The document provides instructions for removing and installing various engine components on a 287D Multi Terrain Loader including:
- Fuel injection pump removal which requires disconnecting fuel lines and electrical connections, removing mounting nuts and gears.
- Electronic unit injector removal by removing mounting hardware, fuel lines, and using a pry bar.
- Turbocharger removal by disconnecting hoses and tubes and removing mounting bolts and nuts.
- Mass air flow pressure sensor removal by disconnecting electrical connections, hoses, and removing mounting screws.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
2. Shutdown SIS
Previous Screen
Product: MULTI TERRAIN LOADER
Model: 287D MULTI TERRAIN LOADER HMT
Configuration: 287D Multi Terrain Loader HMT00001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly
C3.3B Tier 4 Final and EU Stage 3B Engines for Caterpillar Built Machines
Media Number -UENR3278-07 Publication Date -01/09/2014 Date Updated -11/07/2016
i06020083
Fuel Injection Pump - Remove and Install
SMCS - 1251-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 278-4138 Fuel System Protection Gp (1)
1
( 1 )
This tool can only be used one time.
Do not open the high pressure fuel system without allowing the fuel
system to purge. After the engine has shut down, allow the fuel system
to purge for ten minutes. This operating fuel system contains high
pressure. Exposure to high pressure fuel can result in personal injury.
Note: Use Caterpillar Electronic Technician (ET) to verify that the fuel system pressure is at zero
before opening the fuel system.
Note: Use Tooling (A) after any fuel line has been disconnected.
1. Ensure that number four piston is at the top center position on the compression stroke. Refer
to Systems Operation, Testing and Adjusting, "Finding Top Center Position for No. 4
Piston".
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3. Illustration 1 g03337739
2. Mark the alignment of the pump gear and the idler gear for installation purposes.
Illustration 2 g03337770
Illustration 3 g03337758
3. Remove tube assembly (1) . Remove banjo bolt (2) to disconnect hose assembly (4) .
Disconnect hose assembly (3) and harness assemblies (5) . Remove nuts (6) to remove fuel
injection pump (7) .
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4. Illustration 4 g03338716
4. Remove gear mounting nut. Remove gear (8) with a suitable gear puller (9) . Remove gear
(8) from fuel injection pump (7)
Illustration 5 g03366472
5. Remove the two bolts (not shown) to separate gear (10) from gear (8) .
Installation Procedure
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5. Illustration 6 g03366484
1. Align gear (10) to gear (8) with pin (11) and the two bolts (not shown). Tighten the two
bolts (not shown) to a torque of 10 to 11 N·m (89 to 97 lb in).
Illustration 7 g03366496
2. Install gear (8) and nut (11) on fuel injection pump (7) . Tighten nut (11) to a torque of 63.5
± 4.5 N·m (47 ± 3 lb ft).
Illustration 8 g03337770
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6. Illustration 9 g03337758
3. Install fuel injection pump (7) and nuts (6) . Connect harness assemblies (5) and hose
assembly (3) . Install banjo bolt (2) to connect hose assembly (4) . Install tube assembly (1) .
Tighten nuts (6) to a torque of 25.5 ± 1.5 N·m (226 ± 13 lb in). Tighten banjo bolt (2) to a
torque of 10 ± 2 N·m (89 ± 18 lb in). Tighten tube assembly (1) to a torque of 35 ± 5 N·m
(26 ± 3 lb ft).
4. If a new supply pump is installed, then a fuel pump calibration is required. Use Caterpillar
Electronic Technician (ET) version 2013A or newer version to perform the fuel pump
calibration.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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7. Shutdown SIS
Previous Screen
Product: MULTI TERRAIN LOADER
Model: 287D MULTI TERRAIN LOADER HMT
Configuration: 287D Multi Terrain Loader HMT00001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly
C3.3B Tier 4 Final and EU Stage 3B Engines for Caterpillar Built Machines
Media Number -UENR3278-07 Publication Date -01/09/2014 Date Updated -11/07/2016
i07542694
Electronic Unit Injector - Remove and Install
SMCS - 1290-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5F-4764 Pry Bar 1
B 278-4138 Fuel System Protection Gp(1)
1
(1)
This tool can only be used one time.
Start By:
a. Remove the valve mechanism cover.
Do not open the high pressure fuel system without allowing the fuel
system to purge. After the engine has shut down, allow the fuel system to
purge for ten minutes. This operating fuel system contains high
pressure. Exposure to high pressure fuel can result in personal injury.
Note: Use Cat®
Electronic Technician (CatET) Service Tool to verify that the fuel system pressure
is at zero before opening the fuel system.
Note: Use Tooling (B) after any fuel line has been disconnected.
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8. Note: Place an identification mark on electronic unit injectors (4) for installation purposes. Each
electronic unit injector (4) must be reinstalled in the original location in the cylinder head.
Illustration 1 g03335514
1. Remove tube assembly (1) and discard the gaskets (not shown) from electronic unit injector
(4).
2. Remove nut (2) to remove injector clamp (3).
3. Use Tooling (A) to remove electronic unit injector (4).
Illustration 2 g02891136
4. Remove seal (5) from electronic unit injector (4).
5. Repeat Steps 2 through 3 for the remaining electronic unit injectors.
Installation Procedure
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9. Illustration 3 g02891136
Illustration 4 g03335514
Note: If new electronic unit injectors (4) are installed, the QR codes on top of the injector
must be documented in the engine ECM using Cat®
Electronic Technician (CatET) Service
Tool. Caterpillar recommends documenting the new injector codes on-line. Go to SISWeb
and select "View More"under "Additional Service Information". Select the "C3.3B and C3.8
Downloads" link. The new injector trim codes can be entered through the "C3.3B and C3.8
ECU Trim Data Registration". For more information refer to Troubleshooting , "Injector
Trim File- Install - Injector Trim Code- Install".
1. Install a new seal (5) onto electronic unit injector (4). Install electronic unit injector (4).
2. Install injector clamp (3). Install nut (2). Tighten nut (2) to a torque of 25.5 ± 1.5 N·m
(226 ± 13 lb in).
3. Install overflow pipe (1) with new gaskets (not shown). Tighten overflow pipe (1) to a
torque of 10.5 ± 0.5 N·m (93 ± 4 lb in).
End By:
a. Install the valve mechanism cover.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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10. Shutdown SIS
Previous Screen
Product: MULTI TERRAIN LOADER
Model: 287D MULTI TERRAIN LOADER HMT
Configuration: 287D Multi Terrain Loader HMT00001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly
C3.3B Tier 4 Final and EU Stage 3B Engines for Caterpillar Built Machines
Media Number -UENR3278-07 Publication Date -01/09/2014 Date Updated -11/07/2016
i05305909
Turbocharger - Remove and Install
SMCS - 1052-010
Removal Procedure
Illustration 1 g03366810
1. Disconnect hose assembly (2) from turbocharger (1).
2. Remove tube assembly (3) from turbocharger (1).
3. Remove bolts (4). Remove two tube assemblies (5) and the gasket and the O-ring seal.
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11. Illustration 2 g02782214
4. Remove bolts (7) and housing (8) and the gasket.
5. Remove four nuts (6) and turbocharger (1) and the gasket.
Installation Procedure
Note: Refer to Specifications, "Engine Design" for non-specified engine torque values.
Illustration 3 g02782214
1. Install new gaskets.
2. Position the gasket and install turbocharger (1) on the exhaust manifold.
3. Position the gasket and housing (8) on the turbocharger (1) and install bolts (7) to
turbocharger (1).
4. Install nuts (6) on turbocharger (1). Tighten nuts (6).
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12. Illustration 4 g03366810
5. Position two tube assemblies (5). Install bolt (4) with the gasket and the O-ring seal.
6. Position tube assembly (3) on turbocharger (1) and install the clamps.
7. Connect hose assembly (2) on turbocharger (1).
Copyright 1993 - 2019 Caterpillar Inc.
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13. Shutdown SIS
Previous Screen
Product: MULTI TERRAIN LOADER
Model: 287D MULTI TERRAIN LOADER HMT
Configuration: 287D Multi Terrain Loader HMT00001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly
C3.3B Tier 4 Final and EU Stage 3B Engines for Caterpillar Built Machines
Media Number -UENR3278-07 Publication Date -01/09/2014 Date Updated -11/07/2016
i07176313
Pressure Sensor (Mass Air Flow) - Remove and Install
SMCS - 1058; 1408; 1439-010; 1923-010; 7400
Removal Procedure
1. Refer to Operation and Maintenance Manual, "Radiator Tilting".
Illustration 1 g03098499
NOTICE
The orientation of the mass air flow sensor is critical to engine
performance. A failure to orientate the mass airflow sensor correctly
could result in fault codes and not meeting emission regulations.
2. Mark the position of the mass air flow pressure sensor assembly for installation purposes.
Disconnect harness assembly (1). Remove clip (2). Loosen clamps (3).
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14. Illustration 2 g03098529
3. Disconnect hose (4). Remove mass air flow sensor assembly (5).
Illustration 3 g03098530
4. Remove screws (6). Remove mass airflow pressure sensor (7).
Installation Procedure
Illustration 4 g03098530
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15. 1. Install mass airflow pressure sensor (7). Install screws (6). Tighten screws (6) to a torque of
1.47 ± 0.03 N·m (13.0 ± 0.27 lb in).
Illustration 5 g03098529
Illustration 6 g03070082
NOTICE
The orientation of the mass air flow sensor is critical to engine
performance. A failure to orientate the mass airflow sensor correctly
could result in fault codes and will not meet emission regulations.
2. Install mass air flow sensor assembly (5). Ensure that mass air flow sensor assembly (5) is
orientated 50° from the top of hose (4). Connect hose (4).
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16. Illustration 7 g03098499
3. Tighten clamps (3). Install clip (2). Connect harness assembly (1).
4. Refer to Operation and Maintenance Manual, "Radiator Tilting".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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17. Shutdown SIS
Previous Screen
Product: MULTI TERRAIN LOADER
Model: 287D MULTI TERRAIN LOADER HMT
Configuration: 287D Multi Terrain Loader HMT00001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly
C3.3B Tier 4 Final and EU Stage 3B Engines for Caterpillar Built Machines
Media Number -UENR3278-07 Publication Date -01/09/2014 Date Updated -11/07/2016
i05305930
Exhaust Gas Recirculation Valve - Remove and Install
SMCS - 108N-010
Removal Procedure
Personal injury can result from hot coolant, steam and alkali.
At operating temperature, engine coolant is hot and under pressure. The
radiator and all lines to heaters or the engine contain hot coolant or
steam. Any contact can cause severe burns.
Remove cooling system pressure cap slowly to relieve pressure only
when engine is stopped and cooling system pressure cap is cool enough
to touch with your bare hand.
Do not attempt to tighten hose connections when the coolant is hot, the
hose can come off causing burns.
Cooling System Coolant Additive contains alkali. Avoid contact with
skin and eyes.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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18. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Note: Refer to Specifications, "Engine Design" for non-specified engine torque values.
Illustration 1 g02824663
1. Drain coolant below exhaust gas recirculation valve level. Remove heat shield (1).
Illustration 2 g03337068
2. Disconnect hoses (2) and (3). Remove bolts (4).
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19. Illustration 3 g03366811
3. Disconnect harness assembly (9), hose (6) and (10). Remove bolts (11) and bolts (7).
Remove exhaust gas recirculation valve (5) and cooler assembly (8).
Illustration 4 g03366813
4. Remove screws (13) and reed valve (12) from exhaust gas recirculation valve (5).
Installation Procedure
1. Install exhaust gas recirculation valve (5) in the reverse order of removal.
a. Tighten bolts (4) and (11) to a torque of 24 to 27 N·m (212 to 239 lb in).
b. Tighten screws (13) to a torque of 10 to 11 N·m (89 to 97 lb in).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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Fri Oct 18 11:49:53 UTC+0800 2019
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20. Shutdown SIS
Previous Screen
Product: MULTI TERRAIN LOADER
Model: 287D MULTI TERRAIN LOADER HMT
Configuration: 287D Multi Terrain Loader HMT00001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly
C3.3B Tier 4 Final and EU Stage 3B Engines for Caterpillar Built Machines
Media Number -UENR3278-07 Publication Date -01/09/2014 Date Updated -11/07/2016
i05308795
Fumes Disposal Filter - Remove and Install
SMCS - 1074-010; 1317-010
Removal Procedure
Note: Refer to Specifications, "Engine Design" for non-specified engine torque values.
Illustration 1 g03367678
1. Remove hose assemblies (1), (2) and (6).
2. Remove bolts (3), bracket (5) and fumes disposal group (4).
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21. Illustration 2 g03367685
3. Remove cap (10) from housing (7).
4. Remove filter (8) and remove O-ring seal (9).
Installation Procedure
1. Install fumes disposal group (4) in reverse order of removal.
a. Tighten cap (10) to a torque of 9.5 to 10.5 N·m (84 to 93 lb in)
Copyright 1993 - 2019 Caterpillar Inc.
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22. Shutdown SIS
Previous Screen
Product: MULTI TERRAIN LOADER
Model: 287D MULTI TERRAIN LOADER HMT
Configuration: 287D Multi Terrain Loader HMT00001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly
C3.3B Tier 4 Final and EU Stage 3B Engines for Caterpillar Built Machines
Media Number -UENR3278-07 Publication Date -01/09/2014 Date Updated -11/07/2016
i05305950
Exhaust Manifold - Remove and Install
SMCS - 1059-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Anti-Seize Compound 1
Start By:
a. Remove the turbocharger.
Note: Refer to Specifications, "Engine Design" for non-specified engine torque values.
Illustration 1 g03337156
1. Remove locknuts (4) and bolts (3).
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23. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
24. 2. Remove exhaust manifold (1) and the gasket.
3. If necessary, remove studs (2) and (5).
Installation Procedure
1. Install exhaust manifold (1) in the reverse order of removal.
a. If necessary, apply Tooling (A) on the threads of studs (5) and (2).
b. Apply Tooling (A) on the threads of locknuts (4) and the threads of bolts (3).
c. Tighten locknuts (4) to a torque of 32 ± 2 N·m (24 ± 2lb ft).
Copyright 1993 - 2019 Caterpillar Inc.
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287D Multi Terrain Loader HMT00001-UP (MACHINE) POWERED BY C3.3B Engi...
2019/10/18
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