1) The document provides instructions for installing the crankshaft on a C4.2 engine. Steps include installing thrust washers, bearings, seals, and caps.
2) Crankshaft end play is checked after installation using a dial indicator. Connecting rods and pistons are then installed.
3) The procedure describes checking crankshaft rotation and installing remaining components like the oil supply tube to complete the crankshaft installation.
Caterpillar cat 312 d excavator (prefix hcw) service repair manual (hcw00001 ...fksjksmmde
1. The document provides instructions for removing and installing a crankshaft position sensor on a Caterpillar C4.2 engine.
2. The removal procedure involves disconnecting the electrical connector and removing the mounting bolts.
3. The installation procedure specifies cleaning parts, applying threadlock to bolts, torquing bolts to specification, and connecting the electrical connector.
Caterpillar cat 312 d l excavator (prefix hcw) service repair manual (hcw0000...fksjksmmde
1. The document provides instructions for removing and installing a crankshaft position sensor on a Caterpillar C4.2 engine.
2. The removal procedure involves disconnecting the electrical connector and removing the mounting bolts.
3. The installation procedure specifies cleaning parts, applying threadlock to bolts, torquing bolts to specification, and connecting the electrical connector.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual (XGK00001...tuzhiyou2
This document provides instructions for removing and installing various engine components on a Caterpillar C4.2 engine, including:
- Removing and installing the crankshaft pulley
- Removing the crankshaft front seal
- Installing a new crankshaft front seal
- Removing just the idler gear from the front gear group
The instructions include illustrations and specify the required tools for each procedure. Safety notices are also provided to keep parts clean and contain fluids properly during maintenance.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual (XGK00001...jse7039222
This document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The removal and installation procedures are described in steps and include illustrations of the components. Tools required are listed for each procedure.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual (XGK00001...lituo39419496
This document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The removal and installation procedures are described in steps and include illustrations of the components. Tools required are listed for each procedure.
Caterpillar cat 323 d l excavator (prefix wne) service repair manual (wne0000...idkkmdmd
The document provides instructions for removing the crankshaft from a Caterpillar C6.4 engine. The steps include removing connecting rod caps, crankshaft main bearing caps, thrust washers, and main bearings. A lifting device is then used to pull the crankshaft from the engine block. Marking components ensures each part is reinstalled in its original location.
Fiat Kobelco SL30B Skid Steer Loader Service Repair Manual.pdfprmy389342
This document is the service manual for an SL30B skid steer loader. It provides safety precautions and instructions for operating and servicing the loader. Some key points:
- The manual outlines many safety rules for operating the loader safely, such as wearing protective equipment, not allowing passengers, and ensuring all equipment is lowered before servicing.
- It provides standard torque specifications for various types of hardware including decimal, metric, and hydraulic fittings to ensure correct tightening of components.
- The manual is organized into tabs covering general information, engines, fuel system, electrical systems, power train, hydraulics, and mounted equipment. Each tab contains an index of relevant sections.
- Sections provide instructions
Fiat Kobelco EX95W Mini Wheel Excavator Service Repair Manual.pdfprmy389342
This document provides safety precautions for operating an excavator. It advises reading the operator's manual carefully before starting or using the machine. Operators should be familiar with all safety signs and their meanings. Only authorized personnel should operate the machine. Personal protective equipment such as hard hats and safety glasses should always be worn. The operator's compartment and controls should be kept clean. Operators should not jump on or off the machine and should keep hands and feet inside the cab at all times. The machine should come to a complete stop before the operator exits. Height, width and weight limitations of the work site must be assessed. Underground utilities should be located and marked before digging.
Caterpillar cat 312 d excavator (prefix hcw) service repair manual (hcw00001 ...fksjksmmde
1. The document provides instructions for removing and installing a crankshaft position sensor on a Caterpillar C4.2 engine.
2. The removal procedure involves disconnecting the electrical connector and removing the mounting bolts.
3. The installation procedure specifies cleaning parts, applying threadlock to bolts, torquing bolts to specification, and connecting the electrical connector.
Caterpillar cat 312 d l excavator (prefix hcw) service repair manual (hcw0000...fksjksmmde
1. The document provides instructions for removing and installing a crankshaft position sensor on a Caterpillar C4.2 engine.
2. The removal procedure involves disconnecting the electrical connector and removing the mounting bolts.
3. The installation procedure specifies cleaning parts, applying threadlock to bolts, torquing bolts to specification, and connecting the electrical connector.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual (XGK00001...tuzhiyou2
This document provides instructions for removing and installing various engine components on a Caterpillar C4.2 engine, including:
- Removing and installing the crankshaft pulley
- Removing the crankshaft front seal
- Installing a new crankshaft front seal
- Removing just the idler gear from the front gear group
The instructions include illustrations and specify the required tools for each procedure. Safety notices are also provided to keep parts clean and contain fluids properly during maintenance.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual (XGK00001...jse7039222
This document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The removal and installation procedures are described in steps and include illustrations of the components. Tools required are listed for each procedure.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual (XGK00001...lituo39419496
This document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The removal and installation procedures are described in steps and include illustrations of the components. Tools required are listed for each procedure.
Caterpillar cat 323 d l excavator (prefix wne) service repair manual (wne0000...idkkmdmd
The document provides instructions for removing the crankshaft from a Caterpillar C6.4 engine. The steps include removing connecting rod caps, crankshaft main bearing caps, thrust washers, and main bearings. A lifting device is then used to pull the crankshaft from the engine block. Marking components ensures each part is reinstalled in its original location.
Fiat Kobelco SL30B Skid Steer Loader Service Repair Manual.pdfprmy389342
This document is the service manual for an SL30B skid steer loader. It provides safety precautions and instructions for operating and servicing the loader. Some key points:
- The manual outlines many safety rules for operating the loader safely, such as wearing protective equipment, not allowing passengers, and ensuring all equipment is lowered before servicing.
- It provides standard torque specifications for various types of hardware including decimal, metric, and hydraulic fittings to ensure correct tightening of components.
- The manual is organized into tabs covering general information, engines, fuel system, electrical systems, power train, hydraulics, and mounted equipment. Each tab contains an index of relevant sections.
- Sections provide instructions
Fiat Kobelco EX95W Mini Wheel Excavator Service Repair Manual.pdfprmy389342
This document provides safety precautions for operating an excavator. It advises reading the operator's manual carefully before starting or using the machine. Operators should be familiar with all safety signs and their meanings. Only authorized personnel should operate the machine. Personal protective equipment such as hard hats and safety glasses should always be worn. The operator's compartment and controls should be kept clean. Operators should not jump on or off the machine and should keep hands and feet inside the cab at all times. The machine should come to a complete stop before the operator exits. Height, width and weight limitations of the work site must be assessed. Underground utilities should be located and marked before digging.
Daewoo Doosan DE12TIS Diesel Engine Service Repair Manual.pdfprmy389342
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Daewoo Doosan DE12TI Diesel Engine Service Repair Manual.pdfprmy389342
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Daewoo Doosan DE12T Diesel Engine Service Repair Manual.pdfprmy389342
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Daewoo Doosan DE12 Diesel Engine Service Repair Manual.pdfprmy389342
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Crown TSP6000 Series Turret Order Picker Parts Catalogue Manual.pdfprmy389342
This document is a parts manual for the power unit of a TSP6000 series truck. It contains 30 numbered parts that make up the power unit, listed with their part numbers and the quantity required. Key components included are the power unit enclosure, rear doors, covers, fasteners, and guards. The parts are organized with an index and diagram to allow technicians to easily find replacement parts.
Crown LP3020 Lift Truck Service Repair Manual.pdfprmy389342
The document provides maintenance information for LP3010/3020 series trucks. It contains sections on lubrication and adjustment, hydraulics, the drive unit, electrics, brakes, steering, lifting mechanisms, cylinders, and electrical diagrams. The document includes overview diagrams of truck components, inspection and maintenance schedules, repair procedures, and part replacement instructions. Revisions provide corrections and additions to the text as well as changes to diagrams, tables, and descriptions.
Crown LP3010 Lift Truck Service Repair Manual.pdfprmy389342
The document provides maintenance information for LP3010/3020 series trucks. It contains sections on lubrication and adjustment, hydraulics, the drive unit, electrics, brakes, steering, lifting mechanisms, cylinders, and electrical diagrams. The document includes safety notes, inspection and maintenance schedules, repair and replacement procedures, and diagrams. Revisions provide corrections and additions to the text as well as changes to diagrams, tables, and descriptions.
Crown GPC2000 Series Lift Truck Parts Catalogue Manual.pdfprmy389342
This document provides lubrication information for a parts manual. It lists the recommended lubricants and their specifications for various components of the product. Grease type 2 is recommended for bearings and grease type 2-P for ball bearings. Mobilex 00-200 is suitable for lower operating temperatures, while Mobilex 005-200 is recommended for higher temperatures.
Clark TMX12-25 Forklift Service Repair Manual.pdfprmy389342
This document provides instructions for safely maintaining electric forklifts. It discusses:
1. Identifying safety signs and messages and outlining safe maintenance practices such as blocking the wheels, disconnecting batteries, and checking for fuel leaks before working.
2. Procedures for lifting parts of the forklift like the drive wheels or rear, including using blocks and jacks of adequate capacity.
3. Chain securing an upright carriage when raised and shipping tie-down instructions.
Clark EPX 16-20S Forklift Service Repair Manual.pdfprmy389342
This document provides instructions for safely maintaining electric forklifts. It discusses:
1. Identifying safety signs and messages in the manual and on trucks to understand hazards.
2. Recommended safe maintenance practices such as properly ventilating work areas, using fire protection equipment, and disconnecting batteries before working on electrical systems.
3. Procedures for safely lifting, jacking, and blocking forklifts, including raising the drive wheels, upright, and entire truck, to access components for repair work.
Clark CMP 70 Forklift Service Repair Manual.pdfprmy389342
This document provides safety instructions for lifting, jacking, and blocking a CLARK forklift truck during maintenance. It identifies approved lifting points on the truck and describes procedures for safely raising different parts of the truck, including the drive wheels, front with a hoist, and upright carriage. Workers are instructed to use blocking and wheel cradles, and cautioned to ensure any lifting equipment is rated for the truck's weight.
Clark CMP 60 Forklift Service Repair Manual.pdfprmy389342
This document provides safety instructions for lifting, jacking, and blocking a CLARK forklift truck during maintenance. It identifies approved lifting points on the truck and describes procedures for safely raising different parts of the truck, including the drive wheels, front with a hoist, and upright carriage. Workers are instructed to use blocking and wheel cradles, and cautioned to ensure any lifting equipment is rated for the truck's weight.
Clark CMP 50 Forklift Service Repair Manual.pdfprmy389342
This document provides safety instructions for lifting, jacking, and blocking a CLARK forklift truck during maintenance. It identifies approved lifting points on the truck and describes procedures for safely raising different parts of the truck, including the drive wheels, front with a hoist, and upright carriage. Workers are instructed to use blocking and wheel cradles, and cautioned to ensure any lifting equipment is rated for the truck's weight.
Caterpillar Cat D400E II EJECTOR TRUCK (Prefix APF) Service Repair Manual (AP...prmy389342
This document provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base on a D400E II Ejector Truck with a 3406E engine. The procedures describe draining fluids, using various specialty tools to compress springs, extract components, and properly position replacement parts. Safety notices warn of potential injury from compressed springs and ensure cleanliness when handling engine parts.
This document provides instructions for disassembling a piston pump used in Caterpillar articulated trucks. The pump is removed from the machine and various internal components are then dismantled. These components include pressure and flow compensator valves, springs, seals, pistons, barrels and housings. Detailed illustrations accompany each step to show how to access fasteners and position parts for removal or disassembly. Safety notices are also included regarding contained fluids and released spring forces during the process. The overall document provides a technical service manual excerpt on thoroughly disassembling a hydraulic pump assembly.
This document provides instructions for removing and installing a piston pump and pump control valve on a 725 Articulated Truck. It outlines 37 steps to disassemble the piston pump, checking components for wear, lubricating seals, and precisely adjusting preload on bearings. It then describes 4 steps to install the piston pump and connect hoses. Finally, it warns of hot hydraulic fluid and outlines 1 step to remove the pump control valve by marking all lines for identification during reinstallation.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Daewoo Doosan DE12TIS Diesel Engine Service Repair Manual.pdfprmy389342
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Daewoo Doosan DE12TI Diesel Engine Service Repair Manual.pdfprmy389342
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Daewoo Doosan DE12T Diesel Engine Service Repair Manual.pdfprmy389342
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Daewoo Doosan DE12 Diesel Engine Service Repair Manual.pdfprmy389342
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Crown TSP6000 Series Turret Order Picker Parts Catalogue Manual.pdfprmy389342
This document is a parts manual for the power unit of a TSP6000 series truck. It contains 30 numbered parts that make up the power unit, listed with their part numbers and the quantity required. Key components included are the power unit enclosure, rear doors, covers, fasteners, and guards. The parts are organized with an index and diagram to allow technicians to easily find replacement parts.
Crown LP3020 Lift Truck Service Repair Manual.pdfprmy389342
The document provides maintenance information for LP3010/3020 series trucks. It contains sections on lubrication and adjustment, hydraulics, the drive unit, electrics, brakes, steering, lifting mechanisms, cylinders, and electrical diagrams. The document includes overview diagrams of truck components, inspection and maintenance schedules, repair procedures, and part replacement instructions. Revisions provide corrections and additions to the text as well as changes to diagrams, tables, and descriptions.
Crown LP3010 Lift Truck Service Repair Manual.pdfprmy389342
The document provides maintenance information for LP3010/3020 series trucks. It contains sections on lubrication and adjustment, hydraulics, the drive unit, electrics, brakes, steering, lifting mechanisms, cylinders, and electrical diagrams. The document includes safety notes, inspection and maintenance schedules, repair and replacement procedures, and diagrams. Revisions provide corrections and additions to the text as well as changes to diagrams, tables, and descriptions.
Crown GPC2000 Series Lift Truck Parts Catalogue Manual.pdfprmy389342
This document provides lubrication information for a parts manual. It lists the recommended lubricants and their specifications for various components of the product. Grease type 2 is recommended for bearings and grease type 2-P for ball bearings. Mobilex 00-200 is suitable for lower operating temperatures, while Mobilex 005-200 is recommended for higher temperatures.
Clark TMX12-25 Forklift Service Repair Manual.pdfprmy389342
This document provides instructions for safely maintaining electric forklifts. It discusses:
1. Identifying safety signs and messages and outlining safe maintenance practices such as blocking the wheels, disconnecting batteries, and checking for fuel leaks before working.
2. Procedures for lifting parts of the forklift like the drive wheels or rear, including using blocks and jacks of adequate capacity.
3. Chain securing an upright carriage when raised and shipping tie-down instructions.
Clark EPX 16-20S Forklift Service Repair Manual.pdfprmy389342
This document provides instructions for safely maintaining electric forklifts. It discusses:
1. Identifying safety signs and messages in the manual and on trucks to understand hazards.
2. Recommended safe maintenance practices such as properly ventilating work areas, using fire protection equipment, and disconnecting batteries before working on electrical systems.
3. Procedures for safely lifting, jacking, and blocking forklifts, including raising the drive wheels, upright, and entire truck, to access components for repair work.
Clark CMP 70 Forklift Service Repair Manual.pdfprmy389342
This document provides safety instructions for lifting, jacking, and blocking a CLARK forklift truck during maintenance. It identifies approved lifting points on the truck and describes procedures for safely raising different parts of the truck, including the drive wheels, front with a hoist, and upright carriage. Workers are instructed to use blocking and wheel cradles, and cautioned to ensure any lifting equipment is rated for the truck's weight.
Clark CMP 60 Forklift Service Repair Manual.pdfprmy389342
This document provides safety instructions for lifting, jacking, and blocking a CLARK forklift truck during maintenance. It identifies approved lifting points on the truck and describes procedures for safely raising different parts of the truck, including the drive wheels, front with a hoist, and upright carriage. Workers are instructed to use blocking and wheel cradles, and cautioned to ensure any lifting equipment is rated for the truck's weight.
Clark CMP 50 Forklift Service Repair Manual.pdfprmy389342
This document provides safety instructions for lifting, jacking, and blocking a CLARK forklift truck during maintenance. It identifies approved lifting points on the truck and describes procedures for safely raising different parts of the truck, including the drive wheels, front with a hoist, and upright carriage. Workers are instructed to use blocking and wheel cradles, and cautioned to ensure any lifting equipment is rated for the truck's weight.
Caterpillar Cat D400E II EJECTOR TRUCK (Prefix APF) Service Repair Manual (AP...prmy389342
This document provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base on a D400E II Ejector Truck with a 3406E engine. The procedures describe draining fluids, using various specialty tools to compress springs, extract components, and properly position replacement parts. Safety notices warn of potential injury from compressed springs and ensure cleanliness when handling engine parts.
This document provides instructions for disassembling a piston pump used in Caterpillar articulated trucks. The pump is removed from the machine and various internal components are then dismantled. These components include pressure and flow compensator valves, springs, seals, pistons, barrels and housings. Detailed illustrations accompany each step to show how to access fasteners and position parts for removal or disassembly. Safety notices are also included regarding contained fluids and released spring forces during the process. The overall document provides a technical service manual excerpt on thoroughly disassembling a hydraulic pump assembly.
This document provides instructions for removing and installing a piston pump and pump control valve on a 725 Articulated Truck. It outlines 37 steps to disassemble the piston pump, checking components for wear, lubricating seals, and precisely adjusting preload on bearings. It then describes 4 steps to install the piston pump and connect hoses. Finally, it warns of hot hydraulic fluid and outlines 1 step to remove the pump control valve by marking all lines for identification during reinstallation.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D EXCAVATOR HCW
Configuration: 312D & 312D L Excavators HCW00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02770970
Crankshaft - Install
SMCS - 1202-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-9120 Socket (1)
1
B 8T-5096 Dial Indicator 1
C 8T-9022 Silicone Gasket 1
D 198-9113 Seal Installer 1
( 1 )
Tooling (A) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g01377349
1. Install thrust washer (14) on the rear face of the crankshaft with the oil groove toward the
outside.
2. Position the upper halves of crankshaft main bearings (13) in the cylinder block. Install the
bearings with the main bearing tabs in the correct position. Lubricate the bearings with
clean engine oil.
Illustration 2 g01377339
3. Lubricate the crankshaft journals with clean engine oil. Attach a suitable lifting device to
crankshaft (12). The weight of crankshaft (12) is approximately 40 kg (88 lb). Use the
suitable lifting device in order to position crankshaft (12) onto the upper halves of the
crankshaft main bearings.
Note: Be careful not to damage the finished surfaces on the crankshaft.
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4. Illustration 3 g01377519
This Illustration is of the rear main bearing cap.
4. Install main bearings (11) onto crankshaft main bearing caps (7) (not shown). Install main
bearing (11) onto rear main bearing cap (8). Install bearings (11) with the main bearing tabs
in the correct position. Lubricate main bearings (11) with clean engine oil.
5. Install thrust washers (10) onto rear main bearing cap (8). Make sure that the oil grooves on
thrust washers (10) are facing away from rear main bearing cap (8) .
Illustration 4 g01377377
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5. Illustration 5 g01385779
6. Apply Tooling (C) to the corners and the sides of rear main bearing cap (8). Install rear
main bearing cap (8) to the cylinder block so that the rear face is even with the rear face of
the cylinder block.
7. Apply soapy water to seals (9). Position seals (9) in the grooves on rear main bearing cap
(8) with the rounded edges of seals (9) toward the outside. Use Tooling (D) in order to push
seals (9) into position. This will reduce the risk of damaging the metal cores of seals (9).
Apply Tooling (C) around seals (9). Cut off any excess length of seals (9) .
Illustration 6 g01385754
8. Install crankshaft main bearing caps (7). Put clean engine oil on the threads of new main
bearing cap bolts (6). Install main bearing cap bolts (6). Tighten main bearing cap bolts (6)
evenly to a torque of 137 ± 5 N·m (101 ± 4 lb ft).
Note: Ensure that crankshaft main bearing caps (7) are installed in the original locations.
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6. Illustration 7 g01377571
9. Check the end play of the crankshaft with Tooling (B). The end play must be 0.100 to 0.264
mm (0.0039 to 0.0104 inch). Refer to the Specification, "Crankshaft" for more information
on crankshaft end play.
Illustration 8 g01385745
Note: Remove tape or rubber tubing from the connecting rod bolts.
10. Apply a light coat of clean engine oil to the connecting rod bearing surfaces and to the
connecting rod journals. Install the connecting rods onto the connecting rod journals.
11. Install the lower half of the connecting bearings into the corresponding connecting rod caps
and install connecting rod caps (5) .
Note: Align the tabs on the back of the connecting rod bearings with the tab grooves in
connecting rod caps (5). Install new bolts (4) and the new nuts. Tighten bolts (4) to a torque
of 103 ± 5 N·m (76 ± 4 lb ft).
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7. 12. Install the pistons and connecting rods. Refer to Disassembly and Assembly, "Pistons and
Connecting Rods - Install".
Illustration 9 g01377302
13. Check for free crankshaft rotation by rotating the crankshaft for two complete revolutions.
Use Tooling (A) on nut (3) in order to rotate the crankshaft.
Illustration 10 g01385561
14. Position oil supply tube (1) and the O-ring seal. Install bolts (2) in order to secure the oil
supply tube to the cylinder block.
End By:
a. Install the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove
and Install".
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8. b. Install the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing -
Remove and Install".
c. Install the crankshaft rear seal, if the crankshaft wear sleeve was removed. Refer to
Disassembly and Assembly, "Crankshaft Rear Seal - Install".
d. Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Install".
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9. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D EXCAVATOR HCW
Configuration: 312D & 312D L Excavators HCW00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i01131265
Crankshaft Gear - Remove and Install
SMCS - 1204-010-GE
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
1P-0820 Hydraulic Puller 1
9U-6600 Hand Hydraulic Pump 1
0S-2398 Step Plate 1
3H-0468 Puller Plate 4
8B-7549 Puller Leg 2
1B-4207 Full Nut 2
8B-7551 Bearing Puller 1
Start By:
a. Remove the crankshaft. Refer to Disassembly and Assembly, "Crankshaft - Remove".
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10. Illustration 1 g00541880
1. Use Tool (A) to remove crankshaft gear (1) from crankshaft (2).
Note: Do not remove the gear by tapping with a hammer.
Note: Be careful not to damage the finished surfaces on the crankshaft.
2. Check the key on the crankshaft. If the key is damaged, use a new part for replacement.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
1. Use an oven and heat the crankshaft gear to a temperature of about 100 °C (212 °F). The
crankshaft gear is heated in order to ease installation of the crankshaft gear.
Wear eye protection in order to prevent possible personal injury while
performing the following steps.
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11. Note: Be careful not to damage the finished surfaces on the crankshaft.
2. Install the crankshaft gear on the end of the crankshaft. Ensure that the key in the crankshaft
is aligned with the keyway in the gear. Tap lightly with a copper hammer until the
crankshaft gear is seated. Ensure that the crankshaft gear is seated against the shoulder on
the crankshaft.
Note: Ensure that the timing marks of the crankshaft gear are on the front.
End By:
a. Install the crankshaft. Refer to Disassembly and Assembly, "Crankshaft - Install".
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D EXCAVATOR HCW
Configuration: 312D & 312D L Excavators HCW00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i05977048
Bearing Clearance - Check
SMCS - 1203-535; 1219-535
Measurement Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
198-9142
Plastic Gauge (Green)
0.025 to 0.076 mm
(0.001 to 0.003 inch)
1
198-9143
Plastic Gauge (Red)
0.051 to 0.152 mm
(0.002 to 0.006 inch)
1
198-9144
Plastic Gauge (Blue)
0.102 to 0.229 mm
(0.004 to 0.009 inch)
1
198-9145
Plastic Gauge (Yellow)
0.230 to 0.510 mm
(0.009 to 0.020 inch)
1
Note: Plastic gauge may not be necessary when the engine is in the chassis.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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13. Note: Cat does not recommend the checking of the actual bearing clearances particularly on small
engines. This is because of the possibility of obtaining inaccurate results and the possibility of
damaging the bearing or the journal surfaces. Each Cat engine bearing is quality checked for
specific wall thickness.
Note: The measurements should be within specifications and the correct bearings should be used.
If the crankshaft journals and the bores for the block and the rods were measured during
disassembly, no further checks are necessary. However, if the technician still wants to measure the
bearing clearances, Tooling (A) is an acceptable method. Tooling (A) is less accurate on journals
with small diameters if clearances are less than 0.10 mm (0.004 inch).
NOTICE
Lead wire, shim stock or a dial bore gauge can damage the bearing
surfaces.
The technician must be very careful to use Tooling (A) correctly. The following points must be
remembered:
• Ensure that the backs of the bearings and the bores are clean and dry.
• Ensure that the bearing locking tabs are properly seated in the tab grooves.
• The crankshaft must be free of oil at the contact points of Tooling (A).
1. Put a piece of Tooling (A) on the crown of the bearing that is in the cap.
Note: Do not allow Tooling (A) to extend over the edge of the bearing.
2. Use the correct torque-turn specifications in order to install the bearing cap. Do not use an
impact wrench. Be careful not to dislodge the bearing when the cap is installed.
Note: Do not turn the crankshaft when Tooling (A) is installed.
3. Carefully remove the cap, but do not remove Tooling (A). Measure the width of Tooling
(A) while Tooling (A) is in the bearing cap or on the crankshaft journal. Refer to Illustration
1.
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14. Illustration 1 g01152855
Typical Example
4. Remove all of Tooling (A) before you install the bearing cap.
Note: When Tooling (A) is used, the readings can sometimes be unclear. For example, all
parts of Tooling (A) are not the same width. Measure the major width in order to ensure that
the parts are within the specification range. Refer to Specifications Manual, "Connecting
Rod Bearing Journal" and Specifications Manual, "Main Bearing Journal" for the correct
clearances.
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D EXCAVATOR HCW
Configuration: 312D & 312D L Excavators HCW00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02741821
Crankshaft Position Sensor - Remove and Install - Primary
Speed Timing Sensor
SMCS - 1912-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01374150
1. Disconnect harness assembly (1). Remove bolt (3) and crankshaft position sensor (2).
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16. Installation Procedure
Note: Check the O-ring seals for wear or for damage. Replace the components, if necessary.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g01374150
1. Install crankshaft position sensor (2). Install bolt (3). Tighten bolt (3) to a torque of
17 ± 2 N·m (13 ± 1 lb ft). Connect harness assembly (1).
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D EXCAVATOR HCW
Configuration: 312D & 312D L Excavators HCW00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02741883
Coolant Temperature Sensor - Remove and Install
SMCS - 1906-010
Removal Procedure
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Drain the coolant from the cooling system into a suitable container for storage or for
disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) -
Change".
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18. Illustration 1 g01374257
2. Disconnect harness assembly (1).
3. Remove water temperature sensor (2) and the O-ring seal.
Installation Procedure
Note: Check the O-ring seals for wear or for damage. Replace the components, if necessary.
Illustration 2 g01374257
1. Install the O-ring seal onto water temperature sensor (2). Install water temperature sensor
(2). Tighten water temperature sensor (2) to a torque of 15 ± 3 N·m (11 ± 2 lb ft).
2. Connect harness assembly (1).
3. Fill the cooling system. Refer to Operation and Maintenance Manual, "Cooling System
Coolant (ELC) - Change".
Copyright 1993 - 2020 Caterpillar Inc.
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D EXCAVATOR HCW
Configuration: 312D & 312D L Excavators HCW00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02771200
Engine Oil Pressure Sensor - Remove and Install
SMCS - 1924-010
Removal Procedure
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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20. Illustration 1 g01385832
1. Disconnect harness assembly (2) .
2. Remove engine oil pressure sensor (1) and the O-ring seal.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Check the O-ring seals for wear or for damage. Replace the components, if necessary.
Illustration 2 g01385832
1. Install the O-ring seal onto engine oil pressure sensor (1). Install engine oil pressure sensor
(1). Tighten engine oil pressure sensor (1) to a torque of 10 ± 2 N·m (89 ± 18 lb in).
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21. 2. Connect harness assembly (2) .
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22. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D EXCAVATOR HCW
Configuration: 312D & 312D L Excavators HCW00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02879394
Position Sensor (Fuel Injection Pump) - Remove and Install
SMCS - 1911; 7400
Removal Procedure
Start By:
A. Remove the hydraulic fuel injection pump. Refer to Disassembly and Assembly, "Fuel
Injection Pump - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. Illustration 1 g01377748
1. Remove bolt (2) in order to remove position sensor (1) and the O-ring seal.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Check the O-ring seal for wear or for damage. Replace the component, if necessary.
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25. Illustration 2 g01377748
1. Install the O-ring seal and position sensor (1) . Install bolt (2) .
End By: Install the hydraulic fuel injection pump. Refer to Disassembly and Assembly, "Fuel
Injection Pump - Install". Refer to Disassembly and Assembly, "".
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26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D EXCAVATOR HCW
Configuration: 312D & 312D L Excavators HCW00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02741932
Fuel Pressure Sensor - Remove and Install
SMCS - 7414-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Fuel leaked or spilled onto hot surfaces or electrical components can
cause a fire.
Turn the disconnect switch OFF when draining and/or removing any
fuel system components.
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