The document provides disassembly instructions for the final drive, travel motor, counterbalance valve, and other components of excavator models 313D2 and 313D2 GC. It lists required tools and outlines multi-step procedures involving draining fluids, removing fittings and plates, using pullers to remove bearings, and disassembling springs, pistons, and other internal parts while taking safety precautions for released pressures. Detailed illustrations supplement the text instructions at each step.
This document provides instructions for disassembling various components of a 313D2 excavator, including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists required tools and outlines multi-step procedures involving draining fluids, removing fittings and fasteners, using pullers to remove bearings, and noting part locations and orientations for reassembly. Safety notices are included to warn of potential injuries from pressurized fluids, heavy lifting, and released spring forces.
Caterpillar cat 314 d lcr excavator (prefix ssz) service repair manual (ssz00...fjskekdmjekm
The document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 314D LCR excavator. It lists required tools and outlines 16 steps for disassembling the components, including draining fluids, removing fittings and valves, using pullers to remove bearings, and noting part orientations for reassembly. Safety notices are included to warn of potential injuries from pressurized fluids, heavy parts, and released spring forces.
Caterpillar cat 325 c l excavator (prefix amh) service repair manual (amh0000...fjkskedmme
This document provides instructions for removing and installing various engine components on Caterpillar 325C and 325C L excavators, including:
- Removing and installing the camshaft, camshaft gear, and camshaft bearings. Proper timing of the camshaft is emphasized.
- Removing and installing the engine oil pan. Safety precautions for hot oil and proper fluid containment are outlined.
- The document contains detailed step-by-step instructions, illustrations, and notes on proper component orientation for each procedure. Required tools are listed.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of 313D2 and 313D2 GC excavator models. It lists the required tools and gives step-by-step instructions to remove components like sprockets, fittings, valves, seals, springs, pistons, plates, and barrels. Safety notices are included to warn of hazards like stored energy in springs, hot or pressurized fluids, and heavy component weights.
Caterpillar cat 313 f l excavator (prefix dje) service repair manual (dje0000...fjkskefksmeme
This document provides specifications and repair instructions for a 313F L excavator travel motor. It includes removal and disassembly procedures, specifications for individual parts, and assembly instructions. Key steps include draining oil, removing hoses and bolts to detach the motor, and using various tools to disassemble internal components like pistons, seals, and bearings. Reassembly follows the reverse of disassembly.
Caterpillar cat 314 c excavator (prefix sny) service repair manual (sny00001 ...jfdskekdmme
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of 314C and 314C CR excavators. It outlines 16 steps to disassemble the final drive which include removing fittings, bolts, and valves. It then details 14 steps to disassemble the counterbalance valve which involve removing springs, seals, pistons, and spools. Finally, it lists 10 steps to disassemble the travel motor which include removing seals, pistons, plates and barrel assemblies. Safety notices are included throughout to warn of hazards such as released pressures and falling/lifting heavy components.
Caterpillar cat 314 f cr excavator (prefix raf) service repair manual (raf000...jfdskekdmme
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 314F excavator. It lists the required tools and outlines 23 steps to disassemble the components, including draining fluids, removing covers, plates, gears, seals, pistons, springs and other parts. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized hydraulic fluids.
Caterpillar cat 312 d2 l excavator (prefix fab) service repair manual (fab000...fjjsekmmm
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 312D2 L excavator. It lists the required tools and outlines 16 steps to disassemble the final drive, including removing covers, gears, and bearings. It also outlines 13 steps to disassemble the travel motor, such as removing piston assemblies, seals, and plates. Additionally, it provides 15 steps to disassemble the counterbalance valve, including removing springs, spools, and relief valve assemblies. Personal injury warnings are included throughout.
This document provides instructions for disassembling various components of a 313D2 excavator, including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists required tools and outlines multi-step procedures involving draining fluids, removing fittings and fasteners, using pullers to remove bearings, and noting part locations and orientations for reassembly. Safety notices are included to warn of potential injuries from pressurized fluids, heavy lifting, and released spring forces.
Caterpillar cat 314 d lcr excavator (prefix ssz) service repair manual (ssz00...fjskekdmjekm
The document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 314D LCR excavator. It lists required tools and outlines 16 steps for disassembling the components, including draining fluids, removing fittings and valves, using pullers to remove bearings, and noting part orientations for reassembly. Safety notices are included to warn of potential injuries from pressurized fluids, heavy parts, and released spring forces.
Caterpillar cat 325 c l excavator (prefix amh) service repair manual (amh0000...fjkskedmme
This document provides instructions for removing and installing various engine components on Caterpillar 325C and 325C L excavators, including:
- Removing and installing the camshaft, camshaft gear, and camshaft bearings. Proper timing of the camshaft is emphasized.
- Removing and installing the engine oil pan. Safety precautions for hot oil and proper fluid containment are outlined.
- The document contains detailed step-by-step instructions, illustrations, and notes on proper component orientation for each procedure. Required tools are listed.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of 313D2 and 313D2 GC excavator models. It lists the required tools and gives step-by-step instructions to remove components like sprockets, fittings, valves, seals, springs, pistons, plates, and barrels. Safety notices are included to warn of hazards like stored energy in springs, hot or pressurized fluids, and heavy component weights.
Caterpillar cat 313 f l excavator (prefix dje) service repair manual (dje0000...fjkskefksmeme
This document provides specifications and repair instructions for a 313F L excavator travel motor. It includes removal and disassembly procedures, specifications for individual parts, and assembly instructions. Key steps include draining oil, removing hoses and bolts to detach the motor, and using various tools to disassemble internal components like pistons, seals, and bearings. Reassembly follows the reverse of disassembly.
Caterpillar cat 314 c excavator (prefix sny) service repair manual (sny00001 ...jfdskekdmme
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of 314C and 314C CR excavators. It outlines 16 steps to disassemble the final drive which include removing fittings, bolts, and valves. It then details 14 steps to disassemble the counterbalance valve which involve removing springs, seals, pistons, and spools. Finally, it lists 10 steps to disassemble the travel motor which include removing seals, pistons, plates and barrel assemblies. Safety notices are included throughout to warn of hazards such as released pressures and falling/lifting heavy components.
Caterpillar cat 314 f cr excavator (prefix raf) service repair manual (raf000...jfdskekdmme
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 314F excavator. It lists the required tools and outlines 23 steps to disassemble the components, including draining fluids, removing covers, plates, gears, seals, pistons, springs and other parts. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized hydraulic fluids.
Caterpillar cat 312 d2 l excavator (prefix fab) service repair manual (fab000...fjjsekmmm
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 312D2 L excavator. It lists the required tools and outlines 16 steps to disassemble the final drive, including removing covers, gears, and bearings. It also outlines 13 steps to disassemble the travel motor, such as removing piston assemblies, seals, and plates. Additionally, it provides 15 steps to disassemble the counterbalance valve, including removing springs, spools, and relief valve assemblies. Personal injury warnings are included throughout.
Caterpillar cat 311 c excavator (prefix pad) service repair manual (pad00001 ...fjskefkemms
The document provides disassembly instructions for the final drive, travel motor, travel brake valve, and traction control valve of an excavator model 311C. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like gears, plates, pistons, springs, and seals from each assembly. Safety warnings are included to take precautions for released spring forces during disassembly.
Caterpillar cat 345 c l excavator (prefix bwy) service repair manual (bwy0000...hhfjksekmm
The document provides step-by-step instructions for disassembling a travel motor. It lists 31 steps to remove parts like the head, plates, seals, pins, bearings, pistons, and housing. Precautions are given to mark parts locations, avoid damage, and prevent contamination. Tools required are listed in a table.
Caterpillar cat 323 d sa excavator (prefix nes) service repair manual (nes000...jfdskekdmme
The document provides instructions for removing and installing the flywheel, flywheel housing, and crankshaft rear seal of a C6.4 engine. The flywheel is removed using lifting tools and bolts, while the flywheel housing requires removal of mounting bolts and contains a oil seal. Installation follows the reverse process, ensuring clean surfaces and applying retaining compound to mating parts. Special tools are specified for removing and installing the crankshaft rear seal and wear sleeve.
Caterpillar cat 336 e l excavator (prefix bzy) service repair manual (bzy0000...fjskekmdm
This document provides instructions for disassembling and assembling a 336E L excavator travel motor. The disassembly procedure involves 27 steps to remove components like the head, springs, brake piston, plates, and seals. The assembly procedure reverses the disassembly steps and includes lubricating components and ensuring proper alignment of parts like the cam plate and keys. Special tools are listed that are required for tasks like removing races and installing seals. Safety notices advise wearing protective equipment when working with spring-loaded parts.
Caterpillar cat 312 c excavator (prefix bnn) service repair manual (bnn00001 ...fjskkksmemm
This document provides instructions for disassembling the final drive, travel motor, and travel counterbalance valve of excavator models 312C and 312C L. It outlines 19 steps to fully disassemble these components, including draining fluids, removing sprockets, valves, plates, seals, springs, and other internal parts. Safety notices are provided throughout to warn of hazards like stored energy, flying parts, and hot or pressurized fluids. Required specialty tools are listed at the beginning.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 312D2 GC excavator. It lists the required tools and parts and provides step-by-step instructions and illustrations for disassembling each component. Personal safety notices are included throughout to warn technicians of potential hazards like parts propelled by springs or releasing hydraulic pressure. The document is intended to guide technicians in properly disassembling these systems for repair or replacement of parts.
This document provides instructions for disassembling various components of an excavator, including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists the required tools and safety precautions, and outlines multi-step procedures to remove each part, such as draining fluids, loosening fittings and bolts, using pullers to remove bearings, and noting part locations and orientations for reassembly. Detailed illustrations accompany each step to show how to properly disassemble the excavator systems.
Caterpillar cat 312 d2 l excavator (prefix mpp) service repair manual (mpp000...fjjsekmmm
This document provides instructions for disassembling various components of an excavator, including the final drive, travel motor, counterbalance valve, and travel motor. It lists the required tools and outlines 16 steps to disassemble parts like the traction control valve, bearing, relief valve assemblies, piston assemblies, springs, and barrel assembly. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized hydraulic fluid.
Caterpillar cat m318 d wheeled excavator (prefix d8w) service repair manual (...fujsjefjwerkskemm
This document provides instructions for disassembling and assembling the final drive carriers, hubs, and brakes of a M318D wheeled excavator. The disassembly procedure involves removing 23 separate parts including carrier housings, planetary gears, thrust washers, retaining rings, and brake discs. The assembly procedure instructs installing these 23 parts in reverse order and includes steps to measure clearances and end play to ensure proper assembly. Tools required include retaining ring pliers, drivers, spanners, pry bars, pullers, and torque multipliers.
Caterpillar cat 312 d2 l excavator (prefix whj) service repair manual (whj000...fjjskekdmmse
The document provides instructions for installing a flywheel on a 3054C engine. It describes:
1) Cleaning the flywheel housing and inspecting the crankshaft rear seal for leaks.
2) Heating the ring gear to install it on the flywheel and cleaning the parts after they cool.
3) Using guide bolts and lifting brackets to position the flywheel and install bolts, tightening them to the specified torque.
4) Checking flywheel alignment after installation.
This document provides disassembly instructions for the final drive, travel motor, and other components of excavator models 312D2 and 312D2 L. It outlines 16 steps to disassemble the final drive which include draining fluids, removing fittings and valves, and using various tools. It then details 14 steps to disassemble the travel motor which involve removing seals, pistons, plates and other parts. Safety notices are included throughout to warn of potential injuries from springs, fluids and heavy components.
Caterpillar cat 314 c lcr excavator (prefix pca) service repair manual (pca00...jfdskekdmme
This document provides disassembly instructions for excavator models 314C, 314C CR, and 314C LCR. It describes how to disassemble components of the final drive, travel motor, counterbalance valve, and other systems. The instructions are detailed, listing each part and step in the disassembly process. Required tools are provided at the beginning. Safety notices are included throughout to warn of hazards like stored energy in springs.
This document provides instructions for removing and installing a swing motor and swing drive on an M315 excavator. It describes releasing hydraulic pressure, draining oil, disconnecting hoses, and removing and installing various components like bolts, seals, and motors. Safety precautions are provided regarding containing fluids, releasing pressure, and preventing personal injury. Detailed step-by-step instructions are given for disassembly and reassembly.
Caterpillar cat 345 c l hydraulic excavator (prefix esd) service repair manua...hhfjksekmm
The document provides instructions for disassembling and assembling a travel motor. It begins with required tools and safety notices. The disassembly procedure has 31 steps that remove components like the head, plates, seals, pistons and housing pieces. The assembly procedure has 14 steps that install components in reverse order, noting to clean parts and apply lubricant before assembling. It emphasizes replacing all seals and O-rings with new parts.
Caterpillar cat 325 track type excavator (prefix 9 kl) service repair manual ...fjsjjekdkme
This service manual provides instructions for disassembling and assembling the main control valve for 325, 325L, and 325N excavator models. It details removing over 30 individual components of the valve including pressure control valves, check valves, relief valves, spools, and seals. Proper identification and cleaning of parts is emphasized to avoid damage and ensure proper valve performance.
Jcb 325 t skid steer loader service repair manual sn from 2476302 to 2477300fujsjefjskekmem
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures. Precautions are given such as allowing the engine to cool before working on it and using lifting devices due to the heavy weight of components.
Caterpillar cat 314 e cr excavator (prefix gmd) service repair manual (gmd000...jfdskekdmme
This document provides instructions for disassembling various components of a 314E CR excavator, including the final drive, travel motor, counterbalance valve, and travel motor. It lists the required tools and outlines a step-by-step process for safely removing each part, noting precautions for releasing pressures and contained fluids. Detailed illustrations accompany each step to ensure correct reassembly.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of 313D2 and 313D2 GC excavator models. It lists required tools and outlines over 30 steps to disassemble components such as the final drive, travel motor, counterbalance valve, traction control valve, and various seals, gears, plates, and springs. Safety notices are included throughout to warn of potential injuries from parts propelled by springs or pressurized fluids.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of 313D2 and 313D2 GC excavator models. It lists required tools and outlines over 30 steps to disassemble components such as the final drive, travel motor, counterbalance valve, traction control valve, and various seals, gears, plates, and springs. Safety notices are included throughout to warn of potential injuries from parts propelled by springs or pressurized fluids.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of 313D2 and 313D2 GC excavator models. It lists the required tools and gives step-by-step instructions to remove components like sprockets, fittings, valves, seals, springs, pistons, plates, and barrels. Safety notices are included to warn of hazards like stored energy in springs, hot or pressurized fluids, and heavy component weights.
Caterpillar Cat 313D2 and 313D2 GC Excavator (Prefix FAP) Service Repair Manu...fujkskemdmdm4r
The document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of 313D2 and 313D2 GC excavator models. It lists over 30 detailed steps to disassemble components like the final drive, travel motor, counterbalance valve housing, barrel assembly, and planetary gear assembly. Tools and safety precautions are also provided to properly disassemble parts and release spring forces. The overall goal is to disassemble the major mechanical systems of the excavator for inspection or repair.
Caterpillar Cat 313D2 and 313D2 GC Excavator (Prefix FAP) Service Repair Manu...fijsekkdmdm2w
The document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists required tools and outlines 15 steps to disassemble the final drive, including draining oil and removing sprockets, valves, seals, and bearings. It then details 19 additional steps to disassemble the travel motor and counterbalance valve, removing pistons, plates, springs, and seals. Personal injury warnings are included to release pressures and contained energies safely when disassembling components.
Caterpillar cat 311 c excavator (prefix pad) service repair manual (pad00001 ...fjskefkemms
The document provides disassembly instructions for the final drive, travel motor, travel brake valve, and traction control valve of an excavator model 311C. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like gears, plates, pistons, springs, and seals from each assembly. Safety warnings are included to take precautions for released spring forces during disassembly.
Caterpillar cat 345 c l excavator (prefix bwy) service repair manual (bwy0000...hhfjksekmm
The document provides step-by-step instructions for disassembling a travel motor. It lists 31 steps to remove parts like the head, plates, seals, pins, bearings, pistons, and housing. Precautions are given to mark parts locations, avoid damage, and prevent contamination. Tools required are listed in a table.
Caterpillar cat 323 d sa excavator (prefix nes) service repair manual (nes000...jfdskekdmme
The document provides instructions for removing and installing the flywheel, flywheel housing, and crankshaft rear seal of a C6.4 engine. The flywheel is removed using lifting tools and bolts, while the flywheel housing requires removal of mounting bolts and contains a oil seal. Installation follows the reverse process, ensuring clean surfaces and applying retaining compound to mating parts. Special tools are specified for removing and installing the crankshaft rear seal and wear sleeve.
Caterpillar cat 336 e l excavator (prefix bzy) service repair manual (bzy0000...fjskekmdm
This document provides instructions for disassembling and assembling a 336E L excavator travel motor. The disassembly procedure involves 27 steps to remove components like the head, springs, brake piston, plates, and seals. The assembly procedure reverses the disassembly steps and includes lubricating components and ensuring proper alignment of parts like the cam plate and keys. Special tools are listed that are required for tasks like removing races and installing seals. Safety notices advise wearing protective equipment when working with spring-loaded parts.
Caterpillar cat 312 c excavator (prefix bnn) service repair manual (bnn00001 ...fjskkksmemm
This document provides instructions for disassembling the final drive, travel motor, and travel counterbalance valve of excavator models 312C and 312C L. It outlines 19 steps to fully disassemble these components, including draining fluids, removing sprockets, valves, plates, seals, springs, and other internal parts. Safety notices are provided throughout to warn of hazards like stored energy, flying parts, and hot or pressurized fluids. Required specialty tools are listed at the beginning.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 312D2 GC excavator. It lists the required tools and parts and provides step-by-step instructions and illustrations for disassembling each component. Personal safety notices are included throughout to warn technicians of potential hazards like parts propelled by springs or releasing hydraulic pressure. The document is intended to guide technicians in properly disassembling these systems for repair or replacement of parts.
This document provides instructions for disassembling various components of an excavator, including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists the required tools and safety precautions, and outlines multi-step procedures to remove each part, such as draining fluids, loosening fittings and bolts, using pullers to remove bearings, and noting part locations and orientations for reassembly. Detailed illustrations accompany each step to show how to properly disassemble the excavator systems.
Caterpillar cat 312 d2 l excavator (prefix mpp) service repair manual (mpp000...fjjsekmmm
This document provides instructions for disassembling various components of an excavator, including the final drive, travel motor, counterbalance valve, and travel motor. It lists the required tools and outlines 16 steps to disassemble parts like the traction control valve, bearing, relief valve assemblies, piston assemblies, springs, and barrel assembly. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized hydraulic fluid.
Caterpillar cat m318 d wheeled excavator (prefix d8w) service repair manual (...fujsjefjwerkskemm
This document provides instructions for disassembling and assembling the final drive carriers, hubs, and brakes of a M318D wheeled excavator. The disassembly procedure involves removing 23 separate parts including carrier housings, planetary gears, thrust washers, retaining rings, and brake discs. The assembly procedure instructs installing these 23 parts in reverse order and includes steps to measure clearances and end play to ensure proper assembly. Tools required include retaining ring pliers, drivers, spanners, pry bars, pullers, and torque multipliers.
Caterpillar cat 312 d2 l excavator (prefix whj) service repair manual (whj000...fjjskekdmmse
The document provides instructions for installing a flywheel on a 3054C engine. It describes:
1) Cleaning the flywheel housing and inspecting the crankshaft rear seal for leaks.
2) Heating the ring gear to install it on the flywheel and cleaning the parts after they cool.
3) Using guide bolts and lifting brackets to position the flywheel and install bolts, tightening them to the specified torque.
4) Checking flywheel alignment after installation.
This document provides disassembly instructions for the final drive, travel motor, and other components of excavator models 312D2 and 312D2 L. It outlines 16 steps to disassemble the final drive which include draining fluids, removing fittings and valves, and using various tools. It then details 14 steps to disassemble the travel motor which involve removing seals, pistons, plates and other parts. Safety notices are included throughout to warn of potential injuries from springs, fluids and heavy components.
Caterpillar cat 314 c lcr excavator (prefix pca) service repair manual (pca00...jfdskekdmme
This document provides disassembly instructions for excavator models 314C, 314C CR, and 314C LCR. It describes how to disassemble components of the final drive, travel motor, counterbalance valve, and other systems. The instructions are detailed, listing each part and step in the disassembly process. Required tools are provided at the beginning. Safety notices are included throughout to warn of hazards like stored energy in springs.
This document provides instructions for removing and installing a swing motor and swing drive on an M315 excavator. It describes releasing hydraulic pressure, draining oil, disconnecting hoses, and removing and installing various components like bolts, seals, and motors. Safety precautions are provided regarding containing fluids, releasing pressure, and preventing personal injury. Detailed step-by-step instructions are given for disassembly and reassembly.
Caterpillar cat 345 c l hydraulic excavator (prefix esd) service repair manua...hhfjksekmm
The document provides instructions for disassembling and assembling a travel motor. It begins with required tools and safety notices. The disassembly procedure has 31 steps that remove components like the head, plates, seals, pistons and housing pieces. The assembly procedure has 14 steps that install components in reverse order, noting to clean parts and apply lubricant before assembling. It emphasizes replacing all seals and O-rings with new parts.
Caterpillar cat 325 track type excavator (prefix 9 kl) service repair manual ...fjsjjekdkme
This service manual provides instructions for disassembling and assembling the main control valve for 325, 325L, and 325N excavator models. It details removing over 30 individual components of the valve including pressure control valves, check valves, relief valves, spools, and seals. Proper identification and cleaning of parts is emphasized to avoid damage and ensure proper valve performance.
Jcb 325 t skid steer loader service repair manual sn from 2476302 to 2477300fujsjefjskekmem
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures. Precautions are given such as allowing the engine to cool before working on it and using lifting devices due to the heavy weight of components.
Caterpillar cat 314 e cr excavator (prefix gmd) service repair manual (gmd000...jfdskekdmme
This document provides instructions for disassembling various components of a 314E CR excavator, including the final drive, travel motor, counterbalance valve, and travel motor. It lists the required tools and outlines a step-by-step process for safely removing each part, noting precautions for releasing pressures and contained fluids. Detailed illustrations accompany each step to ensure correct reassembly.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of 313D2 and 313D2 GC excavator models. It lists required tools and outlines over 30 steps to disassemble components such as the final drive, travel motor, counterbalance valve, traction control valve, and various seals, gears, plates, and springs. Safety notices are included throughout to warn of potential injuries from parts propelled by springs or pressurized fluids.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of 313D2 and 313D2 GC excavator models. It lists required tools and outlines over 30 steps to disassemble components such as the final drive, travel motor, counterbalance valve, traction control valve, and various seals, gears, plates, and springs. Safety notices are included throughout to warn of potential injuries from parts propelled by springs or pressurized fluids.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of 313D2 and 313D2 GC excavator models. It lists the required tools and gives step-by-step instructions to remove components like sprockets, fittings, valves, seals, springs, pistons, plates, and barrels. Safety notices are included to warn of hazards like stored energy in springs, hot or pressurized fluids, and heavy component weights.
Caterpillar Cat 313D2 and 313D2 GC Excavator (Prefix FAP) Service Repair Manu...fujkskemdmdm4r
The document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of 313D2 and 313D2 GC excavator models. It lists over 30 detailed steps to disassemble components like the final drive, travel motor, counterbalance valve housing, barrel assembly, and planetary gear assembly. Tools and safety precautions are also provided to properly disassemble parts and release spring forces. The overall goal is to disassemble the major mechanical systems of the excavator for inspection or repair.
Caterpillar Cat 313D2 and 313D2 GC Excavator (Prefix FAP) Service Repair Manu...fijsekkdmdm2w
The document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists required tools and outlines 15 steps to disassemble the final drive, including draining oil and removing sprockets, valves, seals, and bearings. It then details 19 additional steps to disassemble the travel motor and counterbalance valve, removing pistons, plates, springs, and seals. Personal injury warnings are included to release pressures and contained energies safely when disassembling components.
Caterpillar Cat 313D2 and 313D2 GC Excavator (Prefix FAP) Service Repair Manu...zan2736ban
The document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists required tools and outlines 15 steps to disassemble the final drive, including draining oil and removing sprockets, valves, seals, and bearings. It then details 19 additional steps to disassemble the travel motor and counterbalance valve, removing pistons, plates, springs, and seals. Personal injury warnings are included to release pressures and contained energies safely when disassembling components.
The document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists over 30 detailed steps to disassemble components like the final drive, travel motor barrel assembly, planetary gear assembly, and counterbalance valve housing. Safety warnings are provided throughout to warn of potential injuries from parts under spring tension or residual fluid pressure. Required tools include link brackets, a transmission repair stand, bolts, pullers, retaining ring pliers, and spanner wrenches.
The document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists required tools and outlines 15 steps to disassemble the final drive, including draining oil and removing sprockets, valves, seals, and bearings. It then details 19 additional steps to disassemble the travel motor and counterbalance valve, removing pistons, plates, springs, and seals. Personal injury warnings are included to release pressures and spring forces safely when disassembling components.
The document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists required tools and outlines 15 steps to disassemble the final drive, including draining oil and removing sprockets, valves, and bearings. It then details 19 steps to disassemble the travel motor, removing seals, plates, pistons, and the barrel assembly. Safety cautions are provided throughout regarding contained fluids, pressurized components, and released spring forces.
The document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists over 30 detailed steps to disassemble components like the final drive, travel motor barrel assembly, planetary gear assembly, counterbalance valve housing assembly, and more. Safety notices are provided throughout to warn of hazards like released spring forces, hot or pressurized components, and ensuring fluids are contained. Required specialty tools are listed at the start for tasks like removing bearings, pistons, and other parts.
The document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists required tools and outlines 15 steps to disassemble the final drive, including draining oil and removing sprockets, valves, seals, and bearings. It then details 19 additional steps to disassemble the travel motor and counterbalance valve, removing pistons, plates, springs, and seals. Personal injury warnings are included to release pressures and contained energies safely when disassembling components.
The document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists over 30 detailed steps to disassemble components like the final drive, travel motor barrel assembly, planetary gear assembly, counterbalance valve housing assembly, and more. Safety notices are provided throughout to warn of hazards like released spring forces, hot or pressurized components, and ensuring fluids are contained. Required specialty tools are listed at the start for tasks like removing bearings, pistons, and other parts.
The document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists over 30 detailed steps to disassemble components like the final drive, travel motor barrel assembly, planetary gear assembly, counterbalance valve housing assembly, and more. Safety notices are provided throughout to warn of hazards like released spring forces, hot or pressurized components, and ensuring fluids are contained. Required specialty tools are listed at the start for tasks like removing bearings, pistons, and other parts.
The document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists required tools and outlines 15 steps to disassemble the final drive, including draining oil and removing sprockets, valves, seals, and bearings. It then details 19 additional steps to disassemble the travel motor and counterbalance valve, removing pistons, plates, springs, and seals. Personal injury warnings are included to release pressures and contained energies safely when disassembling components.
The document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists over 30 detailed steps to disassemble components like the final drive, travel motor barrel assembly, planetary gear assembly, and counterbalance valve housing. Safety notices are included throughout to warn of potential injuries from parts under spring tension or residual fluid pressure. Required tools include link brackets, a transmission repair stand, bolts, pullers, retaining ring pliers, and spanner wrenches.
The document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists required tools and outlines 15 steps to disassemble the final drive, including draining oil and removing sprockets, valves, seals, and bearings. It then details 19 additional steps to disassemble the travel motor and counterbalance valve, which involve removing pistons, plates, springs, seals, and other components. Personal injury warnings are provided throughout regarding hydraulic pressure, heavy components, and released spring forces.
The document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists over 30 detailed steps to disassemble components like the final drive, travel motor barrel assembly, planetary gear assembly, counterbalance valve housing assembly, and more. Safety notices are provided throughout to warn of hazards like released spring forces, hot or pressurized components, and ensuring fluids are contained. Required specialty tools are listed at the start for tasks like removing bearings, pistons, and other parts.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 313D2 GC EXCAVATOR GAP
Configuration: 313D2 & 313D2 GC Excavators GAP00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
313D2 Excavator Machine Systems
Media Number -UENR7323-03 Publication Date -01/09/2015 Date Updated -14/12/2017
i06303560
Final Drive and Travel Motor - Disassemble
SMCS - 4050-015; 4351-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 3
B 1P-2420 Transmission Repair Stand 1
C 8T-6699 Bolts 2
D
1P-0074 Slide Hammer Puller Gp 1
4C-5666 Threaded Adapter 1
123-6702 Backlash Gauge Gp 1
E 1P-0510 Driver Gp 1
F 8H-0663 Bearing Puller Gp 1
G 1P-1863 Retaining Ring Pliers 1
H 9U-7346 Spanner Wrench As 1
Start By:
a. Remove the final drive and the travel motor. Refer to Disassembly and Assembly Manual ,
"Final Drive and Travel Motor - Remove".
NOTICE
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3. Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
1. Thoroughly clean the outside of the final drive and travel motor prior to disassembly.
2. Remove the sprocket from the final drive and the travel motor. The weight of the sprocket is
approximately 39 kg (85 lb).
3. Mark the alignment of the final drive and travel motor for reassembly purposes. The parts
must be reinstalled in the original locations.
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4. Illustration 1 g00940682
4. Use Tooling (A) and a suitable lifting device to position the final drive and the travel motor
onto Tooling (B). The combined weight of the final drive and travel motor is approximately
170 kg (375 lb).
5. Drain the oil from the final drive into a suitable container for storage or for disposal. Refer
to Operation and Maintenance Manual, "Capacities (Refill)" for the capacity of the final
drive.
6. Remove fittings (1). Remove fittings (2) from traction control valve (3).
7. Remove nine bolts (4) that secure traction control valve (3) to the final drive.
8. Use two persons to remove traction control valve (3) from the final drive. The weight of
travel brake valve (3) is approximately 27 kg (60 lb).
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5. Illustration 2 g00940716
9. Remove valve plate (5) and O-ring seal (6).
Illustration 3 g01405139
10. Use Tooling (D) to remove bearing (7).
Disassembly of the Counterbalance Valve
Illustration 4 g01405725
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6. Illustration 5 g01405227
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
1. Position the counterbalance valve, as shown. Remove plug (8) and adapter (9).
2. Remove spring (10) and spool (11).
Illustration 6 g01405232
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7. 3. Remove relief valve assemblies (12).
Illustration 7 g01405243
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
4. Remove seat (13). Seat (13) is pressed onto valve (17). Use new parts if seat (13) or valve
(17) is damaged. Do not disassemble these components. Make sure that you reuse the other
component.
5. Remove backup ring (14) and O-ring seal (15).
6. Remove O-ring seal (22).
7. Remove nut (20).
8. Remove screw (27).
9. Remove stopper (26). Remove backup ring (19) and O-ring seal (18) from stopper (19).
10. Remove valve (21), piston (25), and spring (16) from the housing.
11. Remove backup ring (23) and O-ring seal (24) from piston (25).
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8. Illustration 8 g01405284
Illustration 9 g01405299
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
12. Remove covers (28) and the O-ring seals.
13. Remove springs (29), guides (30), and spool assembly (31).
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9. Illustration 10 g01405345
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
14. Remove valve (32), spring (33), and ball (34) from one end of spool (35). Repeat for the
other end of spool (35).
Illustration 11 g01405633
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10. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
15. Remove plug (36), spring (38), and piston (39) from both sides of the housing assembly.
16. Remove O-ring seal (37) from each plug (36).
Note: Remove the remaining allen head bolts from the housing assembly for cleaning
purposes, if necessary. Each allen head bolt has an O-ring seal. Check the O-ring seal for
wear or for damage. Replace the O-ring seal, if necessary.
Disassembly of the Travel Motor
Illustration 12 g01405794
1. Remove O-ring seal (40) and springs (41).
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11. Illustration 13 g01405828
2. Install Tooling (C) onto piston assembly (42). Use Tooling (C) and a suitable prybar to
remove piston assembly (42) from body (43).
Illustration 14 g01405855
3. Remove O-ring seals (45) and (46) from piston assembly (42). Remove backup rings (44)
and (47) from piston assembly (42).
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12. Illustration 15 g01405867
4. Use suitable drivers or a suitable lever to remove guide assembly (48).
Illustration 16 g01405885
5. Remove O-ring seal (49) and backup ring (50) from guide assembly (48).
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13. Illustration 17 g01406117
6. Remove four separator plates (51) and four friction plates (52). Note the alternating order of
separator plates (51) and friction plates (52) for assembly purposes.
Note: Do not allow the components of barrel assembly (53) to come apart while you
remove barrel assembly (53). The components of barrel assembly (53) must be reinstalled
into the original positions.
Note: Oil will drain from the final drive. Place a suitable container under the final drive for
storage or disposal. Refer to Operation and Maintenance Manual, "Capacities (Refill)" for
the fluid capacity of the final drive.
7. Position the final drive horizontally.
8. Remove barrel assembly (53).
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14. Illustration 18 g01406180
Note: Mark the component locations for assembly purposes before you disassemble barrel
assembly (53).
9. Remove piston assemblies (54) and retainer (55) from barrel assembly (53).
Illustration 19 g01406210
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
10. Remove retainer (56), spacer (57), and springs (58) from barrel assembly (53).
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15. Illustration 20 g01406263
11. Put location marks on cam plate (59) for assembly purposes. Make sure that the thick end of
cam plate (59) is adjacent to the opening that is across body (43). Remove cam plate (59).
Illustration 21 g01406329
Illustration 22 g01406338
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16. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
12. Remove piston (60) and spring (62).
13. Remove key (61).
Disassembly of the Final Drive
Illustration 23 g01406376
1. Use a suitable lifting device to position the final drive on Tooling (B), as shown. The weight
of the final drive is approximately 200 kg (441 lb).
2. Remove plugs (63). Remove the O-ring seals from plugs (63). Check the O-ring seals for
wear or for damage. Replace the O-ring seals, if necessary.
3. Remove bolts (65). Remove cover (64).
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17. Illustration 24 g01406386
4. Raise the temperature of bolts (66) in order to loosen the thread sealant.
5. Remove bolts (66) and plate (67).
Illustration 25 g01406397
6. Remove sun gear (68).
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18. Illustration 26 g01406400
7. Attach Tooling (A) and a suitable lifting device to carrier assembly (69). Remove carrier
assembly (69), planetary gear assembly (70), and bearing assembly (71) as a unit.
Illustration 27 g01406789
8. Remove planetary gear (70) and bearing assembly (71) from carrier assembly (69). Remove
the remaining planetary gears (70) and bearings (71).
Illustration 28 g01406822
9. Remove sun gear (72).
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19. 10. Raise the temperature of bolts (73) in order to loosen the thread sealant. Remove bolts (73).
Remove plate (74).
Illustration 29 g01406850
11. Remove retaining ring (75) from sun gear (72). Check retaining ring (75) for wear or for
damage. Replace retaining ring (75), if necessary.
Illustration 30 g01406853
12. Remove planetary gear (76).
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20. Illustration 31 g01406875
13. Remove bearing (77), race (78), and thrust washer (79).
14. Repeat Steps 12 and 13 in order to remove the remaining planetary gear assemblies.
Illustration 32 g01406882
15. Remove bolt (80) and plate (81).
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21. Illustration 33 g01406885
Illustration 34 g01406886
16. Use Tooling (H) to remove nut (82).
Illustration 35 g01406906
17. Install Tooling (A) and a suitable lifting device to housing (83). The weight of housing (83)
is approximately 35 kg (77 lb).
18. Remove housing (83) from body assembly (84).
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22. Illustration 36 g01406912
19. Remove Duo-Cone Seal Gp seal (85) from the body assembly. Remove the Duo-Cone Seal
Gp seal from the housing.
Illustration 37 g01407100
20. Remove both bearings (86) from housing (83).
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23. Illustration 38 g01407089
21. Remove both bearings (87) from housing (83).
Illustration 39 g01407115
22. Position body assembly (84) horizontally. Remove shaft assembly (88), the bearing, and the
retaining ring.
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24. Illustration 40 g01407144
23. Use Tooling (G) to remove retaining ring (89) from shaft assembly (88).
Illustration 41 g01407161
24. Use Tooling (E), Tooling (F), and a suitable press to remove bearing (90).
Illustration 42 g01407166
25. Remove lip seal (91) from the body assembly.
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
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26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 313D2 GC EXCAVATOR GAP
Configuration: 313D2 & 313D2 GC Excavators GAP00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
313D2 Excavator Machine Systems
Media Number -UENR7323-03 Publication Date -01/09/2015 Date Updated -14/12/2017
i07219742
Final Drive and Travel Motor - Disassemble
SMCS - 4050-015; 4351-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 422-5474 M16x2x24 mm Lifting Eye Assembly 2
B 1P-2420 Transmission Repair Stand 1
C 8H-0663 Bearing Puller Assembly 1
D 422-5473 M12x1.75x21 mm Lifting Eye Assembly 2
E 422-5472 M10x1.5x16 mm Lifting Eye Assembly 2
F 1U-9895 Crossblock 1
Start By:
a. Remove the final drive and the travel motor assembly.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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27. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
1. Thoroughly clean the outside of the final drive and travel motor prior to disassembly.
2. Remove the sprocket from the final drive and the travel motor assembly. The weight of the
sprocket is approximately 39 kg (85 lb).
3. Mark the alignment of the final drive and travel motor for reassembly purposes. The parts
must be reinstalled in the original locations.
Illustration 1 g06256385
4. Use Tooling (A) and a suitable lifting device to position final drive assembly (1) onto
Tooling (B). The weight of final drive assembly (1) is approximately 163 kg (360 lb).
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28. 5. Drain the oil from final drive assembly (1) into a suitable container for storage or for
disposal. Refer to Operation and Maintenance Manual, "Capacities (Refill)" for the capacity
of the final drive.
Illustration 2 g06256798
6. Remove plug (2), plugs (3), and the O-ring seals.
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Illustration 3 g06256843
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