manual (sbp00...ifosodkmsme
This document provides instructions for removing and installing the crankshaft rear seal and flywheel housing on a Caterpillar C4.2 engine. It describes removing the rear seal using a slide hammer puller and seal distorter. It then explains installing a new rear seal and wear sleeve using an installer, locator, and bolts. The instructions also cover removing the flywheel housing using lifting equipment and link bracket, and reinstalling it along with a new gasket. The purpose is to provide maintenance technicians with the proper procedures for servicing these engine components.
This document provides instructions for removing and installing the crankshaft pulley on a C4.2 engine. It lists the required tools and gives step-by-step procedures for removing the pulley using a combination puller and removing the wear sleeve if needed. For installation, it describes warming the wear sleeve, installing it on the pulley, positioning the pulley on the engine and torquing the nut. Proper cleaning and safety precautions are emphasized.
This document provides instructions for removing and installing the crankshaft pulley on a C4.2 engine. It lists the required tools and gives step-by-step procedures for removing the pulley using a combination puller and removing the wear sleeve if needed. For installation, it describes warming the wear sleeve, installing it on the pulley, positioning the pulley on the engine and torquing the nut. Proper cleaning and safety precautions are emphasized.
The document provides instructions for removing and installing various engine components on a 314D LCR Excavator including:
- Crankshaft rear seal removal which involves drilling holes in the seal and using tools to remove it and the wear sleeve.
- Flywheel housing removal which requires lifting equipment and removing bolts to take off the housing and oil seal.
- Crankshaft pulley removal by using tools to remove the nut and washer then pulling the pulley off with another tool.
- Crankshaft front seal removal by drilling holes and using a puller tool to remove the seal while avoiding damage to the crankshaft.
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. It lists the required tools and presents the step-by-step removal and installation procedures in detail with illustrations. The procedures include removing the electric starting motor, flywheel, bolts securing the housing, gasket, and installing the new gasket, housing, bolts, and reinstalling the flywheel and electric starting motor.
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. It lists the required tools and presents the step-by-step removal and installation procedures in detail with illustrations. The procedures include removing the electric starting motor, flywheel, bolts and washers securing the housing, and installing a new gasket. Quality checks are also specified to ensure correct installation.
The document provides instructions for removing and installing various engine components of a Caterpillar 314D CR excavator, including:
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing the crankshaft front seal.
- Installing a new crankshaft front seal.
- Removing the idler gear from the front gear group.
The summaries provide the high level overview of the component being worked on and the main steps for removal and installation in 1-3 concise sentences.
The document provides instructions for removing and installing various engine components of a Caterpillar 314D CR excavator, including:
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing the crankshaft front seal.
- Installing a new crankshaft front seal.
- Removing the idler gear from the front gear group.
The summaries provide the component being worked on and basic steps for removal and installation in 1-3 concise sentences per section summarized.
The document provides instructions for removing and installing various engine components of a Caterpillar 314D CR excavator, including:
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing the crankshaft front seal.
- Installing a new crankshaft front seal.
- Removing the idler gear from the front gear group.
The summaries provide the component being worked on and a brief description of the removal or installation steps in 1-3 sentences per instruction section. Key details like required tools are omitted for brevity.
The document provides instructions for removing and installing various engine components of a Caterpillar 314D CR excavator, including:
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing the crankshaft front seal.
- Installing a new crankshaft front seal.
- Removing the idler gear from the front gear group.
The summaries provide the component being worked on and basic steps for removal and installation in 1-3 concise sentences per section summarized.
The document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures include using various tools to remove bolts, nuts, seals, and other parts. Technicians are advised to keep components clean and contain fluids properly during disassembly and reassembly.
The document provides instructions for removing and installing various engine components on a Caterpillar 313D excavator. Specifically, it details procedures for removing and installing the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear from the front gear group. The instructions include lists of required tools and step-by-step processes with illustrations for each procedure.
The document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures include using various tools to remove bolts, nuts, seals, and other parts. Cleanliness is emphasized to prevent contamination.
The document provides instructions for removing and installing various engine components on a Caterpillar 313D excavator. Specifically, it details procedures for removing and installing the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear from the front gear group. The instructions include lists of required tools and step-by-step processes with illustrations for each procedure.
Caterpillar cat 313 d excavator (prefix wpk) service repair manual (wpk00001 ...ikdkkdmdmdm
The document provides instructions for removing and installing various components of the C4.2 engine for Caterpillar built machines, including the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures include using various tools to remove bolts, nuts, seals, and other parts, cleaning surfaces, and installing replacement components along with specified torques.
The document provides instructions for removing the idler gear from the front gear group of a C4.2 engine. It outlines the necessary tools and steps to:
1. Remove the crankshaft pulley and flywheel housing to access the front gear group.
2. Use a puller tool to remove the idler gear from the front gear group housing.
3. Inspect dowel pins and clean mating surfaces before reinstalling replacement idler gear.
The document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures include using various tools to remove bolts, nuts, seals, and other parts. Technicians are advised to keep components clean and contain fluids properly during disassembly and reassembly.
The document provides instructions for removing and installing various components of the C4.2 engine for Caterpillar built machines, including the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures include using various tools to remove bolts, nuts, seals, and other parts, cleaning surfaces, and installing replacement components along with specified torques.
The document provides instructions for removing and installing the idler gear from the front gear group of a C4.2 engine. Key steps include using tools to remove the idler gear housing, removing the idler gear, and cleaning mating surfaces before installing a new idler gear and housing gasket. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
The document provides instructions for removing and installing the idler gear from the front gear group of a C4.2 engine. Key steps include using tools to remove the idler gear housing, removing the idler gear, and cleaning mating surfaces before installing a new idler gear and housing gasket. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
The document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures include using various tools to remove bolts, nuts, seals, and other parts. Technicians are advised to keep components clean and contain fluids properly during disassembly and reassembly.
The document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures include using various tools to remove bolts, nuts, seals, and other parts. Technicians are advised to keep components clean and contain fluids properly during disassembly and reassembly.
- The document provides instructions for removing and installing the idler gear from the front gear group of a C4.2 engine.
- To remove the idler gear, the front housing must first be removed, then the idler gear bolt, thrust plate, and idler gear are taken off the idler gear shaft.
- A puller tool is then used to remove the idler shaft from the front housing.
- The document provides instructions for removing and installing the idler gear from the front gear group of a C4.2 engine.
- To remove the idler gear, the front housing must first be removed, then the idler gear bolt, thrust plate, and idler gear are taken off the idler gear shaft.
- A puller tool is then used to remove the idler shaft with the idler gear.
- The document provides instructions for removing and installing the idler gear from the front gear group of a C4.2 engine.
- To remove the idler gear, the front housing must first be removed, then the idler gear bolt, thrust plate, and idler gear are taken off the idler gear shaft.
- A puller tool is then used to remove the idler shaft from the front housing.
Caterpillar cat 313 d excavator (prefix wpk) service repair manual (wpk00001 ...fjjskejdmdn
The document provides instructions to remove the idler gear from the front gear group of a C4.2 engine. It describes:
1. Using a puller tool to remove the idler gear from the front housing.
2. Cleaning the component parts and ensuring they are free from contaminants before installation to prevent premature wear.
3. Reinstalling the idler gear by pressing it into place in the front housing using an installer tool.
Caterpillar Cat 336D2 L Excavator (Prefix LAH) Service Repair Manual (LAH0000...pwg56547003
1) The document provides disassembly instructions for a travel motor on an excavator model 336D2 L.
2) It describes 27 steps to disassemble the various components of the travel motor, including removing the motor head assembly, piston assemblies, barrel assembly, springs and seals.
3) Precautions are provided to watch for spring forces and ensure components are marked for correct reassembly.
Caterpillar Cat 336D2 L Excavator (Prefix HBH) Service Repair Manual (HBH0000...pwg56547003
1) The document provides step-by-step instructions for disassembling the travel motor of a 336D2L excavator.
2) It details 27 steps to remove over 50 individual parts, placing components in order and marking locations for reassembly.
3) Special care is required when removing parts under spring pressure or that could fall, and clean-up of fluids is important.
Caterpillar Cat 336D2 L Excavator (Prefix GJA) Service Repair Manual (GJA0000...pwg56547003
1) The document provides step-by-step instructions to disassemble a travel motor from an excavator model 336D2 L.
2) Over 25 steps are outlined to remove components such as the motor head assembly, piston assemblies, barrel assembly, springs, seals and plates.
3) Tools and safety precautions are listed for tasks like removing components under spring pressure.
More Related Content
Similar to Caterpillar Cat 314D LCR Excavator (Prefix SBP) Service Repair Manual (SBP00001 and up).pdf
The document provides instructions for removing and installing various engine components of a Caterpillar 314D CR excavator, including:
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing the crankshaft front seal.
- Installing a new crankshaft front seal.
- Removing the idler gear from the front gear group.
The summaries provide the component being worked on and basic steps for removal and installation in 1-3 concise sentences per section summarized.
The document provides instructions for removing and installing various engine components of a Caterpillar 314D CR excavator, including:
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing the crankshaft front seal.
- Installing a new crankshaft front seal.
- Removing the idler gear from the front gear group.
The summaries provide the component being worked on and a brief description of the removal or installation steps in 1-3 sentences per instruction section. Key details like required tools are omitted for brevity.
The document provides instructions for removing and installing various engine components of a Caterpillar 314D CR excavator, including:
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing the crankshaft front seal.
- Installing a new crankshaft front seal.
- Removing the idler gear from the front gear group.
The summaries provide the component being worked on and basic steps for removal and installation in 1-3 concise sentences per section summarized.
The document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures include using various tools to remove bolts, nuts, seals, and other parts. Technicians are advised to keep components clean and contain fluids properly during disassembly and reassembly.
The document provides instructions for removing and installing various engine components on a Caterpillar 313D excavator. Specifically, it details procedures for removing and installing the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear from the front gear group. The instructions include lists of required tools and step-by-step processes with illustrations for each procedure.
The document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures include using various tools to remove bolts, nuts, seals, and other parts. Cleanliness is emphasized to prevent contamination.
The document provides instructions for removing and installing various engine components on a Caterpillar 313D excavator. Specifically, it details procedures for removing and installing the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear from the front gear group. The instructions include lists of required tools and step-by-step processes with illustrations for each procedure.
Caterpillar cat 313 d excavator (prefix wpk) service repair manual (wpk00001 ...ikdkkdmdmdm
The document provides instructions for removing and installing various components of the C4.2 engine for Caterpillar built machines, including the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures include using various tools to remove bolts, nuts, seals, and other parts, cleaning surfaces, and installing replacement components along with specified torques.
The document provides instructions for removing the idler gear from the front gear group of a C4.2 engine. It outlines the necessary tools and steps to:
1. Remove the crankshaft pulley and flywheel housing to access the front gear group.
2. Use a puller tool to remove the idler gear from the front gear group housing.
3. Inspect dowel pins and clean mating surfaces before reinstalling replacement idler gear.
The document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures include using various tools to remove bolts, nuts, seals, and other parts. Technicians are advised to keep components clean and contain fluids properly during disassembly and reassembly.
The document provides instructions for removing and installing various components of the C4.2 engine for Caterpillar built machines, including the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures include using various tools to remove bolts, nuts, seals, and other parts, cleaning surfaces, and installing replacement components along with specified torques.
The document provides instructions for removing and installing the idler gear from the front gear group of a C4.2 engine. Key steps include using tools to remove the idler gear housing, removing the idler gear, and cleaning mating surfaces before installing a new idler gear and housing gasket. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
The document provides instructions for removing and installing the idler gear from the front gear group of a C4.2 engine. Key steps include using tools to remove the idler gear housing, removing the idler gear, and cleaning mating surfaces before installing a new idler gear and housing gasket. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
The document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures include using various tools to remove bolts, nuts, seals, and other parts. Technicians are advised to keep components clean and contain fluids properly during disassembly and reassembly.
The document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures include using various tools to remove bolts, nuts, seals, and other parts. Technicians are advised to keep components clean and contain fluids properly during disassembly and reassembly.
- The document provides instructions for removing and installing the idler gear from the front gear group of a C4.2 engine.
- To remove the idler gear, the front housing must first be removed, then the idler gear bolt, thrust plate, and idler gear are taken off the idler gear shaft.
- A puller tool is then used to remove the idler shaft from the front housing.
- The document provides instructions for removing and installing the idler gear from the front gear group of a C4.2 engine.
- To remove the idler gear, the front housing must first be removed, then the idler gear bolt, thrust plate, and idler gear are taken off the idler gear shaft.
- A puller tool is then used to remove the idler shaft with the idler gear.
- The document provides instructions for removing and installing the idler gear from the front gear group of a C4.2 engine.
- To remove the idler gear, the front housing must first be removed, then the idler gear bolt, thrust plate, and idler gear are taken off the idler gear shaft.
- A puller tool is then used to remove the idler shaft from the front housing.
Caterpillar cat 313 d excavator (prefix wpk) service repair manual (wpk00001 ...fjjskejdmdn
The document provides instructions to remove the idler gear from the front gear group of a C4.2 engine. It describes:
1. Using a puller tool to remove the idler gear from the front housing.
2. Cleaning the component parts and ensuring they are free from contaminants before installation to prevent premature wear.
3. Reinstalling the idler gear by pressing it into place in the front housing using an installer tool.
Similar to Caterpillar Cat 314D LCR Excavator (Prefix SBP) Service Repair Manual (SBP00001 and up).pdf (19)
Caterpillar Cat 336D2 L Excavator (Prefix LAH) Service Repair Manual (LAH0000...pwg56547003
1) The document provides disassembly instructions for a travel motor on an excavator model 336D2 L.
2) It describes 27 steps to disassemble the various components of the travel motor, including removing the motor head assembly, piston assemblies, barrel assembly, springs and seals.
3) Precautions are provided to watch for spring forces and ensure components are marked for correct reassembly.
Caterpillar Cat 336D2 L Excavator (Prefix HBH) Service Repair Manual (HBH0000...pwg56547003
1) The document provides step-by-step instructions for disassembling the travel motor of a 336D2L excavator.
2) It details 27 steps to remove over 50 individual parts, placing components in order and marking locations for reassembly.
3) Special care is required when removing parts under spring pressure or that could fall, and clean-up of fluids is important.
Caterpillar Cat 336D2 L Excavator (Prefix GJA) Service Repair Manual (GJA0000...pwg56547003
1) The document provides step-by-step instructions to disassemble a travel motor from an excavator model 336D2 L.
2) Over 25 steps are outlined to remove components such as the motor head assembly, piston assemblies, barrel assembly, springs, seals and plates.
3) Tools and safety precautions are listed for tasks like removing components under spring pressure.
Caterpillar Cat 336D L Excavator (Prefix ZML) Service Repair Manual (ZML00001...pwg56547003
The document provides instructions for disassembling and assembling a piston pump (hydraulic fan) on an excavator. The disassembly process involves removing 30 individual parts in 11 steps, taking care with any parts under spring tension. The assembly follows the reverse of disassembly and involves positioning and installing 30 parts in 28 steps, ensuring proper bearing end play and lubrication.
Caterpillar Cat 336D L Excavator (Prefix W3K) Service Repair Manual (W3K00001...pwg56547003
This document provides instructions for disassembling and assembling a travel motor. It lists 28 steps to disassemble components such as the head, springs, seals, plates, and piston. It then lists 19 steps to reassemble these components and install new seals and O-rings, ensuring proper alignment of parts and applying thread lock compounds. Tools required include retaining ring pliers, a bearing puller, threaded rod, and eyebolts. Cleanliness is emphasized throughout assembly and replacement of all worn parts.
Caterpillar Cat 336D L Excavator (Prefix MPL) Service Repair Manual (MPL00001...pwg56547003
The document provides instructions for disassembling and assembling the piston pump of an excavator. It details 22 steps for disassembly, removing components like bolts, seals, springs, and bearings. It then details 31 steps for assembly, including cleaning parts, installing bearings, seals, springs, and other components in the reverse order of disassembly. Safety warnings are provided to wear protective equipment when handling spring loaded parts.
Caterpillar Cat 336D L Excavator (Prefix LMG) Service Repair Manual (LMG00001...pwg56547003
The document provides instructions for installing a swivel on an excavator. It describes:
1) Attaching lifting equipment to the swivel and positioning it. 2) Installing a boot, clamp, retainer and bolts to mount the swivel. 3) Connecting hydraulic hose assemblies and fittings. 4) Removing the vacuum cap to complete installation. Proper cleaning and containment of fluids is emphasized.
Caterpillar Cat 336D L Excavator (Prefix L5X) Service Repair Manual (L5X00001...pwg56547003
This document provides instructions for removing and installing the rear gear group and flywheel on a 336D L excavator. The removal procedure involves using various tools to remove bolts, gears, bushings, bearings, and seals. Installation involves cleaning parts and using tools to carefully lower bearings and gears into place while matching specific dimensions, then reinstalling covers, seals, and bolts. Precautions are provided to keep parts clean and properly position oil passages.
Caterpillar Cat 336D L Excavator (Prefix KKT) Service Repair Manual (KKT00001...pwg56547003
The document provides instructions for removing and installing various engine components on Caterpillar 336D and 336D L excavators, including:
1) Removing and installing the engine oil filter base in 3 steps.
2) Removing and installing the engine oil cooler in 2 steps.
3) Removing and installing the hydraulic oil cooler in 5 steps.
4) Removing and installing the air cleaner in 6 steps.
Caterpillar Cat 336D L Excavator (Prefix JRX) Service Repair Manual (JRX00001...pwg56547003
This document provides instructions for disassembling and assembling the final drive of a 336D L Mobile Hydraulic Power Unit. The disassembly procedure involves 25 steps to remove components like gears, seals, springs and housings. The assembly procedure reverses the disassembly process in 22 steps and provides torque specifications for reinstalling components. Tools required include lifting devices, pry bars, driver groups and torque wrenches.
Caterpillar Cat 336D L Excavator (Prefix JBT) Service Repair Manual (JBT00001...pwg56547003
The document provides instructions for removing, disassembling, assembling, and installing a piston motor (hydraulic fan) for Caterpillar 336D and 336D L excavators. The removal process involves detaching hoses and electrical connections, then lifting the fan motor assembly and piston motor. Disassembly requires using various tools to remove individual components like bearings, seals, springs and pistons. Reassembly follows the reverse order, noting requirements like heating/cooling parts and using tools to install retaining rings and seals. Installation connects all hoses and mounts the assembled fan motor assembly back in place.
Caterpillar Cat 336D L Excavator (Prefix J6D) Service Repair Manual (J6D00001...pwg56547003
This document provides instructions for disassembling and assembling the final drive of a 336D L Mobile Hydraulic Power Unit. The 25 step disassembly process removes components like housing, gears, seals and bearings. The 22 step assembly process reverses this to rebuild the final drive, applying loctite and torquing bolts to specification. Tools required include link brackets, crossblocks, drivers and torque wrenches. Safety precautions are noted for releasing spring forces.
Caterpillar Cat 336D L Excavator (Prefix DTS) Service Repair Manual (DTS00001...pwg56547003
This document provides instructions for disassembling and assembling the piston pump (hydraulic fan) of a 336D L excavator. The disassembly procedure involves removing over 30 individual parts in sequenced steps. The assembly procedure instructs putting the parts back together in reverse order and adjusting clearances as needed. Cleaning and inspecting parts is emphasized for proper reassembly.
The document provides instructions for disassembling and assembling the piston pump of an excavator. It details 22 steps for disassembly, removing components like bolts, seals, springs, and bearings. It then details 31 steps for assembly, including cleaning parts, installing bearings, seals, springs, and other components in the reverse order of disassembly. Safety warnings are provided to wear protective equipment when handling spring loaded parts.
The document provides instructions for removing and installing various engine components on Caterpillar 336D and 336D L excavators, including:
1) Removing and installing the engine oil filter base in 3 steps.
2) Removing and installing the engine oil cooler in 2 steps.
3) Removing and installing the hydraulic oil cooler in 5 steps.
4) Removing and installing the air cleaner in 6 steps.
The document provides instructions for removing, disassembling, assembling, and installing a piston motor (hydraulic fan) for Caterpillar 336D and 336D L excavators. The removal process involves detaching hoses and electrical connections, then lifting the fan motor assembly and piston motor. Disassembly requires using various tools to remove individual components like bearings, seals, springs and pistons. Reassembly follows the reverse order, noting requirements like heating/cooling parts and using tools to install retaining rings and seals. Installation connects all hoses and mounts the assembled piston motor back onto the fan motor assembly.
Caterpillar Cat 325D L EXCAVATOR (Prefix T2S) Service Repair Manual (T2S00001...pwg56547003
The document provides instructions to disassemble a final drive for a 325D L excavator. Key steps include:
1. Marking the final drive for alignment and securing it in a repair stand.
2. Removing bolts and lifting devices to extract the cover and internal gears and shafts.
3. Using tools like retaining ring pliers to detach components like carrier assemblies.
4. Pressing shafts from carriers and disassembling carriers by removing pins, washers and gears.
Caterpillar Cat 325D L Excavator (Prefix SCR) Service Repair Manual (SCR00001...pwg56547003
This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The summary is:
1. The procedure begins by removing components like the vibration damper, pulley, rocker arms and pushrods.
2. Tools like timing pins and a puller are required to remove the camshaft.
3. The camshaft is removed by inserting timing pins, applying the puller, and removing camshaft bolts.
Caterpillar Cat 325D L Excavator (Prefix NAC) Service Repair Manual (NAC00001...pwg56547003
This document provides assembly instructions for a final drive in 3 steps:
1. Clean all parts thoroughly before assembly and inspect for wear or damage.
2. Apply specified tools, compounds, and brackets to assemble components like bearings, gears, seals and housings.
3. Measure clearances and torque bolts to specified values to correctly assemble and install the final drive. Cleanliness, compound application and torque specifications are critical to the assembly process.
Caterpillar Cat 325D L Excavator (Prefix MCL) Service Repair Manual (MCL00001...pwg56547003
The document provides instructions for disassembling the final drive of a 325D L excavator. It lists required tools and a multi-step process involving removing bolts, gears, carriers, shafts, seals, and other components. Individual parts are to be disassembled from larger assemblies using hammers, punches, and presses. Cleanliness is important to prevent dirt from entering mechanisms during disassembly.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
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harmony of functionality and emotion
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Ever been troubled by the blinking sign and didn’t know what to do?
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Save them for later and save the trouble!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314D LCR EXCAVATOR SBP
Configuration: 314D LCR Excavator SBP00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i01135944
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
B
5P-7312 Seal Distorter 1
5P-7338 Distorter Ring 2
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
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3. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00604840
Note: If the oil seal shows a sign of oil leaks, remove the wear sleeve and the oil seal.
1. Drill three evenly spaced 3 mm (0.12 inch) holes in crankshaft rear seal (1).
2. Use Tool (A) to remove the crankshaft rear seal.
Illustration 2 g00604844
3. Use Tool (B) to remove the wear sleeve (2) (not shown) from the rear of the crankshaft.
Note: When you are removing the wear sleeve, take extreme care not to damage the
crankshaft.
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4. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314D LCR EXCAVATOR SBP
Configuration: 314D LCR Excavator SBP00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i01615317
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-6169 Installer 1
9U-6171 Locator 1
9U-6172 Bolt 2
5P-8247 Hard Washer 1
6V-3303 Bolt 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. To install a new wear sleeve that is complete with a seal, use 169-5464 Quick Cure Primer
to clean the outer diameter of the crankshaft and the inside diameter of the wear sleeve.
Apply 4C-9507 Retaining Compound to the faces of all the mating parts.
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5. Illustration 1 g00604874
2. Install a new wear sleeve that is complete with a seal (1) (not shown) with Tool (A), as
follows:
Illustration 2 g00604875
a. Install 9U-6171 Locator (3) onto the crankshaft with 9U-6172 Bolt (4).
b. Put the new wear sleeve that is complete with a seal in 9U-6169 Installer (2).
c. Put 6V-3303 Bolt (6) through 5P-8247 Hard Washer (5) and 9U-6169 Installer (2)
and thread into 9U-6171 Locator (3).
d. Push the wear sleeve that is complete with a seal onto the crankshaft until 9U-6169
Installer (2) bottoms out.
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6. Illustration 3 g00604874
e. Remove Tool (A) and check crankshaft rear seal (1) (not shown) for correct
installation.
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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7. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314D LCR EXCAVATOR SBP
Configuration: 314D LCR Excavator SBP00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02742697
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
b. Remove the flywheel and ring gear. Refer to Disassembly and Assembly, "Flywheel -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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8. Illustration 1 g01374571
1. Install Tooling (A), and a suitable lifting device onto flywheel housing (3).
2. Remove bolts (2) and the washers that secure flywheel housing (3) to the cylinder block.
3. Remove flywheel housing (3). The weight of flywheel (3) is approximately 29 kg (65 lb).
4. Remove gasket (1) (not shown).
Illustration 2 g01374572
5. Use Tooling (B) in order to remove the oil seal (4) (not shown).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
NOTICE
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9. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g01374614
1. Use Tooling (B) in order to install the oil seal (4) (not shown).
Illustration 4 g01374571
2. Check the condition of two dowels (not shown). If dowels are damaged, use new parts for
replacement.
3. Clean old gasket (1) (not shown) from the mating surfaces of the cylinder block and the
flywheel housing. Install a new gasket on the cylinder block.
4. Place flywheel housing (3) in position on the cylinder block.
5. Install the washers and bolts (2) in order to secure flywheel housing (3) to the cylinder
block.
6. Remove Tooling (A).
End By:
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10. a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
b. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314D LCR EXCAVATOR SBP
Configuration: 314D LCR Excavator SBP00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i06790404
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2321 Combination Puller 1
B 6V-9120 Socket(1)
1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Remove the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
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12. Illustration 1 g00604778
2. Use Tooling (B) in order to remove nut (1) and washer (2) from the threaded end of the
crankshaft.
Illustration 2 g00604784
3. Use Tooling (A) in order to remove crankshaft pulley (3) from the engine.
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13. Illustration 3 g00604792
4. If it is necessary to remove wear sleeve (4) from crankshaft pulley (3), use a suitable
hammer and a suitable chisel. Hold the suitable chisel at right angles to the surface of the
wear sleeve. Tap the wear sleeve in three places. You can remove the wear sleeve once the
tension is released.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
B 6V-9120 Socket(1)
1
C 1P-0510 Driver Gp 1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Raise the temperature of the wear sleeve. Use Tooling (C) in order to install the wear sleeve
onto the crankshaft pulley.
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14. Illustration 4 g01377941
2. Ensure that baffle plate (5) is oriented, as shown.
Illustration 5 g00604778
3. Position crankshaft pulley (3) onto the engine.
4. Install washer (2) and nut (1). Use Tooling (B) in order to tighten nut (1) to a torque of
707.5 ± 57.5 N·m (522 ± 42 lb ft).
5. Install the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri May 22 11:25:23 UTC+0800 2020
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314D LCR EXCAVATOR SBP
Configuration: 314D LCR Excavator SBP00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02742689
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
Start By:
a. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
1/2
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16. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00529162
Typical Example
1. Drill three evenly spaced 3.0 mm (0.12 inch) holes in crankshaft front seal (1).
2. Use Tooling (A) in order to remove crankshaft front seal (1). Remove the seal evenly by
alternating the position of Tooling (A) from hole to hole.
Note: Do not damage the flange of the crankshaft during the removal process for the
crankshaft front seal.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri May 22 11:26:20 UTC+0800 2020
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314D LCR EXCAVATOR SBP
Configuration: 314D LCR Excavator SBP00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02742692
Crankshaft Front Seal - Install
SMCS - 1160-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6180 Front Seal Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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18. Illustration 1 g00612743
Typical Example
1. Clean the faces of all the mating parts. Apply a thin coat of clean engine oil to a new
crankshaft front seal.
2. Use Tooling (A) in order to install new crankshaft front seal (1) in the front housing.
3. Remove Tooling (A) and check crankshaft front seal (1) for correct installation.
4. Apply clean engine oil to the face of the crankshaft pulley that will be in contact with the
new crankshaft front seal.
End By:
a. Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri May 22 11:27:17 UTC+0800 2020
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314D LCR EXCAVATOR SBP
Configuration: 314D LCR Excavator SBP00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02742863
Gear Group (Front) - Remove - Idler Gear Only
SMCS - 1206-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6148 Idler Shaft Puller 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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20. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01374732
(1) Fuel injection pump drive gear
(2) Idler gear
(3) Camshaft gear
(4) Crankshaft gear
Note: The No. 1 cylinder is at the top center position when these marks are in alignment.
Note: Ensure that the marks on the timing gears are in alignment.
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21. Illustration 2 g01374789
1. Remove idler gear bolt (5) and the washer from the idler gear shaft .
2. Remove thrust plate (6) from the idler gear shaft.
Illustration 3 g01374793
3. Remove idler gear (2) from the idler gear shaft.
Illustration 4 g01374804
4. If necessary, use Tooling (B) and a suitable press in order to remove bushing (7) (not
shown) from idler gear (2).
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22. Illustration 5 g01374810
Illustration 6 g01374811
5. The following items are components of Tooling (A).
◦ 9U-6147 Stud (9)
◦ 6V-8231 Nut (10)
◦ 9U-6146 Sleeve Assembly (11)
◦ 8T-4244 Nut (12)
6. Use Tooling (A) in order to remove idler shaft (8) (not shown) from the cylinder block.
Check idler shaft (8) for wear and damage. Replace idler shaft (8), if necessary.
Note: See the following list for the removal of the other gears in the front gear group.
◦ In order to remove camshaft gear (3), refer to Disassembly and Assembly, "Camshaft
- Remove".
◦ In order to remove fuel injection pump gear (1), refer to Disassembly and Assembly,
"Fuel Injection Pump - Remove".
◦ In order to remove the gear from the engine oil pump, refer to Disassembly and
Assembly, "Engine Oil Pump - Remove".
◦ In order to remove crankshaft gear (4), refer to Disassembly and Assembly,
"Crankshaft Gear - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri May 22 11:28:13 UTC+0800 2020
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314D LCR EXCAVATOR SBP
Configuration: 314D LCR Excavator SBP00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02879402
Gear Group (Front) - Install - Idler Gear Only
SMCS - 1206-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
a 1p-0510 Driver Gp 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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25. Illustration 1 g01374804
1. Use Tooling (A) and a suitable press in order to install a new bushing (7) (not shown), if the
bushing was removed.
Illustration 2 g01374810
2. Lower the temperature of idler shaft (8) . Install idler shaft (8) (not shown) onto the cylinder
block.
Note: When idler shaft (8) is installed, ensure that the oil hole of idler shaft (8) is up.
Illustration 3 g01374827
3. Install idler gear (2) onto idler shaft (8) .
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26. Illustration 4 g01374732
(1) Fuel injection pump drive gear
(2) Idler gear
(3) Camshaft gear
(4) Crankshaft gear
Note: The No. 1 cylinder is at the top center position when these marks are in alignment.
Note: Ensure that the marks on the timing gears are in alignment.
Illustration 5 g01374789
4. Install thrust plate (6) onto the idler shaft.
5. Install the washer and idler gear bolt (5) onto thrust plate (6) . Tighten idler gear bolt (5) to a
torque of 34 ± 5 N·m (25 ± 4 lb ft).
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