This document provides disassembly instructions for the final drive, travel motor, and other components of excavator models 312D2 and 312D2 L. It outlines over 30 steps to disassemble parts like the final drive, travel motor, counterbalance valve, and traction control valve. Tools and safety precautions are listed. Detailed illustrations accompany each step to ensure correct disassembly and reassembly of components.
This document provides instructions for disassembling various components of an excavator including the final drive, travel motor, counterbalance valve, and travel motor. It lists required tools and safety precautions and provides a step-by-step process with illustrations for disassembling each component and removing seals, springs, plates, and other parts. Detailed instructions are given for draining fluids and carefully removing heavy components to prepare them for cleaning or replacement.
Caterpillar cat 312 d2 l excavator (prefix kle) service repair manual (kle000...fjjsekmmm
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of excavator models 312D2 and 312D2 L. It lists required tools and safety precautions before detailing 15 steps to disassemble the final drive, 13 steps for the travel motor, and 16 steps for the counterbalance valve. Disassembly involves removing covers, plates, gears, seals, springs, and other components. Markings are to be made for reassembly alignment of parts.
Caterpillar Cat 312D2 and 312D2 L Excavator (Prefix TJY) Service Repair Manua...fijsekkdmdm2w
This document provides instructions for disassembling components of an excavator final drive and travel motor system. It outlines 19 steps to disassemble the final drive, counterbalance valve, and travel motor. Safety notices are included regarding containing fluids, releasing pressures, and being struck by parts under spring force. Required tools are listed.
Caterpillar Cat 312D2 and 312D2 L Excavator (Prefix TJY) Service Repair Manua...zan2736ban
This document provides instructions for disassembling components of an excavator final drive and travel motor system. It lists required tools and gives step-by-step procedures to remove parts like sprockets, valves, bearings, pistons, plates and seals. Safety notices warn of risks like fluid pressure, heavy component weights, and released spring forces during disassembly. Detailed illustrations supplement the text to show how to properly disassemble the various systems.
Caterpillar cat 312 d2 l excavator (prefix tjy) service repair manual (tjy000...idkkddkmd
This document provides disassembly instructions for the final drive, travel motor, and other components of 312D2 and 312D2 L excavator models. It lists required tools and outlines a step-by-step process involving removing sprockets, draining fluids, disassembling valves, and dismantling gear assemblies. Safety notices warn of risks such as hydraulic pressure, moving parts propelled by springs, and lifting heavy components. Detailed illustrations supplement the text.
Caterpillar cat 312 d2 l excavator (prefix tjy) service repair manual (tjy000...fjjskekmdmme
This document provides disassembly instructions for the final drive and travel motor components of a 312D2 excavator. It outlines over 30 steps to fully disassemble the final drive, travel motor, counterbalance valve, and various other components. Pictures and diagrams accompany the text to illustrate each step. Safety precautions are provided throughout to warn of hazards like released spring forces or hot/pressurized fluids. Required tools are listed at the start.
This document provides disassembly instructions for the final drive and travel motor components of a 312D2 excavator. It outlines over 30 steps to disassemble both components, including removing covers, plates, gears, seals, pistons, springs and other internal parts. Safety precautions are provided throughout to warn of potential hazards like released spring forces or pressurized fluids. Detailed illustrations accompany each step to show how to position the components and which tools are required.
Caterpillar Cat 312D2 and 312D2 L Excavator (Prefix TJY) Service Repair Manua...fujkskemdmdm4r
This document provides disassembly instructions for the final drive and travel motor components of a 312D2 excavator. It outlines over 30 steps to disassemble both components, including removing covers, plates, gears, seals, pistons, springs and other internal parts. Safety notices are included throughout to warn of potential hazards like released spring forces or pressurized fluids. Detailed illustrations accompany each step to show how to position the components and which tools to use.
This document provides instructions for disassembling various components of an excavator including the final drive, travel motor, counterbalance valve, and travel motor. It lists required tools and safety precautions and provides a step-by-step process with illustrations for disassembling each component and removing seals, springs, plates, and other parts. Detailed instructions are given for draining fluids and carefully removing heavy components to prepare them for cleaning or replacement.
Caterpillar cat 312 d2 l excavator (prefix kle) service repair manual (kle000...fjjsekmmm
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of excavator models 312D2 and 312D2 L. It lists required tools and safety precautions before detailing 15 steps to disassemble the final drive, 13 steps for the travel motor, and 16 steps for the counterbalance valve. Disassembly involves removing covers, plates, gears, seals, springs, and other components. Markings are to be made for reassembly alignment of parts.
Caterpillar Cat 312D2 and 312D2 L Excavator (Prefix TJY) Service Repair Manua...fijsekkdmdm2w
This document provides instructions for disassembling components of an excavator final drive and travel motor system. It outlines 19 steps to disassemble the final drive, counterbalance valve, and travel motor. Safety notices are included regarding containing fluids, releasing pressures, and being struck by parts under spring force. Required tools are listed.
Caterpillar Cat 312D2 and 312D2 L Excavator (Prefix TJY) Service Repair Manua...zan2736ban
This document provides instructions for disassembling components of an excavator final drive and travel motor system. It lists required tools and gives step-by-step procedures to remove parts like sprockets, valves, bearings, pistons, plates and seals. Safety notices warn of risks like fluid pressure, heavy component weights, and released spring forces during disassembly. Detailed illustrations supplement the text to show how to properly disassemble the various systems.
Caterpillar cat 312 d2 l excavator (prefix tjy) service repair manual (tjy000...idkkddkmd
This document provides disassembly instructions for the final drive, travel motor, and other components of 312D2 and 312D2 L excavator models. It lists required tools and outlines a step-by-step process involving removing sprockets, draining fluids, disassembling valves, and dismantling gear assemblies. Safety notices warn of risks such as hydraulic pressure, moving parts propelled by springs, and lifting heavy components. Detailed illustrations supplement the text.
Caterpillar cat 312 d2 l excavator (prefix tjy) service repair manual (tjy000...fjjskekmdmme
This document provides disassembly instructions for the final drive and travel motor components of a 312D2 excavator. It outlines over 30 steps to fully disassemble the final drive, travel motor, counterbalance valve, and various other components. Pictures and diagrams accompany the text to illustrate each step. Safety precautions are provided throughout to warn of hazards like released spring forces or hot/pressurized fluids. Required tools are listed at the start.
This document provides disassembly instructions for the final drive and travel motor components of a 312D2 excavator. It outlines over 30 steps to disassemble both components, including removing covers, plates, gears, seals, pistons, springs and other internal parts. Safety precautions are provided throughout to warn of potential hazards like released spring forces or pressurized fluids. Detailed illustrations accompany each step to show how to position the components and which tools are required.
Caterpillar Cat 312D2 and 312D2 L Excavator (Prefix TJY) Service Repair Manua...fujkskemdmdm4r
This document provides disassembly instructions for the final drive and travel motor components of a 312D2 excavator. It outlines over 30 steps to disassemble both components, including removing covers, plates, gears, seals, pistons, springs and other internal parts. Safety notices are included throughout to warn of potential hazards like released spring forces or pressurized fluids. Detailed illustrations accompany each step to show how to position the components and which tools to use.
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- The manual outlines many safety rules for operating the loader safely, such as wearing protective equipment, not allowing passengers, and ensuring all equipment is lowered before servicing.
- It provides standard torque specifications for various types of hardware including decimal, metric, and hydraulic fittings to ensure correct tightening of components.
- The manual is organized into tabs covering general information, engines, fuel system, electrical systems, power train, hydraulics, and mounted equipment. Each tab contains an index of relevant sections.
- Sections provide instructions
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This document provides safety precautions for operating an excavator. It advises reading the operator's manual carefully before starting or using the machine. Operators should be familiar with all safety signs and their meanings. Only authorized personnel should operate the machine. Personal protective equipment such as hard hats and safety glasses should always be worn. The operator's compartment and controls should be kept clean. Operators should not jump on or off the machine and should keep hands and feet inside the cab at all times. The machine should come to a complete stop before the operator exits. Height, width and weight limitations of the work site must be assessed. Underground utilities should be located and marked before digging.
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Daewoo Doosan DE12T Diesel Engine Service Repair Manual.pdfprmy389342
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Daewoo Doosan DE12 Diesel Engine Service Repair Manual.pdfprmy389342
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Crown TSP6000 Series Turret Order Picker Parts Catalogue Manual.pdfprmy389342
This document is a parts manual for the power unit of a TSP6000 series truck. It contains 30 numbered parts that make up the power unit, listed with their part numbers and the quantity required. Key components included are the power unit enclosure, rear doors, covers, fasteners, and guards. The parts are organized with an index and diagram to allow technicians to easily find replacement parts.
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The document provides maintenance information for LP3010/3020 series trucks. It contains sections on lubrication and adjustment, hydraulics, the drive unit, electrics, brakes, steering, lifting mechanisms, cylinders, and electrical diagrams. The document includes overview diagrams of truck components, inspection and maintenance schedules, repair procedures, and part replacement instructions. Revisions provide corrections and additions to the text as well as changes to diagrams, tables, and descriptions.
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The document provides maintenance information for LP3010/3020 series trucks. It contains sections on lubrication and adjustment, hydraulics, the drive unit, electrics, brakes, steering, lifting mechanisms, cylinders, and electrical diagrams. The document includes safety notes, inspection and maintenance schedules, repair and replacement procedures, and diagrams. Revisions provide corrections and additions to the text as well as changes to diagrams, tables, and descriptions.
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1. Identifying safety signs and messages and outlining safe maintenance practices such as blocking the wheels, disconnecting batteries, and checking for fuel leaks before working.
2. Procedures for lifting parts of the forklift like the drive wheels or rear, including using blocks and jacks of adequate capacity.
3. Chain securing an upright carriage when raised and shipping tie-down instructions.
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1. Identifying safety signs and messages in the manual and on trucks to understand hazards.
2. Recommended safe maintenance practices such as properly ventilating work areas, using fire protection equipment, and disconnecting batteries before working on electrical systems.
3. Procedures for safely lifting, jacking, and blocking forklifts, including raising the drive wheels, upright, and entire truck, to access components for repair work.
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This document provides safety instructions for lifting, jacking, and blocking a CLARK forklift truck during maintenance. It identifies approved lifting points on the truck and describes procedures for safely raising different parts of the truck, including the drive wheels, front with a hoist, and upright carriage. Workers are instructed to use blocking and wheel cradles, and cautioned to ensure any lifting equipment is rated for the truck's weight.
Caterpillar Cat D400E II EJECTOR TRUCK (Prefix APF) Service Repair Manual (AP...prmy389342
This document provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base on a D400E II Ejector Truck with a 3406E engine. The procedures describe draining fluids, using various specialty tools to compress springs, extract components, and properly position replacement parts. Safety notices warn of potential injury from compressed springs and ensure cleanliness when handling engine parts.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Fiat Kobelco SL30B Skid Steer Loader Service Repair Manual.pdfprmy389342
This document is the service manual for an SL30B skid steer loader. It provides safety precautions and instructions for operating and servicing the loader. Some key points:
- The manual outlines many safety rules for operating the loader safely, such as wearing protective equipment, not allowing passengers, and ensuring all equipment is lowered before servicing.
- It provides standard torque specifications for various types of hardware including decimal, metric, and hydraulic fittings to ensure correct tightening of components.
- The manual is organized into tabs covering general information, engines, fuel system, electrical systems, power train, hydraulics, and mounted equipment. Each tab contains an index of relevant sections.
- Sections provide instructions
Fiat Kobelco EX95W Mini Wheel Excavator Service Repair Manual.pdfprmy389342
This document provides safety precautions for operating an excavator. It advises reading the operator's manual carefully before starting or using the machine. Operators should be familiar with all safety signs and their meanings. Only authorized personnel should operate the machine. Personal protective equipment such as hard hats and safety glasses should always be worn. The operator's compartment and controls should be kept clean. Operators should not jump on or off the machine and should keep hands and feet inside the cab at all times. The machine should come to a complete stop before the operator exits. Height, width and weight limitations of the work site must be assessed. Underground utilities should be located and marked before digging.
Daewoo Doosan DE12TIS Diesel Engine Service Repair Manual.pdfprmy389342
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Daewoo Doosan DE12TI Diesel Engine Service Repair Manual.pdfprmy389342
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Daewoo Doosan DE12T Diesel Engine Service Repair Manual.pdfprmy389342
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
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This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Crown TSP6000 Series Turret Order Picker Parts Catalogue Manual.pdfprmy389342
This document is a parts manual for the power unit of a TSP6000 series truck. It contains 30 numbered parts that make up the power unit, listed with their part numbers and the quantity required. Key components included are the power unit enclosure, rear doors, covers, fasteners, and guards. The parts are organized with an index and diagram to allow technicians to easily find replacement parts.
Crown LP3020 Lift Truck Service Repair Manual.pdfprmy389342
The document provides maintenance information for LP3010/3020 series trucks. It contains sections on lubrication and adjustment, hydraulics, the drive unit, electrics, brakes, steering, lifting mechanisms, cylinders, and electrical diagrams. The document includes overview diagrams of truck components, inspection and maintenance schedules, repair procedures, and part replacement instructions. Revisions provide corrections and additions to the text as well as changes to diagrams, tables, and descriptions.
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The document provides maintenance information for LP3010/3020 series trucks. It contains sections on lubrication and adjustment, hydraulics, the drive unit, electrics, brakes, steering, lifting mechanisms, cylinders, and electrical diagrams. The document includes safety notes, inspection and maintenance schedules, repair and replacement procedures, and diagrams. Revisions provide corrections and additions to the text as well as changes to diagrams, tables, and descriptions.
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This document provides lubrication information for a parts manual. It lists the recommended lubricants and their specifications for various components of the product. Grease type 2 is recommended for bearings and grease type 2-P for ball bearings. Mobilex 00-200 is suitable for lower operating temperatures, while Mobilex 005-200 is recommended for higher temperatures.
Clark TMX12-25 Forklift Service Repair Manual.pdfprmy389342
This document provides instructions for safely maintaining electric forklifts. It discusses:
1. Identifying safety signs and messages and outlining safe maintenance practices such as blocking the wheels, disconnecting batteries, and checking for fuel leaks before working.
2. Procedures for lifting parts of the forklift like the drive wheels or rear, including using blocks and jacks of adequate capacity.
3. Chain securing an upright carriage when raised and shipping tie-down instructions.
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2. Recommended safe maintenance practices such as properly ventilating work areas, using fire protection equipment, and disconnecting batteries before working on electrical systems.
3. Procedures for safely lifting, jacking, and blocking forklifts, including raising the drive wheels, upright, and entire truck, to access components for repair work.
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Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D2 EXCAVATOR KLE
Configuration: 312D2 & 312D2 L Excavators KLE00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
312D2 and 313D2 Excavators Machine Systems
Media Number -UENR0196-02 Publication Date -01/11/2014 Date Updated -03/11/2014
i04126149
Final Drive and Travel Motor - Disassemble
SMCS - 4050-015; 4351-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 3
B 1P-2420 Transmission Repair Stand 1
C 8T-6699 Bolts 2
D
1P-0074 Slide Hammer Puller Gp 1
4C-5666 Threaded Adapter 1
123-6702 Backlash Gauge Gp 1
E 1P-0510 Driver Gp 1
F 8H-0663 Bearing Puller Gp 1
G 1P-1863 Retaining Ring Pliers 1
H 9U-7346 Spanner Wrench As 1
Start By:
a. Remove the final drive and the travel motor. Refer to Disassembly and Assembly Manual ,
"Final Drive and Travel Motor - Remove".
NOTICE
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3. Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
1. Thoroughly clean the outside of the final drive and travel motor prior to disassembly.
2. Remove the sprocket from the final drive and the travel motor. The weight of the sprocket is
approximately 39 kg (85 lb).
3. Mark the alignment of the final drive and travel motor for reassembly purposes. The parts
must be reinstalled in the original locations.
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4. Illustration 1 g00940682
4. Use Tooling (A) and a suitable lifting device to position the final drive and the travel motor
onto Tooling (B). The combined weight of the final drive and travel motor is approximately
170 kg (375 lb).
5. Drain the oil from the final drive into a suitable container for storage or for disposal. Refer
to Operation and Maintenance Manual, "Capacities (Refill)" for the capacity of the final
drive.
6. Remove fittings (1). Remove fittings (2) from traction control valve (3).
7. Remove nine bolts (4) that secure traction control valve (3) to the final drive.
8. Use two persons to remove traction control valve (3) from the final drive. The weight of
travel brake valve (3) is approximately 27 kg (60 lb).
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5. Illustration 2 g00940716
9. Remove valve plate (5) and O-ring seal (6).
Illustration 3 g01405139
10. Use Tooling (D) to remove bearing (7).
Disassembly of the Counterbalance Valve
Illustration 4 g01405725
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6. Illustration 5 g01405227
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
1. Position the counterbalance valve, as shown. Remove plug (8) and adapter (9).
2. Remove spring (10) and spool (11).
Illustration 6 g01405232
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7. 3. Remove relief valve assemblies (12).
Illustration 7 g01405243
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
4. Remove seat (13). Seat (13) is pressed onto valve (17). Use new parts if seat (13) or valve
(17) is damaged. Do not disassemble these components. Make sure that you reuse the other
component.
5. Remove backup ring (14) and O-ring seal (15).
6. Remove O-ring seal (22).
7. Remove nut (20).
8. Remove screw (27).
9. Remove stopper (26). Remove backup ring (19) and O-ring seal (18) from stopper (19).
10. Remove valve (21), piston (25), and spring (16) from the housing.
11. Remove backup ring (23) and O-ring seal (24) from piston (25).
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8. Illustration 8 g01405284
Illustration 9 g01405299
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
12. Remove covers (28) and the O-ring seals.
13. Remove springs (29), guides (30), and spool assembly (31).
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9. Illustration 10 g01405345
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
14. Remove valve (32), spring (33), and ball (34) from one end of spool (35). Repeat for the
other end of spool (35).
Illustration 11 g01405633
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10. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
15. Remove plug (36), spring (38), and piston (39) from both sides of the housing assembly.
16. Remove O-ring seal (37) from each plug (36).
Note: Remove the remaining allen head bolts from the housing assembly for cleaning
purposes, if necessary. Each allen head bolt has an O-ring seal. Check the O-ring seal for
wear or for damage. Replace the O-ring seal, if necessary.
Disassembly of the Travel Motor
Illustration 12 g01405794
1. Remove O-ring seal (40) and springs (41).
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11. Illustration 13 g01405828
2. Install Tooling (C) onto piston assembly (42). Use Tooling (C) and a suitable prybar to
remove piston assembly (42) from body (43).
Illustration 14 g01405855
3. Remove O-ring seals (45) and (46) from piston assembly (42). Remove backup rings (44)
and (47) from piston assembly (42).
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12. Illustration 15 g01405867
4. Use suitable drivers or a suitable lever to remove guide assembly (48).
Illustration 16 g01405885
5. Remove O-ring seal (49) and backup ring (50) from guide assembly (48).
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13. Illustration 17 g01406117
6. Remove four separator plates (51) and four friction plates (52). Note the alternating order of
separator plates (51) and friction plates (52) for assembly purposes.
Note: Do not allow the components of barrel assembly (53) to come apart while you
remove barrel assembly (53). The components of barrel assembly (53) must be reinstalled
into the original positions.
Note: Oil will drain from the final drive. Place a suitable container under the final drive for
storage or disposal. Refer to Operation and Maintenance Manual, "Capacities (Refill)" for
the fluid capacity of the final drive.
7. Position the final drive horizontally.
8. Remove barrel assembly (53).
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14. Illustration 18 g01406180
Note: Mark the component locations for assembly purposes before you disassemble barrel
assembly (53).
9. Remove piston assemblies (54) and retainer (55) from barrel assembly (53).
Illustration 19 g01406210
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
10. Remove retainer (56), spacer (57), and springs (58) from barrel assembly (53).
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15. Illustration 20 g01406263
11. Put location marks on cam plate (59) for assembly purposes. Make sure that the thick end of
cam plate (59) is adjacent to the opening that is across body (43). Remove cam plate (59).
Illustration 21 g01406329
Illustration 22 g01406338
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16. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
12. Remove piston (60) and spring (62).
13. Remove key (61).
Disassembly of the Final Drive
Illustration 23 g01406376
1. Use a suitable lifting device to position the final drive on Tooling (B), as shown. The weight
of the final drive is approximately 200 kg (441 lb).
2. Remove plugs (63). Remove the O-ring seals from plugs (63). Check the O-ring seals for
wear or for damage. Replace the O-ring seals, if necessary.
3. Remove bolts (65). Remove cover (64).
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17. Illustration 24 g01406386
4. Raise the temperature of bolts (66) in order to loosen the thread sealant.
5. Remove bolts (66) and plate (67).
Illustration 25 g01406397
6. Remove sun gear (68).
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18. Illustration 26 g01406400
7. Attach Tooling (A) and a suitable lifting device to carrier assembly (69). Remove carrier
assembly (69), planetary gear assembly (70), and bearing assembly (71) as a unit.
Illustration 27 g01406789
8. Remove planetary gear (70) and bearing assembly (71) from carrier assembly (69). Remove
the remaining planetary gears (70) and bearings (71).
Illustration 28 g01406822
9. Remove sun gear (72).
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19. 10. Raise the temperature of bolts (73) in order to loosen the thread sealant. Remove bolts (73).
Remove plate (74).
Illustration 29 g01406850
11. Remove retaining ring (75) from sun gear (72). Check retaining ring (75) for wear or for
damage. Replace retaining ring (75), if necessary.
Illustration 30 g01406853
12. Remove planetary gear (76).
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20. Illustration 31 g01406875
13. Remove bearing (77), race (78), and thrust washer (79).
14. Repeat Steps 12 and 13 in order to remove the remaining planetary gear assemblies.
Illustration 32 g01406882
15. Remove bolt (80) and plate (81).
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21. Illustration 33 g01406885
Illustration 34 g01406886
16. Use Tooling (H) to remove nut (82).
Illustration 35 g01406906
17. Install Tooling (A) and a suitable lifting device to housing (83). The weight of housing (83)
is approximately 35 kg (77 lb).
18. Remove housing (83) from body assembly (84).
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22. Illustration 36 g01406912
19. Remove Duo-Cone Seal Gp seal (85) from the body assembly. Remove the Duo-Cone Seal
Gp seal from the housing.
Illustration 37 g01407100
20. Remove both bearings (86) from housing (83).
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23. Illustration 38 g01407089
21. Remove both bearings (87) from housing (83).
Illustration 39 g01407115
22. Position body assembly (84) horizontally. Remove shaft assembly (88), the bearing, and the
retaining ring.
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. Illustration 40 g01407144
23. Use Tooling (G) to remove retaining ring (89) from shaft assembly (88).
Illustration 41 g01407161
24. Use Tooling (E), Tooling (F), and a suitable press to remove bearing (90).
Illustration 42 g01407166
25. Remove lip seal (91) from the body assembly.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Jun 19 00:10:05 UTC+0800 2020
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26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D2 EXCAVATOR KLE
Configuration: 312D2 & 312D2 L Excavators KLE00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
312D2 and 313D2 Excavators Machine Systems
Media Number -UENR0196-02 Publication Date -01/11/2014 Date Updated -03/11/2014
i07269885
Final Drive and Travel Motor - Assemble
SMCS - 4050-016; 4351-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 3
B 1P-2420 Transmission Repair Stand 1
E 1P-0510 Driver Gp 1
F 8H-0663 Bearing Puller Gp 1
G 1P-1863 Retaining Ring Pliers 1
H 9U-7346 Spanner Wrench As 1
K 1U-7558 Mounting Adapter Gp(1)
1
L - Loctite 271 -
M - Loctite High Flex GM -
N 169-0503 Installation Kit 1
P 1U-6434 Duo-Cone Seal Installer As 1
Q 4C-3761 C-Clamp 2
R FT-2766 Rolling Torque Bar 1
S - Loctite 272 -
(1)
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27. The bent plates for the mounting adapter may be modified so that the mounting adapter can be assembled to the
housing.
Assembly Procedure for the Final Drive
Illustration 1 g01407166
1. Use Tooling (E) to install lip seal (91) into the body assembly.
Illustration 2 g01407561
2. Use Tooling (E), Tooling (F), and a suitable press to install bearing assembly (90) onto shaft
assembly (88).
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