This document provides instructions for removing and installing fuel injection lines, the fuel injection pump, fuel injectors, the exhaust manifold, and inlet and exhaust valve springs on a 301.4C Mini Hydraulic Excavator. The procedures describe removing identification marks, disconnecting lines and hoses, loosening and removing nuts and bolts, and installing components in reverse order while maintaining proper alignment and torque specifications. Safety notices are included to contain fluids and wear protective equipment.
Caterpillar cat 301.4 c mini hydraulic excavator (prefix ljk) service repair ...fjsekkdmmmse
This document provides instructions for removing and installing various engine components on a 301.4C Mini Hydraulic Excavator, including:
- Fuel injection lines, pump, and injectors
- Exhaust manifold
- Inlet and exhaust valve springs
The procedures describe removing identification marks, loosening nuts and bolts, using specialty tools, and ensuring proper alignment and torque specifications during reinstallation to maintain correct engine timing and operation. Safety notices are included to contain fluids and avoid injury from compressed springs.
Caterpillar cat 301.4 c mini hydraulic excavator (prefix ljk) service repair ...fjsjjekdkme
This document provides instructions for removing and installing fuel injection lines, the fuel injection pump, and fuel injectors on a 301.4C Mini Hydraulic Excavator. The procedures involve disconnecting lines and removing nuts, taking identification marks for installation purposes, and reinstalling components in reverse order while following torque specifications. Tools required include line wrenches, pullers, and thread locking compound. Safety notices emphasize containing fluids and properly disposing of them.
Caterpillar cat 321 b lcr track excavator (prefix 2zd) service repair manual ...fujsfskekem
This document provides instructions for removing and installing various fuel system components on a Caterpillar 321B LCR Track Excavator engine, including:
- Fuel priming pump
- Fuel filter base
- Fuel injection lines
It describes removing nuts, bolts, lines, and filters, taking care to plug openings to prevent contamination. Reinstallation involves cleaning parts and reconnecting components with new washers or O-rings as needed, torquing to specifications.
Caterpillar cat 321 b lcr track excavator (prefix 2zd) service repair manual ...fhsjejfksemm
This document provides instructions for removing and installing various fuel system components on a Caterpillar 321B LCR Track Excavator with a 3064 or 3066 engine. It includes procedures for removing and installing the fuel priming pump, fuel filter base, fuel injection lines, and fuel injection nozzles. The document emphasizes keeping parts clean and containing fluids to prevent contamination of the fuel system.
Caterpillar cat 321 b lcr track excavator (prefix 2zd) service repair manual ...fujsefkskemm
- The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel injection lines on a 321B LCR TRACK EXCAVATOR.
- The procedures describe disconnecting fuel lines, removing securing nuts and bolts, and capping openings to prevent contamination.
- Installation involves placing parts in position, connecting fuel lines, and tightening securing hardware while keeping all parts clean from contaminants.
Caterpillar cat 301.8 mini hydraulic excavator (prefix bdh) service repair ma...fjsjjdkemmde
This document provides instructions for removing and installing various engine components on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators, including:
- Removing and installing the fuel shutoff solenoid.
- Removing the fuel injection pump and noting shim thickness for proper fuel injection timing.
- Removing and installing the exhaust manifold and ensuring proper torque of attachment bolts.
- Removing and installing inlet and exhaust valve springs using a valve spring compressor tool.
The document contains notices about keeping parts clean to prevent premature wear, containing fluids, and not turning the crankshaft while valve springs are removed. Illustrations and exploded views are provided to support the step-
Caterpillar cat 301.6 mini hydraulic excavator (prefix bdh) service repair ma...fhsejkdkme
This document provides instructions for removing and installing various engine components on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators, including:
- Removing and installing the fuel shutoff solenoid.
- Removing the fuel injection pump and noting shim thickness for proper reinstallation.
- Removing and installing the exhaust manifold and ensuring proper torque of fasteners.
- Removing and installing inlet and exhaust valve springs using the specified tool and following safety precautions for compressed springs.
Caterpillar cat 301.5 mini hydraulic excavator (prefix bdh) service repair ma...dujfjjksekmmd
This document provides instructions for removing and installing a fuel shutoff solenoid, removing and installing a fuel injection pump, and removing and installing an exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators. The instructions include safety notices and step-by-step procedures with illustrations. Torque specifications are provided for reinstalling components.
Caterpillar cat 301.4 c mini hydraulic excavator (prefix ljk) service repair ...fjsekkdmmmse
This document provides instructions for removing and installing various engine components on a 301.4C Mini Hydraulic Excavator, including:
- Fuel injection lines, pump, and injectors
- Exhaust manifold
- Inlet and exhaust valve springs
The procedures describe removing identification marks, loosening nuts and bolts, using specialty tools, and ensuring proper alignment and torque specifications during reinstallation to maintain correct engine timing and operation. Safety notices are included to contain fluids and avoid injury from compressed springs.
Caterpillar cat 301.4 c mini hydraulic excavator (prefix ljk) service repair ...fjsjjekdkme
This document provides instructions for removing and installing fuel injection lines, the fuel injection pump, and fuel injectors on a 301.4C Mini Hydraulic Excavator. The procedures involve disconnecting lines and removing nuts, taking identification marks for installation purposes, and reinstalling components in reverse order while following torque specifications. Tools required include line wrenches, pullers, and thread locking compound. Safety notices emphasize containing fluids and properly disposing of them.
Caterpillar cat 321 b lcr track excavator (prefix 2zd) service repair manual ...fujsfskekem
This document provides instructions for removing and installing various fuel system components on a Caterpillar 321B LCR Track Excavator engine, including:
- Fuel priming pump
- Fuel filter base
- Fuel injection lines
It describes removing nuts, bolts, lines, and filters, taking care to plug openings to prevent contamination. Reinstallation involves cleaning parts and reconnecting components with new washers or O-rings as needed, torquing to specifications.
Caterpillar cat 321 b lcr track excavator (prefix 2zd) service repair manual ...fhsjejfksemm
This document provides instructions for removing and installing various fuel system components on a Caterpillar 321B LCR Track Excavator with a 3064 or 3066 engine. It includes procedures for removing and installing the fuel priming pump, fuel filter base, fuel injection lines, and fuel injection nozzles. The document emphasizes keeping parts clean and containing fluids to prevent contamination of the fuel system.
Caterpillar cat 321 b lcr track excavator (prefix 2zd) service repair manual ...fujsefkskemm
- The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel injection lines on a 321B LCR TRACK EXCAVATOR.
- The procedures describe disconnecting fuel lines, removing securing nuts and bolts, and capping openings to prevent contamination.
- Installation involves placing parts in position, connecting fuel lines, and tightening securing hardware while keeping all parts clean from contaminants.
Caterpillar cat 301.8 mini hydraulic excavator (prefix bdh) service repair ma...fjsjjdkemmde
This document provides instructions for removing and installing various engine components on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators, including:
- Removing and installing the fuel shutoff solenoid.
- Removing the fuel injection pump and noting shim thickness for proper fuel injection timing.
- Removing and installing the exhaust manifold and ensuring proper torque of attachment bolts.
- Removing and installing inlet and exhaust valve springs using a valve spring compressor tool.
The document contains notices about keeping parts clean to prevent premature wear, containing fluids, and not turning the crankshaft while valve springs are removed. Illustrations and exploded views are provided to support the step-
Caterpillar cat 301.6 mini hydraulic excavator (prefix bdh) service repair ma...fhsejkdkme
This document provides instructions for removing and installing various engine components on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators, including:
- Removing and installing the fuel shutoff solenoid.
- Removing the fuel injection pump and noting shim thickness for proper reinstallation.
- Removing and installing the exhaust manifold and ensuring proper torque of fasteners.
- Removing and installing inlet and exhaust valve springs using the specified tool and following safety precautions for compressed springs.
Caterpillar cat 301.5 mini hydraulic excavator (prefix bdh) service repair ma...dujfjjksekmmd
This document provides instructions for removing and installing a fuel shutoff solenoid, removing and installing a fuel injection pump, and removing and installing an exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators. The instructions include safety notices and step-by-step procedures with illustrations. Torque specifications are provided for reinstalling components.
Caterpillar Cat 336D2 L Excavator (Prefix LAH) Service Repair Manual (LAH0000...pwg56547003
1) The document provides disassembly instructions for a travel motor on an excavator model 336D2 L.
2) It describes 27 steps to disassemble the various components of the travel motor, including removing the motor head assembly, piston assemblies, barrel assembly, springs and seals.
3) Precautions are provided to watch for spring forces and ensure components are marked for correct reassembly.
Caterpillar Cat 336D2 L Excavator (Prefix HBH) Service Repair Manual (HBH0000...pwg56547003
1) The document provides step-by-step instructions for disassembling the travel motor of a 336D2L excavator.
2) It details 27 steps to remove over 50 individual parts, placing components in order and marking locations for reassembly.
3) Special care is required when removing parts under spring pressure or that could fall, and clean-up of fluids is important.
Caterpillar Cat 336D2 L Excavator (Prefix GJA) Service Repair Manual (GJA0000...pwg56547003
1) The document provides step-by-step instructions to disassemble a travel motor from an excavator model 336D2 L.
2) Over 25 steps are outlined to remove components such as the motor head assembly, piston assemblies, barrel assembly, springs, seals and plates.
3) Tools and safety precautions are listed for tasks like removing components under spring pressure.
Caterpillar Cat 336D L Excavator (Prefix ZML) Service Repair Manual (ZML00001...pwg56547003
The document provides instructions for disassembling and assembling a piston pump (hydraulic fan) on an excavator. The disassembly process involves removing 30 individual parts in 11 steps, taking care with any parts under spring tension. The assembly follows the reverse of disassembly and involves positioning and installing 30 parts in 28 steps, ensuring proper bearing end play and lubrication.
Caterpillar Cat 336D L Excavator (Prefix W3K) Service Repair Manual (W3K00001...pwg56547003
This document provides instructions for disassembling and assembling a travel motor. It lists 28 steps to disassemble components such as the head, springs, seals, plates, and piston. It then lists 19 steps to reassemble these components and install new seals and O-rings, ensuring proper alignment of parts and applying thread lock compounds. Tools required include retaining ring pliers, a bearing puller, threaded rod, and eyebolts. Cleanliness is emphasized throughout assembly and replacement of all worn parts.
Caterpillar Cat 336D L Excavator (Prefix MPL) Service Repair Manual (MPL00001...pwg56547003
The document provides instructions for disassembling and assembling the piston pump of an excavator. It details 22 steps for disassembly, removing components like bolts, seals, springs, and bearings. It then details 31 steps for assembly, including cleaning parts, installing bearings, seals, springs, and other components in the reverse order of disassembly. Safety warnings are provided to wear protective equipment when handling spring loaded parts.
Caterpillar Cat 336D L Excavator (Prefix LMG) Service Repair Manual (LMG00001...pwg56547003
The document provides instructions for installing a swivel on an excavator. It describes:
1) Attaching lifting equipment to the swivel and positioning it. 2) Installing a boot, clamp, retainer and bolts to mount the swivel. 3) Connecting hydraulic hose assemblies and fittings. 4) Removing the vacuum cap to complete installation. Proper cleaning and containment of fluids is emphasized.
Caterpillar Cat 336D L Excavator (Prefix L5X) Service Repair Manual (L5X00001...pwg56547003
This document provides instructions for removing and installing the rear gear group and flywheel on a 336D L excavator. The removal procedure involves using various tools to remove bolts, gears, bushings, bearings, and seals. Installation involves cleaning parts and using tools to carefully lower bearings and gears into place while matching specific dimensions, then reinstalling covers, seals, and bolts. Precautions are provided to keep parts clean and properly position oil passages.
Caterpillar Cat 336D L Excavator (Prefix KKT) Service Repair Manual (KKT00001...pwg56547003
The document provides instructions for removing and installing various engine components on Caterpillar 336D and 336D L excavators, including:
1) Removing and installing the engine oil filter base in 3 steps.
2) Removing and installing the engine oil cooler in 2 steps.
3) Removing and installing the hydraulic oil cooler in 5 steps.
4) Removing and installing the air cleaner in 6 steps.
Caterpillar Cat 336D L Excavator (Prefix JRX) Service Repair Manual (JRX00001...pwg56547003
This document provides instructions for disassembling and assembling the final drive of a 336D L Mobile Hydraulic Power Unit. The disassembly procedure involves 25 steps to remove components like gears, seals, springs and housings. The assembly procedure reverses the disassembly process in 22 steps and provides torque specifications for reinstalling components. Tools required include lifting devices, pry bars, driver groups and torque wrenches.
Caterpillar Cat 336D L Excavator (Prefix JBT) Service Repair Manual (JBT00001...pwg56547003
The document provides instructions for removing, disassembling, assembling, and installing a piston motor (hydraulic fan) for Caterpillar 336D and 336D L excavators. The removal process involves detaching hoses and electrical connections, then lifting the fan motor assembly and piston motor. Disassembly requires using various tools to remove individual components like bearings, seals, springs and pistons. Reassembly follows the reverse order, noting requirements like heating/cooling parts and using tools to install retaining rings and seals. Installation connects all hoses and mounts the assembled fan motor assembly back in place.
Caterpillar Cat 336D L Excavator (Prefix J6D) Service Repair Manual (J6D00001...pwg56547003
This document provides instructions for disassembling and assembling the final drive of a 336D L Mobile Hydraulic Power Unit. The 25 step disassembly process removes components like housing, gears, seals and bearings. The 22 step assembly process reverses this to rebuild the final drive, applying loctite and torquing bolts to specification. Tools required include link brackets, crossblocks, drivers and torque wrenches. Safety precautions are noted for releasing spring forces.
Caterpillar Cat 336D L Excavator (Prefix DTS) Service Repair Manual (DTS00001...pwg56547003
This document provides instructions for disassembling and assembling the piston pump (hydraulic fan) of a 336D L excavator. The disassembly procedure involves removing over 30 individual parts in sequenced steps. The assembly procedure instructs putting the parts back together in reverse order and adjusting clearances as needed. Cleaning and inspecting parts is emphasized for proper reassembly.
The document provides instructions for disassembling and assembling the piston pump of an excavator. It details 22 steps for disassembly, removing components like bolts, seals, springs, and bearings. It then details 31 steps for assembly, including cleaning parts, installing bearings, seals, springs, and other components in the reverse order of disassembly. Safety warnings are provided to wear protective equipment when handling spring loaded parts.
The document provides instructions for removing and installing various engine components on Caterpillar 336D and 336D L excavators, including:
1) Removing and installing the engine oil filter base in 3 steps.
2) Removing and installing the engine oil cooler in 2 steps.
3) Removing and installing the hydraulic oil cooler in 5 steps.
4) Removing and installing the air cleaner in 6 steps.
The document provides instructions for removing, disassembling, assembling, and installing a piston motor (hydraulic fan) for Caterpillar 336D and 336D L excavators. The removal process involves detaching hoses and electrical connections, then lifting the fan motor assembly and piston motor. Disassembly requires using various tools to remove individual components like bearings, seals, springs and pistons. Reassembly follows the reverse order, noting requirements like heating/cooling parts and using tools to install retaining rings and seals. Installation connects all hoses and mounts the assembled piston motor back onto the fan motor assembly.
Caterpillar Cat 325D L EXCAVATOR (Prefix T2S) Service Repair Manual (T2S00001...pwg56547003
The document provides instructions to disassemble a final drive for a 325D L excavator. Key steps include:
1. Marking the final drive for alignment and securing it in a repair stand.
2. Removing bolts and lifting devices to extract the cover and internal gears and shafts.
3. Using tools like retaining ring pliers to detach components like carrier assemblies.
4. Pressing shafts from carriers and disassembling carriers by removing pins, washers and gears.
Caterpillar Cat 325D L Excavator (Prefix SCR) Service Repair Manual (SCR00001...pwg56547003
This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The summary is:
1. The procedure begins by removing components like the vibration damper, pulley, rocker arms and pushrods.
2. Tools like timing pins and a puller are required to remove the camshaft.
3. The camshaft is removed by inserting timing pins, applying the puller, and removing camshaft bolts.
Caterpillar Cat 325D L Excavator (Prefix NAC) Service Repair Manual (NAC00001...pwg56547003
This document provides assembly instructions for a final drive in 3 steps:
1. Clean all parts thoroughly before assembly and inspect for wear or damage.
2. Apply specified tools, compounds, and brackets to assemble components like bearings, gears, seals and housings.
3. Measure clearances and torque bolts to specified values to correctly assemble and install the final drive. Cleanliness, compound application and torque specifications are critical to the assembly process.
Caterpillar Cat 325D L Excavator (Prefix MCL) Service Repair Manual (MCL00001...pwg56547003
The document provides instructions for disassembling the final drive of a 325D L excavator. It lists required tools and a multi-step process involving removing bolts, gears, carriers, shafts, seals, and other components. Individual parts are to be disassembled from larger assemblies using hammers, punches, and presses. Cleanliness is important to prevent dirt from entering mechanisms during disassembly.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Caterpillar Cat 336D2 L Excavator (Prefix LAH) Service Repair Manual (LAH0000...pwg56547003
1) The document provides disassembly instructions for a travel motor on an excavator model 336D2 L.
2) It describes 27 steps to disassemble the various components of the travel motor, including removing the motor head assembly, piston assemblies, barrel assembly, springs and seals.
3) Precautions are provided to watch for spring forces and ensure components are marked for correct reassembly.
Caterpillar Cat 336D2 L Excavator (Prefix HBH) Service Repair Manual (HBH0000...pwg56547003
1) The document provides step-by-step instructions for disassembling the travel motor of a 336D2L excavator.
2) It details 27 steps to remove over 50 individual parts, placing components in order and marking locations for reassembly.
3) Special care is required when removing parts under spring pressure or that could fall, and clean-up of fluids is important.
Caterpillar Cat 336D2 L Excavator (Prefix GJA) Service Repair Manual (GJA0000...pwg56547003
1) The document provides step-by-step instructions to disassemble a travel motor from an excavator model 336D2 L.
2) Over 25 steps are outlined to remove components such as the motor head assembly, piston assemblies, barrel assembly, springs, seals and plates.
3) Tools and safety precautions are listed for tasks like removing components under spring pressure.
Caterpillar Cat 336D L Excavator (Prefix ZML) Service Repair Manual (ZML00001...pwg56547003
The document provides instructions for disassembling and assembling a piston pump (hydraulic fan) on an excavator. The disassembly process involves removing 30 individual parts in 11 steps, taking care with any parts under spring tension. The assembly follows the reverse of disassembly and involves positioning and installing 30 parts in 28 steps, ensuring proper bearing end play and lubrication.
Caterpillar Cat 336D L Excavator (Prefix W3K) Service Repair Manual (W3K00001...pwg56547003
This document provides instructions for disassembling and assembling a travel motor. It lists 28 steps to disassemble components such as the head, springs, seals, plates, and piston. It then lists 19 steps to reassemble these components and install new seals and O-rings, ensuring proper alignment of parts and applying thread lock compounds. Tools required include retaining ring pliers, a bearing puller, threaded rod, and eyebolts. Cleanliness is emphasized throughout assembly and replacement of all worn parts.
Caterpillar Cat 336D L Excavator (Prefix MPL) Service Repair Manual (MPL00001...pwg56547003
The document provides instructions for disassembling and assembling the piston pump of an excavator. It details 22 steps for disassembly, removing components like bolts, seals, springs, and bearings. It then details 31 steps for assembly, including cleaning parts, installing bearings, seals, springs, and other components in the reverse order of disassembly. Safety warnings are provided to wear protective equipment when handling spring loaded parts.
Caterpillar Cat 336D L Excavator (Prefix LMG) Service Repair Manual (LMG00001...pwg56547003
The document provides instructions for installing a swivel on an excavator. It describes:
1) Attaching lifting equipment to the swivel and positioning it. 2) Installing a boot, clamp, retainer and bolts to mount the swivel. 3) Connecting hydraulic hose assemblies and fittings. 4) Removing the vacuum cap to complete installation. Proper cleaning and containment of fluids is emphasized.
Caterpillar Cat 336D L Excavator (Prefix L5X) Service Repair Manual (L5X00001...pwg56547003
This document provides instructions for removing and installing the rear gear group and flywheel on a 336D L excavator. The removal procedure involves using various tools to remove bolts, gears, bushings, bearings, and seals. Installation involves cleaning parts and using tools to carefully lower bearings and gears into place while matching specific dimensions, then reinstalling covers, seals, and bolts. Precautions are provided to keep parts clean and properly position oil passages.
Caterpillar Cat 336D L Excavator (Prefix KKT) Service Repair Manual (KKT00001...pwg56547003
The document provides instructions for removing and installing various engine components on Caterpillar 336D and 336D L excavators, including:
1) Removing and installing the engine oil filter base in 3 steps.
2) Removing and installing the engine oil cooler in 2 steps.
3) Removing and installing the hydraulic oil cooler in 5 steps.
4) Removing and installing the air cleaner in 6 steps.
Caterpillar Cat 336D L Excavator (Prefix JRX) Service Repair Manual (JRX00001...pwg56547003
This document provides instructions for disassembling and assembling the final drive of a 336D L Mobile Hydraulic Power Unit. The disassembly procedure involves 25 steps to remove components like gears, seals, springs and housings. The assembly procedure reverses the disassembly process in 22 steps and provides torque specifications for reinstalling components. Tools required include lifting devices, pry bars, driver groups and torque wrenches.
Caterpillar Cat 336D L Excavator (Prefix JBT) Service Repair Manual (JBT00001...pwg56547003
The document provides instructions for removing, disassembling, assembling, and installing a piston motor (hydraulic fan) for Caterpillar 336D and 336D L excavators. The removal process involves detaching hoses and electrical connections, then lifting the fan motor assembly and piston motor. Disassembly requires using various tools to remove individual components like bearings, seals, springs and pistons. Reassembly follows the reverse order, noting requirements like heating/cooling parts and using tools to install retaining rings and seals. Installation connects all hoses and mounts the assembled fan motor assembly back in place.
Caterpillar Cat 336D L Excavator (Prefix J6D) Service Repair Manual (J6D00001...pwg56547003
This document provides instructions for disassembling and assembling the final drive of a 336D L Mobile Hydraulic Power Unit. The 25 step disassembly process removes components like housing, gears, seals and bearings. The 22 step assembly process reverses this to rebuild the final drive, applying loctite and torquing bolts to specification. Tools required include link brackets, crossblocks, drivers and torque wrenches. Safety precautions are noted for releasing spring forces.
Caterpillar Cat 336D L Excavator (Prefix DTS) Service Repair Manual (DTS00001...pwg56547003
This document provides instructions for disassembling and assembling the piston pump (hydraulic fan) of a 336D L excavator. The disassembly procedure involves removing over 30 individual parts in sequenced steps. The assembly procedure instructs putting the parts back together in reverse order and adjusting clearances as needed. Cleaning and inspecting parts is emphasized for proper reassembly.
The document provides instructions for disassembling and assembling the piston pump of an excavator. It details 22 steps for disassembly, removing components like bolts, seals, springs, and bearings. It then details 31 steps for assembly, including cleaning parts, installing bearings, seals, springs, and other components in the reverse order of disassembly. Safety warnings are provided to wear protective equipment when handling spring loaded parts.
The document provides instructions for removing and installing various engine components on Caterpillar 336D and 336D L excavators, including:
1) Removing and installing the engine oil filter base in 3 steps.
2) Removing and installing the engine oil cooler in 2 steps.
3) Removing and installing the hydraulic oil cooler in 5 steps.
4) Removing and installing the air cleaner in 6 steps.
The document provides instructions for removing, disassembling, assembling, and installing a piston motor (hydraulic fan) for Caterpillar 336D and 336D L excavators. The removal process involves detaching hoses and electrical connections, then lifting the fan motor assembly and piston motor. Disassembly requires using various tools to remove individual components like bearings, seals, springs and pistons. Reassembly follows the reverse order, noting requirements like heating/cooling parts and using tools to install retaining rings and seals. Installation connects all hoses and mounts the assembled piston motor back onto the fan motor assembly.
Caterpillar Cat 325D L EXCAVATOR (Prefix T2S) Service Repair Manual (T2S00001...pwg56547003
The document provides instructions to disassemble a final drive for a 325D L excavator. Key steps include:
1. Marking the final drive for alignment and securing it in a repair stand.
2. Removing bolts and lifting devices to extract the cover and internal gears and shafts.
3. Using tools like retaining ring pliers to detach components like carrier assemblies.
4. Pressing shafts from carriers and disassembling carriers by removing pins, washers and gears.
Caterpillar Cat 325D L Excavator (Prefix SCR) Service Repair Manual (SCR00001...pwg56547003
This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The summary is:
1. The procedure begins by removing components like the vibration damper, pulley, rocker arms and pushrods.
2. Tools like timing pins and a puller are required to remove the camshaft.
3. The camshaft is removed by inserting timing pins, applying the puller, and removing camshaft bolts.
Caterpillar Cat 325D L Excavator (Prefix NAC) Service Repair Manual (NAC00001...pwg56547003
This document provides assembly instructions for a final drive in 3 steps:
1. Clean all parts thoroughly before assembly and inspect for wear or damage.
2. Apply specified tools, compounds, and brackets to assemble components like bearings, gears, seals and housings.
3. Measure clearances and torque bolts to specified values to correctly assemble and install the final drive. Cleanliness, compound application and torque specifications are critical to the assembly process.
Caterpillar Cat 325D L Excavator (Prefix MCL) Service Repair Manual (MCL00001...pwg56547003
The document provides instructions for disassembling the final drive of a 325D L excavator. It lists required tools and a multi-step process involving removing bolts, gears, carriers, shafts, seals, and other components. Individual parts are to be disassembled from larger assemblies using hammers, punches, and presses. Cleanliness is important to prevent dirt from entering mechanisms during disassembly.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
2. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 301.4C MINI HYD EXCAVATOR LJK
Configuration: 301.4C Mini Hydraulic Excavator LJK00001-UP (MACHINE)
Disassembly and Assembly
3TNV70 and 3TNV76
Engines for Caterpillar Built Machines
Media Number -UENR3279-00 Publication Date -01/07/2013 Date Updated -23/07/2013
i05260516
Fuel Injection Lines - Remove and Install
SMCS - 1252-010
Removal Procedure
Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube
assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. Plugging
the lines will help to prevent fluid loss, and will help to keep contaminants from entering the
system.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
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3. Illustration 1 g03348893
Illustration 2 g03349705
1. Use line wrench in order to loosen fuel injection line nuts. Use two wrenched to avoid
turning lower nut. Disconnect fuel injection line nuts (2) from the injector pump and the fuel
injectors. Remove fuel injector line assemblies (3).
Installation Procedure
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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4. Illustration 3 g03348974
Illustration 4 g03349700
1. Position fuel injection lines assemblies (3) on the fuel injection pump and the fuel injectors.
Start fuel injection line nuts (2) on by hand before tightening with a wrench. Hold wrench
on lower nut for the return line to avoid moving the return line. Tighten fuel injection line
nuts (2) to a torque of 29 to 34 N·m (257 to 300 lb in).
.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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5. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 301.4C MINI HYD EXCAVATOR LJK
Configuration: 301.4C Mini Hydraulic Excavator LJK00001-UP (MACHINE)
Disassembly and Assembly
3TNV70 and 3TNV76
Engines for Caterpillar Built Machines
Media Number -UENR3279-00 Publication Date -01/07/2013 Date Updated -23/07/2013
i05260707
Fuel Injection Pump - Remove and Install
SMCS - 1251-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8S-2264 Puller Gp 3
Start By:
A. Remove fuel injection lines
Note: Refer to Specifications, ""Engine Design"" for non-specified engine torques.
Illustration 1 g03351476
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6. 1. Remove fuel injection pump drive gear access cover (1) from front housing (2).
Note: The cover is secured with adhesive sealant. Use a scraper to separate the cover from
the gear case.
Illustration 2 g03349227
Note: After marking the position of the fuel injection pump drive gear (3) , do not
rotate the engine crankshaft. Rotating the crankshaft will cause the fuel injection
pump to become misaligned.
2. Place a mark on the fuel injection pump drive gear (3) and the idler gear for installation
purposes. Loosen center nut (4) and back out to the end of the fuel injection pump shaft. DO
NOT loosen the four bolts (5) that hold the fuel injection pump gear to the hub.
Illustration 3 g03384642
Note: Do not loosen or remove the four bolts (5) retaining the fuel injection pump
drive gear (3) to the fuel injection pump hub (3A). Do not disassemble the fuel
injection pump drive gear from the hub. Correct fuel injection timing will be difficult
or next to impossible to achieve.
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7. Illustration 4 g03349237
3. Install Tooling (A) onto the end of the fuel injection pump shaft nut (4). Loosen the pump
drive gear (3) from the shaft, remove Tooling (A) and remove nut and washer (4) .
Note: Fuel injection pump drive gear (3) can be removed from the gear case, however,
would be best to let the gear remain in the gear housing.
Illustration 5 g03349431
4. Locate and highlight the timing mark (9) on the base of fuel injection pump (6) for
installation purposes. Make a corresponding mark on the gear case. Unplug the stop
solenoid harness assembly. Remove lube oil line (7) from the fuel injection pump and the
block assembly. Remove mounting nuts (8) and fuel injection pump (6).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
B Loctite 593 Silicone Sealer
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8. Illustration 6 g03353182
1. Position fuel injection pump (6) into the housing and the pump drive gear. Install nuts (8).
Line up timing marks (9) if the old fuel injection pump is being reused. If new fuel injection
pump is being installed, refer to Testing and Adjusting, "Fuel Injection Timing -
Check/Adjust" for the correct fuel injection timing procedures. Install lube oil line (7).
Tighten nut (8) to a torque of 23 to 28 N·m (204 to 248 lb in).
Illustration 7 g03349475
2. Make sure that fuel injection pump drive gear (3) is aligned with the idler gear using the
reference marks made earlier. Install the washer and nut (4). Tighten nut (4) to a torque of
59 to 69 N·m (44 to 51 lb ft) while holding the crankshaft pulley bolt with a socket wrench
to prevent the crankshaft from turning.
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9. Illustration 8 g03351683
3. Apply Tooling (B) on mating surface of cover (1). Install cover (1) on front housing (2).
End By: Install fuel injector lines
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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10. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 301.4C MINI HYD EXCAVATOR LJK
Configuration: 301.4C Mini Hydraulic Excavator LJK00001-UP (MACHINE)
Disassembly and Assembly
3TNV70 and 3TNV76
Engines for Caterpillar Built Machines
Media Number -UENR3279-00 Publication Date -01/07/2013 Date Updated -23/07/2013
i05261431
Fuel Injector - Remove and Install
SMCS - 1290-010
Removal Procedure
Start By:
A. Remove fuel injector lines
Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube
assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. Plugging
will prevent fluid loss, and will help to keep contaminants from entering the system.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1/2
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11. Illustration 1 g03349728
1. Remove nuts (3). Use two wrenches on nut (3) and on fuel injector (1) in order to hold fuel
injector (1) from turning. Be careful to keep the return line (4) from twisting. Remove return
line hose (2). Remove return line (4) .
Illustration 2 g03349752
2. Remove copper washer (5) and fuel injector (6) .
Installation Procedure
1. Install fuel injectors (6) with new copper washers (5) in the reverse order of removal.
Tighten fuel injectors (6) to a torque of 49 to 59 N·m (36 to 44 lb ft)
2. Tighten fuel return line nuts (3) to a torque of 24 to 33 N·m (212 to 292 lb in).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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12. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 301.4C MINI HYD EXCAVATOR LJK
Configuration: 301.4C Mini Hydraulic Excavator LJK00001-UP (MACHINE)
Disassembly and Assembly
3TNV70 and 3TNV76
Engines for Caterpillar Built Machines
Media Number -UENR3279-00 Publication Date -01/07/2013 Date Updated -23/07/2013
i05262100
Exhaust Manifold - Remove and Install
SMCS - 1059-010
Removal Procedure
Note: Refer to Specifications, ""Engine Design"" for non-specified engine torques.
Illustration 1 g03350037
1. Remove bolts (1). Remove exhaust manifold (2).
Installation Procedure
1. Install exhaust manifold (2) in the reverse order of removal.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Apr 17 09:08:46 UTC+0800 2020
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13. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 301.4C MINI HYD EXCAVATOR LJK
Configuration: 301.4C Mini Hydraulic Excavator LJK00001-UP (MACHINE)
Disassembly and Assembly
3TNV70 and 3TNV76
Engines for Caterpillar Built Machines
Media Number -UENR3279-00 Publication Date -01/07/2013 Date Updated -23/07/2013
i05282070
Inlet and Exhaust Valve Springs - Remove and Install
SMCS - 1108-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
Start By:
A. Remove the rocker arm and shaft.
Note: The following procedure should be adopted in order to remove the valve springs when the
cylinder head is installed to the engine.
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14. Illustration 1 g03384862
(X) Top Center
Note: Ensure that the appropriate piston is at top center before the valve spring is removed.
Failure to ensure that the piston is at top center may allow the valve to drop into the cylinder bore.
Each cylinder is marked top center on flywheel as shown in above photo.
NOTICE
Plug the apertures for the push rods in the cylinder head in order to
prevent the entry of loose parts into the engine.
Illustration 2 g03357084
A typical example of Tooling (A) installation.
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15. Illustration 3 g03357140
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
1. Install Tooling (A) into position on the cylinder head in order to compress valve spring (4)
for the appropriate piston.
2. Use Tooling (A) in order to compress valve spring (4) and open valve (1) slightly.
Note: Do not compress valve spring (4) so that valve spring retainer (3) touches valve stem
seal (5) .
3. Rotate crankshaft carefully, until the piston touches valve (1) .
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16. Note: Do not use excessive force to turn the crankshaft. The use of force can result in bent
valve stems.
4. Continue to rotate the crankshaft and gradually release the pressure on Tooling (A) until the
piston is at the top dead center position. The valve is now held in a position that allows
valve spring (4) to be safely removed.
NOTICE
Do not turn the crankshaft while the valve springs are removed.
5. Apply sufficient pressure to Tooling (A) in order to allow removal of valve keepers (2) .
Note: Do not compress valve spring (4) so that valve spring retainer (3) touches valve stem
seal (5) .
6. Remove valve keepers (2) .
7. Slowly release the pressure on Tooling (A). Remove valve spring retainer (3), remove valve
spring (4) and valve spring seal (5).
Installation Procedure
1. Install valve springs (4) in the reverse order of removal.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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17. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 301.4C MINI HYD EXCAVATOR LJK
Configuration: 301.4C Mini Hydraulic Excavator LJK00001-UP (MACHINE)
Disassembly and Assembly
3TNV70 and 3TNV76
Engines for Caterpillar Built Machines
Media Number -UENR3279-00 Publication Date -01/07/2013 Date Updated -23/07/2013
i05389588
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-3527 Valve Spring Compressor 1
Start By:
A. Remove the cylinder head.
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18. Illustration 1 g03356660
1. Remove valve stem caps (1). Using Tooling (A), compress valve springs (4). Remove valve
keepers (2). Release Tooling (A). Remove valve spring retainers (3) valve springs (4) and
valve seals (5). Remove inlet and exhaust valves (6).
Note: Mark the valves so that they can be reinstalled in the same location.
Installation Procedure
Illustration 2 g03384994
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19. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
20. Illustration 3 g03385007
1. Place new valve seals (5) onto valve guides (7).
Note: Intake valve seals have white seal springs. Exhaust valve seals have black seal
springs.
2. Install valve seals (5) to a height on dimension (8) to 10.9 to 11.2 mm (0.430 to 0.440 inch)
from the cylinder head.
Illustration 4 g03356749
Note: Install valves in the original location.
1. After thorough inspection and replacement of parts, assemble inlet and exhaust valves (6)
into the cylinder head.
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21. Illustration 5 g03385072
2. Install valve springs (4) and valve spring retainers (3). Use Tooling (A) to compress valve
springs (4). Install valve keepers (2). Release Tooling (A). Install valve stem caps (1) .
End By: Install the cylinder head.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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22. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 301.4C MINI HYD EXCAVATOR LJK
Configuration: 301.4C Mini Hydraulic Excavator LJK00001-UP (MACHINE)
Disassembly and Assembly
3TNV70 and 3TNV76
Engines for Caterpillar Built Machines
Media Number -UENR3279-00 Publication Date -01/07/2013 Date Updated -23/07/2013
i05284654
Inlet and Exhaust Valve Guides - Remove and Install
SMCS - 1104-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 423-9663 Valve Guide Driver 1
Start By:
A. Remove the inlet and the exhaust valves.
Illustration 1 g03357734
A typical example of the removal process.
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