This document provides instructions for removing and installing various engine components on a 262D Skid Steer Loader with a C3.3B engine, including:
1. Removing and installing the flywheel, which involves using guide tools and lifting equipment due to its weight of approximately 30 kg.
2. Removing the crankshaft rear seal and wear sleeve, which requires placing the engine at top dead center and using screwdrivers and chisels.
3. Installing the crankshaft rear seal and wear sleeve, which involves using a driver tool and press.
4. Removing and installing the flywheel housing, which requires guide tools, link brackets, and lifting equipment due to its
Caterpillar cat 236 d skid steer loader (prefix sen) service repair manual (s...ekfmsmemqa
This service repair manual provides instructions for removing and installing various engine components on a 236D Skid Steer Loader, including:
- Removing and installing the crankshaft rear seal and wear sleeve. Tools and procedures are described.
- Removing and installing the flywheel housing. Required tools are listed.
- Removing and installing the crankshaft pulley by loosening and tightening a bolt.
- Removing and installing the crankshaft front seal using a pry bar and driver tool. Lubrication steps are noted.
- General notes are provided about keeping parts clean, containing fluids, and referring to specification documents for torque values.
Caterpillar cat 246 d skid steer loader (prefix jsl) service repair manual (j...fjjsefkkertsemme
This document provides instructions for servicing components of a 246D Skid Steer Loader powered by a C3.3B engine. It includes procedures for removing and installing the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The document emphasizes keeping components clean, contains safety notices, and lists required tools and torque specifications for reinstallation.
Caterpillar cat 262 d skid steer loader (prefix kts) service repair manual (k...fusjejedrfjskekem
This document provides instructions for removing and installing various engine components on a 262D Skid Steer Loader with a C3.3B engine, including:
- Removing and installing the engine oil pump
- Removing and installing the water pump
- Removing and installing the water temperature regulator
- Removing and installing the flywheel
- Removing the crankshaft rear seal, wear sleeve, and crankshaft gear
- Installing the crankshaft rear seal, wear sleeve, and crankshaft gear
The instructions provide detailed steps for each procedure, including illustrations of the components. Safety notices are included to handle fluids properly and keep parts clean from contaminants.
Caterpillar cat 329 d2 and 329d2l excavator (prefix thw) service repair manua...udjfjjsekekkem
The document provides instructions for removing and installing a flywheel on a C7.1 engine used in 329D2 and 329D2L excavators. The flywheel removal procedure involves removing mounting bolts using guide studs for support, then inspecting the flywheel and ring gear. The flywheel installation procedure specifies cleaning and heating the ring gear, positioning the flywheel using guide studs and lifting devices, and tightening mounting bolts to the specified torque. A separate section provides instructions for removing the crankshaft rear seal, which involves using a Torx socket to remove mounting screws and discarding the sealed assembly.
Caterpillar cat 323 d ln excavator (prefix dkw) service repair manual (dkw000...fjjsekmsmmes
This document provides instructions for removing and installing a flywheel on a Caterpillar 3066 engine. The procedures include:
1. Removing bolts and washers to separate the flywheel housing from the cylinder block.
2. Using lifting equipment to remove the flywheel housing, which weighs approximately 65 pounds.
3. Inspecting the oil seal and replacing if needed before installing a new one along with the crankshaft wear sleeve.
4. Cleaning surfaces and installing a new gasket before reattaching the flywheel housing with bolts and washers.
Caterpillar cat 232 d skid steer loader (prefix kxc) service repair manual (k...ujdjkkskmme
- The document provides instructions for removing and installing a flywheel, crankshaft rear seal, and crankshaft wear sleeve on a Caterpillar 232D skid steer loader engine.
- To remove the flywheel, tools are installed and bolts removed to lift the flywheel off. The ring gear may also need to be removed from the flywheel.
- To install the flywheel, cleaning is done and the ring gear is heated and pressed onto the flywheel if removed. The flywheel is positioned and bolts are tightened.
- Similar procedures using cleaning and sealant are described for removing and installing the crankshaft rear seal and an optional crankshaft wear sleeve.
This document provides instructions for removing and installing the lift cylinder on Caterpillar 262 skid steer loader models. It describes releasing hydraulic pressure, disconnecting hydraulic lines, removing retaining pins, and lifting out the cylinder. The installation procedure is also outlined in reverse order. Safety information is provided regarding contained fluids and preventing contamination of the hydraulic system.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
Caterpillar cat 236 d skid steer loader (prefix sen) service repair manual (s...ekfmsmemqa
This service repair manual provides instructions for removing and installing various engine components on a 236D Skid Steer Loader, including:
- Removing and installing the crankshaft rear seal and wear sleeve. Tools and procedures are described.
- Removing and installing the flywheel housing. Required tools are listed.
- Removing and installing the crankshaft pulley by loosening and tightening a bolt.
- Removing and installing the crankshaft front seal using a pry bar and driver tool. Lubrication steps are noted.
- General notes are provided about keeping parts clean, containing fluids, and referring to specification documents for torque values.
Caterpillar cat 246 d skid steer loader (prefix jsl) service repair manual (j...fjjsefkkertsemme
This document provides instructions for servicing components of a 246D Skid Steer Loader powered by a C3.3B engine. It includes procedures for removing and installing the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The document emphasizes keeping components clean, contains safety notices, and lists required tools and torque specifications for reinstallation.
Caterpillar cat 262 d skid steer loader (prefix kts) service repair manual (k...fusjejedrfjskekem
This document provides instructions for removing and installing various engine components on a 262D Skid Steer Loader with a C3.3B engine, including:
- Removing and installing the engine oil pump
- Removing and installing the water pump
- Removing and installing the water temperature regulator
- Removing and installing the flywheel
- Removing the crankshaft rear seal, wear sleeve, and crankshaft gear
- Installing the crankshaft rear seal, wear sleeve, and crankshaft gear
The instructions provide detailed steps for each procedure, including illustrations of the components. Safety notices are included to handle fluids properly and keep parts clean from contaminants.
Caterpillar cat 329 d2 and 329d2l excavator (prefix thw) service repair manua...udjfjjsekekkem
The document provides instructions for removing and installing a flywheel on a C7.1 engine used in 329D2 and 329D2L excavators. The flywheel removal procedure involves removing mounting bolts using guide studs for support, then inspecting the flywheel and ring gear. The flywheel installation procedure specifies cleaning and heating the ring gear, positioning the flywheel using guide studs and lifting devices, and tightening mounting bolts to the specified torque. A separate section provides instructions for removing the crankshaft rear seal, which involves using a Torx socket to remove mounting screws and discarding the sealed assembly.
Caterpillar cat 323 d ln excavator (prefix dkw) service repair manual (dkw000...fjjsekmsmmes
This document provides instructions for removing and installing a flywheel on a Caterpillar 3066 engine. The procedures include:
1. Removing bolts and washers to separate the flywheel housing from the cylinder block.
2. Using lifting equipment to remove the flywheel housing, which weighs approximately 65 pounds.
3. Inspecting the oil seal and replacing if needed before installing a new one along with the crankshaft wear sleeve.
4. Cleaning surfaces and installing a new gasket before reattaching the flywheel housing with bolts and washers.
Caterpillar cat 232 d skid steer loader (prefix kxc) service repair manual (k...ujdjkkskmme
- The document provides instructions for removing and installing a flywheel, crankshaft rear seal, and crankshaft wear sleeve on a Caterpillar 232D skid steer loader engine.
- To remove the flywheel, tools are installed and bolts removed to lift the flywheel off. The ring gear may also need to be removed from the flywheel.
- To install the flywheel, cleaning is done and the ring gear is heated and pressed onto the flywheel if removed. The flywheel is positioned and bolts are tightened.
- Similar procedures using cleaning and sealant are described for removing and installing the crankshaft rear seal and an optional crankshaft wear sleeve.
This document provides instructions for removing and installing the lift cylinder on Caterpillar 262 skid steer loader models. It describes releasing hydraulic pressure, disconnecting hydraulic lines, removing retaining pins, and lifting out the cylinder. The installation procedure is also outlined in reverse order. Safety information is provided regarding contained fluids and preventing contamination of the hydraulic system.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
Caterpillar cat 329 e excavator (prefix pty) service repair manual (pty00001 ...fkjsekksmem
The document provides instructions for removing and installing components related to the crankshaft on a Caterpillar 329E excavator engine, including:
- Removing and installing the vibration damper and pulley, which involves removing screws and installing guide studs.
- Removing and installing the crankshaft front seal using a removal/installation tool.
- Removing and installing the front cover, which requires identifying bolt positions, cleaning surfaces, and installing a new gasket.
This document provides instructions for removing and installing a crankshaft from a C7.1 engine. It describes removing components like the front housing, oil pump, seals and bearings. It then instructs how to attach lifting slings to the crankshaft and remove it from the engine block. Detailed steps are provided for cleaning, inspecting, and installing the crankshaft along with related components like thrust washers, bearing shells and caps. Tolerances and torques are specified to ensure proper installation.
The document provides instructions for removing and installing the engine oil pump on a Caterpillar C7.1 engine. It describes removing the oil pan, suction pipe, brackets, and bolts to detach the pump. Instructions are given to disassemble the pump components if needed. Reinstallation involves cleaning parts, installing gaskets and dowels, and tightening bolts in the specified sequence and torque. Technicians are advised to replace the entire pump assembly if any parts are worn or damaged.
Caterpillar cat 323 d excavator (prefix zmf) service repair manual (zmf00001 ...fjskksmem
The document provides instructions for removing and installing various engine components on a Caterpillar 323D excavator. It describes in detail how to remove and install the crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures involve using various tools to remove fasteners and other parts, taking care to keep components clean and ensure proper alignment of gears.
Caterpillar cat 938 g ii wheel loader (prefix rtb) service repair manual (rtb...fjsjjekdkme
This document provides instructions for disassembling and assembling the axle housing of a Caterpillar 938G II wheel loader. It describes 18 steps to disassemble components such as the axle shaft, planetary carrier assembly, bearing cone, and ring gear. It also describes 11 steps for installing duo-cone seals and reassembling the axle housing, emphasizing cleanliness and proper alignment of components. Tools required are listed in a table.
Caterpillar cat 329 el excavator (prefix plw) service repair manual (plw00001...ufjjjskkemmd
This document provides instructions for removing and installing the crankshaft timing ring on a Caterpillar C7.1 engine. It describes removing the crankshaft, then removing the allen head screws and timing ring from the crankshaft. For installation, it instructs to clean the crankshaft flange, position the new timing ring on the crankshaft, and install new allen head screws to secure it. Proper cleaning and protection of parts from contamination is emphasized throughout.
The document provides instructions for servicing components of a Caterpillar 3306 engine, including:
1) Procedures for removing and installing the fuel ratio control and fuel shutoff solenoid.
2) Steps for removing the automatic timing advance unit, including using alignment marks and tools to ensure proper timing.
3) Disassembly and assembly instructions for the automatic timing advance unit, involving removing springs, weights, seals and gears.
The document provides step-by-step instructions for disassembling the final drive of a 329DL excavator. It begins by removing the final drive assembly and placing it on a repair stand. Key steps include removing the cover, gears, shafts, carriers, and planetary gears. Tools needed are listed. Detailed illustrations accompany each step to show how to remove each component. Cleanliness is emphasized to prevent dirt from entering during disassembly.
This document provides instructions for servicing components related to the crankshaft on a Caterpillar C3.3B engine, including:
1. Removing and installing the flywheel, which involves using guide studs and lifting equipment due to its weight of approximately 30 kg.
2. Removing the crankshaft rear seal, crankshaft gear, and wear sleeve, and inspecting these components for wear and damage.
3. Installing the crankshaft rear seal, crankshaft gear, and wear sleeve, which requires aligning gears and using a press and driver tool.
4. Removing and installing the flywheel housing, which connects the upper and lower
This document provides instructions for servicing components related to the crankshaft on a Caterpillar C3.3B engine, including:
1. Removing and installing the flywheel, which involves using guide studs and lifting equipment due to its weight of approximately 30 kg.
2. Removing the crankshaft rear seal, crankshaft gear, and wear sleeve, and inspecting these components for wear and damage.
3. Installing the crankshaft rear seal, crankshaft gear, and wear sleeve, which requires aligning gears and using a press and driver tool.
4. Removing and installing the flywheel housing, which connects the upper and lower
This document provides instructions for removing and installing various engine components on a 262D Skid Steer Loader with a C3.3B engine, including:
1. Removing the flywheel by using guide studs and link brackets to lift it off after removing bolts.
2. Removing the crankshaft rear seal and wear sleeve by using screwdrivers and chisels after placing the engine at top dead center.
3. Installing the crankshaft rear seal and wear sleeve using a driver and press to insert the wear sleeve before installing the seal.
This document provides instructions for servicing components related to the crankshaft on a Caterpillar C3.3B engine, including:
1. Removing and installing the flywheel, which involves using guide studs and lifting equipment due to its weight of approximately 30 kg.
2. Removing the crankshaft rear seal, crankshaft gear, and wear sleeve, and inspecting these components for wear and damage.
3. Installing the crankshaft rear seal, crankshaft gear, and wear sleeve, which requires aligning gears and using a press and driver tool.
4. Removing and installing the flywheel housing, which connects the upper and lower
This document provides instructions for servicing components related to the crankshaft on a Caterpillar C3.3B engine, including:
1. Removing and installing the flywheel, which involves using guide studs and lifting equipment due to its weight of approximately 30 kg.
2. Removing the crankshaft rear seal, crankshaft gear, and wear sleeve, and inspecting these components for wear and damage.
3. Installing the crankshaft rear seal, crankshaft gear, and wear sleeve, which requires aligning gears and using a press and driver tool.
4. Removing and installing the flywheel housing, which mounts to the cylinder block
This document provides instructions for servicing components related to the crankshaft on a Caterpillar C3.3B engine, including:
1. Removing and installing the flywheel, which involves using guide studs and lifting equipment due to its weight of approximately 30 kg.
2. Removing the crankshaft rear seal and wear sleeve, which protects the crankshaft, as well as removing and installing the crankshaft gear.
3. Removing and installing the flywheel housing, which houses the crankshaft and requires special tools due to its weight of approximately 25 kg.
4. Procedures for removing and installing the crankshaft pulley and
This document provides instructions for removing and installing various engine components on a 262D Skid Steer Loader with a C3.3B engine, including:
1. Removing the flywheel by using guide studs and link brackets to lift it off after removing bolts.
2. Removing the crankshaft rear seal and wear sleeve using screwdrivers and chisels.
3. Installing the crankshaft rear seal and wear sleeve using driver tools and presses to insert the new components.
4. Removing the flywheel housing by first removing the flywheel and rear seal, then taking out bolts and lifting the housing off using guide studs and link brackets.
This document provides instructions for servicing components related to the crankshaft on a Caterpillar C3.3B engine, including:
1. Removing and installing the flywheel, which involves using guide studs and lifting equipment due to its weight of approximately 30 kg.
2. Removing the crankshaft rear seal, crankshaft gear, and wear sleeve, and inspecting these components for wear and damage.
3. Installing the crankshaft rear seal, crankshaft gear, and wear sleeve, which requires aligning gears and using a press and driver tool.
4. Removing and installing the flywheel housing, which mounts to the cylinder block
This document provides instructions for servicing components related to the crankshaft on a Caterpillar C3.3B engine, including:
1. Removing and installing the flywheel, which involves using guide studs and lifting equipment due to its weight of approximately 30 kg.
2. Removing the crankshaft rear seal, crankshaft gear, and wear sleeve, and inspecting these components for wear and damage.
3. Installing the crankshaft rear seal, crankshaft gear, and wear sleeve, which requires aligning gears and using a press and driver tool.
4. Removing and installing the flywheel housing, which mounts to the cylinder block
This document provides instructions for servicing components related to the crankshaft on a Caterpillar C3.3B engine, including:
1. Removing and installing the flywheel, which involves using guide studs and lifting equipment due to its weight of approximately 30 kg.
2. Removing the crankshaft rear seal, crankshaft gear, and wear sleeve, and inspecting these components for wear and damage.
3. Installing the crankshaft rear seal, crankshaft gear, and wear sleeve, which requires aligning gears and using a press and driver tool.
4. Removing and installing the flywheel housing, which connects the upper and lower
This document provides instructions for servicing components related to the crankshaft on a Caterpillar C3.3B engine, including:
1. Removing and installing the flywheel, which involves using guide studs and lifting equipment due to its weight of approximately 30 kg.
2. Removing the crankshaft rear seal and wear sleeve, which protects the crankshaft, as well as removing and installing the crankshaft gear.
3. Removing and installing the flywheel housing, which houses the crankshaft and requires special tools due to its weight of approximately 25 kg.
4. Procedures for removing and installing the crankshaft pulley and
This document provides instructions for removing and installing various engine components on a 262D Skid Steer Loader with a C3.3B engine, including:
1. Removing the flywheel by using guide studs and link brackets to lift it off after removing bolts.
2. Removing the crankshaft rear seal and wear sleeve using screwdrivers and chisels.
3. Removing the flywheel housing by first removing the flywheel, rear seal, and bolts, then lifting it off using guide studs and link brackets.
4. Procedures for installing the removed components are also provided in reverse order.
This document provides instructions for servicing components related to the crankshaft on a Caterpillar C3.3B engine, including:
1. Removing and installing the flywheel, which involves using guide studs and lifting equipment due to its weight of approximately 30 kg.
2. Removing the crankshaft rear seal, crankshaft gear, and wear sleeve, and inspecting these components for wear and damage.
3. Installing the crankshaft rear seal, crankshaft gear, and wear sleeve, which requires aligning gears and using a press and driver tool.
4. Removing and installing the flywheel housing, which connects the upper and lower
This document provides instructions for removing and installing various components of the crankshaft assembly on a 262D Skid Steer Loader with a C3.3B engine, including:
1. Removing the flywheel, rear crankshaft seal, crankshaft gear, wear sleeve, and flywheel housing.
2. Inspecting removed components and installing new components in reverse order using various installation tools.
3. Procedures also cover removing and installing the crankshaft pulley, front crankshaft seal, and applying sealant or engine oil as specified.
Cautions are provided to keep parts clean, wear protective gloves when handling heated parts, and contain
Caterpillar cat 329 e excavator (prefix pty) service repair manual (pty00001 ...fkjsekksmem
The document provides instructions for removing and installing components related to the crankshaft on a Caterpillar 329E excavator engine, including:
- Removing and installing the vibration damper and pulley, which involves removing screws and installing guide studs.
- Removing and installing the crankshaft front seal using a removal/installation tool.
- Removing and installing the front cover, which requires identifying bolt positions, cleaning surfaces, and installing a new gasket.
This document provides instructions for removing and installing a crankshaft from a C7.1 engine. It describes removing components like the front housing, oil pump, seals and bearings. It then instructs how to attach lifting slings to the crankshaft and remove it from the engine block. Detailed steps are provided for cleaning, inspecting, and installing the crankshaft along with related components like thrust washers, bearing shells and caps. Tolerances and torques are specified to ensure proper installation.
The document provides instructions for removing and installing the engine oil pump on a Caterpillar C7.1 engine. It describes removing the oil pan, suction pipe, brackets, and bolts to detach the pump. Instructions are given to disassemble the pump components if needed. Reinstallation involves cleaning parts, installing gaskets and dowels, and tightening bolts in the specified sequence and torque. Technicians are advised to replace the entire pump assembly if any parts are worn or damaged.
Caterpillar cat 323 d excavator (prefix zmf) service repair manual (zmf00001 ...fjskksmem
The document provides instructions for removing and installing various engine components on a Caterpillar 323D excavator. It describes in detail how to remove and install the crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures involve using various tools to remove fasteners and other parts, taking care to keep components clean and ensure proper alignment of gears.
Caterpillar cat 938 g ii wheel loader (prefix rtb) service repair manual (rtb...fjsjjekdkme
This document provides instructions for disassembling and assembling the axle housing of a Caterpillar 938G II wheel loader. It describes 18 steps to disassemble components such as the axle shaft, planetary carrier assembly, bearing cone, and ring gear. It also describes 11 steps for installing duo-cone seals and reassembling the axle housing, emphasizing cleanliness and proper alignment of components. Tools required are listed in a table.
Caterpillar cat 329 el excavator (prefix plw) service repair manual (plw00001...ufjjjskkemmd
This document provides instructions for removing and installing the crankshaft timing ring on a Caterpillar C7.1 engine. It describes removing the crankshaft, then removing the allen head screws and timing ring from the crankshaft. For installation, it instructs to clean the crankshaft flange, position the new timing ring on the crankshaft, and install new allen head screws to secure it. Proper cleaning and protection of parts from contamination is emphasized throughout.
The document provides instructions for servicing components of a Caterpillar 3306 engine, including:
1) Procedures for removing and installing the fuel ratio control and fuel shutoff solenoid.
2) Steps for removing the automatic timing advance unit, including using alignment marks and tools to ensure proper timing.
3) Disassembly and assembly instructions for the automatic timing advance unit, involving removing springs, weights, seals and gears.
The document provides step-by-step instructions for disassembling the final drive of a 329DL excavator. It begins by removing the final drive assembly and placing it on a repair stand. Key steps include removing the cover, gears, shafts, carriers, and planetary gears. Tools needed are listed. Detailed illustrations accompany each step to show how to remove each component. Cleanliness is emphasized to prevent dirt from entering during disassembly.
This document provides instructions for servicing components related to the crankshaft on a Caterpillar C3.3B engine, including:
1. Removing and installing the flywheel, which involves using guide studs and lifting equipment due to its weight of approximately 30 kg.
2. Removing the crankshaft rear seal, crankshaft gear, and wear sleeve, and inspecting these components for wear and damage.
3. Installing the crankshaft rear seal, crankshaft gear, and wear sleeve, which requires aligning gears and using a press and driver tool.
4. Removing and installing the flywheel housing, which connects the upper and lower
This document provides instructions for servicing components related to the crankshaft on a Caterpillar C3.3B engine, including:
1. Removing and installing the flywheel, which involves using guide studs and lifting equipment due to its weight of approximately 30 kg.
2. Removing the crankshaft rear seal, crankshaft gear, and wear sleeve, and inspecting these components for wear and damage.
3. Installing the crankshaft rear seal, crankshaft gear, and wear sleeve, which requires aligning gears and using a press and driver tool.
4. Removing and installing the flywheel housing, which connects the upper and lower
This document provides instructions for removing and installing various engine components on a 262D Skid Steer Loader with a C3.3B engine, including:
1. Removing the flywheel by using guide studs and link brackets to lift it off after removing bolts.
2. Removing the crankshaft rear seal and wear sleeve by using screwdrivers and chisels after placing the engine at top dead center.
3. Installing the crankshaft rear seal and wear sleeve using a driver and press to insert the wear sleeve before installing the seal.
This document provides instructions for servicing components related to the crankshaft on a Caterpillar C3.3B engine, including:
1. Removing and installing the flywheel, which involves using guide studs and lifting equipment due to its weight of approximately 30 kg.
2. Removing the crankshaft rear seal, crankshaft gear, and wear sleeve, and inspecting these components for wear and damage.
3. Installing the crankshaft rear seal, crankshaft gear, and wear sleeve, which requires aligning gears and using a press and driver tool.
4. Removing and installing the flywheel housing, which connects the upper and lower
This document provides instructions for servicing components related to the crankshaft on a Caterpillar C3.3B engine, including:
1. Removing and installing the flywheel, which involves using guide studs and lifting equipment due to its weight of approximately 30 kg.
2. Removing the crankshaft rear seal, crankshaft gear, and wear sleeve, and inspecting these components for wear and damage.
3. Installing the crankshaft rear seal, crankshaft gear, and wear sleeve, which requires aligning gears and using a press and driver tool.
4. Removing and installing the flywheel housing, which mounts to the cylinder block
This document provides instructions for servicing components related to the crankshaft on a Caterpillar C3.3B engine, including:
1. Removing and installing the flywheel, which involves using guide studs and lifting equipment due to its weight of approximately 30 kg.
2. Removing the crankshaft rear seal and wear sleeve, which protects the crankshaft, as well as removing and installing the crankshaft gear.
3. Removing and installing the flywheel housing, which houses the crankshaft and requires special tools due to its weight of approximately 25 kg.
4. Procedures for removing and installing the crankshaft pulley and
This document provides instructions for removing and installing various engine components on a 262D Skid Steer Loader with a C3.3B engine, including:
1. Removing the flywheel by using guide studs and link brackets to lift it off after removing bolts.
2. Removing the crankshaft rear seal and wear sleeve using screwdrivers and chisels.
3. Installing the crankshaft rear seal and wear sleeve using driver tools and presses to insert the new components.
4. Removing the flywheel housing by first removing the flywheel and rear seal, then taking out bolts and lifting the housing off using guide studs and link brackets.
This document provides instructions for servicing components related to the crankshaft on a Caterpillar C3.3B engine, including:
1. Removing and installing the flywheel, which involves using guide studs and lifting equipment due to its weight of approximately 30 kg.
2. Removing the crankshaft rear seal, crankshaft gear, and wear sleeve, and inspecting these components for wear and damage.
3. Installing the crankshaft rear seal, crankshaft gear, and wear sleeve, which requires aligning gears and using a press and driver tool.
4. Removing and installing the flywheel housing, which mounts to the cylinder block
This document provides instructions for servicing components related to the crankshaft on a Caterpillar C3.3B engine, including:
1. Removing and installing the flywheel, which involves using guide studs and lifting equipment due to its weight of approximately 30 kg.
2. Removing the crankshaft rear seal, crankshaft gear, and wear sleeve, and inspecting these components for wear and damage.
3. Installing the crankshaft rear seal, crankshaft gear, and wear sleeve, which requires aligning gears and using a press and driver tool.
4. Removing and installing the flywheel housing, which mounts to the cylinder block
This document provides instructions for servicing components related to the crankshaft on a Caterpillar C3.3B engine, including:
1. Removing and installing the flywheel, which involves using guide studs and lifting equipment due to its weight of approximately 30 kg.
2. Removing the crankshaft rear seal, crankshaft gear, and wear sleeve, and inspecting these components for wear and damage.
3. Installing the crankshaft rear seal, crankshaft gear, and wear sleeve, which requires aligning gears and using a press and driver tool.
4. Removing and installing the flywheel housing, which connects the upper and lower
This document provides instructions for servicing components related to the crankshaft on a Caterpillar C3.3B engine, including:
1. Removing and installing the flywheel, which involves using guide studs and lifting equipment due to its weight of approximately 30 kg.
2. Removing the crankshaft rear seal and wear sleeve, which protects the crankshaft, as well as removing and installing the crankshaft gear.
3. Removing and installing the flywheel housing, which houses the crankshaft and requires special tools due to its weight of approximately 25 kg.
4. Procedures for removing and installing the crankshaft pulley and
This document provides instructions for removing and installing various engine components on a 262D Skid Steer Loader with a C3.3B engine, including:
1. Removing the flywheel by using guide studs and link brackets to lift it off after removing bolts.
2. Removing the crankshaft rear seal and wear sleeve using screwdrivers and chisels.
3. Removing the flywheel housing by first removing the flywheel, rear seal, and bolts, then lifting it off using guide studs and link brackets.
4. Procedures for installing the removed components are also provided in reverse order.
This document provides instructions for servicing components related to the crankshaft on a Caterpillar C3.3B engine, including:
1. Removing and installing the flywheel, which involves using guide studs and lifting equipment due to its weight of approximately 30 kg.
2. Removing the crankshaft rear seal, crankshaft gear, and wear sleeve, and inspecting these components for wear and damage.
3. Installing the crankshaft rear seal, crankshaft gear, and wear sleeve, which requires aligning gears and using a press and driver tool.
4. Removing and installing the flywheel housing, which connects the upper and lower
This document provides instructions for removing and installing various components of the crankshaft assembly on a 262D Skid Steer Loader with a C3.3B engine, including:
1. Removing the flywheel, rear crankshaft seal, crankshaft gear, wear sleeve, and flywheel housing.
2. Inspecting removed components and installing new components in reverse order using various installation tools.
3. Procedures also cover removing and installing the crankshaft pulley, front crankshaft seal, and applying sealant or engine oil as specified.
Cautions are provided to keep parts clean, wear protective gloves when handling heated parts, and contain
This document provides instructions for removing and installing various components of the crankshaft assembly on a 262D Skid Steer Loader with a C3.3B engine, including:
1. Removing the flywheel, rear crankshaft seal, crankshaft gear, wear sleeve, and flywheel housing.
2. Inspecting removed components and installing new components in reverse order using various tools, applying oil or sealant as specified, and torquing bolts to appropriate specifications.
3. Procedures also cover removing and installing the crankshaft pulley and front crankshaft seal. Safety precautions are noted regarding keeping components clean and containing fluids.
This document provides instructions for removing and installing various components of the crankshaft assembly on a 262D Skid Steer Loader with a C3.3B engine, including:
1) Removing the flywheel, crankshaft rear seal, wear sleeve, and crankshaft gear.
2) Installing the crankshaft rear seal, wear sleeve, crankshaft gear and flywheel.
3) Removing and installing the flywheel housing.
4) Removing and installing the crankshaft pulley.
5) Removing and installing the crankshaft front seal.
Detailed steps and illustrations are provided for each procedure, and important safety
This document provides instructions for removing and installing various engine components on a 262D Skid Steer Loader, including:
- The engine oil pump, which is removed by taking off the cover and inner and outer rotors.
- The water pump, removed by taking off the pulley and bolts.
- The water temperature regulator, removed by disconnecting hoses and taking off housing bolts.
- The flywheel, removed using guide studs and lifting equipment after removing bolts.
- The crankshaft rear seal and wear sleeve, accessed after removing the flywheel.
This service repair manual provides instructions for removing and installing various engine components on a 262D Skid Steer Loader with a C3.3B engine, including the engine oil pump, water pump, water temperature regulator, flywheel, crankshaft rear seal and wear sleeve. The procedures provide detailed steps and illustrations for each component removal and installation, noting any required tools and torque specifications. Safety and maintenance tips are also provided throughout.
This service repair manual provides instructions for removing and installing various engine components on a 262D Skid Steer Loader with a C3.3B engine, including the engine oil pump, water pump, water temperature regulator, flywheel, crankshaft rear seal and wear sleeve. The procedures provide detailed steps and illustrations for each component, noting important safety information and required tools.
This service repair manual provides instructions for removing and installing various engine components on a 262D Skid Steer Loader with a C3.3B engine, including the engine oil pump, water pump, water temperature regulator, flywheel, crankshaft rear seal and wear sleeve. The procedures provide detailed steps and illustrations for each component removal and installation, noting any required tools and torque specifications. Safety and maintenance tips are also provided throughout.
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2. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g02794543
1. Remove two bolts (2) from flywheel (1).
Illustration 2 g02798921
2. Install Tooling (A) into the crankshaft.
3. Install Tooling (B) and a suitable lifting device on flywheel (1). The weight of flywheel (1)
is approximately 30 kg (66 lb).
4. Remove remaining bolts (2).
5. Remove flywheel (1) from the cylinder block.
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3. Illustration 3 g02798923
6. Inspect flywheel (1) and the ring gear (3) for wear and damage. Replace any worn
components or damaged components.
7. If necessary, remove the flywheel ring gear (3), follow Step 7.a through Step 7.b.
a. Place the flywheel assembly on a suitable support.
b. Use a hammer and a punch in order to remove ring gear (3) from flywheel (1). If
necessary, a torch may be needed to heat ring gear (3).
Note: Identify the orientation of the teeth on the flywheel ring gear (3).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
M12 - 1.25 by 100 mm
2
B 138-7573 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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4. Illustration 4 g02798923
Always wear protective gloves when handling parts that have been
heated.
1. If flywheel ring gear (3) was removed, follow Step 1.a through Step 1.c in order to install
ring gear (3) to flywheel (1).
a. Identify the orientation of teeth on new ring gear (3).
Note: The chamfered side of ring gear teeth must face toward the starting motor when
the flywheel is installed. This position will ensure the correct engagement of the
starting motor.
b. Raise heat of flywheel ring gear (3) in an oven to a maximum temperature of 250 °C
(482 °F) prior to installation.
Note: Do not use a torch to heat the ring gear.
c. Ensure that the orientation of ring gear (3) is correct and quickly install the ring gear
onto flywheel (1).
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5. Illustration 5 g02798921
2. Install Tooling (B) and a suitable lifting device on flywheel (1). The weight of flywheel (1)
is approximately 30 kg (66 lb).
3. Install Tooling (A) into the crankshaft.
4. Use the lifting device to position flywheel (1) onto Tooling (A).
5. Install bolts (2) to flywheel (1).
6. Remove Tooling (A).
Illustration 6 g02794543
7. Install remaining bolts (2) to flywheel (1). Apply engine oil to bolts. Tighten bolts (2) to a
torque of 98 to 107 N·m (72 to 80 lb ft).
8. Check the run out of the flywheel. Refer to Specifications, "Flywheel" for further
information.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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6. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 262D SKID STEER LOADER AJ7
Configuration: 262D Skid Steer Loader AJ700001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242540
Crankshaft Rear Seal and Wear Sleeve - Remove - Includes
Crankshaft Gear
SMCS - 1161-011; 7558-011
Removal Procedure
Start By:
a. Remove the flywheel.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Place the engine at top dead center.
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7. Illustration 1 g02799897
2. Use a screw driver to remove rear seal (1).
Illustration 2 g02799899
3. Check the alignment of crankshaft gear (2) and camshaft gear (3). Remove crankshaft gear
(2) and ring seal.
Illustration 3 g02799901
4. Place crankshaft gear (2) with wear sleeve (4) in a suitable vice. Remove wear sleeve (4)
with a suitable chisel.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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8. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 262D SKID STEER LOADER AJ7
Configuration: 262D Skid Steer Loader AJ700001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242547
Crankshaft Rear Seal and Wear Sleeve - Install - Includes
Crankshaft Gear
SMCS - 1161-012; 7558-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
390-1146 Crankshaft Rear Seal and Wear Sleeve Driver(1)
1
423-9665 Crank shaft Rear Seal and Wear Sleeve Driver(2)
1
(1)
Used for the C3.3B
(2)
Used for the C2.6
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
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9. Illustration 1 g02800138
1. Place wear sleeve (4) on crankshaft gear (2). Position Tooling (A). Use a suitable press and
install wear sleeve (4).
Illustration 2 g02799899
2. Align crankshaft gear (2) with camshaft gear (3). Install crankshaft gear (2) into the
flywheel housing.
Illustration 3 g02800140
3. Apply clean engine oil on the lip of crankshaft rear seal (1). Use Tooling (A) in order to
install crankshaft rear seal (1).
End By:
a. Install the flywheel.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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10. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 262D SKID STEER LOADER AJ7
Configuration: 262D Skid Steer Loader AJ700001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242551
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
M12 x 1.25 by 100 mm
2
B 138-7575 Link Brackets 2
Start By:
a. Remove the flywheel.
b. Remove the rear crankshaft seal.
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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11. Illustration 1 g02794824
1. Remove two bolts (3) from flywheel housing (1).
2. Install Tooling (A) into flywheel housing (1).
3. Install Tooling (B). Install a suitable lifting device to flywheel housing (1). The weight of
flywheel housing (1) is approximately 25 kg (55 lb).
4. Remove remaining six bolts (3) and 8 bolts (2) from flywheel housing (1).
5. Remove flywheel housing (1) from the cylinder block.
Illustration 2 g02794825
6. Remove bearing (4).
7. Remove the gasket (5).
8. If necessary, remove the dowels from the cylinder block.
Installation Procedure
1. Install flywheel housing (1) in the reverse order of removal.
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12. Illustration 3 g02863884
a. Install liquid gasket to the seam between the lower crankcase section (7) and the
upper crankcase section (6).
b. For the C3.3B tighten 8 bolts (3) and 8 bolts (2) to a torque of 103 to 117 N·m
(76 to 87 lb ft).
c. For the C2.6 tighten 8 bolts (3) and 8 bolts (2) to a torque of 78 to 90 N·m
(58 to 66 lb ft).
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All Rights Reserved.
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13. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 262D SKID STEER LOADER AJ7
Configuration: 262D Skid Steer Loader AJ700001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242553
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Start By:
a. Remove the v-belt.
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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14. Illustration 1 g02795206
1. Use a suitable tool in order to prevent the crankshaft from rotating. Remove bolt (2) in order
to remove crankshaft pulley (1).
Installation Procedure
1. Install crankshaft pulley (1) in the reverse order of removal.
a. Apply clean engine oil to the threads of bolt (2). Tighten bolt (2) to a torque of
255 to 274 N·m (188 to 202 lb ft).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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15. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 262D SKID STEER LOADER AJ7
Configuration: 262D Skid Steer Loader AJ700001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242559
Crankshaft Front Seal - Remove and Install
SMCS - 1160-010
Removal Procedure
Start By:
a. Remove the crankshaft pulley.
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
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17. Illustration 1 g02795123
Illustration 2 g02795124
1. Use a suitable pry bar to remove crankshaft front seal (1).
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 390-1140 Driver 1
B 6V-6640 Sealant 1
Note: The crankshaft front seal should be installed dry. Lubricate the inner rubber portion of the
crankshaft front seal.
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18. Illustration 3 g02796112
Illustration 4 g02795123
1. Lubricate the inner rubber portion of crankshaft front seal (1). Apply Tooling (B) on
crankshaft front seal (1). Position crankshaft front seal (1) on Tooling (A). Install crankshaft
front seal (1) on the crankshaft.
End By:
a. Install the crankshaft pulley.
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19. Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g02795977
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