This document provides instructions for removing and installing various engine components on a 246 Skid Steer Loader, including the turbocharger, exhaust manifold, inlet manifold, and inlet/exhaust valve springs. The procedures describe removing hoses and bolts, plugging openings to prevent contamination, cleaning surfaces, and installing new gaskets before tightening bolts to the specified torques. Tools required are listed for each job.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
What Does the Active Steering Malfunction Warning Mean for Your BMWTanner Motors
Discover the reasons why your BMW’s Active Steering malfunction warning might come on. From electrical glitches to mechanical failures and software anomalies, addressing these promptly with professional inspection and maintenance ensures continued safety and performance on the road, maintaining the integrity of your driving experience.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
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• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
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• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
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• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
2. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 246 SKID STEER LOADER 5SZ
Configuration: 236 246 252 262 Skid Steer Loader 5SZ04000-UP (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01365306
Turbocharger - Remove
SMCS - 1052-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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3. Illustration 1 g00596955
1. Loosen hose clamps (1) and (3). Slide the hoses away from turbocharger (2) .
Illustration 2 g00597025
2. Remove oil line (4) from turbocharger (2). Immediately cap all openings or plug all
openings in order to prevent contamination.
3. Loosen hose clamp (5) for the oil drain line.
4. Remove three nuts (6) that fasten turbocharger (2) to the exhaust manifold.
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4. Illustration 3 g00597180
5. Remove turbocharger (2) and gasket (7) from the engine. Plug the hose for the oil drain line
in order to prevent contamination. Inspect the condition of gasket (7). If gasket (7) is worn
or damaged, replace the gasket.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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5. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 246 SKID STEER LOADER 5SZ
Configuration: 236 246 252 262 Skid Steer Loader 5SZ04000-UP (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01130095
Turbocharger - Install
SMCS - 1052-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00597180
1. Put gasket (7) and turbocharger (2) in position on the exhaust manifold.
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6. Illustration 2 g00597025
2. Install three nuts (6) that fasten turbocharger (2) to the exhaust manifold. Tighten the nuts to
a torque of 22 N�m (16 lb ft).
3. Tighten hose clamp (5) for the oil drain line.
4. Connect oil line (4) to turbocharger (2) .
Illustration 3 g00596955
5. Slide the hoses toward turbocharger (2) and tighten hose clamps (3) and (1) .
Copyright 1993 - 2019 Caterpillar Inc.
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7. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 246 SKID STEER LOADER 5SZ
Configuration: 236 246 252 262 Skid Steer Loader 5SZ04000-UP (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01099748
Exhaust Manifold - Remove and Install
SMCS - 1059-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00578523
1. Remove eight bolts (1) from exhaust manifold (2) .
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8. Illustration 2 g00578529
2. Remove exhaust manifold (2) and gasket (3) from the engine.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Make sure that the cylinder head and the exhaust manifold are clean and free of carbon and
gasket material.
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9. Illustration 3 g00578574
2. Install two guide bolts (4) into two of the bolt holes for the exhaust manifold bolts. The
guide bolts are used to keep exhaust manifold gasket (3) and exhaust manifold (2) in
position on the cylinder head during installation.
3. Put a new exhaust manifold gasket (3) in position on the engine. It is not necessary to use a
sealer on the exhaust manifold gasket.
Illustration 4 g00578523
4. Put exhaust manifold (2) in position on the engine.
5. Install six of the eight bolts (1) and remove the two guide bolts. Install the remaining two
bolts (1) .
6. Tighten eight bolts (1) in an outward pattern. Begin with the center of the exhaust manifold.
Tighten bolts (1) to a torque of 18 N�m (13 lb ft).
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10. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 246 SKID STEER LOADER 5SZ
Configuration: 236 246 252 262 Skid Steer Loader 5SZ04000-UP (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01333774
Inlet Manifold - Remove
SMCS - 1058-011
Removal Procedure
Start By:
A. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00580923
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11. 1. Remove eight bolts (1) from air inlet manifold (2) .
Illustration 2 g00580932
2. Remove air inlet manifold (2) and gasket (3) from the engine. Check the condition of gasket
(3). If gasket (3) is worn or damaged, use a new part for replacement.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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12. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 246 SKID STEER LOADER 5SZ
Configuration: 236 246 252 262 Skid Steer Loader 5SZ04000-UP (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01333848
Inlet Manifold - Install
SMCS - 1058-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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13. Illustration 1 g00581044
1. Install two guide bolts (4) into the cylinder head, as shown. The guide bolts are used to keep
gasket (3) and air inlet manifold (2) in position on the cylinder head during installation.
2. Put gasket (3) in position on the engine.
Illustration 2 g00580923
3. Put air inlet manifold (2) in position on the engine.
4. Install six of the eight bolts (1) and remove two guide bolts (4). Install the remaining two
bolts (1) .
5. Tighten bolts (1) to a torque of 22 N�m (16 lb ft).
End By: Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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14. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 246 SKID STEER LOADER 5SZ
Configuration: 236 246 252 262 Skid Steer Loader 5SZ04000-UP (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01458210
Inlet and Exhaust Valve Springs - Remove and Install
SMCS - 1108-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
Start By:
A. Remove the rocker shaft. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Before you begin the removal of the valve springs, refer to the Specifications Module,
"Cylinder Head Valves" topic for appropriate information on the valve springs.
1. Ensure that the piston is at the top center position.
Note: If the rocker arm assembly has not been removed, rotate the crankshaft in the normal
direction of rotation until the inlet valve of the appropriate cylinder has just opened and the
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15. exhaust valve has not fully closed. If the rocker arm assembly has been removed, go to Step
2.
NOTICE
Do not turn the crankshaft while the valve springs are removed.
Illustration 1 g00762206
a. Install Tool (A) .
b. Compress the valve springs in order to open the valve.
c. Turn the crankshaft until the piston touches the valve.
d. Continue to turn the crankshaft and release the pressure of Tool (A) until the piston is
at the top center position.
Illustration 2 g00762210
2. Install Tool (A) .
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16. 3. Compress valve springs (1). Remove two valve keepers (2) .
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
4. Release the pressure on Tool (A). Remove valve spring retainer (3) and valve springs (1) .
Note: If you are replacing all of the valve springs, the procedure can be done on two
cylinders at the same time. The procedure can be done on cylinder 1 and cylinder 4, or on
cylinder 2 and cylinder 3.
NOTICE
Do not turn the crankshaft while the valve springs are removed.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Place the new valve springs into position.
Note: Ensure that the closed damper coils are toward the cylinder head if double valve
springs are used.
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17. Illustration 3 g00762210
2. Install valve spring retainer (3) .
3. Install Tool (A). Compress valve springs (1) .
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
4. Install two valve keepers (2) .
5. Release the pressure slowly on Tool (A). Remove Tool (A). Strike the top of the valves with
a soft faced hammer in order to ensure that the valve keepers are properly installed.
Note: If you are replacing all of the valve springs the procedure can be done on two
cylinders at the same time. The procedure can be done on cylinder 1 and cylinder 4, or on
cylinder 2 and cylinder 3.
End By: Install the rocker shaft. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod
- Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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18. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 246 SKID STEER LOADER 5SZ
Configuration: 236 246 252 262 Skid Steer Loader 5SZ04000-UP (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01739737
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
Start By:
a. Remove the cylinder head assembly. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean the bottom face of the cylinder head. Use a dial indicator to check the depth of the
valves below the face of the cylinder head before the valve springs are removed. Refer to
Specifications, RENR2401, "Cylinder Head Valves" for the correct dimensions.
2. Place an index mark on the heads of the inlet valves and the exhaust valves for installation
purposes.
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19. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
20. Illustration 1 g00545731
3. Use Tooling (A) to compress inner springs (3) and outer springs (4).
Note: Some engines may have only a single inlet valve spring and a single exhaust valve
spring.
4. Remove valve keepers (1).
The valve keepers can be thrown from the valve when the valve spring
compressor is released. Ensure that the valve keepers are properly
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21. installed on the valve stem. To help prevent personal injury, keep away
from the front of the valve keepers and valve springs during the
installation of the valves.
5. Slowly release the pressure on Tooling (A) and remove Tooling (A).
6. Remove valve spring retainers (2).
7. Remove inner springs (3) and outer springs (4).
8. Remove seals (5).
9. Remove valve spring seat washers (6).
10. Remove inlet valves (7) and exhaust valves (7).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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22. Illustration 2 g00545731
1. Lubricate the stems of inlet valves (7) and the stems of exhaust valves (7) with clean engine
oil.
2. Install inlet valves (7) and exhaust valves (7) in the respective positions.
3. Install valve spring seat washers (6).
4. Install new seals (5).
5. Install inner springs (3) and outer springs (4).
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23. Note: Install inner springs (3) and outer springs (4) on the valve spring seat washers with
the damper coils toward the cylinder head. This is done with double valve springs. If single
valve springs are used, the springs can be installed in either way.
6. Install valve spring retainers (2).
The valve keepers can be thrown from the valve when the valve spring
compressor is released. Ensure that the valve keepers are properly
installed on the valve stem. To help prevent personal injury, keep away
from the front of the valve keepers and valve springs during the
installation of the valves.
7. Use Tooling (A) to compress inner springs (3) and outer springs (4).
Note: Some engines may have only a single inlet valve spring and a single exhaust valve
spring.
8. Install valve keepers (1).
9. Slowly release the pressure on Tooling (A) and remove Tooling (A). Strike the top of the
valves with a soft hammer in order to ensure that the valve keepers are properly installed.
Note: Refer to Specifications, RENR2401, "Cylinder Head Valves" for more information on
inlet valves and exhaust valves.
10. Use a dial indicator to check the depth of the new valves below the cylinder head. If the
depth of the new valves is below the correct depth, the valve seat inserts must be replaced.
Refer to Disassembly and Assembly, "Inlet and Exhaust Valve Seat Inserts - Remove and
Install".
End By:
a. Install the cylinder head assembly. Refer to Disassembly and Assembly, "Cylinder Head -
Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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