The document provides instructions for removing and installing track rollers, separating and connecting tracks, and removing and disassembling recoil springs on a 305.5 Mini Hydraulic Excavator. It describes using tools like an air/hydraulic jack, chains, and a recoil spring bench to remove components like bolts, pins, and rods. Precautions are outlined for relieving spring pressure safely.
Caterpillar cat 305.5 mini hydraulic excavator (prefix dck) service repair ma...ufjjskekkmed
The document provides instructions for removing and installing track rollers, separating and connecting tracks, and removing and installing front idlers and track adjusters on a 305.5 Mini Hydraulic Excavator. It describes lifting the machine, removing bolts, and using tools to separate the track assembly, remove the master pin, and slide the track away. Reinstallation involves attaching lifting devices, installing pins and bolts, and reconnecting the track.
Caterpillar cat 305.5 mini hydraulic excavator (prefix dck) service repair ma...fusjejfskekemm
The document provides instructions for removing and installing track rollers, separating and connecting tracks, and removing and installing front idlers and track adjusters on a 305.5 Mini Hydraulic Excavator. It describes lifting the machine, removing bolts, and using tools to separate the track assembly, remove the master pin, and slide the track away. Reinstallation involves attaching lifting devices, installing pins and bolts, and reconnecting the tracks.
Caterpillar cat 305.5 mini hydraulic excavator (prefix dck) service repair ma...jjskekkepl
The document provides instructions for removing and installing track rollers, separating and connecting tracks, removing and installing the front idler and track adjuster, removing the recoil spring, and disassembling the recoil spring. Key steps include releasing track tension, removing bolts to access components, using lifting devices for heavy parts, and ensuring proper positioning when reinstalling. Safety precautions are noted for spring components.
Caterpillar cat 305.5 mini hydraulic excavator (prefix dck) service repair ma...ujfjjskekmemm
The document provides instructions for removing and installing track rollers, separating and connecting tracks, and removing and installing front idlers and track adjusters on a 305.5 Mini Hydraulic Excavator. It describes lifting the machine, removing bolts, and using tools like chains and hydraulic jacks. Procedures for disassembling the recoil spring assembly are also provided, including using a special bench and hydraulic cylinder to compress the spring.
Caterpillar cat 305.5 mini hydraulic excavator (prefix dck) service repair ma...fhjsekkemm
The document provides instructions for removing and installing track rollers, separating and connecting tracks, removing and installing the front idler and track adjuster, removing the recoil spring, and disassembling the recoil spring. Key steps include releasing track tension, removing bolts to access components, using lifting devices for heavy parts, and ensuring proper positioning of replacement parts. Safety precautions are noted for spring components.
Caterpillar Cat 305.5 Mini Hydraulic Excavator (Prefix DCK) Service Repair Ma...shenjiao97221
The document provides instructions for removing and disassembling the recoil spring assembly of a 305.5 Mini Hydraulic Excavator. It describes using a special tooling and hydraulic power supply to safely compress the recoil spring and remove the retaining nut. The recoil spring assembly must first be removed from the excavator and positioned precisely in the tooling to relieve the spring pressure before it can be disassembled.
Caterpillar Cat 305.5 Mini Hydraulic Excavator (Prefix DCK) Service Repair Ma...xie25190
The document provides instructions for removing and disassembling the recoil spring from a 305.5 Mini Hydraulic Excavator. It describes using a special recoil spring bench tool and hydraulic power supply to safely compress the spring and remove the retaining nut. The recoil spring assembly is then lifted out of the tool once the compressed spring force is slowly released.
Caterpillar Cat 305.5 Mini Hydraulic Excavator (Prefix DCK) Service Repair Ma...s20y0196u
The document provides instructions for removing and disassembling the recoil spring from a 305.5 Mini Hydraulic Excavator. It describes using a special recoil spring bench tool and hydraulic power supply to safely compress the spring and remove the retaining nut. The recoil spring assembly is weighed, measured, and positioned precisely in the tool to relieve spring pressure before disassembly.
Caterpillar cat 305.5 mini hydraulic excavator (prefix dck) service repair ma...ufjjskekkmed
The document provides instructions for removing and installing track rollers, separating and connecting tracks, and removing and installing front idlers and track adjusters on a 305.5 Mini Hydraulic Excavator. It describes lifting the machine, removing bolts, and using tools to separate the track assembly, remove the master pin, and slide the track away. Reinstallation involves attaching lifting devices, installing pins and bolts, and reconnecting the track.
Caterpillar cat 305.5 mini hydraulic excavator (prefix dck) service repair ma...fusjejfskekemm
The document provides instructions for removing and installing track rollers, separating and connecting tracks, and removing and installing front idlers and track adjusters on a 305.5 Mini Hydraulic Excavator. It describes lifting the machine, removing bolts, and using tools to separate the track assembly, remove the master pin, and slide the track away. Reinstallation involves attaching lifting devices, installing pins and bolts, and reconnecting the tracks.
Caterpillar cat 305.5 mini hydraulic excavator (prefix dck) service repair ma...jjskekkepl
The document provides instructions for removing and installing track rollers, separating and connecting tracks, removing and installing the front idler and track adjuster, removing the recoil spring, and disassembling the recoil spring. Key steps include releasing track tension, removing bolts to access components, using lifting devices for heavy parts, and ensuring proper positioning when reinstalling. Safety precautions are noted for spring components.
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The document provides instructions for removing and installing track rollers, separating and connecting tracks, and removing and installing front idlers and track adjusters on a 305.5 Mini Hydraulic Excavator. It describes lifting the machine, removing bolts, and using tools like chains and hydraulic jacks. Procedures for disassembling the recoil spring assembly are also provided, including using a special bench and hydraulic cylinder to compress the spring.
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The document provides instructions for removing and installing track rollers, separating and connecting tracks, removing and installing the front idler and track adjuster, removing the recoil spring, and disassembling the recoil spring. Key steps include releasing track tension, removing bolts to access components, using lifting devices for heavy parts, and ensuring proper positioning of replacement parts. Safety precautions are noted for spring components.
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The document provides instructions for removing and disassembling the recoil spring assembly of a 305.5 Mini Hydraulic Excavator. It describes using a special tooling and hydraulic power supply to safely compress the recoil spring and remove the retaining nut. The recoil spring assembly must first be removed from the excavator and positioned precisely in the tooling to relieve the spring pressure before it can be disassembled.
Caterpillar Cat 305.5 Mini Hydraulic Excavator (Prefix DCK) Service Repair Ma...xie25190
The document provides instructions for removing and disassembling the recoil spring from a 305.5 Mini Hydraulic Excavator. It describes using a special recoil spring bench tool and hydraulic power supply to safely compress the spring and remove the retaining nut. The recoil spring assembly is then lifted out of the tool once the compressed spring force is slowly released.
Caterpillar Cat 305.5 Mini Hydraulic Excavator (Prefix DCK) Service Repair Ma...s20y0196u
The document provides instructions for removing and disassembling the recoil spring from a 305.5 Mini Hydraulic Excavator. It describes using a special recoil spring bench tool and hydraulic power supply to safely compress the spring and remove the retaining nut. The recoil spring assembly is weighed, measured, and positioned precisely in the tool to relieve spring pressure before disassembly.
Caterpillar Cat 305.5 Mini Hydraulic Excavator (Prefix DCK) Service Repair Ma...jiduanbu
The document provides instructions for removing and disassembling the recoil spring from a 305.5 Mini Hydraulic Excavator. It describes using a special recoil spring bench tool and hydraulic power supply to safely compress the spring and remove the retaining nut. The recoil spring assembly is then lifted out of the tool once the compressed spring force is slowly released.
Caterpillar Cat 305.5 Mini Hydraulic Excavator (Prefix DCK) Service Repair Ma...iphg8793466
The document provides instructions for removing and disassembling the recoil spring from a 305.5 Mini Hydraulic Excavator. It describes using a special recoil spring bench tool and hydraulic power supply to safely compress the spring and remove the retaining nut. The recoil spring assembly is weighed, measured, and positioned precisely in the tool to relieve spring pressure before disassembly.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix fky) service repair ...udjjfkkskemm
The document provides instructions for removing and installing various track components on a 305.5E Mini Hydraulic Excavator, including the front idler, recoil spring, hydraulic track adjuster, and sprocket. The procedures describe removing bolts and pins, compressing springs with tools, and lifting components by weight. Safety precautions are provided for releasing spring tension.
Caterpillar Cat 305.5E Mini Hydraulic Excavator (Prefix FKY) Service Repair M...fujskkmdmdm
The document provides instructions for removing and installing various track components on a 305.5E Mini Hydraulic Excavator, including the front idler, recoil spring, hydraulic track adjuster, and sprocket. The procedures describe removing bolts and pins, compressing springs with tools, and lifting components by weight. Safety precautions are provided for releasing spring tension.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix fky) service repair ...fudjjjskeskmmd
The document provides instructions for removing and installing various track components on a 305.5E Mini Hydraulic Excavator, including the front idler, recoil spring, hydraulic track adjuster, and sprocket. The procedures include required tools and step-by-step instructions describing how to remove each component, prepare it for installation, and reinstall it. Personal protective equipment is recommended when handling parts with stored spring tension.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix fky) service repair ...fjjskekertsmemm
The document provides instructions for removing and installing various track components on a 305.5E Mini Hydraulic Excavator, including the front idler, recoil spring, hydraulic track adjuster, and sprocket. The procedures involve using lifting devices to handle heavy components, compressing recoil springs with special tools, and installing/removing seals, bolts, and brackets. Personal protective equipment is recommended when working with compressed springs.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix fky) service repair ...fujsjexswfksekmfm
The document provides instructions for removing and installing various components of a 305.5E Mini Hydraulic Excavator, including the front idler, recoil spring, hydraulic track adjuster, and hydraulic track adjusters. The procedures include using required tools to compress springs, remove nuts and bolts, and position assembly components. Safety precautions are noted regarding releasing spring forces. Illustrations supplement each step of the procedures.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix fky) service repair ...fujjskeksmem
The document provides instructions for removing and installing various components of a 305.5E Mini Hydraulic Excavator, including the front idler, recoil spring, hydraulic track adjuster, and related parts. The procedures describe using lifting devices and tools to remove heavy components weighing around 80 kg. Detailed illustrations show each step, such as compressing the recoil spring using a press and specific tooling to release spring tension safely. Precautions are noted for tasks that could cause personal injury from parts propelled by spring forces.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix fky) service repair ...fujsjejfskekmm
The document provides instructions for removing and installing various track components on a 305.5E Mini Hydraulic Excavator, including the front idler, recoil spring, hydraulic track adjuster, and sprocket. The procedures involve using lifting devices to handle heavy components, compressing recoil springs with special tools, and installing/removing seals, bolts, and brackets. Personal protective equipment is recommended when working with compressed springs.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix fky) service repair ...fusefjskekkmem
The document provides instructions for removing and installing various track components on a 305.5E Mini Hydraulic Excavator, including the front idler, recoil spring, hydraulic track adjuster, and sprocket. The procedures involve using lifting devices to handle heavy components, compressing recoil springs with special tools, and installing/removing seals, bolts, and brackets. Personal protective equipment is recommended when working with compressed springs.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix fky) service repair ...ufjjsejklemd
The document provides instructions for removing and installing various track components on a 305.5E Mini Hydraulic Excavator, including the front idler, recoil spring, hydraulic track adjuster, and sprocket. The procedures involve using lifting devices to handle heavy components, compressing recoil springs with special tools, and installing/removing seals, bolts, and brackets. Personal protective equipment is recommended when working with compressed springs.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix fky) service repair ...fjkskekxsdcmdmme
The document provides instructions for removing and installing various track components on a 305.5E Mini Hydraulic Excavator, including the front idler, recoil spring, hydraulic track adjuster, and sprocket. The procedures involve using lifting devices to handle heavy components, compressing recoil springs with special tools, and installing/removing seals, bolts, and brackets. Personal protective equipment is recommended when working with compressed springs.
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2. Procedures for cleaning the pre-cleaner and replacing the engine air filter elements.
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New Holland T6.165 AutoCommand™ STAGE IV Tractor Service Repair Manual.pdfudjkskmdm4e
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This document is a service manual that provides maintenance and repair information for various tractor models in the T6 series, including the T6.125, T6.145, T6.155, T6.165, T6.175, T6.160 and T6.180. The manual contains sections covering the engine, clutch, transmission, four-wheel drive system, front and rear axles, power take-off, brakes, hydraulics and other components. It includes detailed content on maintenance, troubleshooting and repair procedures for the different systems and parts.
JCB 530-120 Telescopic Handler Service Repair Manual SN 562601.pdfudjkskmdm4e
This document provides specifications for fluids, lubricants, capacities and torque settings for various JCB machine models including the 525-58/67, 527-58/67, 530-95, 530-110, 530-120, 537-120, 537-130, 525-58 Farm Special Plus 530-67 and 535-67. It lists recommended engine oils, transmission fluids, hydraulic fluids, greases, coolants and their specifications. It also provides fluid capacities for items like the fuel tank, engine, gearbox, axles, brake system and hydraulic tank.
New Holland T6.145 Dynamic Command STAGE IV Tractor Service Repair Manual.pdfudjkskmdm4e
This document is a service manual for Case IH T6 tractors models T6.125 through T6.180. It contains sections covering the engine, clutch, transmission, 4-wheel drive system, front and rear axles, power take-off, brakes, hydraulics and other systems. The manual provides information on maintenance, repairs and specifications for technicians working on these tractor models.
New Holland T6.125 STAGE IV Tractor Service Repair Manual.pdfudjkskmdm4e
This document is a service manual that provides maintenance and repair information for various tractor models in the T6 series, including the T6.125, T6.145, T6.155, T6.165, T6.175, T6.160 and T6.180. The manual contains sections covering the engine, clutch, transmission, four-wheel drive system, front and rear axles, power take-off, brakes, hydraulics and other components. It includes exploded diagrams and specifications to assist technicians with repairs.
JCB JS200JS210JS220 Tracked Excavator Service Repair Manual SN 01782453 to 01...udjkskmdm4e
This document is a service manual section that provides general information for servicing JCB tracked excavators, including the JS auto range. It contains sections on general information, care and safety, routine maintenance, and sections covering specific components like the body, electrics, hydraulics, transmission, tracks, and engine. The general information section provides details on identifying machines, torque settings, service tools, consumables, and definitions. It is designed to help JCB service engineers safely maintain and repair the excavators.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
2. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305.5 MINI HYD EXCAVATOR DCK
Configuration: 305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 Engine
Disassembly and Assembly
305.5 and 306 Mini Hydraulic Excavators Machine Systems
Media Number -RENR9437-08 Publication Date -01/09/2018 Date Updated -17/09/2018
i02328456
Track Roller - Remove and Install
SMCS - 4180-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-9745 Air/Hydraulic Jack Gp 1
1. Release the tension on the track. Refer to Operation and Maintenance Manual, "Track
Adjustment - Adjust".
Illustration 1 g01162908
2. Raise the machine by using Tooling (A).
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3. Illustration 2 g01162909
3. Place suitable cribbing between the track and the roller frame. Lower the machine onto the
suitable cribbing by using Tooling (A). Remove bolts (1) and track roller (2).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 1U-9745 Air/Hydraulic Jack Gp 1
Illustration 3 g01162909
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4. Illustration 4 g01162908
1. Install track roller (2) and bolts (1). Raise the machine by using Tooling (A) and remove the
suitable cribbing between the track and the roller frame. Lower the machine to the ground
by using Tooling (A).
2. Apply tension to the track. Refer to Operation and Maintenance Manual, "Track Adjustment
- Adjust".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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5. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305.5 MINI HYD EXCAVATOR DCK
Configuration: 305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 Engine
Disassembly and Assembly
305.5 and 306 Mini Hydraulic Excavators Machine Systems
Media Number -RENR9437-08 Publication Date -01/09/2018 Date Updated -17/09/2018
i02329739
Track - Separate
SMCS - 4170-076
Separation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-9745 Air/Hydraulic Jack Gp 1
B 260-9412 Chain As 1
1. Release the tension on the track. Refer to Operation and Maintenance Manual, "Track
Adjustment - Adjust".
Illustration 1 g01162908
2. Raise the machine by using Tooling (A).
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6. Illustration 2 g01163645
3. Rotate track assembly (1) until the master pin is on the top position. Place suitable cribbing
under track assembly (1).
Illustration 3 g01163030
4. Remove bolts (2) and track shoe (3). Remove bolts (4) and track shoe (5).
Illustration 4 g01163039
5. Attach Tooling (B) and a suitable lifting device to track assembly (1). Remove cotter pin (7)
from master pin (6). Use a suitable hammer and a suitable punch in order to remove master
pin (6).
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7. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305.5 MINI HYD EXCAVATOR DCK
Configuration: 305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 Engine
Disassembly and Assembly
305.5 and 306 Mini Hydraulic Excavators Machine Systems
Media Number -RENR9437-08 Publication Date -01/09/2018 Date Updated -17/09/2018
i02331434
Track - Connect
SMCS - 4170-077
Connection Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-9745 Air/Hydraulic Jack Gp 1
B 260-9412 Chain As 1
Illustration 1 g01163039
1. Attach Tooling (B) and a suitable lifting device to track assembly (1). Use the suitable
lifting device in order to lift track assembly (1) into position. Install master pin (6) and
install cotter pin (7).
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8. Illustration 2 g01163030
2. Install track shoe (5) and install bolts (4). Install track shoe (3) and install bolts (2).
Illustration 3 g01162908
Illustration 4 g01163645
3. Raise the machine by using Tooling (A).
4. Remove the suitable cribbing from track assembly (1) and lower the machine to the ground.
5. Apply tension on the track. Refer to Operation and Maintenance Manual, "Track
Adjustment - Adjust".
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9. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305.5 MINI HYD EXCAVATOR DCK
Configuration: 305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 Engine
Disassembly and Assembly
305.5 and 306 Mini Hydraulic Excavators Machine Systems
Media Number -RENR9437-08 Publication Date -01/09/2018 Date Updated -17/09/2018
i02330446
Front Idler and Track Adjuster - Remove
SMCS - 4157-011; 4158-011; 4159-011
Removal Procedure
Start By:
a. Separate the track in the front. Refer to Disassembly and Assembly, "Track - Separate".
Illustration 1 g01163453
1. Slide track assembly (1) away from the front idler and track adjuster (2). Attach a suitable
lifting device to the front idler and track adjuster (2). The weight of front idler and track
adjuster (2) is approximately 57 kg (125 lb). Remove the front idler and track adjuster (2).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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10. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305.5 MINI HYD EXCAVATOR DCK
Configuration: 305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 Engine
Disassembly and Assembly
305.5 and 306 Mini Hydraulic Excavators Machine Systems
Media Number -RENR9437-08 Publication Date -01/09/2018 Date Updated -17/09/2018
i02330834
Front Idler and Track Adjuster - Install
SMCS - 4157-012; 4158-012; 4159-012
Installation Procedure
Illustration 1 g01163453
1. Attach a suitable lifting device to the front idler and track adjuster (2). The weight of the
front idler and track adjuster (2) is approximately 57 kg (125 lb). Install the front idler and
track adjuster (2). Slide track assembly (1) over the front idler and track adjuster (2).
2. Connect the front of the track. Refer to Disassembly and Assembly, "Track - Connect".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Feb 13 15:43:06 UTC+0800 2020
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11. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305.5 MINI HYD EXCAVATOR DCK
Configuration: 305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 Engine
Disassembly and Assembly
305.5 and 306 Mini Hydraulic Excavators Machine Systems
Media Number -RENR9437-08 Publication Date -01/09/2018 Date Updated -17/09/2018
i02328787
Recoil Spring - Remove
SMCS - 4158-011
Removal Procedure
Start By:
a. Remove the front idler and the track adjuster. Refer to Disassembly and Assembly, "Front
Idler and Track Adjuster - Remove".
Illustration 1 g01162944
1. Remove recoil spring assembly (1).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Feb 13 15:44:03 UTC+0800 2020
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12. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305.5 MINI HYD EXCAVATOR DCK
Configuration: 305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 Engine
Disassembly and Assembly
305.5 and 306 Mini Hydraulic Excavators Machine Systems
Media Number -RENR9437-08 Publication Date -01/09/2018 Date Updated -17/09/2018
i04294437
Recoil Spring - Disassemble
SMCS - 4158-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-9540 Recoil Spring Bench 1
B
146-2457 Hydraulic Power Supply Gp 1
223-3506 Hydraulic Cylinder and Lines Gp 1
C
8F-0024 Hose Assembly 2
3B-7722 Bushing 2
1P-2376 Coupler Assembly 2
1P-2377 Plug 1
D 8S-9971 Adapter for Ram 1
E 275-5820 Spacer 1
Start By:
a. Remove the recoil spring. Refer to Disassembly and Assembly, "Recoil Spring - Remove".
Sudden release of spring force can cause injury.
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13. To prevent the possibility of injury, follow the procedure to relieve the
spring pressure.
Illustration 1 g00552576
1. Install Tooling (D) on Tooling (B).
Illustration 2 g00483435
(1) Adjustable support
Illustration 3 g01167158
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14. Tooling (A)
( 2) Reaction plate
(3) Movable plate
2. Determine the position for the recoil spring assembly in Tooling (A). Locate adjustable
support (1) of Tooling (A) in this position. Level the adjustable support.
3. Measure the free length of the recoil spring assembly. Remove the cotter pin. Adjust the
space from reaction plate (2) to movable plate (3) in order to fit the measured length.
Illustration 4 g01164213
Typical Example
4. Attach a suitable lifting device to recoil spring assembly (4). The weight of recoil spring
assembly (4) is approximately 16 kg (35 lb). Position the recoil spring assembly on
adjustable support (1) in Tooling (A). Align the centerline of the recoil spring assembly
with the centerline of Tooling (A) by moving the adjustable support.
Illustration 5 g01164217
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15. Illustration 6 g00552579
Tooling (A)
( 2) Reaction plate
(3) Movable plate
5. Use the following procedure to position the recoil spring assembly in Tooling (A).
a. Level the recoil spring assembly by repositioning the adjustable support.
b. Use Tooling (E) and position the recoil spring assembly so that nut (6) is centered in
the hole of reaction plate (2).
c. Install two pins (5) on the back side of reaction plate (2), as shown.
d. Operate Tooling (B) enough to hold the recoil spring assembly in position between
reaction plate (2) and movable plate (3).
e. Be sure that the recoil spring assembly is leveled and centered in Tooling (A).
Illustration 7 g01164218
6. Close covers (7) on Tooling (A). Operate Tooling (B) and slowly compress the recoil spring
assembly until the nut is free to move.
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16. Illustration 8 g01164220
7. Locate nut (6) through the opening in Tooling (A). Remove nut (6) from the retaining rod.
Use Tooling (B) and slowly release the force on the recoil spring assembly.
8. Open covers (7) on Tooling (A). Attach a suitable lifting device to the disassembled recoil
spring assembly. Remove the recoil spring assembly from Tooling (A).
Illustration 9 g01164225
9. Remove washer (10), retaining rod (9), and spring (8).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Feb 13 15:45:00 UTC+0800 2020
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17. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305.5 MINI HYD EXCAVATOR DCK
Configuration: 305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 Engine
Disassembly and Assembly
305.5 and 306 Mini Hydraulic Excavators Machine Systems
Media Number -RENR9437-08 Publication Date -01/09/2018 Date Updated -17/09/2018
i05813460
Recoil Spring - Assemble
SMCS - 4158-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-9540 Recoil Spring Bench 1
B
146-2457 Hydraulic Power Supply Gp 1
223-3506 Hydraulic Cylinder and Lines Gp 1
C
8F-0024 Hose Assembly 2
3B-7722 Bushing 2
1P-2376 Coupler Assembly 2
1P-2377 Plug 1
D 8S-9971 Adapter for Ram 1
E 275-5820 Spacer 1
F - Loctite Anti-seize Compound 1
Several tons of force are required to compress the recoil spring during
assembly.
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18. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
19. Do not compress the spring assembly until the covers on the tooling have
been closed.
It is possible for the recoil spring to twist under load and come out of the
tooling resulting in injury or death.
Note: Check the condition of the threads on support assembly (9) and on nut (6). If the threads are
damaged, use new parts for replacement.
Illustration 1 g00552576
1. Install Tooling (D) on Tooling (B).
Illustration 2 g00483435
(1) Adjustable support
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20. Illustration 3 g00552579
Tooling (A)
( 2) Reaction plate
(3) Movable plate
2. Determine the position for the recoil spring assembly in Tooling (A). Place adjustable
support (1) of Tooling (A) in this position. Level the adjustable support.
Illustration 4 g01164237
3. Loosely assemble the recoil spring assembly. Apply Tooling (F) to the threads of support
assembly (9). Install recoil spring (8) onto support assembly (9). Install support (10) and nut
(6). Do not tighten nut (6) at this time.
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21. Illustration 5 g01164238
Typical Example
Illustration 6 g01164217
4. Attach a suitable lifting device to the recoil spring assembly. Position the recoil spring
assembly (4) in Tooling (A). The weight of recoil spring assembly (4) is approximately
16 kg (35 lb). Use the following procedure to properly position recoil spring assembly (4) in
Tooling (A).
a. Level the recoil spring assembly by repositioning the adjustable support (1).
b. Position the recoil spring assembly so that nut (6) and the washer can be installed
through the access hole in reaction plate (2).
c. Install two pins (5) on the back side of reaction plate (2), as shown.
d. Operate Tooling (B) enough to hold the recoil spring assembly in position between
reaction plate (2) and movable plate (3).
e. Be sure that recoil spring assembly (4) is leveled and centered in Tooling (A).
f. Remove the suitable lifting device from recoil spring assembly (4).
Illustration 7 g01164218
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