The document provides instructions for removing and installing various engine components on a 308E2CR Mini Hydraulic Excavator MY2, including:
- Exhaust gas recirculation valve
- Fumes disposal filter
- Exhaust manifold
- Diesel particulate filter
The steps include draining coolant, removing bolts and hoses, and reinstalling components in the reverse order, applying anti-seize compound to bolts and ensuring proper torque specifications. Safety precautions are provided to avoid burns from hot components.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
What Does the Active Steering Malfunction Warning Mean for Your BMWTanner Motors
Discover the reasons why your BMW’s Active Steering malfunction warning might come on. From electrical glitches to mechanical failures and software anomalies, addressing these promptly with professional inspection and maintenance ensures continued safety and performance on the road, maintaining the integrity of your driving experience.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
2. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 308E2 CR MINI HYD EXCAVATOR MY2
Configuration: 308E 2CR Mini Hydraulic Excavator MY200001-UP (MACHINE)
Disassembly and Assembly
C3.3B Tier 4 Final and EU Stage 3B Engines for Caterpillar Built Machines
Media Number -UENR3278-07 Publication Date -01/09/2014 Date Updated -11/07/2016
i05305930
Exhaust Gas Recirculation Valve - Remove and Install
SMCS - 108N-010
Removal Procedure
Personal injury can result from hot coolant, steam and alkali.
At operating temperature, engine coolant is hot and under pressure. The
radiator and all lines to heaters or the engine contain hot coolant or
steam. Any contact can cause severe burns.
Remove cooling system pressure cap slowly to relieve pressure only
when engine is stopped and cooling system pressure cap is cool enough
to touch with your bare hand.
Do not attempt to tighten hose connections when the coolant is hot, the
hose can come off causing burns.
Cooling System Coolant Additive contains alkali. Avoid contact with
skin and eyes.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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3. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Note: Refer to Specifications, "Engine Design" for non-specified engine torque values.
Illustration 1 g02824663
1. Drain coolant below exhaust gas recirculation valve level. Remove heat shield (1).
Illustration 2 g03337068
2. Disconnect hoses (2) and (3). Remove bolts (4).
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4. Illustration 3 g03366811
3. Disconnect harness assembly (9), hose (6) and (10). Remove bolts (11) and bolts (7).
Remove exhaust gas recirculation valve (5) and cooler assembly (8).
Illustration 4 g03366813
4. Remove screws (13) and reed valve (12) from exhaust gas recirculation valve (5).
Installation Procedure
1. Install exhaust gas recirculation valve (5) in the reverse order of removal.
a. Tighten bolts (4) and (11) to a torque of 24 to 27 N�m (212 to 239 lb in).
b. Tighten screws (13) to a torque of 10 to 11 N�m (89 to 97 lb in).
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5. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 308E2 CR MINI HYD EXCAVATOR MY2
Configuration: 308E 2CR Mini Hydraulic Excavator MY200001-UP (MACHINE)
Disassembly and Assembly
C3.3B Tier 4 Final and EU Stage 3B Engines for Caterpillar Built Machines
Media Number -UENR3278-07 Publication Date -01/09/2014 Date Updated -11/07/2016
i05308795
Fumes Disposal Filter - Remove and Install
SMCS - 1074-010; 1317-010
Removal Procedure
Note: Refer to Specifications, "Engine Design" for non-specified engine torque values.
Illustration 1 g03367678
1. Remove hose assemblies (1), (2) and (6).
2. Remove bolts (3), bracket (5) and fumes disposal group (4).
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6. Illustration 2 g03367685
3. Remove cap (10) from housing (7).
4. Remove filter (8) and remove O-ring seal (9).
Installation Procedure
1. Install fumes disposal group (4) in reverse order of removal.
a. Tighten cap (10) to a torque of 9.5 to 10.5 N�m (84 to 93 lb in)
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7. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 308E2 CR MINI HYD EXCAVATOR MY2
Configuration: 308E 2CR Mini Hydraulic Excavator MY200001-UP (MACHINE)
Disassembly and Assembly
C3.3B Tier 4 Final and EU Stage 3B Engines for Caterpillar Built Machines
Media Number -UENR3278-07 Publication Date -01/09/2014 Date Updated -11/07/2016
i05305950
Exhaust Manifold - Remove and Install
SMCS - 1059-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Anti-Seize Compound 1
Start By:
a. Remove the turbocharger.
Note: Refer to Specifications, "Engine Design" for non-specified engine torque values.
Illustration 1 g03337156
1. Remove locknuts (4) and bolts (3).
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8. 2. Remove exhaust manifold (1) and the gasket.
3. If necessary, remove studs (2) and (5).
Installation Procedure
1. Install exhaust manifold (1) in the reverse order of removal.
a. If necessary, apply Tooling (A) on the threads of studs (5) and (2).
b. Apply Tooling (A) on the threads of locknuts (4) and the threads of bolts (3).
c. Tighten locknuts (4) to a torque of 32 � 2 N�m (24 � 2lb ft).
Copyright 1993 - 2020 Caterpillar Inc.
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9. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 308E2 CR MINI HYD EXCAVATOR MY2
Configuration: 308E 2CR Mini Hydraulic Excavator MY200001-UP (MACHINE)
Disassembly and Assembly
C3.3B Tier 4 Final and EU Stage 3B Engines for Caterpillar Built Machines
Media Number -UENR3278-07 Publication Date -01/09/2014 Date Updated -11/07/2016
i05305970
Diesel Particulate Filter - Disassemble
SMCS - 108F-015
Disassembly Procedure
Wear goggles, gloves, protective clothing, and a National Institute for
Occupational Safety and Health (NIOSH) approved P95 or N95 half-
face respirator when handling a used Diesel Particulate Filter or
Catalytic Converter Muffler. Failure to do so could result in personal
injury.
NOTICE
Do not strike any part of the assembly of the Diesel Particulate Filter
(DPF). Do not allow any object to contact the internal element of the
DPF. If the internal element of the DPF becomes damaged, the
assembly must be replaced.
1. Mark the position of components for installation purposes.
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10. Illustration 1 g03337342
Illustration 2 g03337375
2. Remove temperature sensor (1) from body assembly (8). Remove tube assemblies (4) and
pressure sensor (5).
3. Remove bolts (6). Remove body assembly (8) and gasket (12).
4. Remove bolts (7) to separate DPF filter assembly (9) from collar (10). Remove DPF filter
assembly (9).
5. Remove temperature sensor (2) from collar (10). Remove collar (10) and gasket (12).
6. Remove temperature sensor (3) from catalyst assembly (11). Remove catalyst assembly (11)
and gasket (12).
7. Clean the Diesel Particulate Filter (DPF). Refer to Special Instruction, REHS7788,
"Cleaning the Diesel Particulate Filter (DPF) on C3.3B and C3.8 Engines".
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11. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 308E2 CR MINI HYD EXCAVATOR MY2
Configuration: 308E 2CR Mini Hydraulic Excavator MY200001-UP (MACHINE)
Disassembly and Assembly
C3.3B Tier 4 Final and EU Stage 3B Engines for Caterpillar Built Machines
Media Number -UENR3278-07 Publication Date -01/09/2014 Date Updated -11/07/2016
i05305971
Diesel Particulate Filter - Assemble
SMCS - 108F-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Locktite
Nickel Anti Seize 1
Wear goggles, gloves, protective clothing, and a National Institute for
Occupational Safety and Health (NIOSH) approved P95 or N95 half-
face respirator when handling a used Diesel Particulate Filter or
Catalytic Converter Muffler. Failure to do so could result in personal
injury.
NOTICE
Do not strike any part of the assembly of the Diesel Particulate Filter
(DPF). Do not allow any object to contact the internal element of the
DPF. If the internal element of the DPF becomes damaged, the
assembly must be replaced.
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12. Note: After cleaning filter assembly or installing a new filter assembly, the Ash Service must be
performed. Refer to Troubleshooting, UENR3423, "Cat ET Service Features - DPF Soot Load
Reset".
Note: When installing a new DOC or DPF, Caterpillar recommends documenting the new
component serial numbers on-line. Go to SIS Web and select "View More" under Additional
Service Information. Select the "C3.3B and C3.8 Downloads" link. The new DOC or DPF serial
numbers can be entered through the "C3.3B and C3.8 DPF / DOC Service Info Registration".
Illustration 1 g03337342
Illustration 2 g03337375
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13. Illustration 3 g03337490
1. Apply Tooling (A) onto the threads of temperature sensor (3). Install gasket (12) and
temperature sensor (3) onto catalyst assembly (11). Tighten temperature sensor (3) to a
torque of 30 � 5 N�m (22 � 3 lb ft).
2. Apply Tooling (A) onto the threads of temperature sensor (2). Install collar (10), gasket
(12), and temperature sensor (2) onto catalyst assembly (11). Tighten temperature sensor (2)
to a torque of 30 � 5 N�m (22 � 3 lb ft)
3. Install DPF filter assembly (9) in the correct orientation for the exhaust flow as indicated by
the arrow. Install bolts (7). Install gasket (12). Tighten bolts (7) to a torque of 49 to 64 N�m
(36 to 47 lb ft).
4. Install body assembly (8). Install bolts (6). Tighten bolts (6) to a torque of 49 to 64 N�m
(36 to 47 lb ft).
5. Apply Tooling (A) onto the threads of tube assemblies (4) and temperature sensor (1).
Install temperature sensor (1) onto body assembly (8). Install tube assemblies (4) and
pressure sensor (5). Tighten temperature sensor (1) to a torque of 30 � 5 N�m (22 � 3 lb ft).
Tighten tube assemblies (4) to a torque of 19 � 3 N�m (168 � 27 lb in).
Copyright 1993 - 2020 Caterpillar Inc.
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14. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 308E2 CR MINI HYD EXCAVATOR MY2
Configuration: 308E 2CR Mini Hydraulic Excavator MY200001-UP (MACHINE)
Disassembly and Assembly
C3.3B Tier 4 Final and EU Stage 3B Engines for Caterpillar Built Machines
Media Number -UENR3278-07 Publication Date -01/09/2014 Date Updated -11/07/2016
i05218929
Diesel Particulate Filter - Remove and Install
SMCS - 108F-010
Removal Procedure
Wear goggles, gloves, protective clothing, and a National Institute for
Occupational Safety and Health (NIOSH) approved P95 or N95 half-
face respirator when handling a used Diesel Particulate Filter or
Catalytic Converter Muffler. Failure to do so could result in personal
injury.
The muffler, catalytic converter/muffler, and diesel particulate filter will
become extremely hot during engine operation. A hot muffler, catalytic
converter/muffler and diesel particulate filter can cause serious burns.
Allow adequate cooling time before working on or near the muffler,
catalytic converter/muffler and diesel particulate filter.
NOTICE
Do not strike any part of the assembly of the Diesel Particulate Filter
(DPF). Do not allow any object to contact the internal element of the
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15. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
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16. DPF. If the internal element of the DPF becomes damaged, the
assembly must be replaced.
Illustration 1 g03337191
1. Disconnect harness assemblies (1).
Illustration 2 g03337204
2. Remove bolts (2) and bolts (3). Disconnect harness assembly (4) from pressure sensor.
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17. Illustration 3 g03337226
3. Remove bolts (5) from DPF mount bracket.
Illustration 4 g03337243
4. Use two people to remove diesel particulate filter (6).
Illustration 5 g03337246
5. Remove temperature sensors (7). Remove pressure sensor (8) and tube assemblies (9).
Installation Procedure
1. Install diesel particulate filter (6) in the reverse order of removal.
a. Tighten bolts (5) to a torque of 52 � 3 N�m (38 � 2 lb ft).
b. Tighten sensors (7) to a torque of 30 � 4 N�m (22 � 3 lb ft).
c. Tighten tube assemblies (9) to a torque of 19 � 3 N�m (168 � 27 lb in).
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18. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 308E2 CR MINI HYD EXCAVATOR MY2
Configuration: 308E 2CR Mini Hydraulic Excavator MY200001-UP (MACHINE)
Disassembly and Assembly
C3.3B Tier 4 Final and EU Stage 3B Engines for Caterpillar Built Machines
Media Number -UENR3278-07 Publication Date -01/09/2014 Date Updated -11/07/2016
i05227613
Inlet Manifold - Remove and Install
SMCS - 1058-010
Removal Procedure
Start By:
a. Remove fuel manifold.
b. Remove exhaust gas recirculation valve.
Note: Refer to Specification UENR3421 "Engine Design" for non-specified engine Torque
Values.
Illustration 1 g03339493
1. Disconnect hose assembly (1) and relocate.
2. Remove bolt (2) and remove tube assembly (3).
3. Remove bolts (4) to remove inlet manifold (5) and the gasket.
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19. Installation Procedure
1. Install inlet manifold (5) in the reverse order of removal.
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