The document provides instructions for removing and installing an exhaust gas recirculation valve and exhaust manifold on a 304E2CR Mini Hydraulic Excavator. It details removing bolts and disconnecting hoses and harnesses to remove the parts. Reinstallation is the reverse of removal, with bolts being tightened to the specified torque. Safety precautions are provided to prevent burns from hot engine components.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix gc5) service repair...ujfjjkjskkemme
The document provides instructions for removing and installing various engine components on a 304E2CR Mini Hydraulic Excavator including:
- Exhaust gas recirculation valve
- Exhaust manifold
- Diesel particulate filter
- Inlet manifold
The steps include disconnecting sensors and hoses, removing mounting bolts, and installing components in reverse order while applying anti-seize compound and torquing bolts to specified values. Safety precautions are provided to prevent burns from hot components.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix gc5) service repair...hhjsekmdmm
The document provides instructions for removing and installing an exhaust gas recirculation valve and exhaust manifold on a Caterpillar 304E2CR mini hydraulic excavator engine. It describes disconnecting hoses, removing bolts and nuts, and installing parts in reverse order. Safety precautions are provided for hot components and ensuring fluids are contained.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix gc5) service repair...ufjsjjkksemme
The document provides instructions for removing and installing various engine components on a 304E2 CR Mini Hydraulic Excavator including:
- Exhaust gas recirculation valve
- Exhaust manifold
- Diesel particulate filter
- Inlet manifold
The procedures describe removing mounting bolts and disconnecting sensors/lines before removing the components, and installing in the reverse order while applying anti-seize compound and torquing bolts to the specified values. Safety precautions are provided to prevent burns from hot components.
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The document provides instructions for removing and installing various engine components on a 304E2 CR Mini Hydraulic Excavator including:
- Exhaust gas recirculation valve
- Exhaust manifold
- Diesel particulate filter
- Inlet manifold
The procedures describe removing mounting bolts and disconnecting sensors/lines before removing the components, and installing in the reverse order while applying anti-seize compound and torquing bolts to the specified values. Safety precautions are provided to prevent burns from hot components.
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The document provides instructions for removing and installing various engine components on a 304E2CR Mini Hydraulic Excavator, including:
- Removing the exhaust gas recirculation valve by removing mounting bolts and disconnecting hoses.
- Removing the exhaust manifold by removing mounting bolts and nuts and disconnecting hoses.
- Disassembling the diesel particulate filter by separating the muffler, filter, and diesel oxidation catalyst and removing band clamps.
- Removing the inlet manifold by first removing other components and then removing mounting bolts.
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This document provides instructions for removing and installing various engine components on a Caterpillar 304E2CR Mini Hydraulic Excavator KC400001-UP powered by a C2.4 engine. The components include the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, and front housing. The procedures provide detailed illustrations and specify any required tools and torque specifications.
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The document provides instructions for removing and installing various engine components on a 304E2CR Mini Hydraulic Excavator including the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, front housing, and valve mechanism cover. The procedures include lists of required tools and step-by-step instructions with illustrations for each component. Precautions are provided regarding keeping parts clean and containing fluids.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...f8usejkdmmd8i
The document provides instructions for removing and installing various engine components on a 304E2CR Mini Hydraulic Excavator including the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, front housing, and valve mechanism cover. The procedures include lists of required tools and step-by-step instructions with illustrations for each component. Precautions are provided regarding keeping parts clean and containing fluids.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix gc5) service repair...ujfjjkjskkemme
The document provides instructions for removing and installing various engine components on a 304E2CR Mini Hydraulic Excavator including:
- Exhaust gas recirculation valve
- Exhaust manifold
- Diesel particulate filter
- Inlet manifold
The steps include disconnecting sensors and hoses, removing mounting bolts, and installing components in reverse order while applying anti-seize compound and torquing bolts to specified values. Safety precautions are provided to prevent burns from hot components.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix gc5) service repair...hhjsekmdmm
The document provides instructions for removing and installing an exhaust gas recirculation valve and exhaust manifold on a Caterpillar 304E2CR mini hydraulic excavator engine. It describes disconnecting hoses, removing bolts and nuts, and installing parts in reverse order. Safety precautions are provided for hot components and ensuring fluids are contained.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix gc5) service repair...ufjsjjkksemme
The document provides instructions for removing and installing various engine components on a 304E2 CR Mini Hydraulic Excavator including:
- Exhaust gas recirculation valve
- Exhaust manifold
- Diesel particulate filter
- Inlet manifold
The procedures describe removing mounting bolts and disconnecting sensors/lines before removing the components, and installing in the reverse order while applying anti-seize compound and torquing bolts to the specified values. Safety precautions are provided to prevent burns from hot components.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix gc5) service repair...jfjksekkmsemm
The document provides instructions for removing and installing various engine components on a 304E2 CR Mini Hydraulic Excavator including:
- Exhaust gas recirculation valve
- Exhaust manifold
- Diesel particulate filter
- Inlet manifold
The procedures describe removing mounting bolts and disconnecting sensors/lines before removing the components, and installing in the reverse order while applying anti-seize compound and torquing bolts to the specified values. Safety precautions are provided to prevent burns from hot components.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix gc5) service repair...fusjfjskekmem
The document provides instructions for removing and installing various engine components on a 304E2CR Mini Hydraulic Excavator, including:
- Removing the exhaust gas recirculation valve by removing mounting bolts and disconnecting hoses.
- Removing the exhaust manifold by removing mounting bolts and nuts and disconnecting hoses.
- Disassembling the diesel particulate filter by separating the muffler, filter, and diesel oxidation catalyst and removing band clamps.
- Removing the inlet manifold by first removing other components and then removing mounting bolts.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...f8seodkdmdmed3
This document provides instructions for removing and installing various engine components on a Caterpillar 304E2CR Mini Hydraulic Excavator KC400001-UP powered by a C2.4 engine. The components include the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, and front housing. The procedures provide detailed illustrations and specify any required tools and torque specifications.
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Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...mtox80484546
The document provides repair instructions for a 304E2CR Mini Hydraulic Excavator including:
- Procedures for removing and installing the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, front housing, and valve mechanism cover.
- Lists of required tools for each procedure.
- Illustrations showing components and steps in each procedure.
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The document provides repair instructions for a 304E2CR Mini Hydraulic Excavator including:
- Procedures for removing and installing the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, front housing, and valve mechanism cover.
- Lists of required tools for each procedure.
- Illustrations showing components and steps in each procedure.
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The document provides instructions for removing and installing various engine components on a 304E2CR Mini Hydraulic Excavator including the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, front housing, and valve mechanism cover. The procedures include lists of required tools and step-by-step instructions describing how to remove parts, noting any alignment marks, torque specifications for installing bolts, and precautions about cleaning and lubricating components.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...fujsekmd9dik
The document provides repair instructions for a 304E2CR Mini Hydraulic Excavator including:
- Procedures for removing and installing the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, front housing, and valve mechanism cover.
- Lists of required tools for each procedure.
- Illustrations showing components and steps in each procedure.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...nkikou1545
The document provides repair instructions for a 304E2CR Mini Hydraulic Excavator including:
- Procedures for removing and installing the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, front housing, and valve mechanism cover.
- Lists of required tools for each procedure.
- Illustrations showing components and steps in each procedure.
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The document provides repair instructions for a 304E2CR Mini Hydraulic Excavator including:
- Procedures for removing and installing the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, front housing, and valve mechanism cover.
- Lists of required tools for each procedure.
- Illustrations showing components and steps in each procedure.
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This document provides instructions for removing and installing various engine components on a Caterpillar 304E2CR Mini Hydraulic Excavator KC400001-UP powered by a C2.4 engine. The components include the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, and front housing. The procedures provide detailed illustrations and specify any required tools and torque specifications.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...8sjkdkdmdmdm
The document provides repair instructions for a 304E2CR Mini Hydraulic Excavator including:
- Procedures for removing and installing the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, front housing, and valve mechanism cover.
- Lists of required tools for each procedure.
- Illustrations showing components and steps in each procedure.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...tuzhiyou2
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator powered by a C2.4 engine, including:
- Removing and installing the fuel manifold (rail)
- Removing and installing the fuel injection lines
- Removing and installing the fuel injection pump
- Removing and installing the electronic unit injector
- Removing and installing the turbocharger
- Removing and installing the exhaust gas recirculation valve
The instructions include safety warnings and step-by-step procedures for each component.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...qfyc504378
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator BZ5 powered by a C2.4 engine, including:
- Removing and installing the fuel manifold (rail)
- Removing and installing the fuel injection lines
- Removing and installing the electronic unit injector
- Removing and installing the turbocharger
- Removing and installing the exhaust gas recirculation valve
The procedures provide illustrations and specify torque values for fasteners. Safety notices are included regarding working with high pressure fuel and draining coolant.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...lituo39419496
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator BZ5 powered by a C2.4 engine, including:
- Removing and installing the fuel manifold (rail)
- Removing and installing the fuel injection lines
- Removing and installing the electronic unit injector
- Removing and installing the turbocharger
The procedures provide illustrations and step-by-step instructions and include safety warnings for working on high pressure fuel systems and draining hot coolant. Torque specifications are provided for reinstalling components.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix kc4) service repair...fusjejfskekemm
This document provides instructions for removing and installing various engine components on a Caterpillar 304E2CR Mini Hydraulic Excavator including:
- Crankshaft rear seal carrier
- Flywheel housing
- Crankshaft pulley
- Crankshaft front seal
- Idler gear
- Housing (front)
- Valve mechanism cover
The procedures provide detailed illustrations and steps for removal and installation of each component, including any required tools and torque specifications. Safety and maintenance notes are also included.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix kc4) service repair...ujfjjskekmemm
The document provides instructions for removing and installing various components of a Caterpillar 304E2CR mini hydraulic excavator engine. The procedures include removing and installing the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, and front housing. Each procedure lists the required tools and steps to disassemble and reassemble the component.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix kc4) service repair...fhjsekkemm
The document provides instructions for removing and installing various components of a Caterpillar 304E2CR mini hydraulic excavator engine. The procedures include removing and installing the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, and front housing. Each procedure lists the required tools and steps to disassemble and reassemble the component.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix kc4) service repair...ufjjskekkmed
This document provides instructions for removing and installing various engine components on a Caterpillar 304E2CR Mini Hydraulic Excavator including:
- Crankshaft rear seal carrier
- Flywheel housing
- Crankshaft pulley
- Crankshaft front seal
- Idler gear
- Housing (front)
- Valve mechanism cover
The procedures provide detailed illustrations and steps for removal and installation of each component, including any required tools and torque specifications. Safety and maintenance notes are also included.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix kc4) service repair...jjskekkepl
This document provides instructions for removing and installing various engine components on a Caterpillar 304E2CR Mini Hydraulic Excavator including:
- Crankshaft rear seal carrier
- Flywheel housing
- Crankshaft pulley
- Crankshaft front seal
- Idler gear
- Housing (front)
- Valve mechanism cover
The procedures provide detailed illustrations and steps for removal and installation of each component, including any required tools and torque specifications. Safety and maintenance notes are also included.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix kc4) service repair...udfjjjsekekkem
This document provides instructions for removing and installing various engine components on a Caterpillar 304E2CR Mini Hydraulic Excavator including:
- Crankshaft rear seal carrier
- Flywheel housing
- Crankshaft pulley
- Crankshaft front seal
- Idler gear
- Housing (front)
- Valve mechanism cover
The procedures provide detailed illustrations and steps for removal and installation of each component, including any required tools and torque specifications.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix HC5) Service Repair ...shenjiao97221
1. The document provides instructions for removing and installing various components of a 304E2CR Mini Hydraulic Excavator engine, including the fuel manifold rail, fuel injection lines, fuel injection pump, electronic unit injectors, turbocharger, exhaust gas recirculation cooler, and exhaust gas recirculation valve.
2. Safety warnings are provided, noting the risks of high pressure fuel, sulfuric acid, and hot coolant. Technicians are instructed to follow proper safety procedures and containment of fluids.
3. The procedures note removing retaining bolts, nuts, clamps and hoses, then installing components in the reverse order. Torque specifications are provided for reinstallation.
Nissan Forklift Electric P01 Series Service Repair Manual.pdf8sjkdkdmdmdm
This service manual provides maintenance and repair procedures for the NISSAN FORKLIFT P01 and P02 series. It consists of 14 sections covering general information, maintenance, control systems, batteries, electrical systems, motors, differentials, axles, brakes, steering, hydraulics, loading mechanisms, and the forklift body and frame. Technicians should follow the precautions outlined and use any technical bulletins issued by NISSAN together with this manual for repair reference. The manual is designed to enable safe and accurate service through detailed step-by-step instructions and specifications.
New Holland T8.435 696110769 CVT TIER 2 Tractor Service Repair Manual [ZERE08...8sjkdkdmdmdm
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3. The procedures note removing retaining bolts, nuts, clamps and hoses, then installing components in the reverse order. Torque specifications are provided for reinstallation.
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Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
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This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
2. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 304E2 CR MINI HYD EXCAVATOR GC5
Configuration: 304E2 CR Mini Hydraulic Excavator GC500001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06508754
Exhaust Gas Recirculation Valve - Remove and Install
SMCS - 108N-010
Removal Procedure
Personal injury can result from hot coolant, steam and alkali.
At operating temperature, engine coolant is hot and under pressure. The
radiator and all lines to heaters or the engine contain hot coolant or
steam. Any contact can cause severe burns.
Remove cooling system pressure cap slowly to relieve pressure only
when engine is stopped and cooling system pressure cap is cool enough
to touch with your bare hand.
Do not attempt to tighten hose connections when the coolant is hot, the
hose can come off causing burns.
Cooling System Coolant Additive contains alkali. Avoid contact with
skin and eyes.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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3. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
Note: Refer to Specifications, "Engine Design" for non-specified engine torque values.
Illustration 1 g06002555
1. Remove bolt (1) and bolt (2).
Illustration 2 g06002560
2. Remove bolts (3).
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4. Illustration 3 g06002566
3. Remove clamp (4). Disconnect hose assembly (5).
Illustration 4 g06002585
4. Remove bolt (6). Position breather assembly (7) out of the way.
Illustration 5 g06002718
5. Remove clamp (8) . Disconnect hose assembly (9).
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5. Illustration 6 g06002734
6. Disconnect harness assembly (12) (not shown).
7. Remove bolts (10) and exhaust gas recirculation valve (11).
Installation Procedure
1. Install exhaust gas recirculation valve (11) in the reverse order of removal.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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6. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 304E2 CR MINI HYD EXCAVATOR GC5
Configuration: 304E2 CR Mini Hydraulic Excavator GC500001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06508499
Exhaust Manifold - Remove and Install
SMCS - 1059-010
Removal Procedure
Illustration 1 g06002252
1. Remove bolts (1) and position bracket (2) out of the way.
2. Remove bolts (3), nuts (4), and elbow (5).
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7. Illustration 2 g06002278
3. Remove clamp (10) and hose (9).
4. Remove bolt (8) and bracket (12).
5. Remove bolts (11), nuts (6), and exhaust manifold (7).
Installation Procedure
1. Install exhaust manifold (7) in the reverse order of removal.
a. Tighten bolts (3) to a torque of 24 N·m to 27 N·m (212 lb in to 239 lb in).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Feb 16 18:54:22 UTC+0800 2020
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8. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 304E2 CR MINI HYD EXCAVATOR GC5
Configuration: 304E2 CR Mini Hydraulic Excavator GC500001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06506216
Diesel Particulate Filter - Disassemble
SMCS - 108F-015
Disassemble Procedure
Wear goggles, gloves, protective clothing, and a National Institute for
Occupational Safety and Health (NIOSH) approved P95 or N95 half-
face respirator when handling a used Diesel Particulate Filter or
Catalytic Converter Muffler. Failure to do so could result in personal
injury.
The muffler, catalytic converter/muffler, and diesel particulate filter will
become extremely hot during engine operation. A hot muffler, catalytic
converter/muffler and diesel particulate filter can cause serious burns.
Allow adequate cooling time before working on or near the muffler,
catalytic converter/muffler and diesel particulate filter.
NOTICE
Do not strike any part of the assembly of the Diesel Particulate Filter
(DPF). Do not allow any object to contact the internal element of the
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9. DPF. If the internal element of the DPF becomes damaged, the
assembly must be replaced.
Illustration 1 g06001247
NOTICE
Before starting of disassembling the diesel particulate filter, put the
alignment marks on each of the parts, the diesel particulate filter, the
diesel oxidation catalyst, and the muffler.
1. Remove band clamps (1).
Illustration 2 g06001291
2. Separate muffler (2), diesel particulate filter (3), and diesel oxidation catalyst (4).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Sun Feb 16 18:55:19 UTC+0800 2020
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10. Private Network For SIS Licensees.
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11. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 304E2 CR MINI HYD EXCAVATOR GC5
Configuration: 304E2 CR Mini Hydraulic Excavator GC500001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06506718
Diesel Particulate Filter - Assemble
SMCS - 108F-016
Assemble Procedure
Wear goggles, gloves, protective clothing, and a National Institute for
Occupational Safety and Health (NIOSH) approved P95 or N95 half-
face respirator when handling a used Diesel Particulate Filter or
Catalytic Converter Muffler. Failure to do so could result in personal
injury.
NOTICE
Do not strike any part of the assembly of the Diesel Particulate Filter
(DPF). Do not allow any object to contact the internal element of the
DPF. If the internal element of the DPF becomes damaged, the
assembly must be replaced.
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12. Illustration 1 g06001291
1. Align marks and assemble muffler (2), diesel particulate filter (3), and diesel oxidation
catalyst (4).
Illustration 2 g06001247
2. Install band clamps (1). Tighten band clamps (1) to a torque of 16 N to 20 N·m
(142 lb into 177 lb in).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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13. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 304E2 CR MINI HYD EXCAVATOR GC5
Configuration: 304E2 CR Mini Hydraulic Excavator GC500001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06502265
Diesel Particulate Filter - Remove and Install
SMCS - 108F-010
Table 1
Required Tooling
Tool Part Number Part Description Qty
A - Bostick Never-Seez Pure Nickel Special Grade Anti-seize -
Removal Procedure
Wear goggles, gloves, protective clothing, and a National Institute for
Occupational Safety and Health (NIOSH) approved P95 or N95 half-
face respirator when handling a used Diesel Particulate Filter or
Catalytic Converter Muffler. Failure to do so could result in personal
injury.
The muffler, catalytic converter/muffler, and diesel particulate filter will
become extremely hot during engine operation. A hot muffler, catalytic
converter/muffler and diesel particulate filter can cause serious burns.
Allow adequate cooling time before working on or near the muffler,
catalytic converter/muffler and diesel particulate filter.
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14. NOTICE
Do not strike any part of the assembly of the Diesel Particulate Filter
(DPF). Do not allow any object to contact the internal element of the
DPF. If the internal element of the DPF becomes damaged, the
assembly must be replaced.
Illustration 1 g06000825
1. Disconnect DPF outlet temperature sensor (1) and differential pressure tube (2).
Illustration 2 g06000843
2. Remove bolts (3) and position bracket (6) out of the way.
3. Disconnect DOC inlet temperature sensor (7), DPF inlet temperature sensor (4), and
differential pressure tube (5).
4. Remove bolts (8), nuts (10), and elbow (9).
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16. 1. Install diesel particulate filter (13) in the reverse order of removal.
a. Tighten bolts (12) and bolts (11) to a torque of 49 N·m to 55 N·m (36 lb ft to 41 lb ft).
b. Tighten bolts (8) to a torque of 24 N·m to 27 N·m (212 lb in to 239 lb in).
c. Apply Tooling (A) to the threads of DOC inlet temperature sensor (7), DPF inlet
temperature sensor (4), and DOC outlet temperature sensor (1).
d. Apply Tooling (A) to the threads of differential pressure tube (5) and differential
pressure tube (2).
e. Tighten DOC inlet temperature sensor (7), DPF inlet temperature sensor (4), and DPF
outlet temperature sensor (1) to a torque of 25 N·m to 34 N·m (221 lb in to 301 lb in).
f. Tighten differential pressure tube (5) and differential pressure tube (2) to a torque of
16 N·m to 22 N·m (142 lb in to 195 lb in).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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17. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 304E2 CR MINI HYD EXCAVATOR GC5
Configuration: 304E2 CR Mini Hydraulic Excavator GC500001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06523433
Inlet Manifold - Remove and Install
SMCS - 1058-010
Removal Procedure
Start By:
a. Remove exhaust gas recirculation valve.
b. Remove fuel injection lines.
c. Remove fuel manifold (rail).
Illustration 1 g06008649
1. Remove bolt (1).
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18. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
19. Illustration 2 g06008673
2. Remove bolts (2) and inlet manifold (3).
Installation Procedure
1. Install inlet manifold (3) in the reverse order of removal.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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20. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 304E2 CR MINI HYD EXCAVATOR GC5
Configuration: 304E2 CR Mini Hydraulic Excavator GC500001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06539555
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010
Removal Procedure
Table 1
Required Tooling
Tool Part Number Part Description Qty
A 5S-1330 Valve Spring Compressor 1
Start By:
a. Remove cylinder head.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean the bottom mating surface of the cylinder head. Check the depth of the valves below
the face of the cylinder head before the valve springs are removed. Refer to Specifications,
"Cylinder Head Valves" for the correct dimensions.
2. Place a temporary identification mark on the heads of the valves to identify the correct
position.
3. Use a suitable lifting device to position the cylinder head with the valve springs upward.
The weight of the cylinder head is approximately 28 kg (61 lb).
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21. Illustration 1 g06013564
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
4. Install Tooling (A) in position on the cylinder head and compress the valve spring to
remove inlet and exhaust valves (1).
Illustration 2 g06013581
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
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