This document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. The procedure involves using lifting equipment to remove the flywheel housing, which weighs approximately 29 kg. The oil seal and any damaged dowels in the housing should also be replaced. When installing the new flywheel housing, a gasket must be installed and the housing secured with bolts and washers.
Caterpillar cat 312 d excavator (prefix kes) service repair manual (kes00001 ...fksjksmmde
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312D excavator with a C4.2 engine. It describes how to remove the electric starting motor, flywheel, ring gear, and housing bolts. It then explains how to install the housing using a link bracket and driver group, and reinstall the flywheel and starting motor.
Caterpillar cat 312 d excavator (prefix lrk) service repair manual (lrk00001 ...fksjksmmde
The document provides instructions for removing and installing the valve mechanism cover base on a Caterpillar C4.2 engine. It describes:
1) Removing clips, disconnecting harnesses, and loosening nuts to detach the electronic unit injectors from the cover base.
2) Installing a new gasket, positioning the cover base, and reattaching the electronic unit injectors by connecting harnesses and tightening nuts.
3) The document is part of a service manual for repairing a 312D Excavator with a C4.2 engine. It contains detailed steps and illustrations for the removal and installation process.
Caterpillar cat 312 d excavator (prefix kcd) service repair manual (kcd00001 ...fksjksmmde
- The document provides instructions for removing and installing various components of a Caterpillar 312D excavator engine, including the flywheel, crankshaft rear seal, flywheel housing, and crankshaft pulley.
- The procedures describe using various tools to remove bolts, seals, and other parts, cleaning surfaces, applying retaining compounds, and torquing fasteners to the specified values.
- Technicians are advised to keep parts clean and contain fluids to prevent contamination.
Caterpillar cat 312 d excavator (prefix dlp) service repair manual (dlp00001 ...fksjksmmde
This document provides instructions for disassembling various components of a 312D excavator, including the final drive, travel motor, counterbalance valve, and travel motor. It lists the required tools and outlines 16 detailed steps to disassemble parts like the traction control valve, barrel assembly, piston assemblies, springs and seals. Safety notices are included to warn of potential injuries from parts or fluids.
Caterpillar cat 330 f ln excavator (prefix kfa) service repair manual (kfa000...fksjksmmde
The document provides instructions to remove the rear power take-off (RPTO) from an excavator engine. It involves removing gears, hubs, adapters and sleeve bearings from the flywheel housing using press tools. O-rings and seals should also be replaced before installing the components in reverse order. Proper alignment of oil holes and lubrication of parts is important for correct installation.
Caterpillar cat 336 d2 l excavator (prefix far) service repair manual (far000...pfiskdmjekm
The document provides instructions for assembling and installing a swivel on an excavator. It lists the required tools which include link brackets and vacuum caps. The procedure involves cleaning parts, positioning the swivel using lifting devices, installing O-rings and seals, attaching hoses and fittings, and tightening bolts to specified torques. Proper cleanliness is emphasized to prevent contamination which can cause premature wear.
The document provides instructions for disassembling and assembling a piston pump. It lists the required tools and outlines 30 steps to fully disassemble and reassemble the pump. These include removing housing components, seals, bearings, pistons, springs and other internal parts. Cleanliness is emphasized throughout the process.
Caterpillar cat 336 d l excavator (prefix mds) service repair manual (mds0000...fksjksmmde
The document provides instructions for disassembling and assembling a piston pump. Key steps include:
1. Removing various components like the head, O-rings, pistons, and bearings.
2. Using tools like retaining ring pliers and a driver group to remove springs and retaining rings.
3. Taking safety precautions as parts are under spring tension.
4. Cleaning all parts thoroughly before assembly.
Caterpillar cat 312 d excavator (prefix kes) service repair manual (kes00001 ...fksjksmmde
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312D excavator with a C4.2 engine. It describes how to remove the electric starting motor, flywheel, ring gear, and housing bolts. It then explains how to install the housing using a link bracket and driver group, and reinstall the flywheel and starting motor.
Caterpillar cat 312 d excavator (prefix lrk) service repair manual (lrk00001 ...fksjksmmde
The document provides instructions for removing and installing the valve mechanism cover base on a Caterpillar C4.2 engine. It describes:
1) Removing clips, disconnecting harnesses, and loosening nuts to detach the electronic unit injectors from the cover base.
2) Installing a new gasket, positioning the cover base, and reattaching the electronic unit injectors by connecting harnesses and tightening nuts.
3) The document is part of a service manual for repairing a 312D Excavator with a C4.2 engine. It contains detailed steps and illustrations for the removal and installation process.
Caterpillar cat 312 d excavator (prefix kcd) service repair manual (kcd00001 ...fksjksmmde
- The document provides instructions for removing and installing various components of a Caterpillar 312D excavator engine, including the flywheel, crankshaft rear seal, flywheel housing, and crankshaft pulley.
- The procedures describe using various tools to remove bolts, seals, and other parts, cleaning surfaces, applying retaining compounds, and torquing fasteners to the specified values.
- Technicians are advised to keep parts clean and contain fluids to prevent contamination.
Caterpillar cat 312 d excavator (prefix dlp) service repair manual (dlp00001 ...fksjksmmde
This document provides instructions for disassembling various components of a 312D excavator, including the final drive, travel motor, counterbalance valve, and travel motor. It lists the required tools and outlines 16 detailed steps to disassemble parts like the traction control valve, barrel assembly, piston assemblies, springs and seals. Safety notices are included to warn of potential injuries from parts or fluids.
Caterpillar cat 330 f ln excavator (prefix kfa) service repair manual (kfa000...fksjksmmde
The document provides instructions to remove the rear power take-off (RPTO) from an excavator engine. It involves removing gears, hubs, adapters and sleeve bearings from the flywheel housing using press tools. O-rings and seals should also be replaced before installing the components in reverse order. Proper alignment of oil holes and lubrication of parts is important for correct installation.
Caterpillar cat 336 d2 l excavator (prefix far) service repair manual (far000...pfiskdmjekm
The document provides instructions for assembling and installing a swivel on an excavator. It lists the required tools which include link brackets and vacuum caps. The procedure involves cleaning parts, positioning the swivel using lifting devices, installing O-rings and seals, attaching hoses and fittings, and tightening bolts to specified torques. Proper cleanliness is emphasized to prevent contamination which can cause premature wear.
The document provides instructions for disassembling and assembling a piston pump. It lists the required tools and outlines 30 steps to fully disassemble and reassemble the pump. These include removing housing components, seals, bearings, pistons, springs and other internal parts. Cleanliness is emphasized throughout the process.
Caterpillar cat 336 d l excavator (prefix mds) service repair manual (mds0000...fksjksmmde
The document provides instructions for disassembling and assembling a piston pump. Key steps include:
1. Removing various components like the head, O-rings, pistons, and bearings.
2. Using tools like retaining ring pliers and a driver group to remove springs and retaining rings.
3. Taking safety precautions as parts are under spring tension.
4. Cleaning all parts thoroughly before assembly.
Caterpillar cat 312 c l excavator (prefix dbn) service repair manual (dbn0000...fksjksmmde
The document provides instructions for removing and installing a fuel injection pump on a Caterpillar 3064 engine. It describes:
1) Removing the fuel lines, access cover, and mounting bolts to detach the pump.
2) Installing a new gasket and securing bolts to reattach the pump, ensuring proper alignment.
3) Reconnecting the fuel lines once the pump is secured.
Caterpillar cat 312 d l excavator (prefix rhl) service repair manual (rhl0000...pfiskdmjekm
The document provides instructions for removing and installing an idler gear on a Caterpillar C4.2 engine. It describes:
1) Removing the front housing, idler gear bolt and washer, thrust plate, and idler gear from the idler gear shaft.
2) Using a puller tool to remove the idler gear bushing and idler shaft from the cylinder block.
3) Checking the idler shaft for wear and replacing if needed.
4) Measuring gear backlash and end play during installation and comparing to specifications.
Caterpillar cat 312 d l excavator (prefix ska) service repair manual (ska0000...pfiskdmjekm
- The document provides instructions for removing and installing a flywheel, flywheel housing, and crankshaft rear seal on a Caterpillar 312D L excavator.
- It describes the required tools and multi-step procedures, which include removing bolts, brackets, and other components to access the parts. Special care must be taken to avoid damage and contain fluids.
- The installation procedures describe cleaning and applying compounds to mating parts, using installing tools and levers to correctly position the new parts, and reinstalling other removed components once complete.
Caterpillar cat 312 d l excavator (prefix xgk) service repair manual (xgk0000...pfiskdmjekm
This document provides instructions for removing and installing the crankshaft pulley and front seal on a Caterpillar C4.2 engine. It describes:
1) Using various tools like pullers and sockets to remove the pulley nut, washer, and pulley.
2) Removing the wear sleeve from the pulley if needed by tapping with a chisel.
3) Heating the wear sleeve and installing it on the pulley with a driver group.
4) Reinstalling the pulley, washer, and nut and tightening to the specified torque.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix j9d) service r...ifse9diodkdk
This document provides the disassembly and assembly procedures for a travel motor on a 329DL Mobile Hydraulic Power Unit excavator. The disassembly procedure outlines 28 steps to dismantle the various components of the travel motor. The assembly procedure describes 19 steps to reassemble the travel motor components in reverse order. Proper cleaning and installation of new seals and gaskets is emphasized throughout.
This document provides instructions for removing and installing a cylinder head and camshaft on a 3054C engine. It outlines the necessary preparation steps, removal process which involves draining fluids and disconnecting components, and installation process which specifies cleaning, lubricating, and torquing components to the proper specifications. Tools required are also listed. The overall document provides a detailed technical procedure for servicing these engine components.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix j8d) service r...ifse9diodkdk
The document provides instructions for disassembling the final drive of a 329DL Mobile Hydraulic Power Unit. It lists required tools and describes a 37 step process involving removing housing, gears, carriers, shafts, seals, and other components. Cleanliness is important to prevent dirt from entering during reassembly. Weights of removed parts are provided to assist with lifting.
This document provides instructions for removing the engine oil filter base and oil cooler from a Caterpillar 329D LN excavator. The key steps are:
1. Drain engine oil and coolant from the systems before removal to contain fluids.
2. For a remote-mounted filter base, use a strap wrench to remove the oil filter, then remove bolts and the filter base.
3. For an engine-mounted base, drain the cooling system, then remove hoses and bolts to separate the oil cooler from the engine.
Caterpillar cat 312 d excavator (prefix hcw) service repair manual (hcw00001 ...fksjksmmde
1. The document provides instructions for removing and installing a crankshaft position sensor on a Caterpillar C4.2 engine.
2. The removal procedure involves disconnecting the electrical connector and removing the mounting bolts.
3. The installation procedure specifies cleaning parts, applying threadlock to bolts, torquing bolts to specification, and connecting the electrical connector.
Caterpillar cat 336 d l excavator (prefix m4t) service repair manual (m4t0000...fksjksmmde
The document provides instructions for removing and installing a final drive and travel motor on a 336D L excavator. It describes using various tools to disconnect hoses, remove bolts and brackets, and lift out the final drive assembly. Detailed steps are provided for removing the travel motor and reinstalling both components along with new O-rings and fasteners. Safety notices advise keeping components clean and containing hydraulic fluids during disassembly.
Caterpillar cat 312 c excavator (prefix bwh) service repair manual (bwh00001 ...fjskkksmemm
The document provides instructions for removing and installing a crankshaft pulley on a 312C excavator. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed onto the crankshaft and secured with bolts that are tightened to the specified torque.
Caterpillar cat 336 d2 l excavator (prefix dgr) service repair manual (dgr000...pfiskdmjekm
This document provides instructions for removing and installing a unit injector and unit injector sleeve on a Caterpillar C9 engine. It outlines the required tools and gives step-by-step instructions that include disconnecting fuel lines and electrical connections, cleaning parts, replacing seals, and torquing bolts to specifications. Proper cleaning and installation of parts is emphasized to prevent leaks and engine damage.
Caterpillar cat 385 c l mh excavator (prefix waw) service repair manual (waw0...fujskekfmsme
This document provides instructions for removing and installing fuel system components on a 385C Material Handler excavator powered by a C-18 engine, including:
- Removing and installing the fuel priming pump
- Removing and installing the fuel filter base
- Removing and installing the fuel transfer pump
- Removing the electronic unit injectors
The instructions include safety notices and illustrations showing the component locations and part names.
Caterpillar cat 323 d l excavator (prefix sdc) service repair manual (sdc0000...fjskksmem
The document provides step-by-step instructions for disassembling and assembling a travel motor. It begins with disassembly instructions, listing 27 steps to remove components such as the head, check valves, fittings, seals, brake piston, plates, and shaft. It then provides assembly instructions in 25 steps, listing the components to be installed in reverse order, and noting to clean parts and apply oil or seals at various steps. Precise positioning and alignment of parts is emphasized to ensure proper reassembly.
Caterpillar cat 304 cr mini hydraulic excavator (prefix nad) service repair m...fikskkdmmd1
This document provides instructions for disassembling a travel motor on a 304CR Mini Hydraulic Excavator. The disassembly procedure involves 27 steps and includes removing plates, barrels, pistons, gears, seals, and other components. Special tools are required and precautions around fluid containment and cleanliness are noted. Detailed illustrations accompany each step.
The document provides instructions for assembling a hydraulic lockout control. It describes 17 steps to assemble a piston motor, including installing bearings, seals, springs, and retaining rings. It also outlines 5 steps to disassemble a hydraulic lockout control, such as removing pins and springs. The assembly process is then described in 6 steps, including installing springs, pins, and lever assemblies. Personal injury warnings are provided throughout.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix l5g) service r...ifse9diodkdk
This document provides instructions for disassembling the final drive of a 329D L Mobile Hydraulic Power Unit. It outlines 30 steps to fully disassemble the final drive, including removing gears, carriers, shafts, seals and other components. Various tools are required to secure, lift and remove parts. Cleanliness is important to prevent dirt from entering during disassembly.
Caterpillar cat 304 d cr mini excavator (prefix tyk) service repair manual (t...fikskkdmmd1
This document provides instructions for disassembling and inspecting various engine components of a 304D CR Mini Excavator including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The 10-page document outlines the disassembly sequence and provides illustrations to remove each component. Technicians are instructed to inspect parts for wear and damage, measure component clearances, and replace worn parts.
Caterpillar cat 312 d excavator (prefix phh) service repair manual (phh00001 ...fksjksmmde
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. The summary is:
1) To remove the flywheel housing, first remove the electric starting motor and flywheel. Then use lifting tools to remove the housing bolts and housing.
2) To install the flywheel housing, first install a new oil seal and check the dowels. Clean the mating surfaces and install a new gasket on the cylinder block. Place the housing in position and install the bolts to secure it.
3) The document also provides instructions for removing the flywheel, crankshaft rear seal, and installing the rear seal.
Caterpillar cat 312 d l excavator (prefix phh) service repair manual (phh0000...fjjskekdmmem
This document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. The removal procedure involves taking out the electric starting motor, flywheel, and ring gear. Tools are required to secure the flywheel housing during removal. Reinstallation involves reversing the removal steps and checking flywheel runout.
Caterpillar cat 312 d l excavator (prefix phh) service repair manual (phh0000...pfiskdmjekm
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. The summary is:
1) To remove the flywheel housing, first remove the electric starting motor and flywheel. Then use lifting tools to remove the housing bolts and housing.
2) To install the flywheel housing, first install a new oil seal and check the dowels. Clean the mating surfaces and install a new gasket on the cylinder block. Place the housing in position and install the bolts to secure it.
3) The document also provides instructions for removing the flywheel, crankshaft rear seal, and installing the rear seal.
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. The removal procedure involves using lifting tools to remove the housing, which weighs approximately 29 kg. The oil seal is also removed using driver tools. For installation, a new gasket and oil seal are used, and the housing is secured with bolts after being placed into position. The instructions are part of a service manual for Caterpillar 312D excavators.
Caterpillar cat 312 c l excavator (prefix dbn) service repair manual (dbn0000...fksjksmmde
The document provides instructions for removing and installing a fuel injection pump on a Caterpillar 3064 engine. It describes:
1) Removing the fuel lines, access cover, and mounting bolts to detach the pump.
2) Installing a new gasket and securing bolts to reattach the pump, ensuring proper alignment.
3) Reconnecting the fuel lines once the pump is secured.
Caterpillar cat 312 d l excavator (prefix rhl) service repair manual (rhl0000...pfiskdmjekm
The document provides instructions for removing and installing an idler gear on a Caterpillar C4.2 engine. It describes:
1) Removing the front housing, idler gear bolt and washer, thrust plate, and idler gear from the idler gear shaft.
2) Using a puller tool to remove the idler gear bushing and idler shaft from the cylinder block.
3) Checking the idler shaft for wear and replacing if needed.
4) Measuring gear backlash and end play during installation and comparing to specifications.
Caterpillar cat 312 d l excavator (prefix ska) service repair manual (ska0000...pfiskdmjekm
- The document provides instructions for removing and installing a flywheel, flywheel housing, and crankshaft rear seal on a Caterpillar 312D L excavator.
- It describes the required tools and multi-step procedures, which include removing bolts, brackets, and other components to access the parts. Special care must be taken to avoid damage and contain fluids.
- The installation procedures describe cleaning and applying compounds to mating parts, using installing tools and levers to correctly position the new parts, and reinstalling other removed components once complete.
Caterpillar cat 312 d l excavator (prefix xgk) service repair manual (xgk0000...pfiskdmjekm
This document provides instructions for removing and installing the crankshaft pulley and front seal on a Caterpillar C4.2 engine. It describes:
1) Using various tools like pullers and sockets to remove the pulley nut, washer, and pulley.
2) Removing the wear sleeve from the pulley if needed by tapping with a chisel.
3) Heating the wear sleeve and installing it on the pulley with a driver group.
4) Reinstalling the pulley, washer, and nut and tightening to the specified torque.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix j9d) service r...ifse9diodkdk
This document provides the disassembly and assembly procedures for a travel motor on a 329DL Mobile Hydraulic Power Unit excavator. The disassembly procedure outlines 28 steps to dismantle the various components of the travel motor. The assembly procedure describes 19 steps to reassemble the travel motor components in reverse order. Proper cleaning and installation of new seals and gaskets is emphasized throughout.
This document provides instructions for removing and installing a cylinder head and camshaft on a 3054C engine. It outlines the necessary preparation steps, removal process which involves draining fluids and disconnecting components, and installation process which specifies cleaning, lubricating, and torquing components to the proper specifications. Tools required are also listed. The overall document provides a detailed technical procedure for servicing these engine components.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix j8d) service r...ifse9diodkdk
The document provides instructions for disassembling the final drive of a 329DL Mobile Hydraulic Power Unit. It lists required tools and describes a 37 step process involving removing housing, gears, carriers, shafts, seals, and other components. Cleanliness is important to prevent dirt from entering during reassembly. Weights of removed parts are provided to assist with lifting.
This document provides instructions for removing the engine oil filter base and oil cooler from a Caterpillar 329D LN excavator. The key steps are:
1. Drain engine oil and coolant from the systems before removal to contain fluids.
2. For a remote-mounted filter base, use a strap wrench to remove the oil filter, then remove bolts and the filter base.
3. For an engine-mounted base, drain the cooling system, then remove hoses and bolts to separate the oil cooler from the engine.
Caterpillar cat 312 d excavator (prefix hcw) service repair manual (hcw00001 ...fksjksmmde
1. The document provides instructions for removing and installing a crankshaft position sensor on a Caterpillar C4.2 engine.
2. The removal procedure involves disconnecting the electrical connector and removing the mounting bolts.
3. The installation procedure specifies cleaning parts, applying threadlock to bolts, torquing bolts to specification, and connecting the electrical connector.
Caterpillar cat 336 d l excavator (prefix m4t) service repair manual (m4t0000...fksjksmmde
The document provides instructions for removing and installing a final drive and travel motor on a 336D L excavator. It describes using various tools to disconnect hoses, remove bolts and brackets, and lift out the final drive assembly. Detailed steps are provided for removing the travel motor and reinstalling both components along with new O-rings and fasteners. Safety notices advise keeping components clean and containing hydraulic fluids during disassembly.
Caterpillar cat 312 c excavator (prefix bwh) service repair manual (bwh00001 ...fjskkksmemm
The document provides instructions for removing and installing a crankshaft pulley on a 312C excavator. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed onto the crankshaft and secured with bolts that are tightened to the specified torque.
Caterpillar cat 336 d2 l excavator (prefix dgr) service repair manual (dgr000...pfiskdmjekm
This document provides instructions for removing and installing a unit injector and unit injector sleeve on a Caterpillar C9 engine. It outlines the required tools and gives step-by-step instructions that include disconnecting fuel lines and electrical connections, cleaning parts, replacing seals, and torquing bolts to specifications. Proper cleaning and installation of parts is emphasized to prevent leaks and engine damage.
Caterpillar cat 385 c l mh excavator (prefix waw) service repair manual (waw0...fujskekfmsme
This document provides instructions for removing and installing fuel system components on a 385C Material Handler excavator powered by a C-18 engine, including:
- Removing and installing the fuel priming pump
- Removing and installing the fuel filter base
- Removing and installing the fuel transfer pump
- Removing the electronic unit injectors
The instructions include safety notices and illustrations showing the component locations and part names.
Caterpillar cat 323 d l excavator (prefix sdc) service repair manual (sdc0000...fjskksmem
The document provides step-by-step instructions for disassembling and assembling a travel motor. It begins with disassembly instructions, listing 27 steps to remove components such as the head, check valves, fittings, seals, brake piston, plates, and shaft. It then provides assembly instructions in 25 steps, listing the components to be installed in reverse order, and noting to clean parts and apply oil or seals at various steps. Precise positioning and alignment of parts is emphasized to ensure proper reassembly.
Caterpillar cat 304 cr mini hydraulic excavator (prefix nad) service repair m...fikskkdmmd1
This document provides instructions for disassembling a travel motor on a 304CR Mini Hydraulic Excavator. The disassembly procedure involves 27 steps and includes removing plates, barrels, pistons, gears, seals, and other components. Special tools are required and precautions around fluid containment and cleanliness are noted. Detailed illustrations accompany each step.
The document provides instructions for assembling a hydraulic lockout control. It describes 17 steps to assemble a piston motor, including installing bearings, seals, springs, and retaining rings. It also outlines 5 steps to disassemble a hydraulic lockout control, such as removing pins and springs. The assembly process is then described in 6 steps, including installing springs, pins, and lever assemblies. Personal injury warnings are provided throughout.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix l5g) service r...ifse9diodkdk
This document provides instructions for disassembling the final drive of a 329D L Mobile Hydraulic Power Unit. It outlines 30 steps to fully disassemble the final drive, including removing gears, carriers, shafts, seals and other components. Various tools are required to secure, lift and remove parts. Cleanliness is important to prevent dirt from entering during disassembly.
Caterpillar cat 304 d cr mini excavator (prefix tyk) service repair manual (t...fikskkdmmd1
This document provides instructions for disassembling and inspecting various engine components of a 304D CR Mini Excavator including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The 10-page document outlines the disassembly sequence and provides illustrations to remove each component. Technicians are instructed to inspect parts for wear and damage, measure component clearances, and replace worn parts.
Caterpillar cat 312 d excavator (prefix phh) service repair manual (phh00001 ...fksjksmmde
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. The summary is:
1) To remove the flywheel housing, first remove the electric starting motor and flywheel. Then use lifting tools to remove the housing bolts and housing.
2) To install the flywheel housing, first install a new oil seal and check the dowels. Clean the mating surfaces and install a new gasket on the cylinder block. Place the housing in position and install the bolts to secure it.
3) The document also provides instructions for removing the flywheel, crankshaft rear seal, and installing the rear seal.
Caterpillar cat 312 d l excavator (prefix phh) service repair manual (phh0000...fjjskekdmmem
This document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. The removal procedure involves taking out the electric starting motor, flywheel, and ring gear. Tools are required to secure the flywheel housing during removal. Reinstallation involves reversing the removal steps and checking flywheel runout.
Caterpillar cat 312 d l excavator (prefix phh) service repair manual (phh0000...pfiskdmjekm
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. The summary is:
1) To remove the flywheel housing, first remove the electric starting motor and flywheel. Then use lifting tools to remove the housing bolts and housing.
2) To install the flywheel housing, first install a new oil seal and check the dowels. Clean the mating surfaces and install a new gasket on the cylinder block. Place the housing in position and install the bolts to secure it.
3) The document also provides instructions for removing the flywheel, crankshaft rear seal, and installing the rear seal.
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. The removal procedure involves using lifting tools to remove the housing, which weighs approximately 29 kg. The oil seal is also removed using driver tools. For installation, a new gasket and oil seal are used, and the housing is secured with bolts after being placed into position. The instructions are part of a service manual for Caterpillar 312D excavators.
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. The removal procedure involves using lifting tools to remove the housing, which weighs approximately 29 kg. The oil seal is also removed using driver tools. For installation, a new gasket is used and the housing is secured with bolts after checking dowel pins and installing the new oil seal. The flywheel and starting motor must then be reinstalled.
This document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. The procedure involves using lifting equipment to remove the housing, which weighs approximately 29 kg. A new gasket must be installed and the housing bolted back into place. Special tools are required to remove and install the oil seal in the housing.
Caterpillar Cat 312D and 312D L Excavator (Prefix RKF) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
- Removing the electric starting motor and flywheel
- Using a link bracket and lifting device to remove the flywheel housing
- Checking the flywheel housing for cracks or damage before reinstalling
- Reinstalling the flywheel and electric starting motor after installing the housing
Caterpillar Cat 312D and 312D L Excavator (Prefix RKF) Service Repair Manual ...zan2736ban
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
- Removing the electric starting motor and flywheel
- Using a link bracket and lifting device to remove the flywheel housing
- Checking the flywheel housing for cracks or damage before reinstalling
- Reinstalling the flywheel and electric starting motor after installing the housing
Caterpillar Cat 312D L Excavator (Prefix RKF) Service Repair Manual (RKF00001...fusjekkdmdmd2w
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
- Removing the electric starting motor and flywheel
- Using a link bracket and lifting device to remove the flywheel housing
- Checking the flywheel housing for cracks or damage before reinstalling
- Reinstalling the flywheel and starting motor after installing the housing
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the housing.
2) Using lifting tools to remove housing bolts and lift off the heavy housing.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces and installing a new gasket before positioning the housing and torquing the bolts to secure it.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and oil seal before reinstalling the flywheel housing with bolts and reattaching the flywheel and starting motor.
Caterpillar Cat 312D L Excavator (Prefix RKF) Service Repair Manual (RKF00001...f8usejkddmmd
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the housing.
2) Using lifting tools to remove housing bolts and lift off the heavy housing.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces and installing a new gasket before positioning the housing and torquing bolts.
5) Installing the oil seal, flywheel, and electric starting motor to complete the process.
Similar to Caterpillar cat 312 d excavator (prefix phh) service repair manual (phh00001 and up) (12)
Hyundai r170 w 3 wheel excavator service repair manualikdkdmdm
1) The document provides instructions for removing and installing a pilot valve assembly from an excavator. Key steps include lowering the work equipment, releasing hydraulic pressure, disconnecting hoses, and removing the pilot valve assembly.
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Daewoo doosan solar 225 lc v excavator operator and maintenance manualikdkdmdm
1. The document is an operation and maintenance manual for a Daewoo excavator that contains safety information and warnings.
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Daewoo doosan solar 170 w v wheel excavator operator and maintenance manualikdkdmdm
This document provides safety information and operating instructions for a Daewoo excavator. It includes sections on general safety, safety labels, lifting precautions, worksite precautions, operation, equipment, maintenance, transportation, specifications and troubleshooting. Operators must read and understand the manual before use to safely operate the excavator.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D EXCAVATOR PHH
Configuration: 312D & 312D L Excavators PHH00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02743771
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B Forcing bolts M16 - 2 by 120 mm 2
Start By:
a. Remove the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft
Position Sensor - Remove and Install".
b. Remove the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g01374966
1. Remove muffler brackets (1).
Illustration 2 g01374968
Illustration 3 g01374970
2. Remove bolts (2).
3. Install Tooling (A) and a suitable lifting device onto flywheel (3).
4. Use Tooling (B) in order to remove flywheel (3) out of the housing. The weight of flywheel
(3) is approximately 50 kg (110 lb).
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4. 5. Perform the following procedure in order to remove the flywheel ring gear.
Illustration 4 g01374977
Typical Example
a. Place flywheel (3) and ring gear (4) on suitable cribbing.
Note: Mark the orientation of ring gear (4) on flywheel (3) for assembly purposes.
Always wear protective gloves when handling parts that have been
heated.
b. Raise the temperature of ring gear (4) uniformly.
c. Remove the ring gear (4) by tapping ring gear (4) all the way around flywheel (3).
d. Reposition flywheel (3) in order to remove ring gear (4).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D EXCAVATOR PHH
Configuration: 312D & 312D L Excavators PHH00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02744399
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
1. Perform the following procedure, if the ring gear was removed from the flywheel:
a. Raise the temperature of the ring gear 149 °C (300 °F).
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6. b. Use a suitable press in order to install the ring gear onto the flywheel.
Note: Prior to the installation of the flywheel, refer to Specifications, "Flywheel" for
information on checking the flywheel assembly for flatness.
Illustration 1 g01374993
2. Install Tooling (A) and a suitable lifting device onto flywheel (3).
3. Install flywheel (3). The weight of flywheel (3) is approximately 50 kg (110 lb).
Illustration 2 g01374968
4. Install bolts (2) in order to secure flywheel (3) onto the crankshaft. Tighten bolts (2) to a
torque of 83 ± 5 N·m (61 ± 4 lb ft).
5. Remove Tooling (A) from flywheel (3).
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7. Illustration 3 g01374966
6. Install muffler brackets (1).
7. Check the flywheel runout. Refer to Testing and Adjusting, "Flywheel Housing - Inspect"
for more information on flywheel runout.
End By:
a. Install the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
b. Install the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft
Position Sensor - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D EXCAVATOR PHH
Configuration: 312D & 312D L Excavators PHH00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i01135944
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
B
5P-7312 Seal Distorter 1
5P-7338 Distorter Ring 2
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
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9. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00604840
Note: If the oil seal shows a sign of oil leaks, remove the wear sleeve and the oil seal.
1. Drill three evenly spaced 3 mm (0.12 inch) holes in crankshaft rear seal (1).
2. Use Tool (A) to remove the crankshaft rear seal.
Illustration 2 g00604844
3. Use Tool (B) to remove the wear sleeve (2) (not shown) from the rear of the crankshaft.
Note: When you are removing the wear sleeve, take extreme care not to damage the
crankshaft.
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D EXCAVATOR PHH
Configuration: 312D & 312D L Excavators PHH00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i01615317
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-6169 Installer 1
9U-6171 Locator 1
9U-6172 Bolt 2
5P-8247 Hard Washer 1
6V-3303 Bolt 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. To install a new wear sleeve that is complete with a seal, use 169-5464 Quick Cure Primer
to clean the outer diameter of the crankshaft and the inside diameter of the wear sleeve.
Apply 4C-9507 Retaining Compound to the faces of all the mating parts.
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11. Illustration 1 g00604874
2. Install a new wear sleeve that is complete with a seal (1) (not shown) with Tool (A), as
follows:
Illustration 2 g00604875
a. Install 9U-6171 Locator (3) onto the crankshaft with 9U-6172 Bolt (4).
b. Put the new wear sleeve that is complete with a seal in 9U-6169 Installer (2).
c. Put 6V-3303 Bolt (6) through 5P-8247 Hard Washer (5) and 9U-6169 Installer (2)
and thread into 9U-6171 Locator (3).
d. Push the wear sleeve that is complete with a seal onto the crankshaft until 9U-6169
Installer (2) bottoms out.
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12. Illustration 3 g00604874
e. Remove Tool (A) and check crankshaft rear seal (1) (not shown) for correct
installation.
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2020 Caterpillar Inc.
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D EXCAVATOR PHH
Configuration: 312D & 312D L Excavators PHH00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02742697
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
b. Remove the flywheel and ring gear. Refer to Disassembly and Assembly, "Flywheel -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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14. Illustration 1 g01374571
1. Install Tooling (A), and a suitable lifting device onto flywheel housing (3).
2. Remove bolts (2) and the washers that secure flywheel housing (3) to the cylinder block.
3. Remove flywheel housing (3). The weight of flywheel (3) is approximately 29 kg (65 lb).
4. Remove gasket (1) (not shown).
Illustration 2 g01374572
5. Use Tooling (B) in order to remove the oil seal (4) (not shown).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
NOTICE
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15. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g01374614
1. Use Tooling (B) in order to install the oil seal (4) (not shown).
Illustration 4 g01374571
2. Check the condition of two dowels (not shown). If dowels are damaged, use new parts for
replacement.
3. Clean old gasket (1) (not shown) from the mating surfaces of the cylinder block and the
flywheel housing. Install a new gasket on the cylinder block.
4. Place flywheel housing (3) in position on the cylinder block.
5. Install the washers and bolts (2) in order to secure flywheel housing (3) to the cylinder
block.
6. Remove Tooling (A).
End By:
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16. a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
b. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue May 26 08:32:05 UTC+0800 2020
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D EXCAVATOR PHH
Configuration: 312D & 312D L Excavators PHH00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i06790404
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2321 Combination Puller 1
B 6V-9120 Socket(1)
1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Remove the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
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18. Illustration 1 g00604778
2. Use Tooling (B) in order to remove nut (1) and washer (2) from the threaded end of the
crankshaft.
Illustration 2 g00604784
3. Use Tooling (A) in order to remove crankshaft pulley (3) from the engine.
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19. Illustration 3 g00604792
4. If it is necessary to remove wear sleeve (4) from crankshaft pulley (3), use a suitable
hammer and a suitable chisel. Hold the suitable chisel at right angles to the surface of the
wear sleeve. Tap the wear sleeve in three places. You can remove the wear sleeve once the
tension is released.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
B 6V-9120 Socket(1)
1
C 1P-0510 Driver Gp 1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Raise the temperature of the wear sleeve. Use Tooling (C) in order to install the wear sleeve
onto the crankshaft pulley.
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20. Illustration 4 g01377941
2. Ensure that baffle plate (5) is oriented, as shown.
Illustration 5 g00604778
3. Position crankshaft pulley (3) onto the engine.
4. Install washer (2) and nut (1). Use Tooling (B) in order to tighten nut (1) to a torque of
707.5 ± 57.5 N·m (522 ± 42 lb ft).
5. Install the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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Tue May 26 08:33:05 UTC+0800 2020
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D EXCAVATOR PHH
Configuration: 312D & 312D L Excavators PHH00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02742689
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
Start By:
a. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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22. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00529162
Typical Example
1. Drill three evenly spaced 3.0 mm (0.12 inch) holes in crankshaft front seal (1).
2. Use Tooling (A) in order to remove crankshaft front seal (1). Remove the seal evenly by
alternating the position of Tooling (A) from hole to hole.
Note: Do not damage the flange of the crankshaft during the removal process for the
crankshaft front seal.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D EXCAVATOR PHH
Configuration: 312D & 312D L Excavators PHH00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02742692
Crankshaft Front Seal - Install
SMCS - 1160-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6180 Front Seal Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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24. Illustration 1 g00612743
Typical Example
1. Clean the faces of all the mating parts. Apply a thin coat of clean engine oil to a new
crankshaft front seal.
2. Use Tooling (A) in order to install new crankshaft front seal (1) in the front housing.
3. Remove Tooling (A) and check crankshaft front seal (1) for correct installation.
4. Apply clean engine oil to the face of the crankshaft pulley that will be in contact with the
new crankshaft front seal.
End By:
a. Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D EXCAVATOR PHH
Configuration: 312D & 312D L Excavators PHH00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02742863
Gear Group (Front) - Remove - Idler Gear Only
SMCS - 1206-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6148 Idler Shaft Puller 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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27. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01374732
(1) Fuel injection pump drive gear
(2) Idler gear
(3) Camshaft gear
(4) Crankshaft gear
Note: The No. 1 cylinder is at the top center position when these marks are in alignment.
Note: Ensure that the marks on the timing gears are in alignment.
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28. Illustration 2 g01374789
1. Remove idler gear bolt (5) and the washer from the idler gear shaft .
2. Remove thrust plate (6) from the idler gear shaft.
Illustration 3 g01374793
3. Remove idler gear (2) from the idler gear shaft.
Illustration 4 g01374804
4. If necessary, use Tooling (B) and a suitable press in order to remove bushing (7) (not
shown) from idler gear (2).
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