The document provides instructions for removing and installing various components of a Caterpillar 305.5E2 CR Mini Hydraulic Excavator engine, including the fuel manifold rail, fuel injection lines, fuel injection pump, electronic unit injectors, turbocharger, and exhaust gas recirculation valve. Safety precautions are provided noting potential hazards such as high pressure fuel, sulfuric acid, and hot coolant. Procedures include removing mounting bolts, clamps, and hoses and installing components in reverse order while following torque specifications.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
2. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305.5E2 CR MINI HYD EXCAVATOR FR5
Configuration: 305.5E2 CR Mini Hydraulic Excavator FR500001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06545873
Fuel Manifold (Rail) - Remove and Install
SMCS - 1702-010
Removal Procedure
Contact with high pressure fuel may cause fluid penetration and burn
hazards. High pressure fuel spray may cause a fire hazard. Failure to
follow these inspection, maintenance and service instructions may cause
personal injury or death.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
Start By:
a. Remove fuel injection lines.
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3. Illustration 1 g06008153
1. Remove bolts (2) and fuel manifold (1).
Note: Do not remove the pressure limiter and the rail pressure sensor from fuel manifold
(1).
Note: When removing fuel manifold (1) do not hold it by the pressure limiter and the rail
pressure sensor.
Installation Procedure
1. Install fuel manifold (1) in the reverse order of removal.
a. Tighten bolts (2) to a torque of 24 N·m to 27 N·m (212 lb in to 239 lb in).
Copyright 1993 - 2020 Caterpillar Inc.
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5. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305.5E2 CR MINI HYD EXCAVATOR FR5
Configuration: 305.5E2 CR Mini Hydraulic Excavator FR500001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06521813
Fuel Injection Lines - Remove and Install
SMCS - 1252-010
Removal Procedure
Contact with high pressure fuel may cause fluid penetration and burn
hazards. High pressure fuel spray may cause a fire hazard. Failure to
follow these inspection, maintenance and service instructions may cause
personal injury or death.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
1. Turn the fuel supply to the OFF position.
2. Turn the battery disconnect switch to the OFF position.
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6. Illustration 1 g06007993
3. Remove bolt (3) and clamp (1). Disconnect hose assembly (2).
Illustration 2 g06008011
4. Remove bolt (8) and clamps (5). Disconnect hose assembly (7).
5. Remove bolts (4) and intake throttle valve (6).
Illustration 3 g06008040
6. Remove bolt (9), bolt (11), and tube assembly (10).
Note: Cap and plug all fuel lines to prevent contaminating fuel system.
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7. Illustration 4 g06008098
7. Remove clamp (16). Disconnect hose assembly (15).
8. Remove bolt (12), bolt (14), and tube assembly (13).
Illustration 5 g06008091
9. Remove fuel injection lines (17).
Note: Cap and plug all fuel lines to prevent contaminating fuel system.
Installation Procedure
1. Install fuel injection lines (17) in the reverse order of removal.
a. Tighten the retaining nuts of fuel injection lines (17) to a torque of 25 N·m to 29 N·m
(221 lb in to 257 lb in).
Copyright 1993 - 2020 Caterpillar Inc.
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8. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305.5E2 CR MINI HYD EXCAVATOR FR5
Configuration: 305.5E2 CR Mini Hydraulic Excavator FR500001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06508651
Exhaust Gas Recirculation Cooler - Remove and Install
SMCS - 1087; 108C-010
Removal Procedure
Sulfuric Acid Burn Hazard may cause serious personal injury or death.
The exhaust gas cooler may contain a small amount of sulfuric acid. The
use of fuel with sulfur levels greater than 15 ppm may increase the
amount of sulfuric acid formed. The sulfuric acid may spill from the
cooler during service of the engine. The sulfuric acid will burn the eyes,
skin and clothing on contact. Always wear the appropriate personal
protective equipment (PPE) that is noted on a material safety data sheet
(MSDS) for sulfuric acid. Always follow the directions for first aid that
are noted on a material safety data sheet (MSDS) for sulfuric acid.
Note: Plug or cap all open ports with new plugs or caps.
1. Drain the coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant -
Change" for the correct draining and filling procedures.
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9. Illustration 1 g06002439
2. Remove clamp (2) and hose assembly (1).
3. Remove clamp (8) and hose assembly (7).
4. Remove bolt (5) and bracket (4).
5. Remove bolts (6), bolts (9), and exhaust gas recirculation cooler (3).
Installation Procedure
1. Install exhaust gas recirculation cooler (3) in the reverse order of removal.
Copyright 1993 - 2020 Caterpillar Inc.
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10. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305.5E2 CR MINI HYD EXCAVATOR FR5
Configuration: 305.5E2 CR Mini Hydraulic Excavator FR500001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06545892
Fuel Injection Pump - Remove and Install
SMCS - 1251-010
Removal Procedure
Start By:
a. Remove inlet manifold.
Illustration 1 g06008710
1. Disconnect harness assembly (3) (not shown).
2. Disconnect hose assembly (5).
3. Remove nuts (1), bolts (4), and fuel injection pump (2).
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11. Illustration 2 g06008731
4. Disconnect hose assembly (8) (not shown).
5. Remove bolts (6) and fuel pump (7).
Installation Procedure
1. Install fuel injection pump (7) in the reverse order of removal.
a. Tighten nuts (1) to a torque of 24 N·m to 27 N·m (212 lb in to 239 lb in).
Copyright 1993 - 2020 Caterpillar Inc.
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12. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305.5E2 CR MINI HYD EXCAVATOR FR5
Configuration: 305.5E2 CR Mini Hydraulic Excavator FR500001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06546013
Electronic Unit Injector - Remove and Install
SMCS - 1290-010
Removal Procedure
Contact with high pressure fuel may cause fluid penetration and burn
hazards. High pressure fuel spray may cause a fire hazard. Failure to
follow these inspection, maintenance and service instructions may cause
personal injury or death.
NOTICE
Ensure that all adjustments and repairs that are carried out to the fuel
system are performed by authorised personnel that have the correct
training.
Before begining ANY work on the fuel system, refer to Operation and
Maintenance Manual, "General Hazard Information and High
Pressure Fuel Lines" for safety information.
Refer to Systems Operation, Testing and Adjusting Manual,
"Cleanliness of Fuel System Components" for detailed information on
the standards of cleanliness that must be observed during ALL work
on the fuel system.
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13. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
Start By:
a. Remove fuel injection lines.
Illustration 1 g06008227
1. Remove clip (2). Disconnect hose assembly (1).
2. Remove bolt (5), clamp (4), and electronic unit injector (3).
Installation Procedure
1. Install electronic unit injector (3) in the reverse order of removal.
a. Tighten bolt (5) to a torque of 24 N·m to 27 N·m (212 lb in to 248 lb in).
Note: If new injectors are installed, refer to REHS9707 to install new injector trim
codes in the Engine ECM and to register them on-line
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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14. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305.5E2 CR MINI HYD EXCAVATOR FR5
Configuration: 305.5E2 CR Mini Hydraulic Excavator FR500001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06546042
Turbocharger - Remove and Install
SMCS - 1052-010
Removal Procedure
Drain the cooling system into a suitable container for storage or disposal. Refer to Operation and
Maintenance Manual, "Cooling System Coolant (ELC) - Change".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g06044516
1. Remove intake hose (1).
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15. 2. Remove muffler flange (4).
3. Disconnect intake hose (3).
Illustration 2 g06044524
4. Remove screw (5).
5. Remove return pipe (crankcase side) (6).
6. Remove turbocharger (2).
Installation Procedure
1. Install turbocharger (2) in the reverse order of removal.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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16. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305.5E2 CR MINI HYD EXCAVATOR FR5
Configuration: 305.5E2 CR Mini Hydraulic Excavator FR500001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06508754
Exhaust Gas Recirculation Valve - Remove and Install
SMCS - 108N-010
Removal Procedure
Personal injury can result from hot coolant, steam and alkali.
At operating temperature, engine coolant is hot and under pressure. The
radiator and all lines to heaters or the engine contain hot coolant or
steam. Any contact can cause severe burns.
Remove cooling system pressure cap slowly to relieve pressure only
when engine is stopped and cooling system pressure cap is cool enough
to touch with your bare hand.
Do not attempt to tighten hose connections when the coolant is hot, the
hose can come off causing burns.
Cooling System Coolant Additive contains alkali. Avoid contact with
skin and eyes.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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17. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
Note: Refer to Specifications, "Engine Design" for non-specified engine torque values.
Illustration 1 g06002555
1. Remove bolt (1) and bolt (2).
Illustration 2 g06002560
2. Remove bolts (3).
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18. Illustration 3 g06002566
3. Remove clamp (4). Disconnect hose assembly (5).
Illustration 4 g06002585
4. Remove bolt (6). Position breather assembly (7) out of the way.
Illustration 5 g06002718
5. Remove clamp (8) . Disconnect hose assembly (9).
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19. Illustration 6 g06002734
6. Disconnect harness assembly (12) (not shown).
7. Remove bolts (10) and exhaust gas recirculation valve (11).
Installation Procedure
1. Install exhaust gas recirculation valve (11) in the reverse order of removal.
Copyright 1993 - 2020 Caterpillar Inc.
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20. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305.5E2 CR MINI HYD EXCAVATOR FR5
Configuration: 305.5E2 CR Mini Hydraulic Excavator FR500001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06508499
Exhaust Manifold - Remove and Install
SMCS - 1059-010
Removal Procedure
Illustration 1 g06002252
1. Remove bolts (1) and position bracket (2) out of the way.
2. Remove bolts (3), nuts (4), and elbow (5).
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21. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
22. Illustration 2 g06002278
3. Remove clamp (10) and hose (9).
4. Remove bolt (8) and bracket (12).
5. Remove bolts (11), nuts (6), and exhaust manifold (7).
Installation Procedure
1. Install exhaust manifold (7) in the reverse order of removal.
a. Tighten bolts (3) to a torque of 24 N·m to 27 N·m (212 lb in to 239 lb in).
Copyright 1993 - 2020 Caterpillar Inc.
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23. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305.5E2 CR MINI HYD EXCAVATOR FR5
Configuration: 305.5E2 CR Mini Hydraulic Excavator FR500001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06506216
Diesel Particulate Filter - Disassemble
SMCS - 108F-015
Disassemble Procedure
Wear goggles, gloves, protective clothing, and a National Institute for
Occupational Safety and Health (NIOSH) approved P95 or N95 half-
face respirator when handling a used Diesel Particulate Filter or
Catalytic Converter Muffler. Failure to do so could result in personal
injury.
The muffler, catalytic converter/muffler, and diesel particulate filter will
become extremely hot during engine operation. A hot muffler, catalytic
converter/muffler and diesel particulate filter can cause serious burns.
Allow adequate cooling time before working on or near the muffler,
catalytic converter/muffler and diesel particulate filter.
NOTICE
Do not strike any part of the assembly of the Diesel Particulate Filter
(DPF). Do not allow any object to contact the internal element of the
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24. DPF. If the internal element of the DPF becomes damaged, the
assembly must be replaced.
Illustration 1 g06001247
NOTICE
Before starting of disassembling the diesel particulate filter, put the
alignment marks on each of the parts, the diesel particulate filter, the
diesel oxidation catalyst, and the muffler.
1. Remove band clamps (1).
Illustration 2 g06001291
2. Separate muffler (2), diesel particulate filter (3), and diesel oxidation catalyst (4).
Copyright 1993 - 2020 Caterpillar Inc.
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Sat Feb 8 22:29:07 UTC+0800 2020
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305.5E2 CR Mini Hydraulic Excavator FR500001-UP (MACHINE) POWERED BY ...
2020/2/8
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