This document provides instructions for removing and installing the crankshaft rear seal, flywheel housing, and crankshaft pulley on a Caterpillar C4.2 engine. The procedures include using various tools to remove the existing components, clean surfaces, install new components like seals and gaskets, and tighten fasteners to the specified torques. Safety notices are provided to keep parts clean and contain fluids during disassembly and reassembly.
Caterpillar cat 314 d lcr excavator (prefix sbp) service repair manual (sbp00...fjskekdmjekm
This document provides instructions for removing and installing the crankshaft rear seal, flywheel housing, and crankshaft pulley on a Caterpillar C4.2 engine. The removal procedures describe using various tools to drill holes in the crankshaft rear seal, remove the seal and wear sleeve, and remove bolts to take off the flywheel housing. The installation sections explain cleaning and applying compounds, installing new seals and gaskets, and tightening bolts while positioning components correctly.
Caterpillar cat 313 d excavator (prefix wpk) service repair manual (wpk00001 ...fjskekdmjekm
The document provides instructions for removing and installing the flywheel housing and crankshaft front seal of a C4.2 engine. It describes:
1) Using various tools to remove the flywheel housing, which includes removing bolts and dowels and extracting the oil seal.
2) Cleaning surfaces and installing a new gasket and oil seal when reinstalling the flywheel housing.
3) Drilling holes in the crankshaft front seal and pulling it out using a slide hammer tool.
4) Applying oil and using a seal installer tool to carefully replace the crankshaft front seal.
Caterpillar cat 312 d excavator (prefix kes) service repair manual (kes00001 ...fksjksmmde
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312D excavator with a C4.2 engine. It describes how to remove the electric starting motor, flywheel, ring gear, and housing bolts. It then explains how to install the housing using a link bracket and driver group, and reinstall the flywheel and starting motor.
Caterpillar cat 312 d excavator (prefix kcd) service repair manual (kcd00001 ...fksjksmmde
- The document provides instructions for removing and installing various components of a Caterpillar 312D excavator engine, including the flywheel, crankshaft rear seal, flywheel housing, and crankshaft pulley.
- The procedures describe using various tools to remove bolts, seals, and other parts, cleaning surfaces, applying retaining compounds, and torquing fasteners to the specified values.
- Technicians are advised to keep parts clean and contain fluids to prevent contamination.
Caterpillar cat 312 d l excavator (prefix phh) service repair manual (phh0000...pfiskdmjekm
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. The summary is:
1) To remove the flywheel housing, first remove the electric starting motor and flywheel. Then use lifting tools to remove the housing bolts and housing.
2) To install the flywheel housing, first install a new oil seal and check the dowels. Clean the mating surfaces and install a new gasket on the cylinder block. Place the housing in position and install the bolts to secure it.
3) The document also provides instructions for removing the flywheel, crankshaft rear seal, and installing the rear seal.
Caterpillar cat 304 cr mini hydraulic excavator (prefix nad) service repair m...fikskkdmmd1
This document provides instructions for disassembling a travel motor on a 304CR Mini Hydraulic Excavator. The disassembly procedure involves 27 steps and includes removing plates, barrels, pistons, gears, seals, and other components. Special tools are required and precautions around fluid containment and cleanliness are noted. Detailed illustrations accompany each step.
Caterpillar cat 330 f ln excavator (prefix kfa) service repair manual (kfa000...fksjksmmde
The document provides instructions to remove the rear power take-off (RPTO) from an excavator engine. It involves removing gears, hubs, adapters and sleeve bearings from the flywheel housing using press tools. O-rings and seals should also be replaced before installing the components in reverse order. Proper alignment of oil holes and lubrication of parts is important for correct installation.
Caterpillar cat 312 d excavator (prefix lrk) service repair manual (lrk00001 ...fksjksmmde
The document provides instructions for removing and installing the valve mechanism cover base on a Caterpillar C4.2 engine. It describes:
1) Removing clips, disconnecting harnesses, and loosening nuts to detach the electronic unit injectors from the cover base.
2) Installing a new gasket, positioning the cover base, and reattaching the electronic unit injectors by connecting harnesses and tightening nuts.
3) The document is part of a service manual for repairing a 312D Excavator with a C4.2 engine. It contains detailed steps and illustrations for the removal and installation process.
Caterpillar cat 314 d lcr excavator (prefix sbp) service repair manual (sbp00...fjskekdmjekm
This document provides instructions for removing and installing the crankshaft rear seal, flywheel housing, and crankshaft pulley on a Caterpillar C4.2 engine. The removal procedures describe using various tools to drill holes in the crankshaft rear seal, remove the seal and wear sleeve, and remove bolts to take off the flywheel housing. The installation sections explain cleaning and applying compounds, installing new seals and gaskets, and tightening bolts while positioning components correctly.
Caterpillar cat 313 d excavator (prefix wpk) service repair manual (wpk00001 ...fjskekdmjekm
The document provides instructions for removing and installing the flywheel housing and crankshaft front seal of a C4.2 engine. It describes:
1) Using various tools to remove the flywheel housing, which includes removing bolts and dowels and extracting the oil seal.
2) Cleaning surfaces and installing a new gasket and oil seal when reinstalling the flywheel housing.
3) Drilling holes in the crankshaft front seal and pulling it out using a slide hammer tool.
4) Applying oil and using a seal installer tool to carefully replace the crankshaft front seal.
Caterpillar cat 312 d excavator (prefix kes) service repair manual (kes00001 ...fksjksmmde
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312D excavator with a C4.2 engine. It describes how to remove the electric starting motor, flywheel, ring gear, and housing bolts. It then explains how to install the housing using a link bracket and driver group, and reinstall the flywheel and starting motor.
Caterpillar cat 312 d excavator (prefix kcd) service repair manual (kcd00001 ...fksjksmmde
- The document provides instructions for removing and installing various components of a Caterpillar 312D excavator engine, including the flywheel, crankshaft rear seal, flywheel housing, and crankshaft pulley.
- The procedures describe using various tools to remove bolts, seals, and other parts, cleaning surfaces, applying retaining compounds, and torquing fasteners to the specified values.
- Technicians are advised to keep parts clean and contain fluids to prevent contamination.
Caterpillar cat 312 d l excavator (prefix phh) service repair manual (phh0000...pfiskdmjekm
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. The summary is:
1) To remove the flywheel housing, first remove the electric starting motor and flywheel. Then use lifting tools to remove the housing bolts and housing.
2) To install the flywheel housing, first install a new oil seal and check the dowels. Clean the mating surfaces and install a new gasket on the cylinder block. Place the housing in position and install the bolts to secure it.
3) The document also provides instructions for removing the flywheel, crankshaft rear seal, and installing the rear seal.
Caterpillar cat 304 cr mini hydraulic excavator (prefix nad) service repair m...fikskkdmmd1
This document provides instructions for disassembling a travel motor on a 304CR Mini Hydraulic Excavator. The disassembly procedure involves 27 steps and includes removing plates, barrels, pistons, gears, seals, and other components. Special tools are required and precautions around fluid containment and cleanliness are noted. Detailed illustrations accompany each step.
Caterpillar cat 330 f ln excavator (prefix kfa) service repair manual (kfa000...fksjksmmde
The document provides instructions to remove the rear power take-off (RPTO) from an excavator engine. It involves removing gears, hubs, adapters and sleeve bearings from the flywheel housing using press tools. O-rings and seals should also be replaced before installing the components in reverse order. Proper alignment of oil holes and lubrication of parts is important for correct installation.
Caterpillar cat 312 d excavator (prefix lrk) service repair manual (lrk00001 ...fksjksmmde
The document provides instructions for removing and installing the valve mechanism cover base on a Caterpillar C4.2 engine. It describes:
1) Removing clips, disconnecting harnesses, and loosening nuts to detach the electronic unit injectors from the cover base.
2) Installing a new gasket, positioning the cover base, and reattaching the electronic unit injectors by connecting harnesses and tightening nuts.
3) The document is part of a service manual for repairing a 312D Excavator with a C4.2 engine. It contains detailed steps and illustrations for the removal and installation process.
Caterpillar cat 305 e2cr mini hydraulic excavator (prefix r5c) service repair...fujsjefjkskeksmem
The document provides instructions for removing and installing several engine components on a Caterpillar 305E2CR Mini Hydraulic Excavator including:
- Removing and installing the flywheel using lifting tools and bolts.
- Removing and installing the crankshaft rear seal carrier which includes a lip seal.
- Removing and installing the flywheel housing which secures to the engine block with bolts.
- Removing and installing the crankshaft pulley using sockets and a puller, applying grease to the splines.
Caterpillar cat 318 b l excavator (prefix 7kz) service repair manual (7kz0000...fjskefkemms
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and installing the flywheel back on with bolts.
- Removing the flywheel housing by removing bolts with a lifting strap and tool, and installing a new gasket and housing.
- Removing the vibration damper and pulley by removing bolts and nuts with sockets and a puller tool if needed.
Caterpillar cat 314 d lcr excavator (prefix wln) service repair manual (wln00...soeldksejdksem
The document provides instructions for removing and installing various engine components on a Caterpillar 314D CR and 314D LCR Excavator, including:
- Removing and installing the flywheel housing, which requires removing bolts and installing a new gasket.
- Removing the crankshaft pulley using pullers and removing the wear sleeve with a chisel if needed, and installing with a driver and ensuring proper torque.
- Removing the crankshaft front seal using a slide hammer puller after drilling holes, and installing the new seal with a front seal installer.
The document provides instructions for disassembling and assembling a piston pump. It lists the required tools and outlines 30 steps to fully disassemble and reassemble the pump. These include removing housing components, seals, bearings, pistons, springs and other internal parts. Cleanliness is emphasized throughout the process.
Caterpillar cat 336 d2 l excavator (prefix dgr) service repair manual (dgr000...pfiskdmjekm
This document provides instructions for removing and installing a unit injector and unit injector sleeve on a Caterpillar C9 engine. It outlines the required tools and gives step-by-step instructions that include disconnecting fuel lines and electrical connections, cleaning parts, replacing seals, and torquing bolts to specifications. Proper cleaning and installation of parts is emphasized to prevent leaks and engine damage.
Caterpillar cat 336 d2 l excavator (prefix far) service repair manual (far000...pfiskdmjekm
The document provides instructions for assembling and installing a swivel on an excavator. It lists the required tools which include link brackets and vacuum caps. The procedure involves cleaning parts, positioning the swivel using lifting devices, installing O-rings and seals, attaching hoses and fittings, and tightening bolts to specified torques. Proper cleanliness is emphasized to prevent contamination which can cause premature wear.
1. The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 323 excavator with a C7.1 engine.
2. To remove the flywheel, bolts must first be removed and guide studs installed before lifting the flywheel off using a lifting device. The flywheel ring gear can then be removed by heating and punching.
3. Flywheel installation requires cleaning, installing the ring gear by heating and pressing it on, checking the rear seal for leaks, lifting the flywheel onto guide studs and torquing the bolts.
Caterpillar cat 312 d l excavator (prefix xgk) service repair manual (xgk0000...pfiskdmjekm
This document provides instructions for removing and installing the crankshaft pulley and front seal on a Caterpillar C4.2 engine. It describes:
1) Using various tools like pullers and sockets to remove the pulley nut, washer, and pulley.
2) Removing the wear sleeve from the pulley if needed by tapping with a chisel.
3) Heating the wear sleeve and installing it on the pulley with a driver group.
4) Reinstalling the pulley, washer, and nut and tightening to the specified torque.
Caterpillar cat 304 d cr mini excavator (prefix tyk) service repair manual (t...fikskkdmmd1
This document provides instructions for disassembling and inspecting various engine components of a 304D CR Mini Excavator including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The 10-page document outlines the disassembly sequence and provides illustrations to remove each component. Technicians are instructed to inspect parts for wear and damage, measure component clearances, and replace worn parts.
Caterpillar cat 314 d lcr excavator (prefix byj) service repair manual (byj00...soeldksejdksem
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 314D CR and 314D LCR excavator. It lists 17 required tools and gives detailed step-by-step instructions to disassemble each component. Some key steps include draining fluids, removing covers and plates, using pullers to remove bearings, and noting part locations for reassembly. Safety notices are provided regarding releasing pressures and springs.
Caterpillar cat 312 c excavator (prefix bwh) service repair manual (bwh00001 ...fjskkksmemm
The document provides instructions for removing and installing a crankshaft pulley on a 312C excavator. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed onto the crankshaft and secured with bolts that are tightened to the specified torque.
Caterpillar cat 314 d lcr excavator (prefix sbp) service repair manual (sbp00...ifosodkmsme
This document provides instructions for removing and installing the crankshaft rear seal and flywheel housing on a Caterpillar C4.2 engine. It describes removing the rear seal using a slide hammer puller and seal distorter. It then explains installing a new rear seal and wear sleeve using an installer, locator, and bolts. The instructions also cover removing the flywheel housing using lifting equipment and link bracket, and reinstalling it along with a new gasket. The purpose is to provide maintenance technicians with the proper procedures for servicing these engine components.
This document provides instructions for removing and installing the crankshaft pulley on a C4.2 engine. It lists the required tools and gives step-by-step procedures for removing the pulley using a combination puller and removing the wear sleeve if needed. For installation, it describes warming the wear sleeve, installing it on the pulley, positioning the pulley on the engine and torquing the nut. Proper cleaning and safety precautions are emphasized.
This document provides instructions for removing and installing the crankshaft pulley on a C4.2 engine. It lists the required tools and gives step-by-step procedures for removing the pulley using a combination puller and removing the wear sleeve if needed. For installation, it describes warming the wear sleeve, installing it on the pulley, positioning the pulley on the engine and torquing the nut. Proper cleaning and safety precautions are emphasized.
The document provides instructions for removing and installing various engine components on a 314D LCR Excavator including:
- Crankshaft rear seal removal which involves drilling holes in the seal and using tools to remove it and the wear sleeve.
- Flywheel housing removal which requires lifting equipment and removing bolts to take off the housing and oil seal.
- Crankshaft pulley removal by using tools to remove the nut and washer then pulling the pulley off with another tool.
- Crankshaft front seal removal by drilling holes and using a puller tool to remove the seal while avoiding damage to the crankshaft.
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. It lists the required tools and presents the step-by-step removal and installation procedures in detail with illustrations. The procedures include removing the electric starting motor, flywheel, bolts securing the housing, gasket, and installing the new gasket, housing, bolts, and reinstalling the flywheel and electric starting motor.
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. It lists the required tools and presents the step-by-step removal and installation procedures in detail with illustrations. The procedures include removing the electric starting motor, flywheel, bolts and washers securing the housing, and installing a new gasket. Quality checks are also specified to ensure correct installation.
The document provides instructions for removing and installing various engine components of a Caterpillar 314D CR excavator, including:
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing the crankshaft front seal.
- Installing a new crankshaft front seal.
- Removing the idler gear from the front gear group.
The summaries provide the high level overview of the component being worked on and the main steps for removal and installation in 1-3 concise sentences.
The document provides instructions for removing and installing various engine components of a Caterpillar 314D CR excavator, including:
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing the crankshaft front seal.
- Installing a new crankshaft front seal.
- Removing the idler gear from the front gear group.
The summaries provide the component being worked on and basic steps for removal and installation in 1-3 concise sentences per section summarized.
The document provides instructions for removing and installing various engine components of a Caterpillar 314D CR excavator, including:
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing the crankshaft front seal.
- Installing a new crankshaft front seal.
- Removing the idler gear from the front gear group.
The summaries provide the component being worked on and a brief description of the removal or installation steps in 1-3 sentences per instruction section. Key details like required tools are omitted for brevity.
The document provides instructions for removing and installing various engine components of a Caterpillar 314D CR excavator, including:
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing the crankshaft front seal.
- Installing a new crankshaft front seal.
- Removing the idler gear from the front gear group.
The summaries provide the component being worked on and basic steps for removal and installation in 1-3 concise sentences per section summarized.
The document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures include using various tools to remove bolts, nuts, seals, and other parts. Technicians are advised to keep components clean and contain fluids properly during disassembly and reassembly.
Caterpillar cat 305 e2cr mini hydraulic excavator (prefix r5c) service repair...fujsjefjkskeksmem
The document provides instructions for removing and installing several engine components on a Caterpillar 305E2CR Mini Hydraulic Excavator including:
- Removing and installing the flywheel using lifting tools and bolts.
- Removing and installing the crankshaft rear seal carrier which includes a lip seal.
- Removing and installing the flywheel housing which secures to the engine block with bolts.
- Removing and installing the crankshaft pulley using sockets and a puller, applying grease to the splines.
Caterpillar cat 318 b l excavator (prefix 7kz) service repair manual (7kz0000...fjskefkemms
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and installing the flywheel back on with bolts.
- Removing the flywheel housing by removing bolts with a lifting strap and tool, and installing a new gasket and housing.
- Removing the vibration damper and pulley by removing bolts and nuts with sockets and a puller tool if needed.
Caterpillar cat 314 d lcr excavator (prefix wln) service repair manual (wln00...soeldksejdksem
The document provides instructions for removing and installing various engine components on a Caterpillar 314D CR and 314D LCR Excavator, including:
- Removing and installing the flywheel housing, which requires removing bolts and installing a new gasket.
- Removing the crankshaft pulley using pullers and removing the wear sleeve with a chisel if needed, and installing with a driver and ensuring proper torque.
- Removing the crankshaft front seal using a slide hammer puller after drilling holes, and installing the new seal with a front seal installer.
The document provides instructions for disassembling and assembling a piston pump. It lists the required tools and outlines 30 steps to fully disassemble and reassemble the pump. These include removing housing components, seals, bearings, pistons, springs and other internal parts. Cleanliness is emphasized throughout the process.
Caterpillar cat 336 d2 l excavator (prefix dgr) service repair manual (dgr000...pfiskdmjekm
This document provides instructions for removing and installing a unit injector and unit injector sleeve on a Caterpillar C9 engine. It outlines the required tools and gives step-by-step instructions that include disconnecting fuel lines and electrical connections, cleaning parts, replacing seals, and torquing bolts to specifications. Proper cleaning and installation of parts is emphasized to prevent leaks and engine damage.
Caterpillar cat 336 d2 l excavator (prefix far) service repair manual (far000...pfiskdmjekm
The document provides instructions for assembling and installing a swivel on an excavator. It lists the required tools which include link brackets and vacuum caps. The procedure involves cleaning parts, positioning the swivel using lifting devices, installing O-rings and seals, attaching hoses and fittings, and tightening bolts to specified torques. Proper cleanliness is emphasized to prevent contamination which can cause premature wear.
1. The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 323 excavator with a C7.1 engine.
2. To remove the flywheel, bolts must first be removed and guide studs installed before lifting the flywheel off using a lifting device. The flywheel ring gear can then be removed by heating and punching.
3. Flywheel installation requires cleaning, installing the ring gear by heating and pressing it on, checking the rear seal for leaks, lifting the flywheel onto guide studs and torquing the bolts.
Caterpillar cat 312 d l excavator (prefix xgk) service repair manual (xgk0000...pfiskdmjekm
This document provides instructions for removing and installing the crankshaft pulley and front seal on a Caterpillar C4.2 engine. It describes:
1) Using various tools like pullers and sockets to remove the pulley nut, washer, and pulley.
2) Removing the wear sleeve from the pulley if needed by tapping with a chisel.
3) Heating the wear sleeve and installing it on the pulley with a driver group.
4) Reinstalling the pulley, washer, and nut and tightening to the specified torque.
Caterpillar cat 304 d cr mini excavator (prefix tyk) service repair manual (t...fikskkdmmd1
This document provides instructions for disassembling and inspecting various engine components of a 304D CR Mini Excavator including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The 10-page document outlines the disassembly sequence and provides illustrations to remove each component. Technicians are instructed to inspect parts for wear and damage, measure component clearances, and replace worn parts.
Caterpillar cat 314 d lcr excavator (prefix byj) service repair manual (byj00...soeldksejdksem
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 314D CR and 314D LCR excavator. It lists 17 required tools and gives detailed step-by-step instructions to disassemble each component. Some key steps include draining fluids, removing covers and plates, using pullers to remove bearings, and noting part locations for reassembly. Safety notices are provided regarding releasing pressures and springs.
Caterpillar cat 312 c excavator (prefix bwh) service repair manual (bwh00001 ...fjskkksmemm
The document provides instructions for removing and installing a crankshaft pulley on a 312C excavator. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed onto the crankshaft and secured with bolts that are tightened to the specified torque.
Caterpillar cat 314 d lcr excavator (prefix sbp) service repair manual (sbp00...ifosodkmsme
This document provides instructions for removing and installing the crankshaft rear seal and flywheel housing on a Caterpillar C4.2 engine. It describes removing the rear seal using a slide hammer puller and seal distorter. It then explains installing a new rear seal and wear sleeve using an installer, locator, and bolts. The instructions also cover removing the flywheel housing using lifting equipment and link bracket, and reinstalling it along with a new gasket. The purpose is to provide maintenance technicians with the proper procedures for servicing these engine components.
This document provides instructions for removing and installing the crankshaft pulley on a C4.2 engine. It lists the required tools and gives step-by-step procedures for removing the pulley using a combination puller and removing the wear sleeve if needed. For installation, it describes warming the wear sleeve, installing it on the pulley, positioning the pulley on the engine and torquing the nut. Proper cleaning and safety precautions are emphasized.
This document provides instructions for removing and installing the crankshaft pulley on a C4.2 engine. It lists the required tools and gives step-by-step procedures for removing the pulley using a combination puller and removing the wear sleeve if needed. For installation, it describes warming the wear sleeve, installing it on the pulley, positioning the pulley on the engine and torquing the nut. Proper cleaning and safety precautions are emphasized.
The document provides instructions for removing and installing various engine components on a 314D LCR Excavator including:
- Crankshaft rear seal removal which involves drilling holes in the seal and using tools to remove it and the wear sleeve.
- Flywheel housing removal which requires lifting equipment and removing bolts to take off the housing and oil seal.
- Crankshaft pulley removal by using tools to remove the nut and washer then pulling the pulley off with another tool.
- Crankshaft front seal removal by drilling holes and using a puller tool to remove the seal while avoiding damage to the crankshaft.
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. It lists the required tools and presents the step-by-step removal and installation procedures in detail with illustrations. The procedures include removing the electric starting motor, flywheel, bolts securing the housing, gasket, and installing the new gasket, housing, bolts, and reinstalling the flywheel and electric starting motor.
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. It lists the required tools and presents the step-by-step removal and installation procedures in detail with illustrations. The procedures include removing the electric starting motor, flywheel, bolts and washers securing the housing, and installing a new gasket. Quality checks are also specified to ensure correct installation.
The document provides instructions for removing and installing various engine components of a Caterpillar 314D CR excavator, including:
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing the crankshaft front seal.
- Installing a new crankshaft front seal.
- Removing the idler gear from the front gear group.
The summaries provide the high level overview of the component being worked on and the main steps for removal and installation in 1-3 concise sentences.
The document provides instructions for removing and installing various engine components of a Caterpillar 314D CR excavator, including:
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing the crankshaft front seal.
- Installing a new crankshaft front seal.
- Removing the idler gear from the front gear group.
The summaries provide the component being worked on and basic steps for removal and installation in 1-3 concise sentences per section summarized.
The document provides instructions for removing and installing various engine components of a Caterpillar 314D CR excavator, including:
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing the crankshaft front seal.
- Installing a new crankshaft front seal.
- Removing the idler gear from the front gear group.
The summaries provide the component being worked on and a brief description of the removal or installation steps in 1-3 sentences per instruction section. Key details like required tools are omitted for brevity.
The document provides instructions for removing and installing various engine components of a Caterpillar 314D CR excavator, including:
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing the crankshaft front seal.
- Installing a new crankshaft front seal.
- Removing the idler gear from the front gear group.
The summaries provide the component being worked on and basic steps for removal and installation in 1-3 concise sentences per section summarized.
The document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures include using various tools to remove bolts, nuts, seals, and other parts. Technicians are advised to keep components clean and contain fluids properly during disassembly and reassembly.
The document provides instructions for removing and installing various engine components on a Caterpillar 313D excavator. Specifically, it details procedures for removing and installing the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear from the front gear group. The instructions include lists of required tools and step-by-step processes with illustrations for each procedure.
The document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures include using various tools to remove bolts, nuts, seals, and other parts. Cleanliness is emphasized to prevent contamination.
The document provides instructions for removing and installing various engine components on a Caterpillar 313D excavator. Specifically, it details procedures for removing and installing the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear from the front gear group. The instructions include lists of required tools and step-by-step processes with illustrations for each procedure.
The document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures include using various tools to remove bolts, nuts, seals, and other parts. Technicians are advised to keep components clean and contain fluids properly during disassembly and reassembly.
Caterpillar cat 313 d excavator (prefix wpk) service repair manual (wpk00001 ...ikdkkdmdmdm
The document provides instructions for removing and installing various components of the C4.2 engine for Caterpillar built machines, including the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures include using various tools to remove bolts, nuts, seals, and other parts, cleaning surfaces, and installing replacement components along with specified torques.
The document provides instructions for removing the idler gear from the front gear group of a C4.2 engine. It outlines the necessary tools and steps to:
1. Remove the crankshaft pulley and flywheel housing to access the front gear group.
2. Use a puller tool to remove the idler gear from the front gear group housing.
3. Inspect dowel pins and clean mating surfaces before reinstalling replacement idler gear.
The document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures include using various tools to remove bolts, nuts, seals, and other parts. Technicians are advised to keep components clean and contain fluids properly during disassembly and reassembly.
The document provides instructions for removing and installing various components of the C4.2 engine for Caterpillar built machines, including the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures include using various tools to remove bolts, nuts, seals, and other parts, cleaning surfaces, and installing replacement components along with specified torques.
The document provides instructions for removing and installing the idler gear from the front gear group of a C4.2 engine. Key steps include using tools to remove the idler gear housing, removing the idler gear, and cleaning mating surfaces before installing a new idler gear and housing gasket. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
Similar to Caterpillar cat 314 d lcr excavator (prefix sbp) service repair manual (sbp00001 and up) (20)
Claas arion 640 c (type a20) tractor service repair manualikdkkdmdmdm
1) The document provides instructions for inspecting, measuring, and removing/refitting various cylinder head and valve components of an Arion 630-610 C engine, including the cylinder head, valves, rockers, turbocharger, alternator, fan hub, and exhaust manifold.
2) Specified values are provided for dimensions, clearances, and torque specifications to use when inspecting wear limits and refitting components.
3) Detailed steps and diagrams illustrate the procedures, such as marking parts for refitting, measuring valve and guide diameters, checking spring tension, and loosening bolts in a particular order for removal.
Claas arion 640 (type a19) tractor service repair manualikdkkdmdmdm
The document provides instructions for inspecting, removing, and refitting various components of the cylinder head and valves for an Arion 640-510 engine, including:
- Inspecting valve bridges, rocker pins, rockers, and measuring valve shrinkage, cylinder head flatness, and thickness.
- Procedures for removing and refitting the alternator, fan hub, turbocharger, exhaust manifold, EGR cooler, thermostat cover, and cylinder head cover.
- Specifications are provided for valve guides, springs, valves, and clearances between components.
Claas arion 630 c (type a20) tractor service repair manualikdkkdmdmdm
1) The document provides instructions for inspecting, measuring, and removing/refitting various cylinder head and valve components of an Arion 630-610 C engine, including the cylinder head, valves, rockers, turbocharger, alternator, fan hub, and exhaust manifold.
2) Specified values are provided for dimensions, clearances, and torque specifications to use when inspecting wear limits and refitting components.
3) Detailed steps and diagrams illustrate the procedures, such as marking parts for refitting, measuring valve and guide diameters, checking spring tension, and loosening bolts in a particular order for removal.
Claas arion 630 (type a19) tractor service repair manualikdkkdmdmdm
The document provides instructions for inspecting, removing, and refitting various components of the cylinder head and valves for an Arion 640-510 engine, including the cylinder head cover, rockers, valves, guides, springs, manifold, thermostat cover, and more. Dimensions and specifications are provided for clearances, diameters, wear limits, tensions, and torques. Images and part labels accompany each section.
Claas arion 620 c (type a20) tractor service repair manualikdkkdmdmdm
- The document provides instructions for inspecting and servicing various components of the cylinder head and valves for an Arion 630-610 C engine, including the rocker assembly, valves, springs, guides, seats, and cylinder head.
- The procedures include measuring component dimensions and clearances, checking for wear limits, removing and refitting parts, and adjusting the valve rockers. Tolerances and specifications are provided for inspecting parts and determining whether replacement is needed.
- The valve rockers are adjusted with the engine cold, using tools to position cylinder 1 at top dead center of compression and checking/adjusting rocker clearance for the appropriate valves.
Claas arion 620 (type a19) tractor service repair manualikdkkdmdmdm
The document provides instructions for inspecting, removing, and refitting various components of the cylinder head and valves for an Arion 640-510 engine, including:
- Inspecting valve bridges, rocker pins, rockers, and measuring valve shrinkage, cylinder head flatness, and thickness.
- Procedures for removing and refitting the alternator, fan hub, turbocharger, exhaust manifold, EGR cooler, thermostat cover, and cylinder head cover.
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Claas arion 610 c (type a20) tractor service repair manualikdkkdmdmdm
- The document provides instructions for inspecting, measuring, removing, and refitting various components of the cylinder head and valves for an Arion 630-610 C engine, including the cylinder head, valves, rocker assembly, turbocharger, exhaust manifold, thermostat cover, and cylinder head cover.
- Specific measurements and tolerances are provided for components like the valve guides, springs, seats, and stems.
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Claas arion 610 (type a19) tractor service repair manualikdkkdmdmdm
1) The document provides instructions for inspecting, measuring, and removing/refitting various components of the cylinder head and valves of an Arion 640-510 engine, including the valve bridges, rocker pins, rockers, valves, springs, cylinder head, guides, seats, and turbocharger.
2) Dimensions and specifications are provided for comparing wear limits and clearances. Instructions specify cleaning, marking, and replacing worn parts.
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Claas arion 600 (type a19) tractor service repair manualikdkkdmdmdm
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Claas arion 540 510 (type a18) tractor service repair manualikdkkdmdmdm
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314D LCR EXCAVATOR SBP
Configuration: 314D LCR Excavator SBP00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i01135944
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
B
5P-7312 Seal Distorter 1
5P-7338 Distorter Ring 2
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
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3. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00604840
Note: If the oil seal shows a sign of oil leaks, remove the wear sleeve and the oil seal.
1. Drill three evenly spaced 3 mm (0.12 inch) holes in crankshaft rear seal (1).
2. Use Tool (A) to remove the crankshaft rear seal.
Illustration 2 g00604844
3. Use Tool (B) to remove the wear sleeve (2) (not shown) from the rear of the crankshaft.
Note: When you are removing the wear sleeve, take extreme care not to damage the
crankshaft.
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4. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314D LCR EXCAVATOR SBP
Configuration: 314D LCR Excavator SBP00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i01615317
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-6169 Installer 1
9U-6171 Locator 1
9U-6172 Bolt 2
5P-8247 Hard Washer 1
6V-3303 Bolt 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. To install a new wear sleeve that is complete with a seal, use 169-5464 Quick Cure Primer
to clean the outer diameter of the crankshaft and the inside diameter of the wear sleeve.
Apply 4C-9507 Retaining Compound to the faces of all the mating parts.
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5. Illustration 1 g00604874
2. Install a new wear sleeve that is complete with a seal (1) (not shown) with Tool (A), as
follows:
Illustration 2 g00604875
a. Install 9U-6171 Locator (3) onto the crankshaft with 9U-6172 Bolt (4).
b. Put the new wear sleeve that is complete with a seal in 9U-6169 Installer (2).
c. Put 6V-3303 Bolt (6) through 5P-8247 Hard Washer (5) and 9U-6169 Installer (2)
and thread into 9U-6171 Locator (3).
d. Push the wear sleeve that is complete with a seal onto the crankshaft until 9U-6169
Installer (2) bottoms out.
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6. Illustration 3 g00604874
e. Remove Tool (A) and check crankshaft rear seal (1) (not shown) for correct
installation.
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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7. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314D LCR EXCAVATOR SBP
Configuration: 314D LCR Excavator SBP00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02742697
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
b. Remove the flywheel and ring gear. Refer to Disassembly and Assembly, "Flywheel -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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8. Illustration 1 g01374571
1. Install Tooling (A), and a suitable lifting device onto flywheel housing (3).
2. Remove bolts (2) and the washers that secure flywheel housing (3) to the cylinder block.
3. Remove flywheel housing (3). The weight of flywheel (3) is approximately 29 kg (65 lb).
4. Remove gasket (1) (not shown).
Illustration 2 g01374572
5. Use Tooling (B) in order to remove the oil seal (4) (not shown).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
NOTICE
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9. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g01374614
1. Use Tooling (B) in order to install the oil seal (4) (not shown).
Illustration 4 g01374571
2. Check the condition of two dowels (not shown). If dowels are damaged, use new parts for
replacement.
3. Clean old gasket (1) (not shown) from the mating surfaces of the cylinder block and the
flywheel housing. Install a new gasket on the cylinder block.
4. Place flywheel housing (3) in position on the cylinder block.
5. Install the washers and bolts (2) in order to secure flywheel housing (3) to the cylinder
block.
6. Remove Tooling (A).
End By:
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10. a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
b. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314D LCR EXCAVATOR SBP
Configuration: 314D LCR Excavator SBP00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i06790404
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2321 Combination Puller 1
B 6V-9120 Socket(1)
1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Remove the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
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12. Illustration 1 g00604778
2. Use Tooling (B) in order to remove nut (1) and washer (2) from the threaded end of the
crankshaft.
Illustration 2 g00604784
3. Use Tooling (A) in order to remove crankshaft pulley (3) from the engine.
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13. Illustration 3 g00604792
4. If it is necessary to remove wear sleeve (4) from crankshaft pulley (3), use a suitable
hammer and a suitable chisel. Hold the suitable chisel at right angles to the surface of the
wear sleeve. Tap the wear sleeve in three places. You can remove the wear sleeve once the
tension is released.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
B 6V-9120 Socket(1)
1
C 1P-0510 Driver Gp 1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Raise the temperature of the wear sleeve. Use Tooling (C) in order to install the wear sleeve
onto the crankshaft pulley.
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14. Illustration 4 g01377941
2. Ensure that baffle plate (5) is oriented, as shown.
Illustration 5 g00604778
3. Position crankshaft pulley (3) onto the engine.
4. Install washer (2) and nut (1). Use Tooling (B) in order to tighten nut (1) to a torque of
707.5 ± 57.5 N·m (522 ± 42 lb ft).
5. Install the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri May 22 11:25:23 UTC+0800 2020
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314D LCR EXCAVATOR SBP
Configuration: 314D LCR Excavator SBP00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02742689
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
Start By:
a. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
1/2
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16. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00529162
Typical Example
1. Drill three evenly spaced 3.0 mm (0.12 inch) holes in crankshaft front seal (1).
2. Use Tooling (A) in order to remove crankshaft front seal (1). Remove the seal evenly by
alternating the position of Tooling (A) from hole to hole.
Note: Do not damage the flange of the crankshaft during the removal process for the
crankshaft front seal.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri May 22 11:26:20 UTC+0800 2020
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314D LCR EXCAVATOR SBP
Configuration: 314D LCR Excavator SBP00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02742692
Crankshaft Front Seal - Install
SMCS - 1160-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6180 Front Seal Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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18. Illustration 1 g00612743
Typical Example
1. Clean the faces of all the mating parts. Apply a thin coat of clean engine oil to a new
crankshaft front seal.
2. Use Tooling (A) in order to install new crankshaft front seal (1) in the front housing.
3. Remove Tooling (A) and check crankshaft front seal (1) for correct installation.
4. Apply clean engine oil to the face of the crankshaft pulley that will be in contact with the
new crankshaft front seal.
End By:
a. Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri May 22 11:27:17 UTC+0800 2020
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314D LCR EXCAVATOR SBP
Configuration: 314D LCR Excavator SBP00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02742863
Gear Group (Front) - Remove - Idler Gear Only
SMCS - 1206-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6148 Idler Shaft Puller 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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20. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01374732
(1) Fuel injection pump drive gear
(2) Idler gear
(3) Camshaft gear
(4) Crankshaft gear
Note: The No. 1 cylinder is at the top center position when these marks are in alignment.
Note: Ensure that the marks on the timing gears are in alignment.
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21. Illustration 2 g01374789
1. Remove idler gear bolt (5) and the washer from the idler gear shaft .
2. Remove thrust plate (6) from the idler gear shaft.
Illustration 3 g01374793
3. Remove idler gear (2) from the idler gear shaft.
Illustration 4 g01374804
4. If necessary, use Tooling (B) and a suitable press in order to remove bushing (7) (not
shown) from idler gear (2).
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22. Illustration 5 g01374810
Illustration 6 g01374811
5. The following items are components of Tooling (A).
◦ 9U-6147 Stud (9)
◦ 6V-8231 Nut (10)
◦ 9U-6146 Sleeve Assembly (11)
◦ 8T-4244 Nut (12)
6. Use Tooling (A) in order to remove idler shaft (8) (not shown) from the cylinder block.
Check idler shaft (8) for wear and damage. Replace idler shaft (8), if necessary.
Note: See the following list for the removal of the other gears in the front gear group.
◦ In order to remove camshaft gear (3), refer to Disassembly and Assembly, "Camshaft
- Remove".
◦ In order to remove fuel injection pump gear (1), refer to Disassembly and Assembly,
"Fuel Injection Pump - Remove".
◦ In order to remove the gear from the engine oil pump, refer to Disassembly and
Assembly, "Engine Oil Pump - Remove".
◦ In order to remove crankshaft gear (4), refer to Disassembly and Assembly,
"Crankshaft Gear - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314D LCR EXCAVATOR SBP
Configuration: 314D LCR Excavator SBP00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02879402
Gear Group (Front) - Install - Idler Gear Only
SMCS - 1206-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
a 1p-0510 Driver Gp 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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25. Illustration 1 g01374804
1. Use Tooling (A) and a suitable press in order to install a new bushing (7) (not shown), if the
bushing was removed.
Illustration 2 g01374810
2. Lower the temperature of idler shaft (8) . Install idler shaft (8) (not shown) onto the cylinder
block.
Note: When idler shaft (8) is installed, ensure that the oil hole of idler shaft (8) is up.
Illustration 3 g01374827
3. Install idler gear (2) onto idler shaft (8) .
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26. Illustration 4 g01374732
(1) Fuel injection pump drive gear
(2) Idler gear
(3) Camshaft gear
(4) Crankshaft gear
Note: The No. 1 cylinder is at the top center position when these marks are in alignment.
Note: Ensure that the marks on the timing gears are in alignment.
Illustration 5 g01374789
4. Install thrust plate (6) onto the idler shaft.
5. Install the washer and idler gear bolt (5) onto thrust plate (6) . Tighten idler gear bolt (5) to a
torque of 34 ± 5 N·m (25 ± 4 lb ft).
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