This document provides instructions for removing and installing various engine components on a 306E Mini Hydraulic Excavator including:
- Removing and installing the camshaft and valve lifters
- Removing and installing the camshaft gear
- Removing and installing the engine oil pan
- Removing and installing the pistons and connecting rods
- Disassembling the pistons and connecting rods
The document includes diagrams and step-by-step instructions and notes on tools needed and proper procedure.
Caterpillar cat 306 e mini hydraulic excavator (prefix fhl) service repair ma...fisekksemm
This document provides instructions for removing and installing various engine components on a 306E Mini Hydraulic Excavator including the camshaft, camshaft gear, engine oil pan, pistons, and connecting rods. The procedures include a list of required tools and step-by-step instructions describing how to remove, inspect, and install each part in reverse order of removal while taking appropriate safety precautions. Torque specifications are provided where applicable.
Caterpillar cat 306 e mini hydraulic excavator (prefix fhl) service repair ma...fjsekksemfmm
This document provides instructions for removing and installing various engine components on a 306E Mini Hydraulic Excavator including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and disassembling the pistons and connecting rods. The procedures include a list of required tools and step-by-step instructions describing how to remove, inspect, and install each part in reverse order of removal while following proper safety practices.
Caterpillar cat 306 e mini hydraulic excavator (prefix fhl) service repair ma...fujsjefjkskeksmem
This document provides instructions for removing and installing various engine components on a 306E Mini Hydraulic Excavator including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and disassembling the pistons and connecting rods. The procedures include a list of required tools and step-by-step instructions describing how to remove, inspect, and install each part in reverse order of removal while following proper safety practices.
Caterpillar Cat 306E Mini Hydraulic Excavator (Prefix FHL) Service Repair Man...hvy7sbkw8e
This document provides instructions for removing and installing various engine components on a Caterpillar 306E Mini Hydraulic Excavator, including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and related components. The procedures include using various specialized tools and following steps such as draining fluids, aligning marks, applying sealants, and torquing bolts to specified values. Safety notices are provided to take precautions when handling fluids and to avoid damaging parts.
Caterpillar Cat 306E Mini Hydraulic Excavator (Prefix FHL) Service Repair Man...xiapokang564341
This document provides instructions for removing and installing various engine components on a Caterpillar 306E Mini Hydraulic Excavator, including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and related components. The procedures include using various specialized tools and following steps such as draining fluids, aligning marks, applying sealants, and torquing bolts to specified values. Safety notices are provided to take precautions when handling fluids and to avoid damaging parts.
Caterpillar Cat 306E Mini Hydraulic Excavator (Prefix FHL) Service Repair Man...wenxian17880
This document provides instructions for removing and installing various engine components on a Caterpillar 306E Mini Hydraulic Excavator, including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and related parts. The procedures include using various specialized tools and following steps like draining fluids, aligning marks, applying sealants, and torquing bolts to specified values. Safety notices are included to take precautions when handling fluids and to avoid damaging parts.
Caterpillar cat 308 e mini hydraulic excavator (prefix taz) service repair ma...fujsjekskem
The document provides instructions for servicing components of a 308E Mini Hydraulic Excavator powered by a C3.3B engine, including:
1) Removing and installing the crankshaft rear seal, wear sleeve, and gear.
2) Removing and installing the flywheel housing.
3) Removing and installing the crankshaft pulley.
4) Removing and installing the crankshaft front seal.
5) Checking the alignment of timing marks on gears.
The procedures provide detailed steps and illustrations for each component. Cautions are included to keep parts clean and contain fluids.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix mx5) service repair ...fiskefjskemem
The document provides instructions for servicing components of a 305.5E Mini Hydraulic Excavator powered by a C2.4 engine. It includes procedures for removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The steps describe using various tools and ensuring proper alignment of components and timing marks during installation.
Caterpillar cat 306 e mini hydraulic excavator (prefix fhl) service repair ma...fisekksemm
This document provides instructions for removing and installing various engine components on a 306E Mini Hydraulic Excavator including the camshaft, camshaft gear, engine oil pan, pistons, and connecting rods. The procedures include a list of required tools and step-by-step instructions describing how to remove, inspect, and install each part in reverse order of removal while taking appropriate safety precautions. Torque specifications are provided where applicable.
Caterpillar cat 306 e mini hydraulic excavator (prefix fhl) service repair ma...fjsekksemfmm
This document provides instructions for removing and installing various engine components on a 306E Mini Hydraulic Excavator including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and disassembling the pistons and connecting rods. The procedures include a list of required tools and step-by-step instructions describing how to remove, inspect, and install each part in reverse order of removal while following proper safety practices.
Caterpillar cat 306 e mini hydraulic excavator (prefix fhl) service repair ma...fujsjefjkskeksmem
This document provides instructions for removing and installing various engine components on a 306E Mini Hydraulic Excavator including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and disassembling the pistons and connecting rods. The procedures include a list of required tools and step-by-step instructions describing how to remove, inspect, and install each part in reverse order of removal while following proper safety practices.
Caterpillar Cat 306E Mini Hydraulic Excavator (Prefix FHL) Service Repair Man...hvy7sbkw8e
This document provides instructions for removing and installing various engine components on a Caterpillar 306E Mini Hydraulic Excavator, including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and related components. The procedures include using various specialized tools and following steps such as draining fluids, aligning marks, applying sealants, and torquing bolts to specified values. Safety notices are provided to take precautions when handling fluids and to avoid damaging parts.
Caterpillar Cat 306E Mini Hydraulic Excavator (Prefix FHL) Service Repair Man...xiapokang564341
This document provides instructions for removing and installing various engine components on a Caterpillar 306E Mini Hydraulic Excavator, including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and related components. The procedures include using various specialized tools and following steps such as draining fluids, aligning marks, applying sealants, and torquing bolts to specified values. Safety notices are provided to take precautions when handling fluids and to avoid damaging parts.
Caterpillar Cat 306E Mini Hydraulic Excavator (Prefix FHL) Service Repair Man...wenxian17880
This document provides instructions for removing and installing various engine components on a Caterpillar 306E Mini Hydraulic Excavator, including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and related parts. The procedures include using various specialized tools and following steps like draining fluids, aligning marks, applying sealants, and torquing bolts to specified values. Safety notices are included to take precautions when handling fluids and to avoid damaging parts.
Caterpillar cat 308 e mini hydraulic excavator (prefix taz) service repair ma...fujsjekskem
The document provides instructions for servicing components of a 308E Mini Hydraulic Excavator powered by a C3.3B engine, including:
1) Removing and installing the crankshaft rear seal, wear sleeve, and gear.
2) Removing and installing the flywheel housing.
3) Removing and installing the crankshaft pulley.
4) Removing and installing the crankshaft front seal.
5) Checking the alignment of timing marks on gears.
The procedures provide detailed steps and illustrations for each component. Cautions are included to keep parts clean and contain fluids.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix mx5) service repair ...fiskefjskemem
The document provides instructions for servicing components of a 305.5E Mini Hydraulic Excavator powered by a C2.4 engine. It includes procedures for removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The steps describe using various tools and ensuring proper alignment of components and timing marks during installation.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix mx5) service repair ...jfjkskrtekfmsmem
The document provides instructions for servicing components of a 305.5E Mini Hydraulic Excavator MX5 powered by a C2.4 engine. It includes procedures for removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, and crankshaft front seal. The steps describe using proper tools, applying sealants, lubricating parts, and tightening fasteners to specified torques.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix mx5) service repair ...fuseokdmmed
The document provides instructions for servicing components of a 305.5E Mini Hydraulic Excavator MX5 engine, including removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures include required tools and step-by-step instructions with illustrations to correctly disassemble, inspect, and reassemble the components while keeping parts clean and containing fluids.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix mx5) service repair ...fhsejkdkmem
The document provides instructions for servicing components of a 305.5E Mini Hydraulic Excavator MX5 powered by a C2.4 engine. It includes procedures for removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, and crankshaft front seal. The steps are accompanied by illustrations and specify required tools and torque specifications.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix mx5) service repair ...fujsefkxswksemm
The document provides instructions for servicing components of a 305.5E Mini Hydraulic Excavator MX5 powered by a C2.4 engine. It includes procedures for removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, and crankshaft front seal. The steps are accompanied by illustrations and specify required tools and torque specifications.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix mx5) service repair ...fhsejkdkme
The document provides instructions for servicing components of a 305.5E Mini Hydraulic Excavator MX5 engine, including removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures include required tools and step-by-step instructions with illustrations to correctly disassemble, inspect, and reassemble the components while keeping parts clean and containing fluids.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix mx5) service repair ...fujsjefskekm
The document provides instructions for removing and installing an idler gear on a 305.5E Mini Hydraulic Excavator MX5 powered by a C2.4 engine. The removal procedure includes aligning timing marks, removing retaining rings and collars, and using a special tool to remove the idler gear bearing. The installation procedure is not provided but installs in the reverse order of removal.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix mx5) service repair ...fusjejfskekem
The document provides instructions for servicing components of a 305.5E Mini Hydraulic Excavator MX5 engine, including removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures include required tools and step-by-step instructions with illustrations to correctly disassemble, inspect, and reassemble the components while keeping parts clean and containing fluids.
This document provides instructions for removing and installing various fuel system components on a 320C excavator with a 3066 engine. It describes removing the fuel filter base, fuel injection lines, fuel injection nozzles, fuel shutoff solenoid, and fuel injection pump. Detailed steps and illustrations are provided for each procedure, including required tools and safety precautions.
This document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 320C excavator. The oil pump removal instructions involve removing bolts, gears, seals and other components. The installation involves cleaning parts, pressing components, heating items, and torquing bolts to the specified values. The water pump instructions similarly provide a process to remove the pump, pulley, seals and disassemble internal parts. Reassembly involves installing bearings, seals and torquing bolts. Precautions are given to contain fluids and ensure clean parts.
This document provides instructions for removing and installing track carrier rollers, track rollers, and separating the track on a 320C Excavator. It describes:
1) Releasing tension on the track and loosening a relief valve before removing components.
2) Using tools like a hydraulic jack and lifting forks to support the track assembly and remove rollers and bolts.
3) Cleaning surfaces, positioning components, and reinstalling bolts and rollers in the reverse order of removal.
Caterpillar Cat 320C and 320C L Excavator (Prefix MAB) Service Repair Manual ...tengtui535
This document provides instructions for disassembling a recoil spring assembly. It begins by removing the front idler and recoil spring assembly from the machine. A specialized recoil spring bench tool is then used to disassemble the recoil spring. The spring is under high tension and special precautions are required when handling it. The tool supports the spring and allows removing the retaining nut safely to separate the spring from other components.
Caterpillar Cat 320C and 320C L Excavator (Prefix ANB) Service Repair Manual ...tengtui535
The document provides instructions for removing and installing various components on a 320C excavator, including:
1. Actuator motors that control air dampers and airflow for temperature control, fresh air intake, rear window defroster, and more. The procedure involves disconnecting wiring harnesses, removing mounting screws, and removing the component.
2. A fan speed control unit for the blower. The procedure disconnects the wiring harness and removes two mounting screws to release the component.
3. An ambient air temperature sensor mounted on the excavator frame. The procedure disconnects the wiring harness, cuts a cable strap, and removes the sensor.
4. A coolant temperature sensor. The procedure
Caterpillar Cat 320C and 320C L Excavator (Prefix AMC) Service Repair Manual ...tengtui535
The document provides removal and installation instructions for various components of the climate control system in a Caterpillar 320C excavator, including actuator motors, a fan speed control, and a temperature sensor. The procedures describe disconnecting electrical connections and linkages, removing mounting hardware, and reversing the steps for installation. Components include actuator motors for air dampers controlling temperature, front and rear air flow, fresh/recirculated air, and front and rear windows.
This document provides instructions for assembling and disassembling parts of a 320 GC Excavator model BR4, including the travel motor and final drive. It lists the required tools and parts and includes illustrations of the assembly and disassembly procedures. The travel motor assembly instructions involve positioning the excavator, installing nuts and bolts, and attaching lifting eyes and plugs. The final drive disassembly instructions specify removing the final drive and separating the sprocket after removing the travel motor.
Caterpillar Cat 319D L Excavator (Prefix KRM) Service Repair Manual Instant D...tengtui535
This document provides instructions for disassembling and assembling the final drive of a 319D L excavator. The disassembly process involves removing over 30 individual parts from the final drive assembly including covers, gears, carriers, seals, and housings. The assembly process reverses the disassembly steps and provides details on installing new seals and determining the correct shim thickness. Proper cleaning, lubrication, and torque specifications are emphasized throughout.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix ZGZ) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling the final drive, including pressing in bearings, installing seals, and determining the correct shim thickness. The overall procedure involves separating, cleaning, and reassembling over 15 individual parts and components of the final drive.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix ZCA) Service Repair Manu...tengtui535
This document provides assembly instructions for a final drive on an excavator model 319D L. It involves 38 steps including installing bearings, seals, gears, and other components into housings and covers. Precise measurements and torque specifications are required. Cleanliness is important to prevent contamination. The assembly is completed by installing the final drive assembly into the excavator frame using lifting equipment due to the 310 kg weight.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix WBJ) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling a final drive component of an excavator. It includes 33 steps for disassembly, removing components like the cover, carrier assembly, planetary gears, and seals. The assembly section has 13 steps, including pressing in bearings, installing seals and pins, and using shims to set proper bearing preload when installing the main housing onto the motor housing. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix RJP) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling a final drive on a 319D L and 319D LN excavator. The disassembly procedure involves removing 33 individual parts from the final drive including the cover, carrier assembly, ring gears, and main housing. The assembly procedure instructs installing these 33 parts in reverse order and includes steps for preloading the bearings and determining the correct shim thickness.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix KFM) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling the final drive of a 319D L and 319D LN excavator. It lists 33 steps for disassembly, removing components like the cover, carrier assembly, ring gears, and seals. It then lists 31 steps for assembly, installing components in reverse order and noting that cleanliness is important, O-rings and seals should be replaced, and bearings should be preloaded to determine the correct shim thickness.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix FMH) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling a travel motor. It is a 27 step process to disassemble the motor which includes removing components like the head, brake piston, barrel assembly, cam plate and shaft assembly. The 27 step assembly process describes cleaning and lubricating parts, and installing components in reverse order of removal while ensuring proper alignment of markings and components. Special care must be taken to avoid damaging parts and ensure correct assembly of components like the cam plate and keys.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix EAW) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling a final drive component. It lists 33 steps for disassembly, removing parts like the cover, carrier assembly, planetary gears, and seals. The 21 steps for assembly install these parts in reverse order, including pressing in bearings, installing seals with special tools, and using shims to set proper bearing preload when joining the main housing to the motor housing. Proper cleaning and lubrication of parts is emphasized throughout.
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Caterpillar cat 305.5 e mini hydraulic excavator (prefix mx5) service repair ...fusjejfskekem
The document provides instructions for servicing components of a 305.5E Mini Hydraulic Excavator MX5 engine, including removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures include required tools and step-by-step instructions with illustrations to correctly disassemble, inspect, and reassemble the components while keeping parts clean and containing fluids.
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This document provides disassembly instructions for the final drive of a 318F L excavator. It describes 41 steps to fully disassemble the final drive components. Key steps include removing the sprocket, pistons, barrel assembly, planetary gears, sun gears, and housings. Safety warnings are provided to release pressures and springs carefully due to risk of injury from propelled parts.
Caterpillar Cat 318E L Excavator (Prefix WZS) Service Repair Manual Instant D...tengtui535
This document provides instructions for disassembling and assembling the final drive of a 318E L excavator. It describes in detail how to remove over 30 individual components of the final drive including gears, shafts, seals, housings and other parts. Precise steps are outlined for disassembly, and specifications and procedures are provided for reassembling each component in the proper order and with the correct tools, fasteners, seals and other materials. Torque specifications and application of sealants are noted throughout.
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2. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 306E MINI HYD EXCAVATOR FHL
Configuration: 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242928
Camshaft and Valve Lifters - Remove and Install - C2.6
SMCS - 1209-010; 1210-010
S/N - CE21-UP
S/N - F8C1-UP
S/N - FHL1-UP
S/N - H1Y1-UP
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Magnets 8
B 390-1149 Driver 1
Start By:
a. Remove the rocker shaft and pushrods.
b. Remove the flywheel housing.
c. Remove the oil pan. (Only necessary if valve lifters will be removed.)
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
NOTICE
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3. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g03190322
1. Ensure that Timing Marks (Y) on the idler gear and the camshaft gear are aligned. Refer to
illustration 1.
Illustration 2 g02798975
2. Use Tooling (A) to hold up the valve lifters (1) in order to remove the camshaft.
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4. Illustration 3 g03197939
NOTICE
Do not damage the lobes or the bearings when the camshaft is removed
or installed.
3. Remove bolts (3).
4. Carefully remove camshaft (2) from the cylinder block.
5. Remove Tooling (A). Use a suitable container to catch the valve lifters (1) as the valve
lifters (1) slide out the bottom of the cylinder block.
Illustration 4 g02880896
6. Remove the camshaft cover (4).
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5. Installation Procedure
1. Install camshaft (1) in the reverse order of removal.
Illustration 5 g02881018
a. Place camshaft cover (4) on Tooling (B).
Illustration 6 g02881076
b. Use Tooling (B) to install the camshaft cover (4).
c. Tighten bolts (3) to a torque of 24.0 ± 27.0 N·m (17.70 ± 19.91 lb ft).
Copyright 1993 - 2020 Caterpillar Inc.
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6. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 306E MINI HYD EXCAVATOR FHL
Configuration: 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242932
Camshaft Gear - Remove and Install
SMCS - 1210-010-GE
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
B 8B-7551 Puller Assembly 1
C 8H-0663 Bearing Puller 1
Start By:
a. Remove the camshaft.
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
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7. Illustration 1 g02796778
1. Use Tooling (A) in order to remove camshaft gear (1) from camshaft (2).
2. If necessary, apply heat to raise the temperature of the race (3) of the roller bearing to
remove.
Illustration 2 g02796779
3. Remove plate (5) from camshaft (2).
4. If necessary, remove the key (4) from the nose of camshaft (2).
Installation Procedure
1. Install camshaft gear (1) in the reverse order of removal.
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8. Illustration 3 g02807848
a. Use Tooling (B) and Tooling (C) in order to install camshaft gear (1) onto camshaft
(2).
b. Ensure that the camshaft gear and the key are clean and free from wear and damage.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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9. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 306E MINI HYD EXCAVATOR FHL
Configuration: 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242933
Engine Oil Pan - Remove and Install
SMCS - 1302-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A - LOCTITE 38364 Flange Sealant 1
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
1. Refer to Operation and Maintenance Manual, "Engine Oil and Filter - Change" for the
proper draining and filling procedures.
Illustration 1 g02797578
2. Remove bolts (2) and remove oil pan (1).
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10. Illustration 2 g02797579
3. Remove Tooling (A) from oil pan (1) and cylinder block (3) surfaces.
Installation Procedure
1. Install oil pan (1) in the reverse order of removal.
a. Apply Tooling (A) to cylinder block (3) surface.
Copyright 1993 - 2020 Caterpillar Inc.
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11. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 306E MINI HYD EXCAVATOR FHL
Configuration: 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242938
Pistons and Connecting Rods - Remove and Install
SMCS - 1225-010
Removal Procedure
Start By:
a. Remove cylinder head.
b. Remove engine oil pan.
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
1. Rotate the crankshaft until the crank pin is at the bottom center position.
Illustration 1 g02797660
2. Remove bolts (2) and remove connecting rod cap (1).
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12. Illustration 2 g02797658
3. Carefully push piston (3) and the connecting rod from cylinder block (4) bore.
4. The connecting rod and the connecting rod cap should have an etched Number (X) on the
side. The number on the connecting rod and the connecting rod cap must match. Ensure that
the connecting rod and the connecting rod cap are marked for the correct location. If
necessary, make a temporary mark on the connecting rod and the connecting rod cap in
order to identify the cylinder number.
Illustration 3 g02797689
5. Remove piston (3) and connecting rod (5).
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-6684 Piston Ring Compressor 1
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13. Illustration 4 g02797689
1. Inspect piston (3) and connecting rod assembly (5).
2. Apply clean engine oil to the cylinder bore, to the piston rings, to the outer surface of the
piston and to the bearing shells.
Note: Install the bearing shells for the connecting rods dry when clearance checks are
performed. Refer to Disassembly and Assembly, "Bearing Clearance - Check" for the
correct procedure. Apply clean engine oil to the bearing shells for the connecting rods
during final assembly.
Note: Ensure that the piston and the connecting rod assembly are installed in the correct
cylinder.
Illustration 5 g02797721
3. Install Tooling (A) onto piston (3).
Note: Ensure that Tooling (A) is installed correctly and that piston (3) can easily slide from
the tool.
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14. Illustration 6 g02797658
4. Carefully push piston (3) and the connecting rod assembly into cylinder block (4) bore and
onto the crankshaft pin.
Illustration 7 g02797660
5. Install connecting rod cap (1) onto the connecting rod .
Note: Ensure that etched Number (X) on connecting rod cap (1) matches etched Number
(X) on the connecting rod. Ensure the correct orientation of the connecting rod cap. The
locating tab for the upper bearing shell and the lower bearing shell should be on the same
side.
Note: Do not reuse the old connecting rod bolts in order to secure the connecting rod cap.
6. For the C3.3B apply clean engine oil to bolt threads and install new bolts (2) to the
connecting rod. Tighten bolts (2) to a torque of 69 to 73 N·m (51 to 54 lb ft).
7. For the C2.6 apply clean engine oil to bolt threads and install new bolts (2) to the
connecting rod. Tighten bolts (2) to a torque of 45 ± 49 N·m (33 ± 36 lb ft).
8. Ensure that the installed connecting rod assembly has side play. Rotate the crankshaft in
order to ensure that there is no binding.
9. Repeat Step 1 through Step 8 in order to install the remaining pistons and connecting rods.
End By:
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15. a. Install engine oil pan.
b. Install cylinder head.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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16. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 306E MINI HYD EXCAVATOR FHL
Configuration: 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05845101
Pistons and Connecting Rods - Disassemble
SMCS - 1225-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-6683 Ring Expander 1
B
393-2568 Bearing Removal Tool 1
443-9447 Support Plate 1
Start By:
a. Remove pistons and the connecting rods.
Note: Make a temporary mark on the components of the piston and connecting rod assembly.
Marking the components will ensure that the components of each piston and connecting rod
assembly can be reinstalled in the original cylinder. Mark the underside of the piston on the front
pin boss. Do not interchange components.
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17. Illustration 1 g02723365
Illustration 2 g02723368
1. Position the piston and connecting rod in a soft jaw vise. Use Tooling (A) to remove three
rings (2) from piston (1).
Illustration 3 g02723373
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18. Illustration 4 g02723375
2. Remove retaining ring (4) and remove piston wrist pin (3) from piston (1).
Note: Note the position of the forged Mark (X). The forged mark is for the purposes of
correct orientation of the connecting rod assembly and piston assembly.
3. If necessary, remove bolts (7) and connecting rod bearings (6) from connecting rod (5) and
connecting rod cap (8). Inspect connecting rod bushing (9).
Illustration 5 g03696304
4. Place the piston on a suitable surface with the crown upward. Use Tooling (B) in order to
remove connecting rod bushing (9) from connecting rod (5).
5. Inspect the connecting rod for wear and damage. If necessary, replace connecting rod (5) or
replace the connecting rod bushing (9).
Note: If the connecting rod or the bush for the piston pin are replaced, refer to
Specifications, "Connecting Rods" for the correct procedure.
6. Repeat Step 1 through Step 5 in order to disassemble the remaining pistons and connecting
rods.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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19. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 306E MINI HYD EXCAVATOR FHL
Configuration: 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05845120
Pistons and Connecting Rods - Assemble
SMCS - 1225-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-6683 Ring Expander 1
B
393-2568 Bearing Removal Tool 1
443-9447 Support Plate 1
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
Note: The C3.3B has three different piston heights that very 0.05 mm (0.002 inch) from each.
Refer to the following Table 2 to ensure that the same piston height is replaced. If the same piston
height is replaced, then the same head gasket thickness can be used. If a different piston height is
used, then check the piston height to determine the proper head gasket thickness. Refer to
"Cylinder Head - Remove and Install" for the correct head gasket.
Table 2
Code Stamped on
Standard Piston
Standard Replacement
Piston
0.50 mm Oversized
Piston
Code Stamped on
Oversized Piston
1J751-2111 387-9833 393-2885 1J751-2190
1J751-2112 387-9834 393-2886 1J751-2191
1J751-2113 387-9835 393-2887 1J751-2192
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21. 1. Ensure that all components are clean and free from wear and damage. If necessary, replace
any components that are worn or damaged.
Illustration 1 g03696355
2. Inspect the connecting rod for wear and damage. If necessary, replace connecting rod (5) or
replace connecting rod bushing (9) .
Note: If connecting rod (5) or the bushing (9) for connecting rod pin are replaced, refer to
Specifications, "Connecting Rods" for the correct procedure.
3. Place the piston on a suitable surface with the crown upward. Use Tooling (B) in order to
install connecting rod bushing (9) into connecting rod (5) .
Illustration 2 g02723375
4. Check connecting rod bushing (9) . If necessary, install connecting rod bearings (6) into
connecting rod (5) and connecting rod cap (8) . Inspect bolts (7) or replace with new for
assembly later.
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