The document provides instructions for removing and installing track rollers, separating and connecting tracks, and removing and disassembling recoil springs on a 305.5 Mini Hydraulic Excavator. It describes using tools like an air/hydraulic jack, chains, and a recoil spring bench to remove components like bolts, pins, and rods. Precautions are outlined for relieving spring pressure safely.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
What Are The Immediate Steps To Take When The VW Temperature Light Starts Fla...Import Motorworks
Learn how to respond when the red temperature light flashes in your VW with this presentation. From checking coolant levels to seeking professional help, follow these steps promptly to prevent engine damage and ensure safety on the road.
Your VW's camshaft position sensor is crucial for engine performance. Signs of failure include engine misfires, difficulty starting, stalling at low speeds, reduced fuel efficiency, and the check engine light. Prompt inspection and replacement can prevent further damage and keep your VW running smoothly.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
What Could Cause The Headlights On Your Porsche 911 To Stop WorkingLancer Service
Discover why your Porsche 911 headlights might flicker out unexpectedly. From aging bulbs to electrical gremlins and moisture mishaps, we're delving into the reasons behind the blackout. Stay tuned to illuminate the road ahead and ensure your lights shine bright for safer journeys.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
2. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305.5 MINI HYD EXCAVATOR DCK
Configuration: 305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 Engine
Disassembly and Assembly
305.5 and 306 Mini Hydraulic Excavators Machine Systems
Media Number -RENR9437-08 Publication Date -01/09/2018 Date Updated -17/09/2018
i02328456
Track Roller - Remove and Install
SMCS - 4180-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-9745 Air/Hydraulic Jack Gp 1
1. Release the tension on the track. Refer to Operation and Maintenance Manual, "Track
Adjustment - Adjust".
Illustration 1 g01162908
2. Raise the machine by using Tooling (A).
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3. Illustration 2 g01162909
3. Place suitable cribbing between the track and the roller frame. Lower the machine onto the
suitable cribbing by using Tooling (A). Remove bolts (1) and track roller (2).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 1U-9745 Air/Hydraulic Jack Gp 1
Illustration 3 g01162909
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4. Illustration 4 g01162908
1. Install track roller (2) and bolts (1). Raise the machine by using Tooling (A) and remove the
suitable cribbing between the track and the roller frame. Lower the machine to the ground
by using Tooling (A).
2. Apply tension to the track. Refer to Operation and Maintenance Manual, "Track Adjustment
- Adjust".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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5. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305.5 MINI HYD EXCAVATOR DCK
Configuration: 305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 Engine
Disassembly and Assembly
305.5 and 306 Mini Hydraulic Excavators Machine Systems
Media Number -RENR9437-08 Publication Date -01/09/2018 Date Updated -17/09/2018
i02329739
Track - Separate
SMCS - 4170-076
Separation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-9745 Air/Hydraulic Jack Gp 1
B 260-9412 Chain As 1
1. Release the tension on the track. Refer to Operation and Maintenance Manual, "Track
Adjustment - Adjust".
Illustration 1 g01162908
2. Raise the machine by using Tooling (A).
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6. Illustration 2 g01163645
3. Rotate track assembly (1) until the master pin is on the top position. Place suitable cribbing
under track assembly (1).
Illustration 3 g01163030
4. Remove bolts (2) and track shoe (3). Remove bolts (4) and track shoe (5).
Illustration 4 g01163039
5. Attach Tooling (B) and a suitable lifting device to track assembly (1). Remove cotter pin (7)
from master pin (6). Use a suitable hammer and a suitable punch in order to remove master
pin (6).
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7. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305.5 MINI HYD EXCAVATOR DCK
Configuration: 305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 Engine
Disassembly and Assembly
305.5 and 306 Mini Hydraulic Excavators Machine Systems
Media Number -RENR9437-08 Publication Date -01/09/2018 Date Updated -17/09/2018
i02331434
Track - Connect
SMCS - 4170-077
Connection Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-9745 Air/Hydraulic Jack Gp 1
B 260-9412 Chain As 1
Illustration 1 g01163039
1. Attach Tooling (B) and a suitable lifting device to track assembly (1). Use the suitable
lifting device in order to lift track assembly (1) into position. Install master pin (6) and
install cotter pin (7).
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8. Illustration 2 g01163030
2. Install track shoe (5) and install bolts (4). Install track shoe (3) and install bolts (2).
Illustration 3 g01162908
Illustration 4 g01163645
3. Raise the machine by using Tooling (A).
4. Remove the suitable cribbing from track assembly (1) and lower the machine to the ground.
5. Apply tension on the track. Refer to Operation and Maintenance Manual, "Track
Adjustment - Adjust".
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9. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305.5 MINI HYD EXCAVATOR DCK
Configuration: 305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 Engine
Disassembly and Assembly
305.5 and 306 Mini Hydraulic Excavators Machine Systems
Media Number -RENR9437-08 Publication Date -01/09/2018 Date Updated -17/09/2018
i02330446
Front Idler and Track Adjuster - Remove
SMCS - 4157-011; 4158-011; 4159-011
Removal Procedure
Start By:
a. Separate the track in the front. Refer to Disassembly and Assembly, "Track - Separate".
Illustration 1 g01163453
1. Slide track assembly (1) away from the front idler and track adjuster (2). Attach a suitable
lifting device to the front idler and track adjuster (2). The weight of front idler and track
adjuster (2) is approximately 57 kg (125 lb). Remove the front idler and track adjuster (2).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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10. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305.5 MINI HYD EXCAVATOR DCK
Configuration: 305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 Engine
Disassembly and Assembly
305.5 and 306 Mini Hydraulic Excavators Machine Systems
Media Number -RENR9437-08 Publication Date -01/09/2018 Date Updated -17/09/2018
i02330834
Front Idler and Track Adjuster - Install
SMCS - 4157-012; 4158-012; 4159-012
Installation Procedure
Illustration 1 g01163453
1. Attach a suitable lifting device to the front idler and track adjuster (2). The weight of the
front idler and track adjuster (2) is approximately 57 kg (125 lb). Install the front idler and
track adjuster (2). Slide track assembly (1) over the front idler and track adjuster (2).
2. Connect the front of the track. Refer to Disassembly and Assembly, "Track - Connect".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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11. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305.5 MINI HYD EXCAVATOR DCK
Configuration: 305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 Engine
Disassembly and Assembly
305.5 and 306 Mini Hydraulic Excavators Machine Systems
Media Number -RENR9437-08 Publication Date -01/09/2018 Date Updated -17/09/2018
i02328787
Recoil Spring - Remove
SMCS - 4158-011
Removal Procedure
Start By:
a. Remove the front idler and the track adjuster. Refer to Disassembly and Assembly, "Front
Idler and Track Adjuster - Remove".
Illustration 1 g01162944
1. Remove recoil spring assembly (1).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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12. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305.5 MINI HYD EXCAVATOR DCK
Configuration: 305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 Engine
Disassembly and Assembly
305.5 and 306 Mini Hydraulic Excavators Machine Systems
Media Number -RENR9437-08 Publication Date -01/09/2018 Date Updated -17/09/2018
i04294437
Recoil Spring - Disassemble
SMCS - 4158-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-9540 Recoil Spring Bench 1
B
146-2457 Hydraulic Power Supply Gp 1
223-3506 Hydraulic Cylinder and Lines Gp 1
C
8F-0024 Hose Assembly 2
3B-7722 Bushing 2
1P-2376 Coupler Assembly 2
1P-2377 Plug 1
D 8S-9971 Adapter for Ram 1
E 275-5820 Spacer 1
Start By:
a. Remove the recoil spring. Refer to Disassembly and Assembly, "Recoil Spring - Remove".
Sudden release of spring force can cause injury.
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13. To prevent the possibility of injury, follow the procedure to relieve the
spring pressure.
Illustration 1 g00552576
1. Install Tooling (D) on Tooling (B).
Illustration 2 g00483435
(1) Adjustable support
Illustration 3 g01167158
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14. Tooling (A)
( 2) Reaction plate
(3) Movable plate
2. Determine the position for the recoil spring assembly in Tooling (A). Locate adjustable
support (1) of Tooling (A) in this position. Level the adjustable support.
3. Measure the free length of the recoil spring assembly. Remove the cotter pin. Adjust the
space from reaction plate (2) to movable plate (3) in order to fit the measured length.
Illustration 4 g01164213
Typical Example
4. Attach a suitable lifting device to recoil spring assembly (4). The weight of recoil spring
assembly (4) is approximately 16 kg (35 lb). Position the recoil spring assembly on
adjustable support (1) in Tooling (A). Align the centerline of the recoil spring assembly
with the centerline of Tooling (A) by moving the adjustable support.
Illustration 5 g01164217
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15. Illustration 6 g00552579
Tooling (A)
( 2) Reaction plate
(3) Movable plate
5. Use the following procedure to position the recoil spring assembly in Tooling (A).
a. Level the recoil spring assembly by repositioning the adjustable support.
b. Use Tooling (E) and position the recoil spring assembly so that nut (6) is centered in
the hole of reaction plate (2).
c. Install two pins (5) on the back side of reaction plate (2), as shown.
d. Operate Tooling (B) enough to hold the recoil spring assembly in position between
reaction plate (2) and movable plate (3).
e. Be sure that the recoil spring assembly is leveled and centered in Tooling (A).
Illustration 7 g01164218
6. Close covers (7) on Tooling (A). Operate Tooling (B) and slowly compress the recoil spring
assembly until the nut is free to move.
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16. Illustration 8 g01164220
7. Locate nut (6) through the opening in Tooling (A). Remove nut (6) from the retaining rod.
Use Tooling (B) and slowly release the force on the recoil spring assembly.
8. Open covers (7) on Tooling (A). Attach a suitable lifting device to the disassembled recoil
spring assembly. Remove the recoil spring assembly from Tooling (A).
Illustration 9 g01164225
9. Remove washer (10), retaining rod (9), and spring (8).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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17. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305.5 MINI HYD EXCAVATOR DCK
Configuration: 305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 Engine
Disassembly and Assembly
305.5 and 306 Mini Hydraulic Excavators Machine Systems
Media Number -RENR9437-08 Publication Date -01/09/2018 Date Updated -17/09/2018
i05813460
Recoil Spring - Assemble
SMCS - 4158-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-9540 Recoil Spring Bench 1
B
146-2457 Hydraulic Power Supply Gp 1
223-3506 Hydraulic Cylinder and Lines Gp 1
C
8F-0024 Hose Assembly 2
3B-7722 Bushing 2
1P-2376 Coupler Assembly 2
1P-2377 Plug 1
D 8S-9971 Adapter for Ram 1
E 275-5820 Spacer 1
F - Loctite Anti-seize Compound 1
Several tons of force are required to compress the recoil spring during
assembly.
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18. Do not compress the spring assembly until the covers on the tooling have
been closed.
It is possible for the recoil spring to twist under load and come out of the
tooling resulting in injury or death.
Note: Check the condition of the threads on support assembly (9) and on nut (6). If the threads are
damaged, use new parts for replacement.
Illustration 1 g00552576
1. Install Tooling (D) on Tooling (B).
Illustration 2 g00483435
(1) Adjustable support
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19. Illustration 3 g00552579
Tooling (A)
( 2) Reaction plate
(3) Movable plate
2. Determine the position for the recoil spring assembly in Tooling (A). Place adjustable
support (1) of Tooling (A) in this position. Level the adjustable support.
Illustration 4 g01164237
3. Loosely assemble the recoil spring assembly. Apply Tooling (F) to the threads of support
assembly (9). Install recoil spring (8) onto support assembly (9). Install support (10) and nut
(6). Do not tighten nut (6) at this time.
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20. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
21. Illustration 5 g01164238
Typical Example
Illustration 6 g01164217
4. Attach a suitable lifting device to the recoil spring assembly. Position the recoil spring
assembly (4) in Tooling (A). The weight of recoil spring assembly (4) is approximately
16 kg (35 lb). Use the following procedure to properly position recoil spring assembly (4) in
Tooling (A).
a. Level the recoil spring assembly by repositioning the adjustable support (1).
b. Position the recoil spring assembly so that nut (6) and the washer can be installed
through the access hole in reaction plate (2).
c. Install two pins (5) on the back side of reaction plate (2), as shown.
d. Operate Tooling (B) enough to hold the recoil spring assembly in position between
reaction plate (2) and movable plate (3).
e. Be sure that recoil spring assembly (4) is leveled and centered in Tooling (A).
f. Remove the suitable lifting device from recoil spring assembly (4).
Illustration 7 g01164218
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