The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312D L excavator. It describes:
1) Removing the electric starting motor and flywheel first.
2) Using lifting tools and bolts to remove the flywheel housing from the engine housing.
3) Cleaning and inspecting parts, applying retaining compound, and using installing tools to position and secure the flywheel housing back on the engine housing.
Caterpillar cat 312 d l excavator (prefix rkf) service repair manual (rkf0000...pfiskdmjekm
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. To remove the housing, technicians must first remove the electric starting motor and flywheel. They use lifting tools to detach the housing from the cylinder block, then extract the oil seal. For installation, they clean surfaces, fit a new gasket and oil seal, and secure the housing with bolts, reinstalling other parts in the reverse order of removal.
Caterpillar cat 312 d l excavator (prefix phh) service repair manual (phh0000...pfiskdmjekm
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. The summary is:
1) To remove the flywheel housing, first remove the electric starting motor and flywheel. Then use lifting tools to remove the housing bolts and housing.
2) To install the flywheel housing, first install a new oil seal and check the dowels. Clean the mating surfaces and install a new gasket on the cylinder block. Place the housing in position and install the bolts to secure it.
3) The document also provides instructions for removing the flywheel, crankshaft rear seal, and installing the rear seal.
Caterpillar cat 312 d excavator (prefix kes) service repair manual (kes00001 ...fksjksmmde
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312D excavator with a C4.2 engine. It describes how to remove the electric starting motor, flywheel, ring gear, and housing bolts. It then explains how to install the housing using a link bracket and driver group, and reinstall the flywheel and starting motor.
Caterpillar cat 314 d cr excavator (prefix xhr) service repair manual (xhr000...soeldksejdksem
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It outlines the required tools and step-by-step procedures. To remove the housing, the electric starting motor and flywheel must first be removed. Various bolts and brackets are then removed to access the housing, which can be lifted out. Reinstallation follows the reverse order.
Caterpillar cat 336 d2 l excavator (prefix far) service repair manual (far000...pfiskdmjekm
The document provides instructions for assembling and installing a swivel on an excavator. It lists the required tools which include link brackets and vacuum caps. The procedure involves cleaning parts, positioning the swivel using lifting devices, installing O-rings and seals, attaching hoses and fittings, and tightening bolts to specified torques. Proper cleanliness is emphasized to prevent contamination which can cause premature wear.
Caterpillar cat 314 d lcr excavator (prefix sbp) service repair manual (sbp00...fjskekdmjekm
This document provides instructions for removing and installing the crankshaft rear seal, flywheel housing, and crankshaft pulley on a Caterpillar C4.2 engine. The removal procedures describe using various tools to drill holes in the crankshaft rear seal, remove the seal and wear sleeve, and remove bolts to take off the flywheel housing. The installation sections explain cleaning and applying compounds, installing new seals and gaskets, and tightening bolts while positioning components correctly.
Caterpillar cat 336 d l excavator (prefix mds) service repair manual (mds0000...fksjksmmde
The document provides instructions for disassembling and assembling a piston pump. Key steps include:
1. Removing various components like the head, O-rings, pistons, and bearings.
2. Using tools like retaining ring pliers and a driver group to remove springs and retaining rings.
3. Taking safety precautions as parts are under spring tension.
4. Cleaning all parts thoroughly before assembly.
Caterpillar cat 324 d l excavator (prefix tsn) service repair manual (tsn0000...jfksekmmdme
This document provides the disassembly and assembly procedures for a travel motor on excavator models 324D and 324D L. The disassembly procedure involves 28 steps to remove components from the travel motor housing, including the head, port plate, bearings, brake piston, plates, springs, and seals. The assembly procedure reverses the disassembly steps and involves installing components in the proper order and orientation, with notes to clean parts thoroughly, apply lubricant, and ensure correct positioning of marked components.
Caterpillar cat 312 d l excavator (prefix rkf) service repair manual (rkf0000...pfiskdmjekm
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. To remove the housing, technicians must first remove the electric starting motor and flywheel. They use lifting tools to detach the housing from the cylinder block, then extract the oil seal. For installation, they clean surfaces, fit a new gasket and oil seal, and secure the housing with bolts, reinstalling other parts in the reverse order of removal.
Caterpillar cat 312 d l excavator (prefix phh) service repair manual (phh0000...pfiskdmjekm
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. The summary is:
1) To remove the flywheel housing, first remove the electric starting motor and flywheel. Then use lifting tools to remove the housing bolts and housing.
2) To install the flywheel housing, first install a new oil seal and check the dowels. Clean the mating surfaces and install a new gasket on the cylinder block. Place the housing in position and install the bolts to secure it.
3) The document also provides instructions for removing the flywheel, crankshaft rear seal, and installing the rear seal.
Caterpillar cat 312 d excavator (prefix kes) service repair manual (kes00001 ...fksjksmmde
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312D excavator with a C4.2 engine. It describes how to remove the electric starting motor, flywheel, ring gear, and housing bolts. It then explains how to install the housing using a link bracket and driver group, and reinstall the flywheel and starting motor.
Caterpillar cat 314 d cr excavator (prefix xhr) service repair manual (xhr000...soeldksejdksem
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It outlines the required tools and step-by-step procedures. To remove the housing, the electric starting motor and flywheel must first be removed. Various bolts and brackets are then removed to access the housing, which can be lifted out. Reinstallation follows the reverse order.
Caterpillar cat 336 d2 l excavator (prefix far) service repair manual (far000...pfiskdmjekm
The document provides instructions for assembling and installing a swivel on an excavator. It lists the required tools which include link brackets and vacuum caps. The procedure involves cleaning parts, positioning the swivel using lifting devices, installing O-rings and seals, attaching hoses and fittings, and tightening bolts to specified torques. Proper cleanliness is emphasized to prevent contamination which can cause premature wear.
Caterpillar cat 314 d lcr excavator (prefix sbp) service repair manual (sbp00...fjskekdmjekm
This document provides instructions for removing and installing the crankshaft rear seal, flywheel housing, and crankshaft pulley on a Caterpillar C4.2 engine. The removal procedures describe using various tools to drill holes in the crankshaft rear seal, remove the seal and wear sleeve, and remove bolts to take off the flywheel housing. The installation sections explain cleaning and applying compounds, installing new seals and gaskets, and tightening bolts while positioning components correctly.
Caterpillar cat 336 d l excavator (prefix mds) service repair manual (mds0000...fksjksmmde
The document provides instructions for disassembling and assembling a piston pump. Key steps include:
1. Removing various components like the head, O-rings, pistons, and bearings.
2. Using tools like retaining ring pliers and a driver group to remove springs and retaining rings.
3. Taking safety precautions as parts are under spring tension.
4. Cleaning all parts thoroughly before assembly.
Caterpillar cat 324 d l excavator (prefix tsn) service repair manual (tsn0000...jfksekmmdme
This document provides the disassembly and assembly procedures for a travel motor on excavator models 324D and 324D L. The disassembly procedure involves 28 steps to remove components from the travel motor housing, including the head, port plate, bearings, brake piston, plates, springs, and seals. The assembly procedure reverses the disassembly steps and involves installing components in the proper order and orientation, with notes to clean parts thoroughly, apply lubricant, and ensure correct positioning of marked components.
Caterpillar cat 312 d l excavator (prefix rkf) service repair manual (rkf0000...fjjskmdmem
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
- Removing the electric starting motor and flywheel
- Using a link bracket and driver group to remove the flywheel housing
- Checking the flywheel housing for cracks or damage and replacing as needed
- Reinstalling the flywheel and starting motor along with any gaskets or seals
The summary covers the key steps and tools involved in the flywheel housing removal and installation process according to the technical document.
Caterpillar cat 312 d l excavator (prefix rkf) service repair manual (rkf0000...fhjsjkdmemm
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the housing.
2) Using lifting tools to remove housing bolts and lift the housing off the engine block.
3) Removing the oil seal from the housing using driver tools.
4) Cleaning surfaces and installing a new gasket before positioning the housing and torquing bolts to secure it.
Caterpillar cat 312 d excavator (prefix rkf) service repair manual (rkf00001 ...fjskekxcddmmme
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
- Removing the electric starting motor and flywheel
- Using a link bracket and lifting device to remove the flywheel housing
- Checking the flywheel housing for cracks or damage before reinstalling with new seals and gaskets
Caterpillar cat 312 d excavator (prefix rkf) service repair manual (rkf00001 ...dueikdkmem
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the housing.
2) Using lifting tools to remove housing bolts and lift the housing off the engine block.
3) Removing the oil seal from the housing using driver tools.
4) Cleaning surfaces and installing a new gasket before positioning the housing and torquing bolts to secure it.
Caterpillar cat 312 d excavator (prefix rkf) service repair manual (rkf00001 ...cdfzxs
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and replacing the oil seal before reinstalling the flywheel housing with new bolts and washers.
4) Reinstalling the flywheel, electric starting motor after installing the flywheel housing.
Caterpillar Cat 312D and 312D L Excavator (Prefix RKF) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
- Removing the electric starting motor and flywheel
- Using a link bracket and lifting device to remove the flywheel housing
- Checking the flywheel housing for cracks or damage before reinstalling
- Reinstalling the flywheel and electric starting motor after installing the housing
Caterpillar Cat 312D and 312D L Excavator (Prefix RKF) Service Repair Manual ...zan2736ban
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
- Removing the electric starting motor and flywheel
- Using a link bracket and lifting device to remove the flywheel housing
- Checking the flywheel housing for cracks or damage before reinstalling
- Reinstalling the flywheel and electric starting motor after installing the housing
Caterpillar Cat 312D L Excavator (Prefix RKF) Service Repair Manual (RKF00001...fusjekkdmdmd2w
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
- Removing the electric starting motor and flywheel
- Using a link bracket and lifting device to remove the flywheel housing
- Checking the flywheel housing for cracks or damage before reinstalling
- Reinstalling the flywheel and starting motor after installing the housing
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the housing.
2) Using lifting tools to remove housing bolts and lift off the heavy housing.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces and installing a new gasket before positioning the housing and torquing the bolts to secure it.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and oil seal before reinstalling the flywheel housing with bolts and reattaching the flywheel and starting motor.
Caterpillar Cat 312D L Excavator (Prefix RKF) Service Repair Manual (RKF00001...f8usejkddmmd
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the housing.
2) Using lifting tools to remove housing bolts and lift off the heavy housing.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces and installing a new gasket before positioning the housing and torquing bolts.
5) Installing the oil seal, flywheel, and electric starting motor to complete the process.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
- Removing the electric starting motor and flywheel
- Using a link bracket and lifting device to remove the flywheel housing
- Checking the flywheel housing for cracks or damage before reinstalling
- Reinstalling the flywheel and electric starting motor after installing the housing
Caterpillar Cat 312D L Excavator (Prefix RKF) Service Repair Manual (RKF00001...8ufjsekddm8u
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the housing.
2) Using lifting tools to remove housing bolts and lift the housing off the engine block.
3) Removing the oil seal from the housing using a driver group.
4) Cleaning surfaces and installing a new gasket before positioning the housing and torquing the bolts.
Caterpillar Cat 312D and 312D L Excavator (Prefix RKF) Service Repair Manual ...fujkskemdmdm4r
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. The removal procedure involves using lifting tools to remove the flywheel and housing, and extracting the oil seal. The installation procedure specifies cleaning surfaces, installing a new oil seal and gasket, and securing the housing with bolts while checking dowel pins. The process requires various tools and taking care to avoid contaminants.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. The removal procedure involves using lifting tools to remove the flywheel and housing, and extracting the oil seal. The installation procedure specifies cleaning and installing a new gasket, placing the housing in position and bolting it down, and installing a new oil seal. Tools required include a link bracket for lifting, and a driver group for removing and installing the oil seal.
Caterpillar Cat 312D L Excavator (Prefix RKF) Service Repair Manual (RKF00001...ufjksemd8ujd
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the housing.
2) Using lifting tools to remove housing bolts and lift off the heavy housing.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces and installing a new gasket before positioning the housing and torquing the bolts to secure it.
Caterpillar Cat 312D L Excavator (Prefix RKF) Service Repair Manual (RKF00001...km7seydwuhdw
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
- Removing the electric starting motor and flywheel
- Using a link bracket and lifting device to remove the flywheel housing
- Checking the flywheel housing for cracks or damage before reinstalling with new seals and gaskets
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. The removal procedure involves using lifting tools to remove the flywheel and housing, and extracting the oil seal. The installation procedure specifies cleaning and installing a new gasket, placing the housing in position and bolting it down, and installing a new oil seal. Tools required include a link bracket for lifting, and a driver group for removing and installing the oil seal.
Caterpillar cat 312 d l excavator (prefix rkf) service repair manual (rkf0000...ikdkdmddm
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. The removal procedure involves using lifting tools to remove the flywheel and housing, and extracting the oil seal. The installation procedure specifies cleaning and installing a new gasket, placing the housing in position and bolting it down, and installing a new oil seal. Tools required include a link bracket for lifting, and a driver group for removing and installing the oil seal.
Caterpillar Cat 312D and 312D L Excavator (Prefix RKF) Service Repair Manual ...fskekkdmdmdm3e
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the housing.
2) Using lifting tools to remove housing bolts and lift off the heavy housing.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces and installing a new gasket before positioning the housing and torquing the bolts to secure it.
Mc cormick f e line restyling (2010- ) - rp56 - f90gexl tractor service repai...fjjskekdmmem
This document contains parts listings and component information for engine and tractor parts. It includes item numbers, part names and numbers, quantities, and other identifying information. Replacement kits and shims are indicated by color coding. Measurement specifications are provided for some items.
Mc cormick f e line restyling (2010- ) - rp56 - f70ge tractor service repair ...fjjskekdmmem
This document contains parts listings and diagrams for components of an engine and tractor assembly. It lists 27 individual parts with identification numbers, descriptions, quantities and other technical specifications. It indicates that this represents a component of a larger assembly and parts are not serviced individually, but instead the entire assembly is replaced.
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Caterpillar cat 312 d l excavator (prefix rkf) service repair manual (rkf0000...fjjskmdmem
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
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The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
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3) Removing the oil seal from the housing using driver tools.
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The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
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Caterpillar Cat 312D and 312D L Excavator (Prefix RKF) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
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The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
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Caterpillar Cat 312D L Excavator (Prefix RKF) Service Repair Manual (RKF00001...fusjekkdmdmd2w
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- Both models have a 6-cylinder, 114mm bore x 135mm stroke, 8,270cc water-cooled turbocharged diesel engine producing 150HP at 1,850rpm.
Komatsu d61 ex 12 dozer bulldozer service repair manual sn b1001 and upfjjskekdmmem
- This document provides specifications for Komatsu D61EX-12 and D61PX-12 dozers, including:
- Operating weights ranging from 13,130-17,790 kg depending on attachments.
- A 6-cylinder, 114 mm bore x 135 mm stroke engine producing 112 kW at 1,850 rpm.
- A 3-speed forward and reverse transmission and hydraulic steering system.
- Track widths of 1,900 mm for the D61EX-12 and 2,140 mm for the D61PX-12.
Komatsu d61 ex 12 dozer bulldozer service repair manual sn 1001 and upfjjskekdmmem
- This document provides specifications for Komatsu D61EX-12 and D61PX-12 dozers, including:
- Operating weights ranging from 13,130-17,790 kg depending on attachments.
- A 6-cylinder, 114 mm bore x 135 mm stroke engine producing 112 kW at 1,850 rpm.
- A 3-speed forward and reverse transmission and hydraulic steering system.
- Track widths of 1,900 mm for the D61EX-12 and 2,140 mm for the D61PX-12.
John deere 4400 compact utility tractor service repair manualfjjskekdmmem
This technical manual provides specifications, operation descriptions, troubleshooting information, testing procedures, and repair instructions for John Deere 4200, 4300, and 4400 compact utility tractor diesel engines. The manual is organized into sections covering specifications, theory of operation for fuel, cooling, and lubrication systems, troubleshooting charts, engine system diagnostics, testing and adjustment procedures, and engine repair procedures. It is intended to help experienced technicians service and repair these diesel engines.
John deere 4310 compact utility tractor service repair manualfjjskekdmmem
1. Check that the engine is cool before adjusting valve clearance.
2. Remove the rocker arm cover and locate the inspection hole to view the flywheel.
3. Use a flat-blade screwdriver to rotate the flywheel clockwise until the number one piston is at top dead center of the compression stroke.
4. Check the clearance between the valve stem and rocker arm using a feeler gauge. Adjust as needed by loosening the lock nut and turning the adjusting screw.
John deere 4300 compact utility tractor service repair manualfjjskekdmmem
This technical manual provides specifications, operation instructions, troubleshooting information, and repair procedures for John Deere 4200, 4300, and 4400 compact utility tractor diesel engines. The manual is organized into sections covering specifications, theory of operation for fuel, cooling, and lubrication systems, troubleshooting charts, tests and adjustments for components like valves and injection pumps, and repair procedures for engine overhaul. Safety information is provided throughout, including hazards from high pressure fluids, battery explosions, and working in confined spaces.
John deere 4210 compact utility tractor service repair manualfjjskekdmmem
1. Check that the engine is cool before adjusting valve clearance.
2. Remove the rocker arm cover and locate the inspection hole to view the flywheel.
3. Use a flat-blade screwdriver to rotate the flywheel clockwise until the number one piston is at top dead center of the compression stroke.
4. Check the clearance between the valve stem and rocker arm using a feeler gauge. Adjust as needed by loosening the lock nut and turning the adjusting screw.
John deere 4200 compact utility tractor service repair manualfjjskekdmmem
This technical manual provides specifications, operation instructions, troubleshooting information, and repair procedures for John Deere 4200, 4300, and 4400 compact utility tractor diesel engines. The manual is organized into sections covering specifications, theory of operation for fuel, cooling, and lubrication systems, troubleshooting charts, tests and adjustments for components like valves and injection pumps, and repair procedures for engine overhaul. Safety information is provided throughout, including hazards from high pressure fluids, battery explosions, and working in confined spaces.
John deere 4100 compact utility tractor service repair manualfjjskekdmmem
This technical manual provides information on servicing and repairing 4100 compact utility tractors with 3TNE74-JKI diesel engines. The manual contains sections on specifications, theory of operation, component location, troubleshooting, tests and adjustments, and repair procedures. The sections are organized to keep related information together and cover systems like cooling, fuel, air intake, and repair of engine components.
John deere 1332 dde walk behind snowblowers service repair manual (tm1867)fjjskekdmmem
The document is a technical manual for John Deere walk-behind snowblowers. It provides an introduction and overview of the manual's contents and organization. The manual contains sections on specifications, component locations, schematics, theory of operation, troubleshooting charts, diagnostics, tests and adjustments, and repair procedures. It emphasizes safety procedures for handling fluids, chemicals, waste, service and repairs.
John deere 1128 de walk behind snowblowers service repair manual (tm1867)fjjskekdmmem
The document is a technical manual for John Deere walk-behind snowblowers. It provides an introduction and overview of the manual's contents and organization. The manual contains sections on specifications, component locations, schematics, theory of operation, troubleshooting charts, diagnostics, tests and adjustments, and repair procedures. It emphasizes safety procedures for handling fluids, chemicals, waste, service and repairs.
John deere 1128 dde walk behind snowblowers service repair manual (tm1867)fjjskekdmmem
The document is a technical manual for John Deere walk-behind snowblowers. It provides an introduction and overview of the manual's contents and organization. The manual contains sections on specifications, component locations, schematics, theory of operation, troubleshooting charts, diagnostics, tests and adjustments, and repair procedures. It emphasizes safety procedures for handling fluids, chemicals, waste, service and repairs.
John deere 1032 d walk behind snowblowers service repair manual (tm1612)fjjskekdmmem
This technical manual provides instructions for servicing John Deere walk-behind snowblowers models 524D, 724D, 826D, 828D, and 1032D. The manual is organized by system to keep related information together. It contains sections on specifications, component locations, theory of operation, troubleshooting, diagnosis, testing and adjustments, and repair. The manual provides safety information and procedures for properly handling fluids, chemicals, waste, and performing maintenance. It also includes instructions for adjusting specific systems like the friction drive clutch, drive chain, and drive control linkage.
Claas scorpion 7030 k12 telehandler service repair manualfjjskekdmmem
This document provides specifications and maintenance instructions for Scorpion telehandlers. It includes:
- Model numbers, engine specifications, dimensions, payload capacities, and other technical details.
- A maintenance schedule and instructions for servicing the engine, hydraulics, electrical systems, brakes, tires and other components.
- Diagrams of the hydraulic, electrical and mechanical systems.
- Troubleshooting procedures for issues with the drive system.
- Safety guidelines and precautions for working on the machine.
Claas scorpion 7030 k02 telehandler service repair manualfjjskekdmmem
This document provides specifications, maintenance instructions, and troubleshooting information for Scorpion telehandlers. It includes:
- Model numbers, engine specifications, dimensions, payload capacities, and other technical details.
- A maintenance schedule and instructions for servicing the engine, hydraulics, electrical systems, brakes, and other components.
- Diagrams of the hydraulic, electrical and mechanical systems, including the engine, power train, steering and other functions.
- Troubleshooting guides for issues with the drive system, gearbox, hydraulic pump and other power train components.
Claas scorpion 6040 k03 telehandler service repair manualfjjskekdmmem
This document provides specifications and maintenance instructions for Scorpion telehandlers. It includes:
- Model numbers, engine specifications, dimensions, payload capacities, and other technical details.
- A maintenance plan and instructions for servicing the engine, hydraulics, brakes, electrical system, and other components.
- Diagrams of the machine's systems, including hydraulics, electrical, engine, and power train.
- Troubleshooting guides and test procedures for components like the hydraulic pump and gearbox.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D L EXCAVATOR RKF
Configuration: 312D & 312D L Excavators RKF00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02743771
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B Forcing bolts M16 - 2 by 120 mm 2
Start By:
a. Remove the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft
Position Sensor - Remove and Install".
b. Remove the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g01374966
1. Remove muffler brackets (1).
Illustration 2 g01374968
Illustration 3 g01374970
2. Remove bolts (2).
3. Install Tooling (A) and a suitable lifting device onto flywheel (3).
4. Use Tooling (B) in order to remove flywheel (3) out of the housing. The weight of flywheel
(3) is approximately 50 kg (110 lb).
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4. 5. Perform the following procedure in order to remove the flywheel ring gear.
Illustration 4 g01374977
Typical Example
a. Place flywheel (3) and ring gear (4) on suitable cribbing.
Note: Mark the orientation of ring gear (4) on flywheel (3) for assembly purposes.
Always wear protective gloves when handling parts that have been
heated.
b. Raise the temperature of ring gear (4) uniformly.
c. Remove the ring gear (4) by tapping ring gear (4) all the way around flywheel (3).
d. Reposition flywheel (3) in order to remove ring gear (4).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat May 30 23:37:54 UTC+0800 2020
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D L EXCAVATOR RKF
Configuration: 312D & 312D L Excavators RKF00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02744399
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
1. Perform the following procedure, if the ring gear was removed from the flywheel:
a. Raise the temperature of the ring gear 149 °C (300 °F).
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6. b. Use a suitable press in order to install the ring gear onto the flywheel.
Note: Prior to the installation of the flywheel, refer to Specifications, "Flywheel" for
information on checking the flywheel assembly for flatness.
Illustration 1 g01374993
2. Install Tooling (A) and a suitable lifting device onto flywheel (3).
3. Install flywheel (3). The weight of flywheel (3) is approximately 50 kg (110 lb).
Illustration 2 g01374968
4. Install bolts (2) in order to secure flywheel (3) onto the crankshaft. Tighten bolts (2) to a
torque of 83 ± 5 N·m (61 ± 4 lb ft).
5. Remove Tooling (A) from flywheel (3).
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7. Illustration 3 g01374966
6. Install muffler brackets (1).
7. Check the flywheel runout. Refer to Testing and Adjusting, "Flywheel Housing - Inspect"
for more information on flywheel runout.
End By:
a. Install the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
b. Install the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft
Position Sensor - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat May 30 23:38:53 UTC+0800 2020
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D L EXCAVATOR RKF
Configuration: 312D & 312D L Excavators RKF00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i01135944
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
B
5P-7312 Seal Distorter 1
5P-7338 Distorter Ring 2
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
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9. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00604840
Note: If the oil seal shows a sign of oil leaks, remove the wear sleeve and the oil seal.
1. Drill three evenly spaced 3 mm (0.12 inch) holes in crankshaft rear seal (1).
2. Use Tool (A) to remove the crankshaft rear seal.
Illustration 2 g00604844
3. Use Tool (B) to remove the wear sleeve (2) (not shown) from the rear of the crankshaft.
Note: When you are removing the wear sleeve, take extreme care not to damage the
crankshaft.
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D L EXCAVATOR RKF
Configuration: 312D & 312D L Excavators RKF00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i01615317
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-6169 Installer 1
9U-6171 Locator 1
9U-6172 Bolt 2
5P-8247 Hard Washer 1
6V-3303 Bolt 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. To install a new wear sleeve that is complete with a seal, use 169-5464 Quick Cure Primer
to clean the outer diameter of the crankshaft and the inside diameter of the wear sleeve.
Apply 4C-9507 Retaining Compound to the faces of all the mating parts.
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11. Illustration 1 g00604874
2. Install a new wear sleeve that is complete with a seal (1) (not shown) with Tool (A), as
follows:
Illustration 2 g00604875
a. Install 9U-6171 Locator (3) onto the crankshaft with 9U-6172 Bolt (4).
b. Put the new wear sleeve that is complete with a seal in 9U-6169 Installer (2).
c. Put 6V-3303 Bolt (6) through 5P-8247 Hard Washer (5) and 9U-6169 Installer (2)
and thread into 9U-6171 Locator (3).
d. Push the wear sleeve that is complete with a seal onto the crankshaft until 9U-6169
Installer (2) bottoms out.
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12. Illustration 3 g00604874
e. Remove Tool (A) and check crankshaft rear seal (1) (not shown) for correct
installation.
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat May 30 23:40:52 UTC+0800 2020
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D L EXCAVATOR RKF
Configuration: 312D & 312D L Excavators RKF00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02742697
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
b. Remove the flywheel and ring gear. Refer to Disassembly and Assembly, "Flywheel -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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14. Illustration 1 g01374571
1. Install Tooling (A), and a suitable lifting device onto flywheel housing (3).
2. Remove bolts (2) and the washers that secure flywheel housing (3) to the cylinder block.
3. Remove flywheel housing (3). The weight of flywheel (3) is approximately 29 kg (65 lb).
4. Remove gasket (1) (not shown).
Illustration 2 g01374572
5. Use Tooling (B) in order to remove the oil seal (4) (not shown).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
NOTICE
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15. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g01374614
1. Use Tooling (B) in order to install the oil seal (4) (not shown).
Illustration 4 g01374571
2. Check the condition of two dowels (not shown). If dowels are damaged, use new parts for
replacement.
3. Clean old gasket (1) (not shown) from the mating surfaces of the cylinder block and the
flywheel housing. Install a new gasket on the cylinder block.
4. Place flywheel housing (3) in position on the cylinder block.
5. Install the washers and bolts (2) in order to secure flywheel housing (3) to the cylinder
block.
6. Remove Tooling (A).
End By:
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16. a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
b. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat May 30 23:41:51 UTC+0800 2020
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D L EXCAVATOR RKF
Configuration: 312D & 312D L Excavators RKF00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i06790404
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2321 Combination Puller 1
B 6V-9120 Socket(1)
1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Remove the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
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18. Illustration 1 g00604778
2. Use Tooling (B) in order to remove nut (1) and washer (2) from the threaded end of the
crankshaft.
Illustration 2 g00604784
3. Use Tooling (A) in order to remove crankshaft pulley (3) from the engine.
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19. Illustration 3 g00604792
4. If it is necessary to remove wear sleeve (4) from crankshaft pulley (3), use a suitable
hammer and a suitable chisel. Hold the suitable chisel at right angles to the surface of the
wear sleeve. Tap the wear sleeve in three places. You can remove the wear sleeve once the
tension is released.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
B 6V-9120 Socket(1)
1
C 1P-0510 Driver Gp 1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Raise the temperature of the wear sleeve. Use Tooling (C) in order to install the wear sleeve
onto the crankshaft pulley.
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20. Illustration 4 g01377941
2. Ensure that baffle plate (5) is oriented, as shown.
Illustration 5 g00604778
3. Position crankshaft pulley (3) onto the engine.
4. Install washer (2) and nut (1). Use Tooling (B) in order to tighten nut (1) to a torque of
707.5 ± 57.5 N·m (522 ± 42 lb ft).
5. Install the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
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All Rights Reserved.
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D L EXCAVATOR RKF
Configuration: 312D & 312D L Excavators RKF00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02742689
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
Start By:
a. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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22. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00529162
Typical Example
1. Drill three evenly spaced 3.0 mm (0.12 inch) holes in crankshaft front seal (1).
2. Use Tooling (A) in order to remove crankshaft front seal (1). Remove the seal evenly by
alternating the position of Tooling (A) from hole to hole.
Note: Do not damage the flange of the crankshaft during the removal process for the
crankshaft front seal.
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23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D L EXCAVATOR RKF
Configuration: 312D & 312D L Excavators RKF00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02742692
Crankshaft Front Seal - Install
SMCS - 1160-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6180 Front Seal Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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24. Illustration 1 g00612743
Typical Example
1. Clean the faces of all the mating parts. Apply a thin coat of clean engine oil to a new
crankshaft front seal.
2. Use Tooling (A) in order to install new crankshaft front seal (1) in the front housing.
3. Remove Tooling (A) and check crankshaft front seal (1) for correct installation.
4. Apply clean engine oil to the face of the crankshaft pulley that will be in contact with the
new crankshaft front seal.
End By:
a. Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D L EXCAVATOR RKF
Configuration: 312D & 312D L Excavators RKF00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02742863
Gear Group (Front) - Remove - Idler Gear Only
SMCS - 1206-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6148 Idler Shaft Puller 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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27. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01374732
(1) Fuel injection pump drive gear
(2) Idler gear
(3) Camshaft gear
(4) Crankshaft gear
Note: The No. 1 cylinder is at the top center position when these marks are in alignment.
Note: Ensure that the marks on the timing gears are in alignment.
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28. Illustration 2 g01374789
1. Remove idler gear bolt (5) and the washer from the idler gear shaft .
2. Remove thrust plate (6) from the idler gear shaft.
Illustration 3 g01374793
3. Remove idler gear (2) from the idler gear shaft.
Illustration 4 g01374804
4. If necessary, use Tooling (B) and a suitable press in order to remove bushing (7) (not
shown) from idler gear (2).
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