The document provides removal and installation instructions for the front cover and front gear group of a Caterpillar C4.4 engine. The removal procedure involves locking the crankshaft, camshaft, and fuel injection pump positions using timing pins before removing components. The front cover is removed after draining fluids. The gear group is then removed after loosening rocker arm inserts and locking engine components. Installation involves cleaning and inspecting parts, applying lubricants, and reinstalling components in reverse order while maintaining proper timing.
Caterpillar cat 312 e excavator (prefix gac) service repair manual (gac00001 ...fjjsieskekfmmse
This document provides instructions for removing and installing the front cover of a Caterpillar C4.4 engine used in a 312E excavator. The removal procedure involves removing bolts and identifying differently sized bolts. The installation procedure specifies cleaning surfaces, installing a new gasket, aligning parts with tools, and tightening bolts to the specified torque. Detailed illustrations and notes are provided to ensure proper timing of gears is maintained throughout the process.
Caterpillar cat 312 e excavator (prefix gac) service repair manual (gac00001 ...fjjsekkdmme
This document provides instructions for removing and installing the front cover of a Caterpillar C4.4 engine. It describes:
1. Removing the crankshaft pulley, fan, front seal, and bolts to detach the front cover from the housing.
2. Cleaning surfaces, installing a new gasket, and using guide studs and alignment tools to reinstall the front cover and tighten bolts to the specified torque.
3. Additional steps for removing other engine components like the valve mechanism cover to access gears and timing components underneath the front cover.
Caterpillar cat 312 e excavator (prefix gac) service repair manual (gac00001 ...fjksekmdme
This document provides removal and installation instructions for the front cover and front gear group of a Caterpillar C4.4 engine used in a 312E excavator. The removal procedure involves locking the crankshaft, camshaft, and fuel injection pump positions using timing pins before removing components like gears, plates, and seals. The installation procedure specifies cleaning and inspecting parts, applying lubricants, and using tools to position components and check clearances as the front gear group and cover are reinstalled on the engine. Proper locking of the crankshaft and other components is emphasized to maintain correct timing throughout the process.
Caterpillar cat 323 f l excavator (prefix plb) service repair manual (plb0000...fjkskekxsdcmdmme
This document provides instructions for removing and installing the front gear group of a Caterpillar C7.1 engine. The procedure involves using various tools to lock the crankshaft, camshaft and fuel injection pump in position while removing and installing gears. Key steps include removing covers, locking components, identifying alignment marks on gears, checking specifications, and lubricating gears upon installation. Precise positioning of engine components is required according to timing procedures to maintain proper timing through the process.
Caterpillar cat 323 f l excavator (prefix plb) service repair manual (plb0000...idkdkddmd
This document provides instructions for removing and installing the front gear group of a Caterpillar C7.1 engine. The removal procedure involves locking the crankshaft and camshaft in position using timing pins to maintain timing. Components like the camshaft gear and idler gear are then removed. The installation procedure similarly uses timing pins to lock components in place and align timing marks, ensuring the gears are reinstalled in their original alignment. End play and backlash of gears are checked once installed.
Caterpillar cat 323 f l excavator (prefix plb) service repair manual (plb0000...fusjejkdkmse
This document provides instructions for removing and installing the front cover and front gear group of a Caterpillar C7.1 engine. It outlines the required tools and multi-step procedures, which include locking the crankshaft and camshaft positions, removing covers and gears, and reinstalling components while maintaining proper timing. Special care must be taken to avoid losing fuel injection pump timing during the process. Thorough cleaning and inspection of parts is emphasized before reassembly.
Caterpillar cat 420 f backhoe loader (prefix ltg) service repair manual (ltg0...ufjjsjekkmdme
This document provides instructions for removing and installing the front gear group of a Caterpillar C4.4 engine. It describes:
1) Required tools including a crankshaft turning tool, timing pins, and indicator tools.
2) Removal procedures which include locking the crankshaft and camshaft positions, loosening rocker arms, and removing gears in a specific order while maintaining timing marks for alignment.
3) Installation procedures which include cleaning and inspecting components, installing gears in reverse order while aligning timing marks and measuring backlash, and adjusting valves at the end.
Caterpillar cat 420 f backhoe loader (prefix ltg) service repair manual (ltg0...fujsjfkskemm
The document provides instructions for removing and installing the front gear group of a C4.4 engine. It describes:
1) Using turning tools to lock the crankshaft and camshaft in position before removal to maintain timing.
2) Marking the gears to ensure proper reinstallation alignment.
3) Removing the fuel pump, camshaft, and idler gears in order.
4) Cleaning and inspecting components before reinstalling in reverse order while checking timing marks and backlash.
Caterpillar cat 312 e excavator (prefix gac) service repair manual (gac00001 ...fjjsieskekfmmse
This document provides instructions for removing and installing the front cover of a Caterpillar C4.4 engine used in a 312E excavator. The removal procedure involves removing bolts and identifying differently sized bolts. The installation procedure specifies cleaning surfaces, installing a new gasket, aligning parts with tools, and tightening bolts to the specified torque. Detailed illustrations and notes are provided to ensure proper timing of gears is maintained throughout the process.
Caterpillar cat 312 e excavator (prefix gac) service repair manual (gac00001 ...fjjsekkdmme
This document provides instructions for removing and installing the front cover of a Caterpillar C4.4 engine. It describes:
1. Removing the crankshaft pulley, fan, front seal, and bolts to detach the front cover from the housing.
2. Cleaning surfaces, installing a new gasket, and using guide studs and alignment tools to reinstall the front cover and tighten bolts to the specified torque.
3. Additional steps for removing other engine components like the valve mechanism cover to access gears and timing components underneath the front cover.
Caterpillar cat 312 e excavator (prefix gac) service repair manual (gac00001 ...fjksekmdme
This document provides removal and installation instructions for the front cover and front gear group of a Caterpillar C4.4 engine used in a 312E excavator. The removal procedure involves locking the crankshaft, camshaft, and fuel injection pump positions using timing pins before removing components like gears, plates, and seals. The installation procedure specifies cleaning and inspecting parts, applying lubricants, and using tools to position components and check clearances as the front gear group and cover are reinstalled on the engine. Proper locking of the crankshaft and other components is emphasized to maintain correct timing throughout the process.
Caterpillar cat 323 f l excavator (prefix plb) service repair manual (plb0000...fjkskekxsdcmdmme
This document provides instructions for removing and installing the front gear group of a Caterpillar C7.1 engine. The procedure involves using various tools to lock the crankshaft, camshaft and fuel injection pump in position while removing and installing gears. Key steps include removing covers, locking components, identifying alignment marks on gears, checking specifications, and lubricating gears upon installation. Precise positioning of engine components is required according to timing procedures to maintain proper timing through the process.
Caterpillar cat 323 f l excavator (prefix plb) service repair manual (plb0000...idkdkddmd
This document provides instructions for removing and installing the front gear group of a Caterpillar C7.1 engine. The removal procedure involves locking the crankshaft and camshaft in position using timing pins to maintain timing. Components like the camshaft gear and idler gear are then removed. The installation procedure similarly uses timing pins to lock components in place and align timing marks, ensuring the gears are reinstalled in their original alignment. End play and backlash of gears are checked once installed.
Caterpillar cat 323 f l excavator (prefix plb) service repair manual (plb0000...fusjejkdkmse
This document provides instructions for removing and installing the front cover and front gear group of a Caterpillar C7.1 engine. It outlines the required tools and multi-step procedures, which include locking the crankshaft and camshaft positions, removing covers and gears, and reinstalling components while maintaining proper timing. Special care must be taken to avoid losing fuel injection pump timing during the process. Thorough cleaning and inspection of parts is emphasized before reassembly.
Caterpillar cat 420 f backhoe loader (prefix ltg) service repair manual (ltg0...ufjjsjekkmdme
This document provides instructions for removing and installing the front gear group of a Caterpillar C4.4 engine. It describes:
1) Required tools including a crankshaft turning tool, timing pins, and indicator tools.
2) Removal procedures which include locking the crankshaft and camshaft positions, loosening rocker arms, and removing gears in a specific order while maintaining timing marks for alignment.
3) Installation procedures which include cleaning and inspecting components, installing gears in reverse order while aligning timing marks and measuring backlash, and adjusting valves at the end.
Caterpillar cat 420 f backhoe loader (prefix ltg) service repair manual (ltg0...fujsjfkskemm
The document provides instructions for removing and installing the front gear group of a C4.4 engine. It describes:
1) Using turning tools to lock the crankshaft and camshaft in position before removal to maintain timing.
2) Marking the gears to ensure proper reinstallation alignment.
3) Removing the fuel pump, camshaft, and idler gears in order.
4) Cleaning and inspecting components before reinstalling in reverse order while checking timing marks and backlash.
Clark GPH 60 Forklift Service Repair Manual.pdffjdkksmemd
Planned maintenance is important for the long life and trouble-free operation of lift trucks. Regular inspections and lubrication on established intervals can help prevent major problems. Time intervals in maintenance manuals are based on operating hours and condition classifications like normal or severe operation. Records of inspections indicate maintenance needed and help set proper intervals tailored to each application. Critical checks include visual inspections, lubrication, fluid levels, belts, hoses, brakes, and adjustments.
Clark GPH 50 Forklift Service Repair Manual.pdffjdkksmemd
Planned maintenance is important for the long life and trouble-free operation of lift trucks. Regular inspections and lubrication on established intervals can help prevent major problems. Time intervals in maintenance manuals are based on operating hours and condition classifications like normal operation of 8 hours indoors or severe operation outdoors in dirty conditions. Records of inspections indicate maintenance needed to keep trucks running safely and efficiently.
Clark GPH 70 Forklift Service Repair Manual.pdffjdkksmemd
Planned maintenance is important for the long life and trouble-free operation of lift trucks. Regular inspections and lubrication on established intervals can help prevent major problems. Time intervals in maintenance manuals are based on operating hours and condition classifications like normal operation of 8 hours indoors or severe operation outdoors in dirty conditions. Records of inspections indicate maintenance needed to keep trucks running safely and efficiently.
Clark ECG20-30X Forklift Service Repair Manual.pdffjdkksmemd
Lifting, jacking, and blocking the truck must be done safely to prevent injury or equipment damage. The drive wheels must be raised using a hydraulic jack with safety stands. Working under a raised truck requires safety stands under the frame. The entire truck can be raised using an overhead hoist and slings under the frame. Shipping requires tie-down straps over the uprights and around the frame.
Clark EPG20-30 Forklift Service Repair Manual.pdffjdkksmemd
This document provides instructions and safety guidelines for maintaining lift trucks. It discusses identifying and understanding safety signs, recommended safe maintenance practices, and general shop precautions. Safe practices include only allowing trained personnel to perform maintenance, following manufacturer recommendations, properly preparing the work area, and taking safety precautions like disconnecting batteries before working on electrical systems.
Clark EPG 15-18 Forklift Service Repair Manual.pdffjdkksmemd
This document provides a summary of safe maintenance practices for industrial trucks. It discusses safety signs and messages used in service manuals. Proper ventilation, fire safety, and authorized personnel are important. Before working on a truck, raise the wheels, disconnect the battery, and check for fuel and electrical hazards. Replacements parts must meet manufacturer standards. Modifications require approval. Overall, maintenance should follow manufacturer procedures to ensure safety.
Clark ECG20-32 Forklift Service Repair Manual.pdffjdkksmemd
Lifting, jacking, and blocking the truck must be done safely to prevent injury or equipment damage. The drive wheels must be raised using a hydraulic jack with safety stands. Working under a raised truck requires safety stands under the frame. The entire truck can be raised using an overhead hoist and slings under the frame. Shipping requires tie-down straps over major components.
Clark DPH 60 Forklift Service Repair Manual.pdffjdkksmemd
This document provides maintenance procedures for a Clark lift truck. It outlines the importance of planned maintenance through regular inspections and recommends maintaining records using a provided report form. The summary describes inspection and maintenance tasks categorized into groups like:
1. Performing a visual inspection and checking for leaks, loose fasteners, and ensuring safety decals are intact.
2. Inspecting components like the carriage, forks, wheels, and hydraulic connections.
3. Testing functions like the horn, lights, brakes, hydraulic controls and steering while the engine is running.
4. Checking fluid levels, filters, belts, and hoses and performing scheduled fluid changes.
Clark DPH 75 Forklift Service Repair Manual.pdffjdkksmemd
This document provides guidance on planned maintenance procedures for lift trucks. It emphasizes the importance of routine inspections and lubrication for long life and trouble-free operation. The summary outlines key steps in the planned maintenance process, including:
1. Performing a visual inspection of the entire lift truck, checking for damage, leaks, loose parts, and worn components.
2. Testing functions like the starting system, gauges, controls, lift mechanisms, and accessories to ensure proper operation.
3. Inspecting specific systems and components, such as the engine, wheels and tires, brakes, hydraulic and electrical systems, and looking for issues that require repair or adjustment.
4. Documenting inspection results
Clark C500, Y350 Forklift Service Repair Manual.pdffjdkksmemd
This document provides instructions and guidelines for performing planned maintenance (PM) on Clark lift trucks. It outlines the importance of regular inspections and lubrication for long life and trouble-free operation. Technicians should use the provided PM report form as a checklist to document their inspection findings and any needed repairs. Safety precautions are listed, such as disconnecting the battery before working on electrical components. A visual inspection of the entire truck is described, including components like the overhead guard, carriage, forks, and hydraulic and electrical systems.
Clark DPH 70 Forklift Service Repair Manual.pdffjdkksmemd
This document provides guidance on planned maintenance procedures for lift trucks. It emphasizes the importance of routine inspections and lubrication for long life and trouble-free operation. The summary outlines key steps in the planned maintenance process, including:
1. Performing a visual inspection of the entire lift truck, checking for issues like leaks, loose fasteners, and worn/damaged components.
2. Using a maintenance report form to document inspections and any needed repairs.
3. Testing functions like the starting system, gauges, controls, brakes and steering to ensure proper operation.
4. Inspecting and lubricating specific components, such as the engine, hydraulic and electrical systems, wheels/
Clark DPH 50 Forklift Service Repair Manual.pdffjdkksmemd
This document provides guidance on planned maintenance procedures for lift trucks. It emphasizes the importance of routine inspections and lubrication for long life and trouble-free operation. The summary outlines key steps in the planned maintenance process, including:
1. Performing a visual inspection of the entire lift truck, checking for issues like leaks, loose fasteners, and worn/damaged components.
2. Using a planned maintenance report form to document inspections and any needed repairs.
3. Testing functions like the starting system, gauges, controls, brakes and steering to ensure proper operation.
4. Inspecting and lubricating specific components, like the engine, hydraulic and electrical systems, wheels/
Clark C500, Y300S Forklift Service Repair Manual.pdffjdkksmemd
This document provides instructions and maintenance procedures for Clark lift trucks. It begins with introductory information on safety signs, user safe maintenance practices, and how to perform periodic maintenance using the provided report form. The bulk of the document consists of an index that lists maintenance groups and sections to guide the user through the maintenance process. Safety is emphasized throughout with warnings and cautions provided where potentially hazardous situations may occur.
Clark CMP 50S Forklift Service Repair Manual.pdffjdkksmemd
This document provides instructions for safely lifting, jacking, and blocking a Clark forklift truck. It describes approved lifting points on the truck and procedures for raising different parts, including the drive wheels, entire front, and rear. Blocking is recommended whenever raising parts to prevent accidental rolling or movement. Safety practices like parking on level ground, engaging brakes, and removing keys are advised before beginning any work.
Clark C500, Y300L Forklift Service Repair Manual.pdffjdkksmemd
This document provides instructions and guidelines for performing planned maintenance (PM) on Clark lift trucks. It outlines the importance of regular inspections and lubrication for long life and trouble-free operation. Technicians should use the provided PM report form as a checklist to document their visual inspections of components like the overhead guard, carriage, forks, and hydraulic and electrical systems. Safety precautions are also described, such as disconnecting the battery before working on electrical components. The document is intended to help technicians safely and properly complete routine maintenance.
Clark CGP 70 Forklift Service Repair Manual.pdffjdkksmemd
The document provides information on Clark's planned maintenance program including:
- The planned maintenance program consists of basic inspections, adjustments, and lubrications performed every 50-250 hours.
- A systematic approach is outlined that includes external visual checks, operational checks, and under-the-hood tests/adjustments.
- The recommended planned maintenance tasks are listed by service manual group and include checks of fluids, filters, lubrication points, and critical fasteners as well as functional tests of vehicle systems.
Clark CMP 45 Forklift Service Repair Manual.pdffjdkksmemd
This document provides instructions for safely lifting, jacking, and blocking a Clark forklift truck. It describes approved lifting points on the truck and procedures for raising different parts, including the drive wheels, entire front, and rear. Blocking is recommended whenever raising parts to prevent accidental rolling or movement. Safety practices like parking on level ground, engaging brakes, and removing keys are advised before beginning any work.
Clark CMP 40 Forklift Service Repair Manual.pdffjdkksmemd
This document provides instructions for safely lifting, jacking, and blocking a Clark forklift truck. It describes approved lifting points on the truck and procedures for raising different parts, including the drive wheels, entire front, and rear. Blocking is recommended whenever raising parts to prevent accidental rolling or movement. Safety practices like parking on level ground, engaging brakes, and removing keys are advised before beginning any work.
Clark CGC 70 Forklift Service Repair Manual.pdffjdkksmemd
This document provides information about periodic maintenance schedules for Clark lift trucks. It discusses the terms "periodic service" and "planned maintenance" and how they relate to regularly scheduled maintenance tasks. It provides details on determining appropriate maintenance intervals based on operating conditions. The document includes a service chart that indicates basic maintenance tasks and recommended intervals. It also includes a recommended periodic service schedule chart that lists specific maintenance tasks, the suggested time intervals to complete them, and the service manual group where the task is covered.
Clark CGP 40 Forklift Service Repair Manual.pdffjdkksmemd
The document provides information on Clark's planned maintenance program including:
- The planned maintenance program consists of basic inspections, adjustments, and lubrications performed every 50-250 hours.
- A systematic approach is outlined that includes external visual checks, operational checks, and under-the-hood tests/adjustments.
- The recommended planned maintenance tasks are listed by service manual group and include checks of fluids, filters, lubrication points, and critical fasteners as well as functional tests of vehicle systems.
Clark GPH 60 Forklift Service Repair Manual.pdffjdkksmemd
Planned maintenance is important for the long life and trouble-free operation of lift trucks. Regular inspections and lubrication on established intervals can help prevent major problems. Time intervals in maintenance manuals are based on operating hours and condition classifications like normal or severe operation. Records of inspections indicate maintenance needed and help set proper intervals tailored to each application. Critical checks include visual inspections, lubrication, fluid levels, belts, hoses, brakes, and adjustments.
Clark GPH 50 Forklift Service Repair Manual.pdffjdkksmemd
Planned maintenance is important for the long life and trouble-free operation of lift trucks. Regular inspections and lubrication on established intervals can help prevent major problems. Time intervals in maintenance manuals are based on operating hours and condition classifications like normal operation of 8 hours indoors or severe operation outdoors in dirty conditions. Records of inspections indicate maintenance needed to keep trucks running safely and efficiently.
Clark GPH 70 Forklift Service Repair Manual.pdffjdkksmemd
Planned maintenance is important for the long life and trouble-free operation of lift trucks. Regular inspections and lubrication on established intervals can help prevent major problems. Time intervals in maintenance manuals are based on operating hours and condition classifications like normal operation of 8 hours indoors or severe operation outdoors in dirty conditions. Records of inspections indicate maintenance needed to keep trucks running safely and efficiently.
Clark ECG20-30X Forklift Service Repair Manual.pdffjdkksmemd
Lifting, jacking, and blocking the truck must be done safely to prevent injury or equipment damage. The drive wheels must be raised using a hydraulic jack with safety stands. Working under a raised truck requires safety stands under the frame. The entire truck can be raised using an overhead hoist and slings under the frame. Shipping requires tie-down straps over the uprights and around the frame.
Clark EPG20-30 Forklift Service Repair Manual.pdffjdkksmemd
This document provides instructions and safety guidelines for maintaining lift trucks. It discusses identifying and understanding safety signs, recommended safe maintenance practices, and general shop precautions. Safe practices include only allowing trained personnel to perform maintenance, following manufacturer recommendations, properly preparing the work area, and taking safety precautions like disconnecting batteries before working on electrical systems.
Clark EPG 15-18 Forklift Service Repair Manual.pdffjdkksmemd
This document provides a summary of safe maintenance practices for industrial trucks. It discusses safety signs and messages used in service manuals. Proper ventilation, fire safety, and authorized personnel are important. Before working on a truck, raise the wheels, disconnect the battery, and check for fuel and electrical hazards. Replacements parts must meet manufacturer standards. Modifications require approval. Overall, maintenance should follow manufacturer procedures to ensure safety.
Clark ECG20-32 Forklift Service Repair Manual.pdffjdkksmemd
Lifting, jacking, and blocking the truck must be done safely to prevent injury or equipment damage. The drive wheels must be raised using a hydraulic jack with safety stands. Working under a raised truck requires safety stands under the frame. The entire truck can be raised using an overhead hoist and slings under the frame. Shipping requires tie-down straps over major components.
Clark DPH 60 Forklift Service Repair Manual.pdffjdkksmemd
This document provides maintenance procedures for a Clark lift truck. It outlines the importance of planned maintenance through regular inspections and recommends maintaining records using a provided report form. The summary describes inspection and maintenance tasks categorized into groups like:
1. Performing a visual inspection and checking for leaks, loose fasteners, and ensuring safety decals are intact.
2. Inspecting components like the carriage, forks, wheels, and hydraulic connections.
3. Testing functions like the horn, lights, brakes, hydraulic controls and steering while the engine is running.
4. Checking fluid levels, filters, belts, and hoses and performing scheduled fluid changes.
Clark DPH 75 Forklift Service Repair Manual.pdffjdkksmemd
This document provides guidance on planned maintenance procedures for lift trucks. It emphasizes the importance of routine inspections and lubrication for long life and trouble-free operation. The summary outlines key steps in the planned maintenance process, including:
1. Performing a visual inspection of the entire lift truck, checking for damage, leaks, loose parts, and worn components.
2. Testing functions like the starting system, gauges, controls, lift mechanisms, and accessories to ensure proper operation.
3. Inspecting specific systems and components, such as the engine, wheels and tires, brakes, hydraulic and electrical systems, and looking for issues that require repair or adjustment.
4. Documenting inspection results
Clark C500, Y350 Forklift Service Repair Manual.pdffjdkksmemd
This document provides instructions and guidelines for performing planned maintenance (PM) on Clark lift trucks. It outlines the importance of regular inspections and lubrication for long life and trouble-free operation. Technicians should use the provided PM report form as a checklist to document their inspection findings and any needed repairs. Safety precautions are listed, such as disconnecting the battery before working on electrical components. A visual inspection of the entire truck is described, including components like the overhead guard, carriage, forks, and hydraulic and electrical systems.
Clark DPH 70 Forklift Service Repair Manual.pdffjdkksmemd
This document provides guidance on planned maintenance procedures for lift trucks. It emphasizes the importance of routine inspections and lubrication for long life and trouble-free operation. The summary outlines key steps in the planned maintenance process, including:
1. Performing a visual inspection of the entire lift truck, checking for issues like leaks, loose fasteners, and worn/damaged components.
2. Using a maintenance report form to document inspections and any needed repairs.
3. Testing functions like the starting system, gauges, controls, brakes and steering to ensure proper operation.
4. Inspecting and lubricating specific components, such as the engine, hydraulic and electrical systems, wheels/
Clark DPH 50 Forklift Service Repair Manual.pdffjdkksmemd
This document provides guidance on planned maintenance procedures for lift trucks. It emphasizes the importance of routine inspections and lubrication for long life and trouble-free operation. The summary outlines key steps in the planned maintenance process, including:
1. Performing a visual inspection of the entire lift truck, checking for issues like leaks, loose fasteners, and worn/damaged components.
2. Using a planned maintenance report form to document inspections and any needed repairs.
3. Testing functions like the starting system, gauges, controls, brakes and steering to ensure proper operation.
4. Inspecting and lubricating specific components, like the engine, hydraulic and electrical systems, wheels/
Clark C500, Y300S Forklift Service Repair Manual.pdffjdkksmemd
This document provides instructions and maintenance procedures for Clark lift trucks. It begins with introductory information on safety signs, user safe maintenance practices, and how to perform periodic maintenance using the provided report form. The bulk of the document consists of an index that lists maintenance groups and sections to guide the user through the maintenance process. Safety is emphasized throughout with warnings and cautions provided where potentially hazardous situations may occur.
Clark CMP 50S Forklift Service Repair Manual.pdffjdkksmemd
This document provides instructions for safely lifting, jacking, and blocking a Clark forklift truck. It describes approved lifting points on the truck and procedures for raising different parts, including the drive wheels, entire front, and rear. Blocking is recommended whenever raising parts to prevent accidental rolling or movement. Safety practices like parking on level ground, engaging brakes, and removing keys are advised before beginning any work.
Clark C500, Y300L Forklift Service Repair Manual.pdffjdkksmemd
This document provides instructions and guidelines for performing planned maintenance (PM) on Clark lift trucks. It outlines the importance of regular inspections and lubrication for long life and trouble-free operation. Technicians should use the provided PM report form as a checklist to document their visual inspections of components like the overhead guard, carriage, forks, and hydraulic and electrical systems. Safety precautions are also described, such as disconnecting the battery before working on electrical components. The document is intended to help technicians safely and properly complete routine maintenance.
Clark CGP 70 Forklift Service Repair Manual.pdffjdkksmemd
The document provides information on Clark's planned maintenance program including:
- The planned maintenance program consists of basic inspections, adjustments, and lubrications performed every 50-250 hours.
- A systematic approach is outlined that includes external visual checks, operational checks, and under-the-hood tests/adjustments.
- The recommended planned maintenance tasks are listed by service manual group and include checks of fluids, filters, lubrication points, and critical fasteners as well as functional tests of vehicle systems.
Clark CMP 45 Forklift Service Repair Manual.pdffjdkksmemd
This document provides instructions for safely lifting, jacking, and blocking a Clark forklift truck. It describes approved lifting points on the truck and procedures for raising different parts, including the drive wheels, entire front, and rear. Blocking is recommended whenever raising parts to prevent accidental rolling or movement. Safety practices like parking on level ground, engaging brakes, and removing keys are advised before beginning any work.
Clark CMP 40 Forklift Service Repair Manual.pdffjdkksmemd
This document provides instructions for safely lifting, jacking, and blocking a Clark forklift truck. It describes approved lifting points on the truck and procedures for raising different parts, including the drive wheels, entire front, and rear. Blocking is recommended whenever raising parts to prevent accidental rolling or movement. Safety practices like parking on level ground, engaging brakes, and removing keys are advised before beginning any work.
Clark CGC 70 Forklift Service Repair Manual.pdffjdkksmemd
This document provides information about periodic maintenance schedules for Clark lift trucks. It discusses the terms "periodic service" and "planned maintenance" and how they relate to regularly scheduled maintenance tasks. It provides details on determining appropriate maintenance intervals based on operating conditions. The document includes a service chart that indicates basic maintenance tasks and recommended intervals. It also includes a recommended periodic service schedule chart that lists specific maintenance tasks, the suggested time intervals to complete them, and the service manual group where the task is covered.
Clark CGP 40 Forklift Service Repair Manual.pdffjdkksmemd
The document provides information on Clark's planned maintenance program including:
- The planned maintenance program consists of basic inspections, adjustments, and lubrications performed every 50-250 hours.
- A systematic approach is outlined that includes external visual checks, operational checks, and under-the-hood tests/adjustments.
- The recommended planned maintenance tasks are listed by service manual group and include checks of fluids, filters, lubrication points, and critical fasteners as well as functional tests of vehicle systems.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312E EXCAVATOR GAC
Configuration: 312E Excavator GAC00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
C4.4 Engines for Caterpillar Built Machines
Media Number -UENR0602-11 Publication Date -01/08/2013 Date Updated -25/10/2017
i04047880
Front Cover - Remove and Install
SMCS - 1166-010
Removal Procedure
Start By:
a. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install" for the correct procedure.
b. If the engine has a fan, remove the fan. Refer to Disassembly and Assembly, "Fan - Remove
and Install" for the correct procedure.
1/4
312E Excavator GAC00001-UP (MACHINE) POWERED BY C4.4 Engine(SEBP567...
2020/6/9
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3. Illustration 1 g02481028
1. Remove the front seal from the front cover. Refer to Disassembly and Assembly,
"Crankshaft Front Seal - Remove and Install" for the correct procedure.
2. Remove bolts (3) and bolts (4). Identify the positions of bolts of different length.
3. Remove front cover (1) from front housing (5).
4. Remove gasket (2).
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
M8 by 70 mm
2
B 342-9206 Front Cover Alignment Tool 1
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4. Illustration 2 g02481030
1. Thoroughly clean the gasket surface of the front housing.
2. If the original front cover is installed, follow Step 2.a through Step 2.b.
a. Thoroughly clean front cover (1).
b. Install a new gasket (2) to front cover (1). Engage Locators (Y) into the holes in the
front cover.
3. Install Tooling (A) into Holes (X) in front housing (5).
4. Use Tooling (A) in order to position the front cover assembly onto the front housing.
5. Install bolts (3) and bolts (4) finger tight. Ensure that the bolts of different length are
installed in the correct positions.
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5. 6. Install a new front seal to the front cover. Refer to Disassembly and Assembly, "Crankshaft
Front Seal - Remove and Install" for the correct procedure.
7. Use Tooling (B) in order to align the front cover.
8. Remove Tooling (A) and install the remaining bolts.
9. Tighten bolts (3) and bolts (4) to a torque of 22 N·m (195 lb in).
10. Remove Tooling (B) from the front cover.
End By:
a. Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install" for the correct procedure.
b. If the engine has a fan, install the fan. Refer to Disassembly and Assembly, "Fan - Remove
and Install" for the correct procedure.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Jun 9 22:56:34 UTC+0800 2020
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312E EXCAVATOR GAC
Configuration: 312E Excavator GAC00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
C4.4 Engines for Caterpillar Built Machines
Media Number -UENR0602-11 Publication Date -01/08/2013 Date Updated -25/10/2017
i04048571
Gear Group (Front) - Remove and Install - Heavy Duty Gear
Group (Front)
SMCS - 1206-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-7336 Housing 1
5P-7305 Engine Turning Tool 1
B 230-6284 Timing Pin (Camshaft) 1
C 364-9107
Timing Pin
(Fuel Injection Pump)
1
D
136-4632 Timing Pin (Crankshaft) 1
268-1966 Adapter 1
E 298-5564 T40Torx Socket 1
Start By:
a. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and
Install" for the correct procedure.
b. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
Mechanism Cover - Remove and Install" for the correct procedure.
NOTICE
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7. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
Note: Care must be taken in order to ensure that the fuel injection pump timing is not lost during
the removal of the front gear group. Carefully follow the procedure in order to remove the gear
group.
1. If the air compressor is equipped with a hydraulic pump, remove the hydraulic pump. Refer
to Original Equipment Manufactures (OEM) for the correct procedure.
2. If the engine is equipped with an air compressor, remove the air compressor. Refer to
Disassembly and Assembly, "Air Compressor - Remove" for the correct procedure.
3. If the engine is equipped with only a hydraulic pump, remove the hydraulic pump. Refer to
OEM for the correct procedure.
4. Use Tooling (A) in order to rotate the crankshaft so that number one piston is at top dead
center on the compression stroke. Refer to System Operation, Testing and Adjusting,
"Finding Top Center Position for No.1 Piston" for the correct procedure.
Note: Do not use excessive force to install Tooling (D). Do not use Tooling (D) to hold the
crankshaft during repairs.
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8. Illustration 1 g02486477
5. Remove plug (1) from the cylinder block. Remove O-ring seal (2) from the plug.
6. Use Tooling (A) in order to rotate the crankshaft so that number one piston is at top dead
center on the compression stroke. Refer to System Operation, Testing and Adjusting,
"Finding Top Center Position for No.1 Piston" for the correct procedure. Install Tooling (D)
through Hole (W) in order to lock the crankshaft so that number one piston is at top dead
center on the compression stroke.
7. Remove Tooling (D).
8. Use Tooling (A) in order to rotate the crankshaft in a clockwise direction and position the
crankshaft at the safe position. Refer to System Operation, Testing and Adjusting, "Position
the Valve Mechanism Before Maintenance Procedures" for the correct procedure.
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9. Illustration 2 g02048655
9. Use Tooling (E) in order to loosen threaded inserts (4) on all rocker arms (3). Unscrew
threaded inserts (4) on all rocker arms (3) until all valves are fully closed. Ensure that the
guides (5) for the pushrods are left in position on the threaded inserts (4).
Note: Ensure that ALL threaded inserts are fully unscrewed.
10. Use Tooling (A) in order to rotate the crankshaft so that number one piston is at top dead
center on the compression stroke. Refer to System Operation, Testing and Adjusting,
"Finding Top Center Position for No.1 Piston" for the correct procedure. Install Tooling (D)
through Hole (W) in order to lock the crankshaft so that number one piston is at top dead
center on the compression stroke. Refer to Illustration 1.
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10. Illustration 3 g02488136
11. Install Tooling (B) through Hole (X) in camshaft gear (6) into the front housing. Use
Tooling (B) in order to lock the camshaft in the correct position. Refer to System Operation,
Testing and Adjusting, "Finding Top Center Position for No.1 Piston" for the correct
procedure.
12. Use Tooling (C) in order to lock the fuel injection pump gear in the correct position. Refer
to Disassembly and Assembly, "Fuel Injection Pump - Remove" for the correct procedure.
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11. Illustration 4 g02052394
13. If the right-hand side of the engine is equipped with a hydraulic pump, remove the hydraulic
pump. Refer to OEM for the correct procedure.
14. If necessary, remove bolts (7) from plate (8). Remove plate (8) and remove O-ring seal (9).
15. Remove circlip (10) and remove gear assembly (11) from front housing (12).
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12. Illustration 5 g02053673
16. If necessary, follow Step 16.a through Step 16.b in order to disassemble gear assembly (11).
a. Remove circlip (13) from gear assembly (11).
b. Place gear assembly (11) on a suitable support. Press bearing (14) from gear (15).
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13. Illustration 6 g02048714
17. Mark gear (6), gear (16), gear (17) and gear (18) in order to show alignment. Refer to
Illustration 6.
Note: Identification will ensure that the gears can be installed in the original alignment.
18. Remove camshaft gear (6). Refer to Disassembly and Assembly, "Camshaft Gear - Remove
and Install" for the correct procedure.
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14. Illustration 7 g02053984
19. Remove bolts (22) and bolts (24).
20. Remove tube assembly (23) from idler gear (16) and idler gear (26).
21. Remove plate (21).
22. Remove idler gear (16) from hub (20) (not shown).
23. Remove idler gear (26) and idler gear hub (25) from front housing (12).
24. Remove hub (20) (not shown) from front housing (12).
25. If necessary, remove bearing (19) from front housing (12). Refer to Disassembly and
Assembly, "Housing (Front) - Remove" for the correct procedure.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A
9U-7336 Housing 1
5P-7305 Engine Turning Tool 1
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15. B 230-6284 Timing Pin (Camshaft) 1
C 364-9107 Timing Pin(Fuel Injection Pump) 1
D
136-4632 Timing Pin (Crankshaft) 1
268-1966 Adapter 1
E 298-5564 T40Torx Socket 1
F 207-1601 Rubber Lubricant 1
G 7M-7456 Bearing Mount Compound 1
H
9U-7324 Indicator Bracket 1
7H-1942 Dial Indicator 1
3S-3268 Indicator Contact Point 1
7H-1940 Universal Attachment 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: The fuel injection pump must remain locked until the procedure instructs you to unlock the
fuel injection pump.
1. Ensure that number one piston is at top dead center on the compression stroke. Refer to
System Operation, Testing and Adjusting, "Finding Top Center Position for No.1 Piston"
for the correct procedure.
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16. Illustration 8 g02488176
2. If necessary, install Tooling (D) into Hole (W) in the cylinder block. Use Tooling (D) in
order to lock the crankshaft in the correct position. Refer to System Operation, Testing and
Adjusting, "Finding Top Center Position for No.1 Piston" for the correct procedure.
Note: Do not use excessive force to install Tooling (D). Do not use Tooling (D) to hold the
crankshaft during repairs.
3. Ensure that all of the components of the front gear group are clean and free from wear and
damage. If necessary, replace any components that are worn or damaged.
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18. Illustration 10 g02053693
4. If necessary, Install bearing (19) to front housing (12). Refer to Disassembly and Assembly,
"Housing (Front) - Install" for the correct procedure.
5. Install hub (20) to the recess of front housing (12). Ensure that the oil Hole (Y) is to the top
of the hub.
6. Ensure that the fuel injection pump is locked in the correct position. Refer to Disassembly
and Assembly, "Fuel Injection Pump - Install" for the correct procedure.
7. Lubricate idler hub (20) with clean engine lubricating oil. Install idler gear (16) to the idler
hub. Ensure that the timing marks are toward the front of the idler gear. Align timing marks
on idler gear (16) with gear (17) and gear (18).
8. Lubricate idler gear hub (25) with clean engine lubricating oil and install idler gear (26) to
the idler gear hub. Install the assembly for idler gear (26) to front housing (12).
Note: Ensure that the idler gear hub and the idler gear are correctly aligned.
9. Position plate (21) onto idler gear (16).
Note: Ensure that the identification mark TOP is upward.
10. Position tube assembly (23) onto idler gear (16) and idler gear (26). Install bolts (22) and
bolts (24).
Note: Ensure that the tube is correctly positioned on the hubs of the idler gears.
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19. 11. Tighten bolts (22) and bolts (24) to a torque of 44 N·m (32 lb ft).
Illustration 11 g02488178
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20. Illustration 12 g02488136
12. Install camshaft gear (6). Loosely install bolt (28) and washer (27) for the camshaft gear.
Refer to Disassembly and Assembly, "Camshaft Gear - Remove and Install" for the correct
procedure.
13. Install Tooling (B) through Hole (X) in camshaft gear (6) into the front housing.
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21. Illustration 13 g02488216
14. Ensure that the timing marks on gear (6), gear (16), gear (17) and gear (18) are in alignment
and that the mesh of the gears is correct.
15. Remove Tooling (B), Tooling (C), and Tooling (D).
16. When bolt (28) is a 8.8 Grade. Tighten bolt (28) for camshaft gear (6) to a torque of 95 N·m
(70 lb ft).
When bolt (28) is a 10.9 Grade. Tighten bolt (28) to a torque of 120 N·m (89 lb ft).
17. Use Tool (H) in order to check the end play of the camshaft gear. Refer to Specifications,
"Camshaft" for more information.
18. Use Tool (H) in order to check the end play of the idler gears. Refer to Specifications, "Gear
Group (Front)" and refer to Disassembly and Assembly, "Idler Gear - Remove and Install"
for further information.
19. Use Tooling (H) in order to measure the backlash for gear (6), gear (16), gear (17) and gear
(16). Refer to Specifications, "Gear Group (Front)" for further information.
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22. Illustration 14 g02058193
20. If necessary, follow Step 20.a through Step 20.c in order to assemble gear assembly (10).
a. Apply a small continuous bead of Tooling (G) to inner Surface (Z) of bearing (14).
Place the inner race of bearing (14) onto a suitable support. Press the shaft of gear
(15) into bearing (14) until the shoulder of the gear is against the bearing. Remove
any excess bearing mount compound.
b. Install circlip (13) to gear assembly (11).
c. Lightly lubricate bearing (14) and gear assembly (11) with clean lubricating oil.
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23. Illustration 15 g02052394
21. Install gear assembly (11) to front housing (12). Ensure that the shaft of gear assembly (11)
is correctly aligned with the bearing in front housing (12).
22. Install circlip (10) to front housing (12).
Note: Ensure that the circlip is correctly located in the front housing.
23. Ensure that there is tactile backlash between the camshaft gear and the accessory drive gear.
24. If the right-hand side of the engine is equipped with a hydraulic pump, install the hydraulic
pump. Refer to OEM for the correct procedure.
25. If necessary, lightly lubricate a new O-ring seal (9) with Tooling (F). Install new O-ring seal
(9) to plate (8). Install plate (8) to front housing (12).
26. Install bolts (7) to plate (8). Tighten the bolts to a torque of 10 N·m (88 lb in).
27. Lubricate each gear with clean engine oil.
NOTICE
Failure to ensure that the crankshaft is positioned at the safe position
will result in interference between the pistons and the valves.
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24. Interference between the pistons and the valves will result in damage to
the engine.
28. Use Tooling (A) in order to rotate the crankshaft in a clockwise direction and position the
crankshaft at the safe position. Refer to System Operation, Testing and Adjusting, "Position
the Valve Mechanism Before Maintenance Procedures" for the correct procedure.
Illustration 16 g02048655
29. Ensure that the guides (5) for the pushrods are correctly positioned on the threaded inserts
(4). Use Tooling (E) in order to tighten threaded inserts (4) on all rocker arms (3). Tighten
the threaded inserts to a torque of 30 N·m (265 lb in).
Note: When the threaded insert is tightened, the threaded insert must be correctly seated
into the cup for the pushrod.
30. If the engine is equipped with an air compressor, install the air compressor. Refer to
Disassembly and Assembly, "Air Compressor - Install" for the correct procedure.
31. If the air compressor is equipped with a hydraulic pump, install the hydraulic pump. Refer
to OEM for the correct procedure.
32. If the engine is equipped only with a hydraulic pump, install the hydraulic pump. Refer to
OEM for the correct procedure.
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. 33. The engine should not be operated for a period 30 minutes after the threaded inserts on all
the rocker arms have been tightened. This period of time will allow the hydraulic lifters to
purge off excessive engine oil from the hydraulic lifters.
End By:
a. Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and
Install" for the correct procedure.
b. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
Cover - Remove and Install" for the correct procedure.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Jun 9 22:57:33 UTC+0800 2020
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27. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312E EXCAVATOR GAC
Configuration: 312E Excavator GAC00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
C4.4 Engines for Caterpillar Built Machines
Media Number -UENR0602-11 Publication Date -01/08/2013 Date Updated -25/10/2017
i04048572
Gear Group (Front) - Remove and Install
SMCS - 1206-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-7336 Housing 1
5P-7305 Engine Turning Tool 1
B 230-6284 Timing Pin (Camshaft) 1
C 364-9107
Timing Pin
(Fuel Injection Pump)
1
D
136-4632 Timing Pin (Crankshaft) 1
268-1966 Adapter 1
E 298-5564 T40Torx Socket 1
Start By:
a. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and
Install" for the correct procedure.
b. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
Mechanism Cover - Remove and Install" for the correct procedure.
NOTICE
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28. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
Note: Care must be taken in order to ensure that the fuel injection pump timing is not lost during
the removal of the front gear group. Carefully follow the procedure in order to remove the gear
group.
Illustration 1 g02485936
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