This document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar C4.4 engine. The removal procedure involves using a valve spring compressor tool to compress the valve springs, allowing the removal of valve keepers and other components. Installation is the reverse of removal, requiring cleaning of components and lubricating the valve stems before insertion into the cylinder head. Proper tools and safety precautions are emphasized throughout.
In this presentation, we have discussed a very important feature of BMW X5 carsโฆ the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
What Could Cause The Headlights On Your Porsche 911 To Stop WorkingLancer Service
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Discover why your Porsche 911 headlights might flicker out unexpectedly. From aging bulbs to electrical gremlins and moisture mishaps, we're delving into the reasons behind the blackout. Stay tuned to illuminate the road ahead and ensure your lights shine bright for safer journeys.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedesโ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
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IBS monitors and manages your BMWโs battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Your VW's camshaft position sensor is crucial for engine performance. Signs of failure include engine misfires, difficulty starting, stalling at low speeds, reduced fuel efficiency, and the check engine light. Prompt inspection and replacement can prevent further damage and keep your VW running smoothly.
๐ผ๐ฃ๐ฉ๐๐ฆ๐ช๐ ๐๐ก๐๐จ๐ฉ๐๐ ๐๐ง๐๐๐๐ง๐จ ๐๐จ ๐ซ๐๐ง๐ฎ ๐๐๐ข๐ค๐ช๐จ ๐๐ค๐ง ๐ข๐๐ฃ๐ช๐๐๐๐ฉ๐ช๐ง๐๐ฃ๐ ๐ฉ๐๐๐๐ง ๐ฅ๐ง๐ค๐๐ช๐๐ฉ๐จ. ๐๐ ๐๐๐ซ๐ ๐๐ก๐ก ๐ฉ๐๐ ๐ฅ๐ก๐๐จ๐ฉ๐๐ ๐๐ง๐๐ฃ๐ช๐ก๐๐จ ๐ช๐จ๐๐ ๐๐ฃ ๐๐ช๐ฉ๐ค๐ข๐ค๐ฉ๐๐ซ๐ ๐๐ฃ๐ ๐๐ช๐ฉ๐ค ๐ฅ๐๐ง๐ฉ๐จ ๐๐ฃ๐ ๐๐ก๐ก ๐ฉ๐๐ ๐๐๐ข๐ค๐ช๐จ ๐๐ค๐ข๐ฅ๐๐ฃ๐๐๐จ ๐๐ช๐ฎ ๐ฉ๐๐ ๐๐ง๐๐ฃ๐ช๐ก๐๐จ ๐๐ง๐ค๐ข ๐ช๐จ.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Ever been troubled by the blinking sign and didnโt know what to do?
Hereโs a handy guide to dashboard symbols so that youโll never be confused again!
Save them for later and save the trouble!
The Octavia range embodies the design trend of the ล koda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Letโs check them out!
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
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Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
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Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Things to remember while upgrading the brakes of your carjennifermiller8137
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Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your carโs brakes.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314E LCR EXCAVATOR YCW
Configuration: 314E CR/SR & 314E LCR Excavators YCW00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
C4.4 Engines for Caterpillar Built Machines
Media Number -UENR0602-11 Publication Date -01/08/2013 Date Updated -25/10/2017
i04048651
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-6195 Valve Spring Compressor 1
268-1969 Adapter 1
276-1221 Head 1
Start By:
a. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Remove"
for the correct procedure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean the bottom mating surface of the cylinder head. Check the depth of the valves below
the face of the cylinder head before the valve springs are removed. Refer to Specifications,
"Cylinder Head Valves" for the correct dimensions.
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3. 2. Place a temporary identification mark on the heads of the valves in order to identify the
correct position.
Note: Inlet valves have a recess in the center of the head.
3. Use a suitable lifting device to position the cylinder head with the valve springs upward.
The weight of the cylinder head is approximately 65 kg (143 lb).
Note: Ensure that the cylinder head is kept on a clean, soft surface in order to prevent
damage to the machined face.
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Illustration 1 g02511756
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4. 4. Install Tooling (A) in position on the cylinder head in order to compress appropriate valve
spring (3).
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
5. Apply sufficient pressure to Tooling (A) in order to remove valve keepers (1).
Note: Do not compress the spring so that valve spring retainer (2) touches valve stem seal
(4).
6. Slowly release pressure on Tooling (A).
Illustration 2 g02511676
7. Place a temporary identification mark on valve spring (3) in order to identify the correct
position.
8. Remove valve spring retainer (2). Remove valve spring (3).
9. Repeat Step 4 through Step 8 for the remaining valves.
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5. 10. Remove Tooling (A).
11. Remove valve stem seals (4).
12. Use a suitable lifting device in order to carefully turn over the cylinder head.
13. Remove valves (5).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A
9U-6195 Valve Spring Compressor 1
268-1969 Adapter 1
276-1221 Head 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: The valves have a hard surface finish. Grinding compound must not be used on the valves.
Grinding compound will damage the hard surface finish of the valves.
1. Clean all components of the cylinder head assembly. Ensure that all ports, all coolant
passages, and all lubrication passages in the cylinder head are free from debris. Follow Step
1.a through Step 1.d in order to inspect the components of the cylinder head assembly.
Replace any components that are worn or damaged.
a. Inspect the cylinder head for wear and for damage. Refer to System Operation,
Testing and Adjusting, "Cylinder Head Inspect" for the correct procedure.
b. Inspect the valve seats for wear and for damage. Refer to Specifications, "Cylinder
Head Valves" for further information.
c. Inspect the valve guides for wear and for damage. Refer to Specifications, "Cylinder
Head Valves" and System Operation, Testing and Adjusting, "Valve Guide - Inspect"
for further information.
d. Inspect the valves for wear and for damage. Refer to Specifications, "Cylinder Head
Valves" for further information.
e. Inspect valve springs (3) for damage and for the correct length. Refer to
Specifications, "Cylinder Head Valves " for further information.
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6. Illustration 3 g02511676
2. Lubricate the stems of valves (5) with clean engine oil. Install valves (5) in the appropriate
positions in the cylinder head. Check the depth of the valves below the face of the cylinder
head. Refer to System Operation, Testing and Adjusting, "Valve Depth - Inspect" for more
information.
3. Use a suitable lifting device in order to carefully turn over the cylinder head. The weight of
the cylinder head is approximately 65 kg (143 lb).
Note: Ensure that all of the valves remain in place.
4. Install new valve stem seals (4) onto each of the valve guides.
Note: The outer face of the valve guides must be clean and dry before installing valve stem
seals (4).
5. Install valve spring (3) onto the cylinder head. Position valve spring retainer (2) on valve
spring (3).
Personal injury can result from being struck by parts propelled by a
released spring force.
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7. Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Illustration 4 g02511756
6. Install Tooling (A) in the appropriate position on the cylinder head in order to compress
valve spring (3).
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
7. Apply sufficient pressure to Tooling (A) in order to install valve keepers (1).
Note: Do not compress the spring so that valve spring retainer (2) touches valve stem seal
(4).
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8. The valve spring keepers can be thrown from the valve when the valve
spring compressor is released. Ensure that the valve spring keepers are
properly installed on the valve stem. To help prevent personal injury,
keep away from the front of the valve spring keepers and valve springs
during the installation of the valves.
8. Carefully release the pressure on Tooling (A).
9. Repeat Step 5 through Step 8 for the remaining valves.
10. Remove Tooling (A) from the cylinder head.
End By:
a. Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Install" for
the correct procedure.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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9. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314E LCR EXCAVATOR YCW
Configuration: 314E CR/SR & 314E LCR Excavators YCW00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
C4.4 Engines for Caterpillar Built Machines
Media Number -UENR0602-11 Publication Date -01/08/2013 Date Updated -25/10/2017
i04047794
Engine Oil Filter Base - Remove and Install
SMCS - 1306-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Strap Wrench 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
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10. Illustration 1 g02475535
1. Place a suitable container below engine oil filter base (5) in order to catch any oil that might
be spilled.
2. Use Tooling (A) to remove engine oil filter (5). Refer to Operation and Maintenance
Manual, "Engine Oil and Filter - Change" for the correct procedure.
3. Remove bolts (3).
4. Remove engine oil filter base (4).
5. Remove gasket (6).
6. If necessary, remove plug (1) from engine oil filter base (4). Remove O-ring seal (2) from
plug (1).
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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11. Illustration 2 g02475535
1. Clean engine oil filter base (4). Clean the gasket surfaces of the cylinder block.
2. If necessary, install new O-ring seals (2) to plugs (1). Install plugs (1) to engine oil filter
base (4). Tighten the plugs to a torque of 12 Nยทm (106 lb in).
3. Install bolts (3) to engine oil filter base (4).
4. Install a gasket (6) onto bolts (3). Install the assembly of the engine oil filter base to the
cylinder block.
5. Tighten bolts (3) to a torque of 22 Nยทm (195 lb in).
6. Install a new engine oil filter (5) and check the level of the engine lubricating oil. Refer to
Operation and Maintenance Manual, "Engine Oil Level - Check" for the correct procedure.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314E LCR EXCAVATOR YCW
Configuration: 314E CR/SR & 314E LCR Excavators YCW00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
C4.4 Engines for Caterpillar Built Machines
Media Number -UENR0602-11 Publication Date -01/08/2013 Date Updated -25/10/2017
i04047792
Engine Oil Cooler - Remove
SMCS - 1378-011
Removal Procedure
Start By:
a. Remove the Electronic Control Module (ECM). Refer to Disassembly and Assembly,
"Electronic Control Module - Remove" for the correct procedure.
NOTICE
Ensure that all adjustments and repairs that are carried out to the fuel
system are performed by authorized personnel that have the correct
training.
Before beginning ANY work on the fuel system, refer to Operation and
Maintenance Manual, "General Hazard Information and High
Pressure Fuel Lines" for safety information.
Refer to System Operation, Testing and Adjusting, "Cleanliness of
Fuel System Components" for detailed information on the standards of
cleanliness that must be observed during ALL work on the fuel system.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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13. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant from the cooling system into a suitable container. Refer to Operation and
Maintenance Manual, "Cooling System Coolant - Drain" for the correct procedure.
Illustration 1 g02475489
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14. Illustration 2 g02475493
2. Remove spacer (1) (not shown) from the cylinder block.
3. Remove bolt (2) from the assembly of engine oil cooler (3).
Note: Support the engine oil cooler as the bolts are removed.
4. Remove the assembly of engine oil cooler (3) from the cylinder block.
5. Remove gasket (4) from engine oil cooler (3).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314E LCR EXCAVATOR YCW
Configuration: 314E CR/SR & 314E LCR Excavators YCW00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
C4.4 Engines for Caterpillar Built Machines
Media Number -UENR0602-11 Publication Date -01/08/2013 Date Updated -25/10/2017
i06148094
Engine Oil Cooler - Install
SMCS - 1378-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g02475493
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16. Illustration 2 g02475489
1. Ensure that engine cooler (3) is clean and free from damage. Ensure that the engine oil
cooler is free from restriction.
2. Position a new gasket (4) onto engine oil cooler (3) .
3. Push bolts (1) through the holes in the gasket.
Note: The holes in the gasket have serrations that hold the bolts captive.
4. Clean the gasket surfaces of the cylinder block.
5. Position engine oil cooler (3) onto the cylinder block. Install all bolts (2) hand tight.
6. Tighten bolts (2) to an initial torque of 10 Nยทm (88 lb in) in sequence shown in illustration
3.
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18. Illustration 4 g03828328
Tightening sequence for an engine oil cooler
7. Tighten the bolts (2) to a final torque of 26 Nยทm (230 lb in) in the sequence that is shown in
Illustration 4.
8. Install spacer (1) (not shown). Tighten the bolts to a torque of 44 Nยทm (32 lb ft). Refer to
Illustration 2
End By: Install the Electronic Control Module (ECM). Refer to Disassembly and Assembly,
"Electronic Control Module - Install" for the correct procedure.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri May 29 00:50:49 UTC+0800 2020
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314E LCR EXCAVATOR YCW
Configuration: 314E CR/SR & 314E LCR Excavators YCW00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
C4.4 Engines for Caterpillar Built Machines
Media Number -UENR0602-11 Publication Date -01/08/2013 Date Updated -25/10/2017
i04047799
Engine Oil Pump - Remove
SMCS - 1304-011
Removal Procedure
Start By:
a. Remove the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan -
Remove" for the correct procedure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
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20. Illustration 1 g02476517
1. Remove bolts (2). Remove suction pipe (1) from engine oil pump (4).
2. Remove gasket (3).
3. Remove bolts (5) and remove the assembly of engine oil pump (4) from the cylinder block.
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21. Illustration 2 g02476518
4. If necessary, follow Step 4.a through Step 4.d in order to disassembly engine oil pump (4).
a. Remove bolts (9) from front cover assembly (8).
b. Remove front cover assembly (8) from the housing of the engine oil pump (4).
c. Remove outer rotor (7) from the housing of engine oil pump (4).
d. Do not remove dowel (6) from the housing of engine oil pump (4) unless the dowels
are damaged.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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22. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314E LCR EXCAVATOR YCW
Configuration: 314E CR/SR & 314E LCR Excavators YCW00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
C4.4 Engines for Caterpillar Built Machines
Media Number -UENR0602-11 Publication Date -01/08/2013 Date Updated -25/10/2017
i04047798
Engine Oil Pump - Install
SMCS - 1304-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
If any part of the engine oil pump is worn or damaged, the complete
assembly of the engine oil pump must be replaced.
1. Ensure that all components of the engine oil pump are clean and free from wear and
damage. Refer to System Operation, Testing and Adjusting, "Engine Oil Pump - Inspect"
for more information. Replace the complete assembly of the engine oil pump if any of the
components are worn or damaged.
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23. Illustration 1 g02476518
2. If necessary, follow Step 2.a through Step 2.f in order to assembly engine oil pump (4).
a. Lubricate the internal components for the assembly of engine oil pump (4) with clean
engine oil.
b. Install outer rotor (7) to the housing of engine oil pump (4).
c. Install front cover assembly (8) to the housing of the engine oil pump (4).
d. Install bolts (9) to front cover assembly (8). Tighten the bolts finger tight.
e. Tighten bolts (8) to a torque of 24 Nยทm (212 lb in).
f. Ensure that dowels (6) are correctly located in the housing of engine oil pump (4).
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. Illustration 2 g02476517
3. Position the assembly of engine oil pump (4) onto the cylinder block.
Note: Ensure that the dowels in the housing of the engine oil pump are aligned with the
holes in the cylinder block.
4. Install bolts (5). Tighten the bolts to a torque of 44 Nยทm (32 lb ft).
5. Check the backlash between idler gear and the crankshaft gear. Refer to Specifications,
"Gear Group (Front)" for further information.
6. Position a new gasket (3) onto suction pipe (1). Install the assembly of suction pipe (1) onto
the assembly of engine oil pump (4).
7. Install bolts (2) finger tight. Tighten the bolts to a torque to 22 Nยทm (195 lb in).
End By:
a. Install the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Install"
for the correct procedure.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314E LCR EXCAVATOR YCW
Configuration: 314E CR/SR & 314E LCR Excavators YCW00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
C4.4 Engines for Caterpillar Built Machines
Media Number -UENR0602-11 Publication Date -01/08/2013 Date Updated -25/10/2017
i04048844
Water Pump - Remove
SMCS - 1361-011
Removal Procedure
Start By:
a. Remove the fan and the fan pulley. Refer to Disassembly and Assembly, "Fan - Remove
and Install" for the correct procedure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
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27. 1. Drain the coolant from the cooling system into a suitable container for storage or disposal.
Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change" for the
correct procedure.
2. Loosen the hose clamps and remove the hose from the water pump inlet.
Illustration 1 g02524476
3. Remove bolts (4) and bolts (5).
4. Remove water pump (1) from housing (3).
Note: If necessary, tap the water pump with a soft faced hammer in order to loosen the
water pump.
5. Remove gasket (2).
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