The document provides instructions for servicing the water pump of a Caterpillar 3064 engine:
1. The water pump must be removed to service it, which involves draining the coolant and removing four bolts.
2. To disassemble the water pump, its pulley, flange, retaining ring, shaft, impeller, bearings and seal are removed.
3. Reassembly involves installing these parts in reverse order, taking care to replace worn parts and apply a new O-ring.
4. Once reassembled, the water pump is installed using four bolts and the cooling system is refilled.
Caterpillar cat 312 b l excavator (prefix 8jr) service repair manual (8jr0000...fjsekksmemm
The document provides instructions for servicing components of the engine oil pump and water pump on Caterpillar 312B and 312B L excavators. It describes how to disassemble, inspect, and replace worn parts on both pumps. Specific steps include removing seals, gears, and housings using various tools and ensuring proper installation of new parts in the correct orientation. Technicians are advised to keep areas clean and take safety precautions like wearing gloves when handling heated parts.
Caterpillar cat 312 b excavator (prefix 8jr) service repair manual (8jr00001 ...fjsekksmemm
The documents provide instructions for servicing components of the engine in a 312B L excavator. It describes how to disassemble, inspect, and reassemble the water pump. The instructions include removing the water pump from the engine, disassembling it into individual parts like the impeller and shaft, inspecting parts for wear, replacing the seal if needed, and reassembling the water pump using the appropriate tools and specifications. Proper cleanup and installation procedures are emphasized to prevent contamination.
These documents provide instructions for servicing the water pump of a Caterpillar 3064 engine. The documents describe how to:
1. Disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller, bearings, and seal.
2. Inspect and replace any worn parts during disassembly.
3. Reassemble the water pump by installing the seal, bearings, impeller, shaft assembly, flange, retaining ring, and pulley.
4. Install the serviced water pump back onto the engine and refill the cooling system.
Caterpillar Cat 312B L EXCAVATOR (Prefix 8JR) Service Repair Manual (8JR00001...tuzhiyou2
The document provides instructions for servicing the water pump of a Caterpillar 3064 engine. It describes how to disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller and other internal components. It then explains how to inspect and replace worn parts before reassembling the water pump with the shaft, impeller, bearings, seal and other components replaced as needed. The instructions are intended to guide maintenance technicians in properly servicing the engine's water pump.
Caterpillar Cat 312B L EXCAVATOR (Prefix 8JR) Service Repair Manual (8JR00001...qfyc504378
The document provides instructions for servicing the water pump of a Caterpillar 3064 engine. It describes how to disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller and other internal components. It then explains how to inspect and replace worn parts before reassembling the water pump with the shaft, impeller, bearings, seal and other components replaced as needed. The instructions are intended to guide maintenance technicians in properly servicing the engine's water pump.
These documents provide instructions for servicing the water pump of a Caterpillar 3064 engine. The documents describe how to:
1. Disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller and other internal components.
2. Inspect and replace any worn parts during disassembly.
3. Reassemble the water pump by reversing the disassembly steps and ensuring proper installation of seals and bearings.
4. Install the serviced water pump back onto the engine block.
Caterpillar Cat 312B L EXCAVATOR (Prefix 8JR) Service Repair Manual (8JR00001...lituo39419496
These documents provide instructions for servicing the water pump of a Caterpillar 3064 engine. The documents describe how to:
1. Disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller, bearings, and seal.
2. Inspect and replace any worn parts during disassembly.
3. Reassemble the water pump by installing the seal, bearings, impeller, shaft assembly, flange, retaining ring, and pulley.
4. Install the serviced water pump back onto the engine and refill the cooling system.
These documents provide instructions for servicing the water pump of a Caterpillar 3064 engine. The documents describe how to:
1. Disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller and other internal components.
2. Inspect and replace any worn parts during disassembly.
3. Reassemble the water pump by reversing the disassembly steps and ensuring proper installation of seals and bearings.
4. Install the serviced water pump back onto the engine block.
Caterpillar cat 312 b l excavator (prefix 8jr) service repair manual (8jr0000...fjsekksmemm
The document provides instructions for servicing components of the engine oil pump and water pump on Caterpillar 312B and 312B L excavators. It describes how to disassemble, inspect, and replace worn parts on both pumps. Specific steps include removing seals, gears, and housings using various tools and ensuring proper installation of new parts in the correct orientation. Technicians are advised to keep areas clean and take safety precautions like wearing gloves when handling heated parts.
Caterpillar cat 312 b excavator (prefix 8jr) service repair manual (8jr00001 ...fjsekksmemm
The documents provide instructions for servicing components of the engine in a 312B L excavator. It describes how to disassemble, inspect, and reassemble the water pump. The instructions include removing the water pump from the engine, disassembling it into individual parts like the impeller and shaft, inspecting parts for wear, replacing the seal if needed, and reassembling the water pump using the appropriate tools and specifications. Proper cleanup and installation procedures are emphasized to prevent contamination.
These documents provide instructions for servicing the water pump of a Caterpillar 3064 engine. The documents describe how to:
1. Disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller, bearings, and seal.
2. Inspect and replace any worn parts during disassembly.
3. Reassemble the water pump by installing the seal, bearings, impeller, shaft assembly, flange, retaining ring, and pulley.
4. Install the serviced water pump back onto the engine and refill the cooling system.
Caterpillar Cat 312B L EXCAVATOR (Prefix 8JR) Service Repair Manual (8JR00001...tuzhiyou2
The document provides instructions for servicing the water pump of a Caterpillar 3064 engine. It describes how to disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller and other internal components. It then explains how to inspect and replace worn parts before reassembling the water pump with the shaft, impeller, bearings, seal and other components replaced as needed. The instructions are intended to guide maintenance technicians in properly servicing the engine's water pump.
Caterpillar Cat 312B L EXCAVATOR (Prefix 8JR) Service Repair Manual (8JR00001...qfyc504378
The document provides instructions for servicing the water pump of a Caterpillar 3064 engine. It describes how to disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller and other internal components. It then explains how to inspect and replace worn parts before reassembling the water pump with the shaft, impeller, bearings, seal and other components replaced as needed. The instructions are intended to guide maintenance technicians in properly servicing the engine's water pump.
These documents provide instructions for servicing the water pump of a Caterpillar 3064 engine. The documents describe how to:
1. Disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller and other internal components.
2. Inspect and replace any worn parts during disassembly.
3. Reassemble the water pump by reversing the disassembly steps and ensuring proper installation of seals and bearings.
4. Install the serviced water pump back onto the engine block.
Caterpillar Cat 312B L EXCAVATOR (Prefix 8JR) Service Repair Manual (8JR00001...lituo39419496
These documents provide instructions for servicing the water pump of a Caterpillar 3064 engine. The documents describe how to:
1. Disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller, bearings, and seal.
2. Inspect and replace any worn parts during disassembly.
3. Reassemble the water pump by installing the seal, bearings, impeller, shaft assembly, flange, retaining ring, and pulley.
4. Install the serviced water pump back onto the engine and refill the cooling system.
These documents provide instructions for servicing the water pump of a Caterpillar 3064 engine. The documents describe how to:
1. Disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller and other internal components.
2. Inspect and replace any worn parts during disassembly.
3. Reassemble the water pump by reversing the disassembly steps and ensuring proper installation of seals and bearings.
4. Install the serviced water pump back onto the engine block.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...tuzhiyou2
1) The document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054C engine. It describes cleaning and lubricating the parts, compressing the springs using a tool, and tightening the screws in a specific sequence.
2) The instructions then describe removing the cylinder head, which requires draining fluids and removing other engine components first. Dowel pins must be aligned during installation.
3) Reinstalling the cylinder head requires cleaning, torquing bolts in a sequence, and refilling fluids. New gaskets are also replaced.
1) The document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054C engine. It describes cleaning and lubricating the parts, compressing the springs using a tool, and tightening the screws in a specific sequence.
2) The instructions then describe removing the cylinder head, which requires draining fluids and removing other engine components first. Dowel pins must be aligned during installation.
3) Reinstalling the cylinder head requires cleaning, torquing bolts in a sequence, and refilling fluids. Tools are used to install and correctly torque the bolts.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...jse7039222
The document provides instructions for installing a cylinder head on a 3054C engine. It lists the required tools which include guide bolts and a degree wheel. The procedure involves installing a new cylinder head gasket on dowels on the cylinder block and lifting the cylinder head into place using guide bolts. Setscrews are then installed in a specific numerical order and coated with oil before being tightened to secure the cylinder head.
1) The document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054C engine. It describes cleaning and lubricating the parts, compressing the springs using a tool, and tightening the screws in a specific sequence.
2) The instructions then describe removing the cylinder head, which requires draining fluids and removing other engine components first. Dowel pins must be aligned during installation.
3) Reinstalling the cylinder head requires cleaning, torquing bolts in a sequence, and refilling fluids. Tools are used to install and correctly torque the bolts.
1) The document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054C engine. It describes cleaning and lubricating the parts, compressing the springs using a tool, and tightening the screws in a specific sequence.
2) The instructions then describe removing the cylinder head, which requires draining fluids and removing other engine components first. Dowel pins must be aligned during installation.
3) Reinstalling the cylinder head requires cleaning, torquing bolts in a sequence, and refilling fluids. Tools are used to install and correctly torque the bolts.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...lituo39419496
1) The document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054C engine. It describes cleaning and lubricating the parts, compressing the springs using a tool, and tightening the screws in a specific sequence.
2) The instructions then describe removing the cylinder head, which requires draining fluids and removing other engine components first. Dowel pins must be aligned during installation.
3) Reinstalling the cylinder head requires cleaning, torquing bolts in a sequence, and refilling fluids. Tools are used to install and correctly torque the bolts.
The document provides instructions for removing, disassembling, assembling, and installing the engine oil pump and water pump of a Caterpillar 320D LRR excavator. The oil pump removal instructions describe removing covers, gears, and other components. The water pump instructions describe removing the pump, pulley, and disassembling internal components like bearings and seals. Reassembly and installation procedures are also provided.
This document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like gears, covers, and seals. Detailed illustrations and cautions about cleaning and containing fluids are provided. Components are to be checked for wear and replaced as needed during disassembly and reassembly.
Fiat Kobelco SL30B Skid Steer Loader Service Repair Manual.pdfprmy389342
This document is the service manual for an SL30B skid steer loader. It provides safety precautions and instructions for operating and servicing the loader. Some key points:
- The manual outlines many safety rules for operating the loader safely, such as wearing protective equipment, not allowing passengers, and ensuring all equipment is lowered before servicing.
- It provides standard torque specifications for various types of hardware including decimal, metric, and hydraulic fittings to ensure correct tightening of components.
- The manual is organized into tabs covering general information, engines, fuel system, electrical systems, power train, hydraulics, and mounted equipment. Each tab contains an index of relevant sections.
- Sections provide instructions
Fiat Kobelco EX95W Mini Wheel Excavator Service Repair Manual.pdfprmy389342
This document provides safety precautions for operating an excavator. It advises reading the operator's manual carefully before starting or using the machine. Operators should be familiar with all safety signs and their meanings. Only authorized personnel should operate the machine. Personal protective equipment such as hard hats and safety glasses should always be worn. The operator's compartment and controls should be kept clean. Operators should not jump on or off the machine and should keep hands and feet inside the cab at all times. The machine should come to a complete stop before the operator exits. Height, width and weight limitations of the work site must be assessed. Underground utilities should be located and marked before digging.
Daewoo Doosan DE12TIS Diesel Engine Service Repair Manual.pdfprmy389342
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Daewoo Doosan DE12TI Diesel Engine Service Repair Manual.pdfprmy389342
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Daewoo Doosan DE12T Diesel Engine Service Repair Manual.pdfprmy389342
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Daewoo Doosan DE12 Diesel Engine Service Repair Manual.pdfprmy389342
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Crown TSP6000 Series Turret Order Picker Parts Catalogue Manual.pdfprmy389342
This document is a parts manual for the power unit of a TSP6000 series truck. It contains 30 numbered parts that make up the power unit, listed with their part numbers and the quantity required. Key components included are the power unit enclosure, rear doors, covers, fasteners, and guards. The parts are organized with an index and diagram to allow technicians to easily find replacement parts.
Crown LP3020 Lift Truck Service Repair Manual.pdfprmy389342
The document provides maintenance information for LP3010/3020 series trucks. It contains sections on lubrication and adjustment, hydraulics, the drive unit, electrics, brakes, steering, lifting mechanisms, cylinders, and electrical diagrams. The document includes overview diagrams of truck components, inspection and maintenance schedules, repair procedures, and part replacement instructions. Revisions provide corrections and additions to the text as well as changes to diagrams, tables, and descriptions.
Crown LP3010 Lift Truck Service Repair Manual.pdfprmy389342
The document provides maintenance information for LP3010/3020 series trucks. It contains sections on lubrication and adjustment, hydraulics, the drive unit, electrics, brakes, steering, lifting mechanisms, cylinders, and electrical diagrams. The document includes safety notes, inspection and maintenance schedules, repair and replacement procedures, and diagrams. Revisions provide corrections and additions to the text as well as changes to diagrams, tables, and descriptions.
Crown GPC2000 Series Lift Truck Parts Catalogue Manual.pdfprmy389342
This document provides lubrication information for a parts manual. It lists the recommended lubricants and their specifications for various components of the product. Grease type 2 is recommended for bearings and grease type 2-P for ball bearings. Mobilex 00-200 is suitable for lower operating temperatures, while Mobilex 005-200 is recommended for higher temperatures.
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1) The document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054C engine. It describes cleaning and lubricating the parts, compressing the springs using a tool, and tightening the screws in a specific sequence.
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3) Reinstalling the cylinder head requires cleaning, torquing bolts in a sequence, and refilling fluids. Tools are used to install and correctly torque the bolts.
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2) The instructions then describe removing the cylinder head, which requires draining fluids and removing other engine components first. Dowel pins must be aligned during installation.
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Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
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Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B L EXCAVATOR 8JR
Configuration: 312B & 312B L TRACK-TYPE EXCAVATORS 8JR00001-UP (MACHINE) POWERED BY 3064 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01146555
Engine Oil Pump - Install
SMCS - 1304-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g00646132
1. Use Tool (A) to install the front oil seal (8) (not shown).
Illustration 2 g00607962
2. Lower the temperature of the spindle (10). Install spindle (10) and idler gear (11) as an
assembly in the front housing.
Note: The temperature of the spindle is lowered in order to ease the installation of the
spindle in the front housing.
Illustration 3 g00607955
3. Install set screw (9) in the front housing.
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4. Illustration 4 g00607885
4. Lower the temperature of the drive gear assembly. Install drive gear (7) in the front housing.
Note: The temperature of the drive gear assembly is lowered in order to ease the installation
of the drive gear assembly in the front housing.
Illustration 5 g00608012
Always wear protective gloves when handling parts that have been
heated.
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5. 5. Heat the oil pump gear up to 180 to 220 °C (356 to 428 °F). Support end (X) of the shaft (7)
(drive gear). Install oil pump gear (6) onto the shaft. The end of the gear (Z) should be flush
with the end of the shaft (Y) .
Illustration 6 g00607770
6. Install driven gear (4) into the front housing (slip fit).
Illustration 7 g00607826
7. Place gasket (3) and cover (2) in position on the front housing.
Note: Ensure that the old gasket material is removed from the mating surfaces.
8. Install the washer and bolt (1) that secures the cover to the front housing. Tighten bolt (1) to
a torque of 34 ± 5 N·m (25 ± 4 lb ft).
Refer to the Specifications Module, "Engine Oil Pump" for more information on the engine oil
pump.
End By: Install the front housing. Refer to Disassembly and Assembly, " Housing (Front) -
Install".
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B L EXCAVATOR 8JR
Configuration: 312B & 312B L TRACK-TYPE EXCAVATORS 8JR00001-UP (MACHINE) POWERED BY 3064 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01149671
Water Pump - Remove
SMCS - 1361-011
Removal Procedure
Start By:
A. Remove V-belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
At operating temperature, the engine coolant is hot and under pressure.
Steam can cause personal injury.
Check the coolant level only after the engine has been stopped and the
filler cap is cool enough to touch with the bare hand.
Remove the filler cap slowly to relieve pressure.
Cooling system conditioner contains alkali. Avoid contact with skin and
eyes to prevent personal injury.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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7. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant from the cooling system into a suitable container for storage or disposal.
Illustration 1 g00609950
2. Remove four bolts (1) that secure the water pump to the engine.
3. Remove water pump pulley (2) and water pump (3) as an unit from the engine.
4. Remove O-ring (4) (not shown) from water pump (3). Discard the old O-ring.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jun 22 22:02:27 UTC+0800 2020
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B L EXCAVATOR 8JR
Configuration: 312B & 312B L TRACK-TYPE EXCAVATORS 8JR00001-UP (MACHINE) POWERED BY 3064 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01566087
Water Pump - Disassemble
SMCS - 1361-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2321 Combination Puller 1
B 1P-1861 Retaining Ring Pliers 1
C 1P-0510 Driver Group 1
Start By:
A. Remove the water pump. Refer to Disassembly and Assembly, "Water Pump - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
Note: If the water pump is heated up to 80 °C (176 °F), the components can be easily removed.
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9. Illustration 1 g00610108
1. Remove four bolts (1) and the washers that secure the water pump pulley to the water pump.
2. Remove water pump pulley (2) from the water pump.
Note: Check the groove for the V-belt of the water pump pulley for wear and damage. Replace the
water pump pulley, if necessary.
Note: Use Tool (C) during disassembly procedures of the water pump, which require the use of a
press or a hammer.
Illustration 2 g00610120
3. Use Tool (A) to remove flange (3) from the water pump.
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10. Illustration 3 g00610127
4. Use Tool (B) to remove retaining ring (4) from the water pump.
Illustration 4 g00610140
5. Use a press and Tool (C) to remove shaft assembly (5) from water pump assembly (6) .
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11. Illustration 5 g00813948
6. Remove impeller (8) from the shaft assembly (5) .
Note: Check the impeller for wear, corrosion, and metal to metal contact. Replace the impeller, if
necessary.
7. Remove the following items from shaft (9) :
◦ Bearing (10)
◦ Spacer (11)
◦ Bearing (12)
◦ Washer (13)
8. Once all of the components have been removed, then check shaft (9) for distortion. Replace the shaft,
if necessary.
9. Check seal (14) for wear and damage. Use Tool (C) in order to remove the seal from the water pump
housing, if necessary.
Note: Replace the seal if any signs of leakage occurs during the operation of the water pump.
10. Replace O-ring (7) with a new O-ring.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jun 22 22:03:26 UTC+0800 2020
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B L EXCAVATOR 8JR
Configuration: 312B & 312B L TRACK-TYPE EXCAVATORS 8JR00001-UP (MACHINE) POWERED BY 3064 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01566223
Water Pump - Assemble
SMCS - 1361-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
B 1P-1861 Retaining Ring Pliers 1
Note: Refer to Specifications, "Water Pump" for specifications that are required during assembly.
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13. Illustration 1 g00813948
1. Install seal (14), if the seal was removed during the disassembly procedures.
2. The following components are installed on shaft (9) :
◦ Washer (13)
◦ Bearing (12)
◦ Spacer (11)
◦ Bearing (10)
Note: Check two bearings (10) and (12) for correct rotation.
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14. Illustration 2 g00610140
3. Use a press and Tool (A) to install shaft assembly (5) into the water pump housing.
4. Use a press and Tool (A) to install impeller (8) onto shaft assembly (5) .
Illustration 3 g00610127
5. Use Tool (B) to install retaining ring (4) into the water pump housing.
6. Use a press and Tool (A) to install flange (3) onto shaft assembly (5) .
Illustration 4 g00610108
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15. 7. Install water pump pulley (2) onto the flange.
8. Install four bolts (1) in order to secure water pump pulley (2) to the flange.
End By: Install the water pump. Refer to Disassembly and Assembly, "Water Pump - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jun 22 22:04:26 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B L EXCAVATOR 8JR
Configuration: 312B & 312B L TRACK-TYPE EXCAVATORS 8JR00001-UP (MACHINE) POWERED BY 3064 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01149732
Water Pump - Install
SMCS - 1361-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00609950
1. Replace O-ring (4) (not shown) with a new part. Apply glycerine to the O-ring before the
installation of the water pump (3) and water pump pulley (2) .
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17. 2. Install the water pump (3) and water pump pulley (2) as a unit onto the engine.
Note: When the water pump is installed, ensure that the grease fitting is up. Also, ensure
that the weep hole is down.
3. Install bolts (1) in order to secure water pump (3) to the cylinder block.
4. Fill the cooling system to the correct level. Refer to the appropriate Operation and
Maintenance Manual for the correct fluid and the correct filling procedure.
End By: Install V-belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jun 22 22:05:25 UTC+0800 2020
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B L EXCAVATOR 8JR
Configuration: 312B & 312B L TRACK-TYPE EXCAVATORS 8JR00001-UP (MACHINE) POWERED BY 3064 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01148678
Water Temperature Regulator - Remove and Install
SMCS - 1355-010
Removal Procedure
At operating temperature, the engine coolant is hot and under pressure.
Steam can cause personal injury.
Check the coolant level only after the engine has been stopped and the
filler cap is cool enough to touch with the bare hand.
Remove the filler cap slowly to relieve pressure.
Cooling system conditioner contains alkali. Avoid contact with skin and
eyes to prevent personal injury.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
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19. Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant level below the water temperature regulator.
Illustration 1 g00609693
2. Loosen hose clamp (1) and disconnect hose (2) from cover (4) of the water temperature
regulator.
3. Remove two bolts (3) and the washers from cover (4) of the water temperature regulator.
4. Separate cover (4) from elbow (5) .
5. Remove bolts (6). Separate elbow (5) from the water outlet manifold.
6. Remove water temperature regulator (8) (not shown) from cover (4) .
7. Remove gasket (7) (not shown) and gasket (9) (not shown) from the mounting surfaces of
cover (4) and elbow (5) .
8. Use the following procedure in order to test the water temperature regulator:
a. Put the water temperature regulator in a tub of water. Heat the water in order to test
the water temperature regulator for thermostatic action.
Note: Stir the water in the tub in order to maintain even temperature during the test.
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20. b. When the valve of the water temperature regulator lifts more than 10 mm (0.4 inch),
measure the water temperature.
Note: The opening temperature for the water temperature regulator is 71° ± 2°C (160°
± 3.6°F).
c. If the valve fails to operate properly, replace the water temperature regulator.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean all of the mounting surfaces for the gaskets and remove all gasket material.
NOTICE
If the water temperature regulator is installed incorrectly, it will cause
the engine to overheat.
Illustration 2 g00609693
2. Install water temperature regulator (8) (not shown) into elbow (5) .
Note: When the water temperature regulator is installed, ensure that the hole for the air vent
is up.
3. Install gasket (7) (not shown) and gasket (9) (not shown).
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21. Note: Check the condition of the gaskets. If the gaskets are worn or damaged, use 8T-9013
Silicone Sealant for replacement.
4. Install the bolts (6) in order to secure elbow (5) to the water outlet manifold.
5. Install cover (4) for the water regulator housing.
6. Install the washers and two bolts (3) in order to secure cover (4) of the water regulator
housing.
7. Reconnect hose (2) and tighten hose clamp (1) onto cover (4) of the water regulator
housing.
8. Fill the cooling system to the correct level. Refer to the Operation and Maintenance Manual
for the correct fluid and the correct filling procedure.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jun 22 22:06:24 UTC+0800 2020
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22. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B L EXCAVATOR 8JR
Configuration: 312B & 312B L TRACK-TYPE EXCAVATORS 8JR00001-UP (MACHINE) POWERED BY 3064 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01567208
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B Forcing screws M16 X 2 2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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23. Illustration 1 g00605492
1. Remove twelve bolts (1) and washers from the adapter (2) .
2. Remove the adapter (2) from the flywheel housing.
Illustration 2 g00605497
3. Remove four socket head bolts (3) from the inner ring (4) .
4. Remove the inner ring (4) from the flywheel.
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24. Illustration 3 g00605501
5. Remove six bolts (5) that secure flywheel (6) to the crankshaft. Check all bolts for stripped
threads. Replace the bolts, if necessary.
Illustration 4 g00605504
6. Install Tool (A), a strap, and a suitable lifting device onto the flywheel (6).
7. Use Tool (B) in order to remove the flywheel and ring gear out of the housing. The weight
of the flywheel is 50 kg (110 lb).
8. Perform the following procedure in order to remove the flywheel ring gear.
Illustration 5 g00613038
a. Place the flywheel and ring gear assembly on a suitable support.
Note: Check the flywheel ring gear for the following conditions:cracks, damaged
dowel holes, worn ring gear and damaged ring gear.
Note: Identify the orientation of the old ring gear on the flywheel for proper
positioning, when the new ring gear is installed.
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Always wear protective gloves when handling parts that have been
heated.
b. Heat ring gear (7) uniformly.
c. Remove the ring gear (7) by tapping the ring gear all the way around the flywheel
(6) .
d. Reposition the flywheel in order to remove the ring gear.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jun 22 22:07:24 UTC+0800 2020
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27. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B L EXCAVATOR 8JR
Configuration: 312B & 312B L TRACK-TYPE EXCAVATORS 8JR00001-UP (MACHINE) POWERED BY 3064 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01567260
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
1. Perform the following procedure, if the ring gear was removed from the flywheel:
a. Heat the ring gear to 150 °C (302 °F) in an oven.
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28. b. Press the ring gear onto the flywheel.
Note: Prior to the installation of the flywheel, refer to Specifications, "Flywheel" for
information on checking the flywheel assembly for flatness.
Illustration 1 g00605504
2. Install Tool (A), a strap, and a suitable lifting device onto flywheel (6) .
3. Install flywheel (6). The weight of the flywheel is 50 kg (110 lb).
Illustration 2 g00605501
4. Install six bolts (5) in order to secure flywheel (6) onto the crankshaft. Tighten the bolts to a
torque of 83 ± 5 N·m (61 ± 4 lb ft).
5. Remove Tool (A) from the flywheel.
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