This document provides installation instructions for a fuel injection pump on a 3054C industrial engine. It describes:
1) Ensuring the engine is at top dead center for cylinder 1 before installation.
2) Cleaning and lubricating parts before installation.
3) Installing the pump, gear, lines, and wiring according to illustrated steps while torquing bolts to specified values.
4) Checking fuel injection timing after installation is complete.
Caterpillar cat 3054 c industrial engine (prefix 334) service repair manual (...ujjfjkskekmme
1. The document provides installation instructions for a fuel injection pump on a 3054C industrial engine. It lists required tools and gives 11 steps for installing the pump, gear, lines, and brackets.
2. The instructions also provide removal procedures for a turbocharger from the same engine. It lists 7 steps for removing the exhaust components and turbocharger and plugging ports.
3. Finally, it provides 8 steps for reinstalling the turbocharger, including cleaning, installing gaskets and lines, and tightening components. Lubrication and replacement of hoses is noted.
Caterpillar cat 287 b multi terrain loader (prefix zsa) service repair manual...uujjfjkkkdmme
This document provides instructions for removing and disassembling the piston pump from a 287B Multi Terrain Loader. It describes:
1) Disconnecting various hoses and removing mounting bolts to detach the pump.
2) Separating the pump housing from the pump body and removing internal components like seals, plates, and valves.
3) Disassembling the pump further by removing the head, port plate, relief valves, and rotating group to access the pistons inside.
Safety notices are included and tools required are listed to completely disassemble the pump for repair or replacement.
This document provides instructions for removing and installing a governor and fuel injection control linkage on an excavator engine. The removal procedure involves disconnecting cables, removing clips and pins, and taking off bolts. The installation involves applying lubricant to seals, placing parts in position, installing clips, pins and bolts using various specialized tools, and setting adjustments. Precautions are given to keep parts clean and ensure free movement of components.
Caterpillar cat 436 b backhoe loader (prefix 7fl) service repair manual (7fl0...fjsjekskekmmme
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. It describes:
1. Removing the engine oil pan, front housing, and No. 1 crankshaft main bearing cap to access the oil pump.
2. Using retaining ring pliers to remove the retaining ring and idler gear from the idler gear shaft.
3. Removing three bolts to detach the oil pump from the No. 1 main bearing cap.
4. The installation procedure includes applying Loctite, filling the pump with oil, and tightening bolts to the specified torques.
Caterpillar cat 966 e wheel loader (prefix 94x) service repair manual (94x064...fjsjfjskeksmem
This document provides instructions for installing the automatic timing advance on a Caterpillar 3306 engine. It describes:
1) Installing a fuel pump timing pin and bolt to hold the fuel pump camshaft in position.
2) Installing the weight assembly for the timing advance and tightening the bolt to the specified torque.
3) Removing the tools and installing the starting motor once the timing advance is installed.
Caterpillar cat 320 l excavator (prefix 4 bk) service repair manual (4bk00001...ujfjjskkekmem
This document provides instructions for removing and installing a governor from a 320 L EXCAVATOR engine. The removal procedure involves disconnecting control cables, removing clips and tubes, and using special tools to remove the governor. The installation procedure outlines cleaning and lubricating parts, placing the governor back in position, reconnecting control links and tubes, and adjusting settings. Precise use of various specialty tools is required to properly complete the process.
Caterpillar cat 966 h wheel loader (prefix bs6) service repair manual (bs6000...fudjsjfekskkem
The document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar C11 engine. It describes:
1) Using a valve spring compressor tool to remove valve locks, springs, rotators, and valves.
2) Lubricating and installing new valves, seals, springs and locks using the compressor tool.
3) To begin, the cylinder head must be removed and cleaned of contaminants before starting the valve job.
Caterpillar cat 320 track type excavator (prefix 1 tl) service repair manual ...ufuusefjjsekkm
This document provides instructions for removing and installing a governor on a Caterpillar 320L excavator engine. It begins by listing the required tools. The removal procedure involves 11 steps that include disconnecting cables, removing clips and pins, and taking out bolts and seals. The installation procedure reverses these steps, applying lubricant to new seals and ensuring proper pin and clip installation. References are provided for additional information on governor calibration and inspection.
Caterpillar cat 3054 c industrial engine (prefix 334) service repair manual (...ujjfjkskekmme
1. The document provides installation instructions for a fuel injection pump on a 3054C industrial engine. It lists required tools and gives 11 steps for installing the pump, gear, lines, and brackets.
2. The instructions also provide removal procedures for a turbocharger from the same engine. It lists 7 steps for removing the exhaust components and turbocharger and plugging ports.
3. Finally, it provides 8 steps for reinstalling the turbocharger, including cleaning, installing gaskets and lines, and tightening components. Lubrication and replacement of hoses is noted.
Caterpillar cat 287 b multi terrain loader (prefix zsa) service repair manual...uujjfjkkkdmme
This document provides instructions for removing and disassembling the piston pump from a 287B Multi Terrain Loader. It describes:
1) Disconnecting various hoses and removing mounting bolts to detach the pump.
2) Separating the pump housing from the pump body and removing internal components like seals, plates, and valves.
3) Disassembling the pump further by removing the head, port plate, relief valves, and rotating group to access the pistons inside.
Safety notices are included and tools required are listed to completely disassemble the pump for repair or replacement.
This document provides instructions for removing and installing a governor and fuel injection control linkage on an excavator engine. The removal procedure involves disconnecting cables, removing clips and pins, and taking off bolts. The installation involves applying lubricant to seals, placing parts in position, installing clips, pins and bolts using various specialized tools, and setting adjustments. Precautions are given to keep parts clean and ensure free movement of components.
Caterpillar cat 436 b backhoe loader (prefix 7fl) service repair manual (7fl0...fjsjekskekmmme
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. It describes:
1. Removing the engine oil pan, front housing, and No. 1 crankshaft main bearing cap to access the oil pump.
2. Using retaining ring pliers to remove the retaining ring and idler gear from the idler gear shaft.
3. Removing three bolts to detach the oil pump from the No. 1 main bearing cap.
4. The installation procedure includes applying Loctite, filling the pump with oil, and tightening bolts to the specified torques.
Caterpillar cat 966 e wheel loader (prefix 94x) service repair manual (94x064...fjsjfjskeksmem
This document provides instructions for installing the automatic timing advance on a Caterpillar 3306 engine. It describes:
1) Installing a fuel pump timing pin and bolt to hold the fuel pump camshaft in position.
2) Installing the weight assembly for the timing advance and tightening the bolt to the specified torque.
3) Removing the tools and installing the starting motor once the timing advance is installed.
Caterpillar cat 320 l excavator (prefix 4 bk) service repair manual (4bk00001...ujfjjskkekmem
This document provides instructions for removing and installing a governor from a 320 L EXCAVATOR engine. The removal procedure involves disconnecting control cables, removing clips and tubes, and using special tools to remove the governor. The installation procedure outlines cleaning and lubricating parts, placing the governor back in position, reconnecting control links and tubes, and adjusting settings. Precise use of various specialty tools is required to properly complete the process.
Caterpillar cat 966 h wheel loader (prefix bs6) service repair manual (bs6000...fudjsjfekskkem
The document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar C11 engine. It describes:
1) Using a valve spring compressor tool to remove valve locks, springs, rotators, and valves.
2) Lubricating and installing new valves, seals, springs and locks using the compressor tool.
3) To begin, the cylinder head must be removed and cleaned of contaminants before starting the valve job.
Caterpillar cat 320 track type excavator (prefix 1 tl) service repair manual ...ufuusefjjsekkm
This document provides instructions for removing and installing a governor on a Caterpillar 320L excavator engine. It begins by listing the required tools. The removal procedure involves 11 steps that include disconnecting cables, removing clips and pins, and taking out bolts and seals. The installation procedure reverses these steps, applying lubricant to new seals and ensuring proper pin and clip installation. References are provided for additional information on governor calibration and inspection.
This document provides installation instructions for a fuel injection pump on a 3054C industrial engine. It consists of 14 steps: 1) Ensure the engine is at top dead center, 2) Install an O-ring on the pump, 3) Position and bolt the pump to the housing, 4) Install a bracket, 5) Install the pump gear and tighten, 6) Connect wiring and tubes, 7) Adjust a spacer and bolt, 8) Further tighten the gear nut, 9) Remove timing tools, and 10-14) Include finishing installation of other components. The instructions include illustrations and torque specifications for each step.
- The document provides installation instructions for a fuel injection pump on a 3054C industrial engine.
- It lists required tools and parts and gives 11 steps for installing the pump, gear, brackets and connecting lines and wires.
- It describes cleaning and lubricating surfaces, positioning parts, and tightening bolts to specified torques.
This document provides installation instructions for a fuel injection pump on a 3054C industrial engine. It consists of 14 steps: 1) Ensure the engine is at top dead center, 2) Install an O-ring on the pump, 3) Position and bolt the pump to the housing, 4) Install a bracket, 5) Install the pump gear and tighten, 6) Connect wiring, 7) Connect fuel lines, 8) Adjust a spacer and bolt, 9) Tighten the gear nut, 10) Remove timing tools, 11) Install covers and pulleys, 12) Install fuel lines. The instructions include illustrations and torque specifications for each step.
This document provides installation instructions for a fuel injection pump on a 3054C industrial engine. It consists of 14 steps: 1) Ensure the engine is at top dead center, 2) Install an O-ring on the pump, 3) Position and bolt the pump to the housing, 4) Install a bracket, 5) Install the pump gear and tighten, 6) Connect wiring and tubes, 7) Adjust a spacer and bolt, 8) Further tighten the gear nut, 9) Remove timing tools, and 10-14) Include finishing steps like installing covers. The instructions include illustrations and torque specifications for the installation.
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 3116 engine. It begins with a list of required tools and safety notices. The removal process involves using special tools to remove clips and pins connecting the governor and linkage. Installation involves cleaning and lubricating seals, placing components in position, and using tools to install retaining pins and clips. Proper torque specifications are listed for all fasteners. Illustrations are provided for each step for clarity.
Caterpillar cat 320 c excavator (prefix hbc) service repair manual (hbc00001 ...jjskefkskemik
This document provides instructions for removing and installing various fuel system components on a 320C excavator with a 3066 engine. It describes removing the fuel injection pump by first removing the fuel injection lines. Several nuts, bolts, and clamps must then be removed to detach the fuel injection pump from the engine. Proper cleaning and containment of fluids is emphasized to prevent contamination.
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This document provides an overview and instructions for maintaining the Toyota Electric Powered Towing Tractor models CBT4, CBTY4, and CBT6. It includes sections on vehicle exterior views, frame numbers, general instructions, jack-up points, hoisting, member weights, towing, electrical parts inspection, bolt tightening torques, lubrication, periodic maintenance, and new model features. The document is an operations and service manual intended to provide technicians with specifications and procedures for servicing components of the electric towing tractors.
Toyota cbt6 electric powered towing tractor service repair manualfjkskekdmmenm
This document provides maintenance information for Toyota electric towing tractors models CBT4, CBTY4, and CBT6. It includes sections on general vehicle information, batteries, controllers, electrical systems, motors, drive units, axles, steering, brakes, frames, and appendices. The document outlines how to use the manual, terminology, abbreviations, inspection procedures, lubrication requirements, and periodic maintenance schedules. It also includes vehicle specifications, component weights, jacking and hoisting instructions, and guidelines for towing the vehicles.
Toyota cbt4 electric powered towing tractor service repair manualfjkskekdmmenm
This document provides maintenance information for Toyota electric towing tractors models CBT4, CBTY4, and CBT6. It includes sections on general vehicle information, batteries, controllers, electrical systems, motors, drive units, axles, steering, brakes, frames, and appendices. The document outlines how to use the manual, terminology, abbreviations, inspection procedures, lubrication requirements, and periodic maintenance schedules. It also includes vehicle specifications, component weights, jacking and hoisting instructions, and guidelines for towing the vehicles.
Massey ferguson te 20 tractor parts catalogue manualfjkskekdmmenm
This document contains parts listings and technical specifications for components of a Massey Ferguson TE 20 tractor, including the seat, hydraulic lift cover, hydraulic lift shafts and related parts, hydraulic pump assembly, and upper and lower links and related parts. It provides part numbers, quantities, descriptions, and other identifying information for each component. Serial numbers and engine numbers are referenced for various part applicability.
The document provides parts information for a Massey Ferguson MF 89410/89410(L) telescopic handler, including:
- Lists of parts by item number, part number, quantity, description, and comments for various assemblies like the frame, engine cover, cab, and fuel system.
- Diagrams and part drawings are referenced for additional details.
- Footnotes provide important notes about part options, replacements, or ordering instructions.
The document contains detailed parts catalog information to support maintenance and repair of specific components for the Massey Ferguson telescopic handler models.
This document provides parts information for a Massey Ferguson 89410/89410L telescopic handler, including:
- A parts list and descriptions for the main frame and attachments.
- A parts list and descriptions for the engine cover, fuel system, and cab.
- The document contains detailed parts numbers, descriptions, quantities and comments for over 50 individual part items.
The document provides parts information for a Massey Ferguson MF 89410/89410(L) telescopic handler, including:
- Lists of parts by item number, part number, quantity, description, and comments for various assemblies like the frame, engine cover, cab, and fuel system.
- Diagrams and part drawings are referenced for additional details.
- Footnotes provide additional specification information for some parts.
The document contains detailed parts lists and diagrams for replacement parts for a Massey Ferguson telescopic handler model.
This document provides parts information for a Massey Ferguson 89410/89410L telescopic handler, including:
- A parts list and descriptions for the main frame and attachments on pages 010-0000 through 010-0010.
- A parts list and descriptions for the fuel system and fuel tank on page 010-0015.
- Parts lists and descriptions for the engine cover, cab, and cab glass on pages 010-0020, 010-0030, and 010-0035.
- Each part is listed with the part number, quantity used, description, and any relevant comments.
Massey ferguson mf9240 tractor parts catalogue manualfjkskekdmmenm
This document provides a list of parts for a Massey Ferguson 9240 tractor engine. It includes 31 items ranging from gaskets and seals to larger components like the cylinder block and head. Each item lists the part number, quantity, description, and any relevant comments. The document provides the parts and reference numbers needed to repair or replace engine components.
This document provides a parts list for Massey Ferguson telescopic handlers models MF 8947 and MF 8947(CD). It contains over 50 numbered items with corresponding part numbers, quantities, descriptions, and comments. The parts listed are for various components of the main frame, engine cover, fuel system, and cab.
This document provides a parts list for Massey Ferguson telescopic handlers models MF 8947 and MF 8947(CD). It contains over 50 numbered items with corresponding part numbers, quantities, descriptions, and comments. The parts listed are for various components of the main frame, engine cover, fuel system, and cab.
This document provides parts information for engine components of Massey Ferguson MF 8925/8926 telescopic handlers, including:
- A list of engine parts with part numbers, quantities, descriptions, and comments for the cylinder block of engines without and with turbochargers.
- A list of parts for the crankshaft, pistons, and piston rods of engines without turbochargers, including kits, bushings, screws, nuts, sleeves, pins, and rings.
- The document contains detailed part lists and diagrams to aid in identifying replacement parts for various engine components.
This document provides parts information for engine components of Massey Ferguson MF 8925/8926 telescopic handlers, including:
- A list of engine parts with part numbers, quantities, descriptions, and comments for the cylinder block of engines without and with turbochargers.
- A list of parts for the crankshaft, pistons, and piston rods of engines without turbochargers, including kits, bushings, screws, nuts, sleeves, pins, and rings.
- The document contains detailed part lists and diagrams to aid in identifying replacement parts for various engine components.
This document provides parts information for the Massey Ferguson 8680 tractor, including the 84 CTA engine that was phased out in 2011. It includes lists of parts with part numbers, quantities, descriptions and other identifying information for the engine block, timing gear housing, crankshaft, pistons, and other engine components. Serial numbers are referenced for some part number changes over time.
This document provides parts information for the Massey Ferguson 8670 tractor engine. It includes three pages detailing over 50 individual parts for the engine, including the cylinder block, timing gear housing, alternator and bracket, and other engine components. Each part is listed with the part number, quantity used, description, and any relevant comments. Footnotes provide additional information on specific parts.
This document provides information on parts for a Massey Ferguson 8660 tractor engine. It lists 53 individual parts related to the engine cylinder block, timing gear housing, crankshaft, piston, connecting rods, valve mechanism and camshaft. Each part is given a reference number, quantity required, part number, description, and any additional comments. The document aims to identify all relevant parts for servicing and repair of the MF 8660 tractor engine.
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2. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: 3054C INDUSTRIAL ENGINE 334
Configuration: 3054C Industrial Engine 33400001-UP
Disassembly and Assembly
3054C Industrial Engine
Media Number -RENR2433-03 Publication Date -01/11/2012 Date Updated -28/04/2017
i01913195
Fuel Injection Pump - Install - Bosch EVPE
SMCS - 1251-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Name Qty
A 230-6284 Timing Pin (Camshaft) 1
B 230-6283 Timing Pin (Crankshaft) 1
C 9U-6198 Crankshaft Turning Tool 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Use Tooling (C) to ensure that the No. 1 cylinder is at the top center compression stroke.
Refer to Testing and Adjusting, "Fuel Injection Timing - Check".
Note: Install Tooling (A) through the camshaft gear. Install Tooling (B) through the
crankshaft web.
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3. Illustration 1 g00996474
2. Install O-ring seal (9) on the fuel injection pump. Position the fuel injection pump on the
front housing. Install bolts (12). Tighten the bolts to a torque of 25 N·m (18 lb ft).
3. If necessary, install the bolt and bracket (10) on the cylinder block. Tighten the bolt to a
torque of 44 N·m (32 lb ft).
4. Install bolt (11) and nut (13).
Note: Ensure that the mating surfaces of the fuel injection pump gear and the shaft of the
fuel injection pump are clean. Lubricate the threads of the shaft for the fuel injection pump.
The nut must turn freely until contact is made with the fuel injection pump gear.
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4. Illustration 2 g00996413
5. Position fuel injection pump gear (8) on the shaft of the fuel injection pump. Install the
washer and nut (7). Rotate the fuel injection pump gear in a counterclockwise direction in
order to remove the backlash. Tighten nut (7) to a torque of 24 N·m (17 lb ft).
Illustration 3 g00996409
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5. 6. Connect the wiring harness assembly to engine shutoff solenoid (4).
7. Connect the wiring harness assembly to cold start advance unit (3).
8. Connect tube assembly (2) to the fuel injection pump. Connect tube assembly (1) to the fuel
injection pump.
Illustration 4 g00996410
9. Loosen bolt (6). Move spacer (5) in order to prevent bolt (6) from tightening against the
shaft of the fuel injection pump. Tighten bolt (6) to a torque of 12 N·m (106 lb in).
Note: Spacer (5) must be installed and bolt (6) must be tightened in order to prevent the bolt
from contacting the shaft of the fuel injection pump.
Illustration 5 g00996413
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6. 10. Tighten nut (7) to a torque of 88 N·m (65 lb ft).
11. Remove Tooling (A) and Tooling (B).
End By:
a. Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and
Install".
b. Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
c. Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines -
Remove and Install".
d. Install the air compressor, if equipped. Refer to Disassembly and Assembly, "Air
Compressor - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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7. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: 3054C INDUSTRIAL ENGINE 334
Configuration: 3054C Industrial Engine 33400001-UP
Disassembly and Assembly
3054C Industrial Engine
Media Number -RENR2433-03 Publication Date -01/11/2012 Date Updated -28/04/2017
i05570925
Fuel Injection Pump - Install - Delphi DP210
SMCS - 1251-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Name Qty
A 230-6284 Timing Pin (Camshaft) 1
B 230-6283 Timing Pin (Crankshaft) 1
C 9U-6198 Crankshaft Turning Tool 1
D 1U-6396 O-Ring Assembly Compound 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Use Tooling (C) to ensure that the No. 1 cylinder is at the top center compression stroke.
Refer to Testing and Adjusting, "Fuel Injection Timing - Check".
Note: Install Tooling (A) through the camshaft gear. Install Tooling (B) through the
crankshaft web.
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8. Illustration 1 g00956267
2. Use Tooling (D) in order to lubricate O-ring seal (10). Install a new O-ring seal (10) onto
the fuel injection pump.
3. Install new washers to bolts (13).
4. Align the holes in the fuel injection pump with the holes in the front housing. Install the fuel
injection pump to the housing.
Note: The fuel injection pump should be supported by hand until the bolts are installed.
5. Install bolts (13). Tighten bolts (13) to a torque of 22 N·m (16 lb ft).
6. Position support bracket (11) onto the cylinder block. Install bolt (15) finger tight.
7. Install bolt (12) and nut (14) finger tight.
8. Tighten bolt (12) and nut (14) to a torque of 22 N·m (16 lb ft). Tighten bolt (15) to a torque
of 44 N·m (32 lb ft).
Note: Ensure that the fuel injection pump is not stressed as the bolts for the bracket are
tightened.
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9. Illustration 2 g00956200
Note: Ensure that the mating surfaces of the fuel injection pump gear and the shaft of the
fuel injection pump are clean. Lubricate the threads of the shaft for the fuel injection pump.
The nut must turn freely until contact is made with the fuel injection pump gear.
9. Position fuel injection pump gear (9) on the shaft of the fuel injection pump. Install the
washer and nut (8). Rotate the fuel injection pump gear in a counterclockwise direction in
order to remove the backlash. Tighten nut (8) to a torque of 24 N·m (17 lb ft).
Illustration 3 g00956204
10. Connect the harness assembly to timing advance solenoid (7).
11. Connect harness assembly (2). Connect fuel line (3).
12. Connect fuel return line (1). Connect tube assembly (4) to the fuel injection pump.
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10. 13. Loosen bolt (5). Move spacer (6) in order to prevent bolt (5) from tightening against the
shaft of the fuel injection pump. Tighten bolt (5) to a torque of 12 N·m (106 lb in).
Note: Spacer (6) must be correctly positioned and bolt (5) must be tightened in order to
prevent the bolt from contacting the shaft of the fuel injection pump.
Illustration 4 g00992965
14. Tighten nut (8) to a torque of 88 N·m (65 lb ft).
15. Remove Tooling (A) and Tooling (B).
End By:
a. Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and
Install".
b. Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
c. Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines -
Remove and Install".
d. Install the air compressor, if equipped. Refer to Disassembly and Assembly, "Air
Compressor - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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11. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: 3054C INDUSTRIAL ENGINE 334
Configuration: 3054C Industrial Engine 33400001-UP
Disassembly and Assembly
3054C Industrial Engine
Media Number -RENR2433-03 Publication Date -01/11/2012 Date Updated -28/04/2017
i02291815
Turbocharger - Remove
SMCS - 1052-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1. Thoroughly clean the outer surfaces of the turbocharger (1).
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12. 2. Loosen the hose clamps and remove the air inlet hose at the turbocharger compressor
housing.
Note: The exhaust elbow is an option.
3. Remove the exhaust pipe from the turbocharger outlet or remove the exhaust pipe from the
exhaust elbow, if equipped. Refer to the OEM provided information for the correct
procedure in order to remove the exhaust pipe.
Illustration 1 g00975635
4. Remove the setscrews (5) from the exhaust elbow (3), if equipped.
5. Remove the setscrews (6) and remove the bracket (4) from the cylinder block.
6. If equipped, remove the exhaust elbow (3) from the exhaust adapter (1).
7. Remove the nuts (2) and remove the exhaust adapter (1) from the turbocharger.
8. Place a suitable container below the turbocharger (1) in order to collect any spillage of oil.
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13. Illustration 2 g00975609
9. Remove the banjo bolt (10). Remove the oil supply tube assembly (12) and the washers (11)
from the turbocharger. Discard the washers (11). If necessary, remove the oil supply tube
assembly (12) from the cylinder block and discard the washers.
10. Remove the setscrews (17). Remove the oil drain tube assembly (18) from the turbocharger.
Remove the gasket (16) and discard the gasket. If necessary, remove the oil drain tube
assembly from the cylinder block and discard the gasket.
11. If necessary, remove the studs (8) from the turbocharger housing.
12. Remove the nuts (15). Remove the turbocharger (7). Remove the gasket (9). Discard the
gasket (9). If necessary, remove the studs (14) from the exhaust manifold.
Note: Do not use the actuator rod of wastegate (13) to lift the turbocharger.
13. Plug the oil supply and the oil drain ports of the turbocharger. Install covers on the manifold
ports.
Copyright 1993 - 2019 Caterpillar Inc.
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14. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: 3054C INDUSTRIAL ENGINE 334
Configuration: 3054C Industrial Engine 33400001-UP
Disassembly and Assembly
3054C Industrial Engine
Media Number -RENR2433-03 Publication Date -01/11/2012 Date Updated -28/04/2017
i02291816
Turbocharger - Install
SMCS - 1052-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-3931 Anti-Seize Compound -
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Remove all of the plastic plugs from all of the ports of the turbocharger. Clean the mating
surfaces of the exhaust manifold and the turbocharger. Clean the mating surfaces of
turbocharger and the oil supply tube assembly and the oil drain tube assembly.
2. Ensure that the turbocharger inlet and outlet ports are clean and free from restrictions. The
turbocharger shaft must rotate freely.
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15. Illustration 1 g00975609
3. If necessary, install the studs (14) in the exhaust manifold. Install gasket (9) over the studs.
Note: Do not use any sealant on the gasket.
4. Position the turbocharger (7) on the exhaust manifold.
5. Apply Tooling (A) to the threads of studs (14). Install the nuts (15). Tighten the nuts to a
torque of 47 N·m (35 lb ft).
6. Lubricate the bearing housing with clean engine oil.
7. Inspect the oil hose assemblies (12 and 18). If necessary, replace the hose assemblies.
Note: The top flange of the oil drain tube assembly (18) is secured to the turbocharger with
6 mm setscrews (17). The bottom flange of the oil drain tube assembly (18) is secured to the
cylinder block with 8 mm setscrews.
8. Position a new gasket (16) and the oil drain tube assembly (18) on the bottom of the
turbocharger. Install the setscrews (17). Tighten the setscrews to a torque of 9 N·m
(80 lb in).
9. If necessary, install a new gasket and the oil drain tube assembly (18) to the cylinder block.
Tighten the setscrews to a torque of 22 N·m (16 lb ft).
10. Position new washers (11) and the oil supply tube assembly (12) on the turbocharger. Install
the banjo bolt (10). Tighten the banjo bolt to a torque of 22 N·m (16 lb ft).
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16. Note: Ensure that the oil supply tube assembly (12) does not come into contact with any
other component when the assembly is installed onto the engine.
11. If necessary, install new washers and the oil supply tube assembly (12) to the cylinder
block. Tighten the banjo bolt to a torque of 22 N·m (16 lb ft).
12. If necessary, install the studs (8) in the turbocharger housing.
Illustration 2 g00975635
13. Position the exhaust adapter (1) on the studs (8). Install the nuts (2). Do not tighten the nuts
at this time.
Note: The exhaust elbow is an option for this engine.
14. If equipped, install the exhaust elbow (3) onto the exhaust adapter (1). Position the bracket
(4) on the cylinder block and install the setscrews (6).
15. Install the setscrews (5) in order to secure the exhaust elbow (3) to the bracket (4).
16. Tighten the three nuts (2) finger tight. Tighten the nuts in the same sequence to a torque of
25 N·m (18 lb ft).
17. Ensure that there is no restriction in the inlet hose. Position the air inlet hose on the
turbocharger compressor housing. Install the hose clamps. Tighten the clamps to a torque of
5 N·m (44 lb in).
Note: The air inlet hose has a reflective heat shield that partially covers the hose. The
reflective heat shield must be installed toward the engine. The reflective heat shield must be
kept clean and free from dust, oil or paint.
Note: Use a solution of water and 5 % soap to install a new air inlet hose. Do not use oil or
grease.
18. Position the exhaust pipe on the exhaust elbow or onto the exhaust adapter (1). Refer to the
OEM information for the correct procedure in order to install the exhaust pipe.
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17. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
18. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: 3054C INDUSTRIAL ENGINE 334
Configuration: 3054C Industrial Engine 33400001-UP
Disassembly and Assembly
3054C Industrial Engine
Media Number -RENR2433-03 Publication Date -01/11/2012 Date Updated -28/04/2017
i02291817
Exhaust Manifold - Remove and Install
SMCS - 1059-010
Removal Procedure
Start By:
a. Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".
Illustration 1 g00951398
1. Remove the setscrews (1) in reverse numerical order. Refer to Illustration 1 . This will help
prevent distortion of the exhaust manifold.
2. Remove the exhaust manifold from the cylinder head and the exhaust manifold gasket.
Discard the exhaust manifold gasket.
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19. Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Bolt
(M10 X 1.5 by 100 mm)
2
Note: Improper installation of the exhaust manifold can result in a cracked exhaust manifold. The
setscrews that secure the exhaust manifold must be tightened in the correct sequence and to the
correct torque.
Illustration 2 g00951297
1. Install Tooling (A) in the cylinder head in Hole (X).
Note: Do not use any sealant on the exhaust manifold gaskets.
2. Position a new exhaust manifold gasket on the Tooling (A) in the cylinder head. Position the
exhaust manifold on the Tooling (A). Install the setscrews (1) finger tight in order to secure
the exhaust manifold to the cylinder head.
3. Remove the Tooling (A). Install the remaining setscrews (1) and tighten the setscrews
evenly to a torque of 33 N·m (24 lb ft). Tighten the setscrews in the sequence that is shown
in Illustration 2.
End By:
a. Install the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Install".
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20. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: 3054C INDUSTRIAL ENGINE 334
Configuration: 3054C Industrial Engine 33400001-UP
Disassembly and Assembly
3054C Industrial Engine
Media Number -RENR2433-03 Publication Date -01/11/2012 Date Updated -28/04/2017
i02291819
Inlet and Exhaust Valve Springs - Remove and Install
SMCS - 1108-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
B 9U-6198 Crankshaft Turning Tool 1
Start By:
a. Remove the rocker shaft assembly. Refer to Disassembly and Assembly, "Rocker Shaft and
Pushrod - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: The following procedure should be adopted in order to remove the valve springs when the
cylinder head is still installed onto the cylinder block. Refer to Disassembly and Assembly
Manual, "Inlet and Exhaust Valves - Remove and Install" for the correct procedure that should be
used to remove the valve springs from a cylinder head that has been removed from the cylinder
block.
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21. Note: Before you begin the removal of the valve springs, refer to Specifications, "Cylinder Head
Valves" for appropriate information on the valve springs.
1. Ensure that the piston is at the top center position before the valve keepers are removed
from the valve. Failure to ensure that the piston is at top dead center may allow the valve to
drop into the cylinder block. Use the following procedure in order to find the top center
position for the piston.
NOTICE
Do not turn the crankshaft while the valve springs are removed.
Illustration 1 g00937233
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
a. Install the Tooling (A).
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