This document provides instructions for removing and installing a fuel injection pump on a 246D Skid Steer Loader powered by a C3.3B engine. The procedure involves disconnecting fuel lines, removing mounting nuts and bolts, and extracting the pump. When installing, new gasket shims are used and bolts are tightened to the specified torques. Cleanliness of all fuel system components is emphasized to prevent contamination.
Caterpillar cat 246 d skid steer loader (prefix hmr) service repair manual (h...fjsjkseikdmme
This document provides instructions for removing and installing a fuel injection pump on a 246D Skid Steer Loader powered by a C3.3B engine. The steps include disconnecting the fuel line, removing the sight cover and solenoid. Nuts and bolts are removed to take off the pump which is spring loaded. Gasket shims and studs if needed are installed before reinstalling the pump, lever, spring and sight cover. Cleanliness of fuel system components is emphasized.
Caterpillar cat 246 d skid steer loader (prefix hmr) service repair manual (h...fjjsefkksemm
The document provides instructions for removing and installing a fuel injection pump on a 246D Skid Steer Loader powered by a C3.3B engine. It describes:
1) Disconnecting the fuel line and removing the sight cover from the fuel injection pump.
2) Using a special tool to hold the governor control arm while removing the spring and nut.
3) Positioning the lever and removing additional parts from the pump.
4) Reversing the removal steps for installation, ensuring proper torque of fasteners.
Caterpillar cat 246 d skid steer loader (prefix hmr) service repair manual (h...fjjsefkkertsemme
This document provides instructions for removing and installing a fuel injection pump on a 246D Skid Steer Loader powered by a C3.3B engine. The procedure involves disconnecting fuel lines, removing mounting bolts and nuts, and cleaning components. When installing, new gasket shims are used and bolts are tightened to the specified torques. Special care must be taken when removing the spring-loaded fuel injection pump.
The document provides instructions for disassembling and assembling a fuel injection pump and governor for a 246D Skid Steer Loader. The disassembly procedure involves removing 17 parts including the governor housing assembly, shaft, spring, and fuel camshaft. The assembly procedure instructs installing these 17 parts in reverse order and provides torque specifications for nuts and bolts. Additionally, the document describes removing and installing the entire fuel injection pump, removing fuel lines, and cleaning parts.
The document provides instructions for disassembling and assembling a fuel injection pump and governor for a 246D Skid Steer Loader. The disassembly procedure involves removing 17 parts including the governor housing assembly, shaft, spring, and fuel camshaft. The assembly procedure instructs installing these 17 parts in reverse order and provides torque specifications for nuts and bolts. Additionally, the document describes removing and installing the entire fuel injection pump, removing fuel lines, and cleaning parts.
The document provides instructions for disassembling and assembling a fuel injection pump and governor for a 246D Skid Steer Loader. The disassembly procedure involves removing 17 parts including the governor housing assembly, shaft, spring, and fuel camshaft. The assembly procedure instructs installing these 17 parts in reverse order and provides torque specifications for nuts and bolts. Additionally, the document describes removing and installing the entire fuel injection pump, removing fuel lines, and cleaning parts.
This document provides instructions for disassembling and assembling the fuel injection pump and governor for a 242D Skid Steer Loader. The disassembly process involves removing 17 parts from the fuel injection pump and governor assembly including bolts, seals, shafts, springs, levers and gears. The assembly process describes installing these 17 parts in reverse order and provides torque specifications for certain bolts and nuts. Tools including an injection pump gear puller and bearing puller are required.
1) The document provides instructions for disassembling and assembling the fuel injection pump and governor for a 242D Skid Steer Loader.
2) The disassembly procedure involves removing 17 parts including the governor housing assembly, shaft, springs, and fuel camshaft.
3) The assembly procedure instructs installing the parts in reverse order and provides torque specifications for tightening bolts and nuts.
Caterpillar cat 246 d skid steer loader (prefix hmr) service repair manual (h...fjsjkseikdmme
This document provides instructions for removing and installing a fuel injection pump on a 246D Skid Steer Loader powered by a C3.3B engine. The steps include disconnecting the fuel line, removing the sight cover and solenoid. Nuts and bolts are removed to take off the pump which is spring loaded. Gasket shims and studs if needed are installed before reinstalling the pump, lever, spring and sight cover. Cleanliness of fuel system components is emphasized.
Caterpillar cat 246 d skid steer loader (prefix hmr) service repair manual (h...fjjsefkksemm
The document provides instructions for removing and installing a fuel injection pump on a 246D Skid Steer Loader powered by a C3.3B engine. It describes:
1) Disconnecting the fuel line and removing the sight cover from the fuel injection pump.
2) Using a special tool to hold the governor control arm while removing the spring and nut.
3) Positioning the lever and removing additional parts from the pump.
4) Reversing the removal steps for installation, ensuring proper torque of fasteners.
Caterpillar cat 246 d skid steer loader (prefix hmr) service repair manual (h...fjjsefkkertsemme
This document provides instructions for removing and installing a fuel injection pump on a 246D Skid Steer Loader powered by a C3.3B engine. The procedure involves disconnecting fuel lines, removing mounting bolts and nuts, and cleaning components. When installing, new gasket shims are used and bolts are tightened to the specified torques. Special care must be taken when removing the spring-loaded fuel injection pump.
The document provides instructions for disassembling and assembling a fuel injection pump and governor for a 246D Skid Steer Loader. The disassembly procedure involves removing 17 parts including the governor housing assembly, shaft, spring, and fuel camshaft. The assembly procedure instructs installing these 17 parts in reverse order and provides torque specifications for nuts and bolts. Additionally, the document describes removing and installing the entire fuel injection pump, removing fuel lines, and cleaning parts.
The document provides instructions for disassembling and assembling a fuel injection pump and governor for a 246D Skid Steer Loader. The disassembly procedure involves removing 17 parts including the governor housing assembly, shaft, spring, and fuel camshaft. The assembly procedure instructs installing these 17 parts in reverse order and provides torque specifications for nuts and bolts. Additionally, the document describes removing and installing the entire fuel injection pump, removing fuel lines, and cleaning parts.
The document provides instructions for disassembling and assembling a fuel injection pump and governor for a 246D Skid Steer Loader. The disassembly procedure involves removing 17 parts including the governor housing assembly, shaft, spring, and fuel camshaft. The assembly procedure instructs installing these 17 parts in reverse order and provides torque specifications for nuts and bolts. Additionally, the document describes removing and installing the entire fuel injection pump, removing fuel lines, and cleaning parts.
This document provides instructions for disassembling and assembling the fuel injection pump and governor for a 242D Skid Steer Loader. The disassembly process involves removing 17 parts from the fuel injection pump and governor assembly including bolts, seals, shafts, springs, levers and gears. The assembly process describes installing these 17 parts in reverse order and provides torque specifications for certain bolts and nuts. Tools including an injection pump gear puller and bearing puller are required.
1) The document provides instructions for disassembling and assembling the fuel injection pump and governor for a 242D Skid Steer Loader.
2) The disassembly procedure involves removing 17 parts including the governor housing assembly, shaft, springs, and fuel camshaft.
3) The assembly procedure instructs installing the parts in reverse order and provides torque specifications for tightening bolts and nuts.
Caterpillar Cat 320D and 320D L Excavator (Prefix JFZ) Service Repair Manual ...f8usejkdmmd8i
The document provides instructions for removing and installing a flywheel housing on a 320D excavator. It describes removing bolts and washers to separate the housing from the cylinder block. It also includes removing the oil seal from the housing using a driver group tool. Reinstallation involves installing a new gasket and oil seal, then securing the housing with bolts and washers.
Caterpillar Cat 320D and 320D L Excavator (Prefix A8F) Service Repair Manual ...f8usejkdmmd8i
The document provides instructions for installing a crankshaft front seal on a Caterpillar C6.4 engine. It describes the required tools and safety precautions. The procedure involves cleaning the crankshaft, applying retaining compound, and pressing the new seal into place using a slide hammer puller. Care must be taken not to damage the crankshaft flange during installation.
This document provides instructions for removing and installing track carrier rollers, track rollers, and separating the track on a 320C Excavator. It describes:
1) Releasing tension on the track and loosening a relief valve before removing components.
2) Using tools like a hydraulic jack and lifting forks to support the track assembly and remove rollers and bolts.
3) Cleaning surfaces, positioning components, and reinstalling bolts and rollers in the reverse order of removal.
This document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 320C excavator. The oil pump removal instructions involve removing bolts, gears, seals and other components. The installation involves cleaning parts, pressing components, heating items, and torquing bolts. The water pump instructions describe draining coolant and removing four bolts to take off the pump. Reassembly involves installing seals, bearings and an impeller on a shaft.
This document provides instructions for assembling and disassembling parts of a 320 GC Excavator model BR4, including the travel motor and final drive. It lists the required tools and parts and includes illustrations of the assembly and disassembly procedures. The travel motor assembly instructions involve installing positioning rods and lifting eyes to hold parts in place while bolts are tightened. The final drive disassembly involves removing the final drive housing from the excavator and using link brackets and forcing screws to separate connected components.
Caterpillar Cat 305.5 Mini Hydraulic Excavator (Prefix DCK) Service Repair Ma...f8usejkdmmd8i
The document provides instructions for removing and installing track components on a 305.5 Mini Hydraulic Excavator, including:
- Removing and installing track rollers by raising the machine, removing bolts, and lowering it onto cribbing
- Separating the track by rotating it, removing shoes and bolts, and removing the master pin
- Reconnecting the track by installing the master pin and shoes with bolts
- Removing the front idler and track adjuster by sliding the track assembly away and lifting it off
- Installing the front idler and track adjuster by lifting it into place and sliding the track assembly over it
- Removing the recoil spring assembly
This document provides instructions for installing the fuel injection pump housing and governor on an excavator engine. It outlines 18 steps, including setting the number 1 piston to top center, installing timing pins, attaching the housing and governor, and connecting various lines and covers. Tools required include an engine turning tool, spanner wrench, and two fuel pump timing pins. Precise timing of the fuel injection pump camshaft is critical when attaching the housing.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix HC5) Service Repair ...f8usejkdmmd8i
The document provides instructions for removing and installing various components of a 304E2 CR Mini Hydraulic Excavator engine, including the fuel manifold rail, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, and electronic unit injector. Safety precautions are outlined that must be followed when working on the fuel system, such as risks of high pressure fuel and containing any spilled fluids.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix ZGZ) Service Repair Manu...f8usejkdmmd8i
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling the final drive, including pressing in bearings, installing seals, and determining the correct shim thickness. The overall procedure involves separating, cleaning, and reassembling over 15 individual parts and components of the final drive.
Caterpillar Cat 319D L Excavator (Prefix KRM) Service Repair Manual Instant D...f8usejkdmmd8i
This document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It describes 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It also describes 31 steps for reassembling these components, including pressing in bearings, determining shim thickness, and installing seals using a special tool. Proper cleaning, lubrication, and use of replacement parts is emphasized throughout.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix CJ2) Service Repair ...f8usejkdmmd8i
The document provides instructions for servicing components of a 304E2CR Mini Hydraulic Excavator engine. It describes procedures for removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, and crankshaft front seal. The steps include using the proper tools, cleaning parts, applying sealant, and tightening to the specified torque values.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...f8usejkdmmd8i
The document provides instructions for removing and installing various engine components on a 304E2CR Mini Hydraulic Excavator including the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, front housing, and valve mechanism cover. The procedures include lists of required tools and step-by-step instructions with illustrations for each component. Precautions are provided regarding keeping parts clean and containing fluids.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix FC2) Service Repair ...f8usejkdmmd8i
The document provides instructions for removing and installing an engine oil cooler on a Caterpillar 304E2CR mini hydraulic excavator. The steps include draining coolant, removing hoses and clamps connecting the cooler, and removing mounting bolts. Reinstallation is the reverse of removal. Proper cleaning and torqueing of connections is emphasized.
Caterpillar Cat 304E Mini Hydraulic Excavator (Prefix TSR) Service Repair Man...f8usejkdmmd8i
This document provides instructions for removing and installing various track components on a 304E Mini Hydraulic Excavator, including the evaporator coil, track carrier roller, track roller, track, front idler, recoil spring, and hydraulic track adjuster. The procedures note required tools and safety precautions, and include illustrations and multiple step-by-step instructions for each component.
Caterpillar Cat 305.5 Mini Hydraulic Excavator (Prefix CXZ) Service Repair Ma...f8usejkdmmd8i
The document is a service repair manual that provides instructions for removing and installing components like the sprocket, final drive, and travel motor on a 305.5 Mini Hydraulic Excavator. It includes detailed removal and installation procedures with illustrations and lists required tools. Procedures include draining fluids, removing bolts and covers, disconnecting hoses, and lifting out heavy components. Disassembly steps describe removing gears, bearings, springs, and other internal parts.
Caterpillar Cat 304E Mini Hydraulic Excavator (Prefix TTN) Service Repair Man...f8usejkdmmd8i
The document provides instructions for servicing a 304E Mini Hydraulic Excavator. It describes procedures for removing and installing the sprocket and removing the final drive and travel motor. The final drive and travel motor are then disassembled by removing gears, bearings, seals, springs, and other internal components using the specified tools. Detailed illustrations accompany each step.
Caterpillar Cat 303.5E2CR Mini Hydraulic Excavator (Prefix CR6) Service Repai...f8usejkdmmd8i
This document provides instructions for installing and removing the governor and camshaft, and fuel injection pump on a 303.5E2CR Mini Hydraulic Excavator. It includes illustrations and step-by-step instructions for disassembling, cleaning, and reassembling these components. The instructions note to keep all parts clean and free of contaminants to prevent premature wear.
Caterpillar Cat 301.6C and 301.8C Mini Hydraulic Excavator (Prefix JSB) Servi...f8usejkdmmd8i
The document provides instructions for removing and disassembling various components of 301.6C and 301.8C mini hydraulic excavators, including the final drive and travel motor. The removal process involves draining fluids, disconnecting hoses, and removing bolts. Disassembly of the final drive and travel motor further requires removing retaining rings, springs, pins, seals and additional components using various specialized tools. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 140M 3 MOTOR GRADER (Prefix N9M) Service Repair Manual Instan...f8usejkdmmd8i
1) The document provides instructions for disassembling the bank valve on the front and rear frames of a Caterpillar 140M 3 motor grader.
2) It describes removing 17 parts from the front bank valve including covers, seals, control valves, plugs, springs, balls, and fittings. Special precautions are listed for releasing spring forces.
3) Disassembling the rear bank valve involves removing 14 parts like covers, seals, control valves, plugs, springs, and tie rods. Again, warnings are given for spring-loaded components.
Caterpillar Cat 140M 2 MOTOR GRADER (Prefix M9D) Service Repair Manual Instan...f8usejkdmmd8i
This document provides assembly instructions for a transmission in a 140M 2 motor grader. It lists required tools and parts and provides step-by-step instructions with accompanying illustrations. The transmission assembly involves installing bearings, gears, seals, pistons, clutches, and housing components in the specified order and with the correct torques. Proper cleaning, heating, lifting, and safety procedures are noted throughout the detailed assembly process.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Caterpillar Cat 320D and 320D L Excavator (Prefix JFZ) Service Repair Manual ...f8usejkdmmd8i
The document provides instructions for removing and installing a flywheel housing on a 320D excavator. It describes removing bolts and washers to separate the housing from the cylinder block. It also includes removing the oil seal from the housing using a driver group tool. Reinstallation involves installing a new gasket and oil seal, then securing the housing with bolts and washers.
Caterpillar Cat 320D and 320D L Excavator (Prefix A8F) Service Repair Manual ...f8usejkdmmd8i
The document provides instructions for installing a crankshaft front seal on a Caterpillar C6.4 engine. It describes the required tools and safety precautions. The procedure involves cleaning the crankshaft, applying retaining compound, and pressing the new seal into place using a slide hammer puller. Care must be taken not to damage the crankshaft flange during installation.
This document provides instructions for removing and installing track carrier rollers, track rollers, and separating the track on a 320C Excavator. It describes:
1) Releasing tension on the track and loosening a relief valve before removing components.
2) Using tools like a hydraulic jack and lifting forks to support the track assembly and remove rollers and bolts.
3) Cleaning surfaces, positioning components, and reinstalling bolts and rollers in the reverse order of removal.
This document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 320C excavator. The oil pump removal instructions involve removing bolts, gears, seals and other components. The installation involves cleaning parts, pressing components, heating items, and torquing bolts. The water pump instructions describe draining coolant and removing four bolts to take off the pump. Reassembly involves installing seals, bearings and an impeller on a shaft.
This document provides instructions for assembling and disassembling parts of a 320 GC Excavator model BR4, including the travel motor and final drive. It lists the required tools and parts and includes illustrations of the assembly and disassembly procedures. The travel motor assembly instructions involve installing positioning rods and lifting eyes to hold parts in place while bolts are tightened. The final drive disassembly involves removing the final drive housing from the excavator and using link brackets and forcing screws to separate connected components.
Caterpillar Cat 305.5 Mini Hydraulic Excavator (Prefix DCK) Service Repair Ma...f8usejkdmmd8i
The document provides instructions for removing and installing track components on a 305.5 Mini Hydraulic Excavator, including:
- Removing and installing track rollers by raising the machine, removing bolts, and lowering it onto cribbing
- Separating the track by rotating it, removing shoes and bolts, and removing the master pin
- Reconnecting the track by installing the master pin and shoes with bolts
- Removing the front idler and track adjuster by sliding the track assembly away and lifting it off
- Installing the front idler and track adjuster by lifting it into place and sliding the track assembly over it
- Removing the recoil spring assembly
This document provides instructions for installing the fuel injection pump housing and governor on an excavator engine. It outlines 18 steps, including setting the number 1 piston to top center, installing timing pins, attaching the housing and governor, and connecting various lines and covers. Tools required include an engine turning tool, spanner wrench, and two fuel pump timing pins. Precise timing of the fuel injection pump camshaft is critical when attaching the housing.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix HC5) Service Repair ...f8usejkdmmd8i
The document provides instructions for removing and installing various components of a 304E2 CR Mini Hydraulic Excavator engine, including the fuel manifold rail, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, and electronic unit injector. Safety precautions are outlined that must be followed when working on the fuel system, such as risks of high pressure fuel and containing any spilled fluids.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix ZGZ) Service Repair Manu...f8usejkdmmd8i
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling the final drive, including pressing in bearings, installing seals, and determining the correct shim thickness. The overall procedure involves separating, cleaning, and reassembling over 15 individual parts and components of the final drive.
Caterpillar Cat 319D L Excavator (Prefix KRM) Service Repair Manual Instant D...f8usejkdmmd8i
This document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It describes 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It also describes 31 steps for reassembling these components, including pressing in bearings, determining shim thickness, and installing seals using a special tool. Proper cleaning, lubrication, and use of replacement parts is emphasized throughout.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix CJ2) Service Repair ...f8usejkdmmd8i
The document provides instructions for servicing components of a 304E2CR Mini Hydraulic Excavator engine. It describes procedures for removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, and crankshaft front seal. The steps include using the proper tools, cleaning parts, applying sealant, and tightening to the specified torque values.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...f8usejkdmmd8i
The document provides instructions for removing and installing various engine components on a 304E2CR Mini Hydraulic Excavator including the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, front housing, and valve mechanism cover. The procedures include lists of required tools and step-by-step instructions with illustrations for each component. Precautions are provided regarding keeping parts clean and containing fluids.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix FC2) Service Repair ...f8usejkdmmd8i
The document provides instructions for removing and installing an engine oil cooler on a Caterpillar 304E2CR mini hydraulic excavator. The steps include draining coolant, removing hoses and clamps connecting the cooler, and removing mounting bolts. Reinstallation is the reverse of removal. Proper cleaning and torqueing of connections is emphasized.
Caterpillar Cat 304E Mini Hydraulic Excavator (Prefix TSR) Service Repair Man...f8usejkdmmd8i
This document provides instructions for removing and installing various track components on a 304E Mini Hydraulic Excavator, including the evaporator coil, track carrier roller, track roller, track, front idler, recoil spring, and hydraulic track adjuster. The procedures note required tools and safety precautions, and include illustrations and multiple step-by-step instructions for each component.
Caterpillar Cat 305.5 Mini Hydraulic Excavator (Prefix CXZ) Service Repair Ma...f8usejkdmmd8i
The document is a service repair manual that provides instructions for removing and installing components like the sprocket, final drive, and travel motor on a 305.5 Mini Hydraulic Excavator. It includes detailed removal and installation procedures with illustrations and lists required tools. Procedures include draining fluids, removing bolts and covers, disconnecting hoses, and lifting out heavy components. Disassembly steps describe removing gears, bearings, springs, and other internal parts.
Caterpillar Cat 304E Mini Hydraulic Excavator (Prefix TTN) Service Repair Man...f8usejkdmmd8i
The document provides instructions for servicing a 304E Mini Hydraulic Excavator. It describes procedures for removing and installing the sprocket and removing the final drive and travel motor. The final drive and travel motor are then disassembled by removing gears, bearings, seals, springs, and other internal components using the specified tools. Detailed illustrations accompany each step.
Caterpillar Cat 303.5E2CR Mini Hydraulic Excavator (Prefix CR6) Service Repai...f8usejkdmmd8i
This document provides instructions for installing and removing the governor and camshaft, and fuel injection pump on a 303.5E2CR Mini Hydraulic Excavator. It includes illustrations and step-by-step instructions for disassembling, cleaning, and reassembling these components. The instructions note to keep all parts clean and free of contaminants to prevent premature wear.
Caterpillar Cat 301.6C and 301.8C Mini Hydraulic Excavator (Prefix JSB) Servi...f8usejkdmmd8i
The document provides instructions for removing and disassembling various components of 301.6C and 301.8C mini hydraulic excavators, including the final drive and travel motor. The removal process involves draining fluids, disconnecting hoses, and removing bolts. Disassembly of the final drive and travel motor further requires removing retaining rings, springs, pins, seals and additional components using various specialized tools. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 140M 3 MOTOR GRADER (Prefix N9M) Service Repair Manual Instan...f8usejkdmmd8i
1) The document provides instructions for disassembling the bank valve on the front and rear frames of a Caterpillar 140M 3 motor grader.
2) It describes removing 17 parts from the front bank valve including covers, seals, control valves, plugs, springs, balls, and fittings. Special precautions are listed for releasing spring forces.
3) Disassembling the rear bank valve involves removing 14 parts like covers, seals, control valves, plugs, springs, and tie rods. Again, warnings are given for spring-loaded components.
Caterpillar Cat 140M 2 MOTOR GRADER (Prefix M9D) Service Repair Manual Instan...f8usejkdmmd8i
This document provides assembly instructions for a transmission in a 140M 2 motor grader. It lists required tools and parts and provides step-by-step instructions with accompanying illustrations. The transmission assembly involves installing bearings, gears, seals, pistons, clutches, and housing components in the specified order and with the correct torques. Proper cleaning, heating, lifting, and safety procedures are noted throughout the detailed assembly process.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
2. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 246D SKID STEER LOADER HMR
Configuration: 246D Skid Steer Loader HMR00001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242439
Fuel Injection Pump and Governor - Disassemble
SMCS - 1286-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
390-1150 Injection Pump Gear Puller 1
154-6360 Bolt 1
B 8H-0663 Bearing Puller 1
Start By:
a. Remove fuel injection pump and governor.
Illustration 1 g02805638
1/6
246D Skid Steer Loader HMR00001-UP (MACHINE) POWERED BY C3.3B Engine(...
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3. 1. Inspect fuel injection pump and governor (1).
2. Remove tube (2).
Illustration 2 g02805639
3. Use suitable blocking and position the fuel injection pump and governor. Remove bolts (4)
and remove governor housing assembly (3).
4. Remove two bolts (4B) and remove stop solenoid (4A). Replace o-ring if necessary.
Illustration 3 g02805640
5. Remove and inspect O-ring seal (5) from governor housing assembly (3). If necessary,
replace O-ring seal (5) with new.
6. Remove shaft (6) and spring (7) from governor housing assembly (3). Remove governor
lever (8).
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4. Illustration 4 g02805641
7. Remove pin (10) from governor lever assembly (12).
8. Remove speed control lever (9) and spring (11) from governor lever assembly (12).
9. Remove spring (13) and remove governor lever assembly (12) with the O-ring seals.
Illustration 5 g02805656
Illustration 6 g02805658
10. Remove governor sleeve (13) and nut (16). Remove governor weights (15).
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5. Illustration 7 g02805660
Illustration 8 g02805696
11. Remove nut (17) from gear (18).
Note: Nut (17) has reverse threads.
12. Use Tooling (A) to remove gear (18).
Illustration 9 g02805716
13. Remove bolts (19) and retaining plate (20).
14. Remove fuel camshaft (24) from the housing assembly.
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6. 15. Remove screws (21) and retaining plate (22). If necessary, replace key (23) with new.
Illustration 10 g02805762
Illustration 11 g02805764
Illustration 12 g02805765
16. Use a suitable press and Tooling (B) to remove bearing (25) from fuel camshaft (24) and
ring (27).
17. Use a suitable press and Tooling (B) to remove bearing (26) from fuel camshaft (24).
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7. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 246D SKID STEER LOADER HMR
Configuration: 246D Skid Steer Loader HMR00001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242445
Fuel Injection Pump and Governor - Assemble
SMCS - 1286-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
390-1150 Injection Pump Gear Puller 1
154-6360 Bolt 1
B 8H-0663 Bearing Puller 1
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
Illustration 1 g02805765
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8. Illustration 2 g02807019
Illustration 3 g02807020
1. Use Tooling (B) and a suitable press to install bearings (26) onto fuel camshaft (24).
2. Position ring (27). Use Tooling (B) and a suitable press to install bearings (25) onto fuel
camshaft (24).
Illustration 4 g02805716
3. If necessary, replace key (23) with new. Position retaining plate (22) and install screws (21).
Tighten screws (21) to a torque of 3.9 to 4.2 N·m (34.5 to 37.4 lb in).
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9. 4. Position fuel camshaft (24) in the housing assembly.
5. Position retaining plate (20) and install bolts (19). Tighten bolts (19) to a torque of
10 to 11 N·m (87 to 100 lb in).
Illustration 5 g02805660
6. Install gear (18).
7. Install nut (17) to gear (18).
8. For the C3.3B Tighten nut (17) to a torque of 138 to 156 N·m (102 to 115 lb ft).
9. For the C2.6 Tighten nut (17) to a torque of 93 to 102 N·m (69 to 75 lb ft).
Illustration 6 g02805658
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10. Illustration 7 g02805656
10. Position governor weights (15) and install nut (16). Tighten nut (16) to a torque of
63 to 72 N·m (47 to 53 lb ft). Install governor sleeve (14).
Illustration 8 g02805641
Note: Apply engine oil to all internal parts of governor.
11. Install O-ring seals on governor lever assembly (13). Position governor lever assembly (13)
into the governor housing and install spring (12).
12. Install spring (11) and speed control lever (9) on governor lever assembly (13).
13. Install pin (10) into governor lever assembly (13).
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11. Illustration 9 g02805640
14. Position governor lever (8). Install shaft (6) and spring (7) in governor housing assembly
(3).
15. If necessary, replace O-ring seal (5) with new. Install O-ring seal (5) in governor housing
assembly (3).
Illustration 10 g02805639
16. Use a suitable blocking to support the fuel injection pump and governor. Position governor
housing assembly (3) and install bolts (4). Tighten bolts (4) to a torque of 10 to 11 N·m
(87 to 100 lb in).
Illustration 11 g02805638
17. Inspect fuel injection pump and governor (1) for installation.
18. Install tube (2).
End By:
a. Install fuel injection pump and governor.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Mon Nov 11 23:39:45 UTC+0800 2019
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12. Illustration 1 g03177762
1. If necessary, install studs (10) and remove cover (11).
Illustration 2 g03177759
2. Install the O-ring seal on fuel injection pump and governor (9). Position fuel injection pump
and governor (9) onto the flywheel housing.
3. Install three nuts (8) to fuel injection pump and governor (9). Tighten nuts (8) to a torque of
18 to 20 N·m (159 ± 177 lb in).
Illustration 3 g03177783
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13. 4. Apply engine oil to threads and torque fitting (7) to a torque of 16 to 19 N·m (12 to 14 lb ft).
5. Install engine oil pressure sensor (6) and connect the wiring harness assembly. Tighten the
engine oil pressure sensor (6) to a torque of 15 to 19 N·m (11 to 14 lb ft).
Illustration 4 g02804519
6. Position bracket (3) and install two nuts (4) and two bolts (5).
Illustration 5 g02804516
7. Check the timing marks and install the O-ring seal and oil plug cap (1). Install the O-ring
seal and cover (2) on flywheel housing (3).
End By:
a. Install the fuel injection lines.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Nov 11 23:40:41 UTC+0800 2019
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14. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 246D SKID STEER LOADER HMR
Configuration: 246D Skid Steer Loader HMR00001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242455
Fuel Injection Pump - Remove and Install
SMCS - 1251-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 390-1150 Injection Pump Gear Puller 1
Start By:
a. Remove fuel injection line.
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
1. Turn the fuel supply to the OFF position.
2. Turn the battery disconnect switch to the OFF position.
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15. Illustration 1 g02781037
3. Disconnect hose assembly (2) from fuel injection pump (1).
4. Remove sight cover (3) from fuel injection pump (1).
Illustration 2 g02874459
5. Remove the shutoff solenoid and cover (1A). Install Tooling (A) to hold back the governor
control arm and assist removing the spring (5) and nut (4).
Illustration 3 g02781105
6. Disconnect spring (5) and attach a thin wire to spring (5). Remove nut (4). Position the lever
off the stud.
Personal injury can result from parts and/or covers under spring
pressure.
Spring force will be released when covers are removed.
Be prepared to hold spring loaded covers as the bolts are loosened.
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16. 7. Remove two nuts (6) and four bolts (7) from fuel injection pump (1). The fuel injection
pump (1) is spring loaded.
8. Carefully remove fuel injection pump (1) from the fuel injection pump housing.
Illustration 4 g02781040
9. Remove gasket shims (8).
10. If necessary, remove studs (9) from the fuel injection pump housing.
11. To secure the spring from falling inside the housing use wire (10).
12. Clean fuel injection pump (1) and the area around the fuel injection pump. Ensure that the
area is free from contamination before beginning installation.
Installation Procedure
NOTICE
Refer to System Operation, Testing and Adjusting, "Cleanliness of
Fuel System Components" for detailed information on the standards of
cleanliness that must be observed during ALL work on the fuel system.
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17. Illustration 5 g02781040
1. Keep wire (10) secure to the spring to prevent falling into the housing.
2. If necessary, install studs (9) into the fuel injection pump housing.
3. Position new gasket shims (8) onto the fuel injection pump housing.
Note: When you disassemble or replace, make sure that you use the same number of new
gasket shims with the same thickness.
Illustration 6 g02781105
4. Carefully install fuel injection pump (1) into the fuel injection pump housing .
5. Install four new bolts (7) into fuel injection pump (1). Install two nuts (6) into fuel injection
pump (1). Tighten bolts (7) to a torque of 24 to 27 N·m (214 to 240 lb in). Tighten nuts (6)
to a torque of 18 to 20 N·m (159 to 178 lb in).
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18. Illustration 7 g02781722
6. Position the lever on the stud. Install nut (4) to hold the lever in place. Tighten nut (4) to a
torque of 3 to 4 N·m (26 to 36 lb in).
7. Connect spring (5) with the thin wire.
Illustration 8 g02781037
8. Install sight cover (3).
9. Connect hose assembly (2) to fuel injection pump (1).
10. Turn the fuel supply to the ON position.
11. Turn the battery disconnect switch to the ON position.
12. After replacement of the fuel injection pump, the fuel injection pump must be calibrated.
Refer to System Operation, Testing and Adjusting, "Fuel Injection Timing - Check".
End By:
a. Install fuel injection lines.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Nov 11 23:41:37 UTC+0800 2019
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19. Illustration 1 g02782212
1. Disconnect hose assembly (2) from turbocharger (1).
2. Remove tube assembly (3) from turbocharger (1).
3. Remove bolt (4) and the four lower bolts. Remove tube assemblies (5) and the gasket and
the O-ring seal.
Illustration 2 g02782214
4. Remove five bolts (7) and housing (8) and the gasket.
5. Remove four nuts (6) and turbocharger (1) and the gasket.
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Loctite C5A 1
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20. Illustration 3 g02782214
1. If necessary, install new gaskets.
2. Position the gasket and install turbocharger (1) on the exhaust manifold.
3. Position the gasket and install housing (8) on the turbocharger (1) and install three bolts (7)
to align turbocharger (1).
4. Apply Tooling (A) to three nuts (6) and install three nuts (6) on turbocharger (1). Tighten
three nuts (6) and remove three bolts (7) and housing (8).
5. Apply Tooling (A) to one nut (6) and install one nut (6) on turbocharger (1). Tighten one
nut (6).
6. Position the gasket and housing (8). Apply Tooling (A) on bolts (7) and install five bolts (7)
and tighten.
Illustration 4 g02782212
7. Position tube assemblies (5) and the gasket and the O-ring seal and install four lower bolts
and bolt (4). Tighten bolt (4) to a torque of 16.0 ± 19.0 N·m (11.80 ± 14.01 lb ft).
8. Position tube assembly (3) on turbocharger (1) and install the clamps.
9. Connect hose assembly (2) on turbocharger (1).
Mon Nov 11 23:42:32 UTC+0800 2019
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21. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 246D SKID STEER LOADER HMR
Configuration: 246D Skid Steer Loader HMR00001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242491
Inlet and Exhaust Valve Springs - Remove and Install
SMCS - 1108-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
7F-4292 Valve Spring Compressor 1
9U-6144 Adapter 1
Start By:
a. Remove the rocker shaft and push rod.
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
Note: The following procedure should be adopted in order to remove the valve springs when the
cylinder head is installed to the engine. Refer to Disassembly and Assembly, "Inlet and Exhaust
Valves - Remove and Install" for the procedure to remove the valve springs from a cylinder head
that has been removed from the engine.
Note: Ensure that the appropriate piston is at top dead center before the valve spring is removed.
Failure to ensure that the piston is at top dead center may allow the valve to drop into the cylinder
bore.
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22. Illustration 1 g02799356
Illustration 2 g02725099
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
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23. 1. Follow Step 1.a through Step 1.d in order to position the appropriate piston at top dead
center.
a. Install Tooling (A) in position on the cylinder head in order to compress a valve
spring (4) for the appropriate piston.
b. Use Tooling (A) in order to compress valve spring (4) and open the valve slightly.
Note: Do not compress the spring so that valve spring retainer (3) touches the valve
stem seal.
c. Rotate the crankshaft carefully, until the piston touches the valve.
Note: Do not use excessive force to turn the crankshaft. The use of force can result in
bent valve stems.
d. Continue to rotate the crankshaft and gradually release the pressure on Tooling (A)
until the piston is at the top dead center position. The valve is now held in a position
that allows the valve spring to be safely removed.
Note: If all valve springs require replacement, the procedure can be carried out on two
cylinders at the same time. The procedure can be carried out on the following pairs of
cylinders. 1 with 4 and 2 with 3. Ensure that all of the valve springs are installed before
changing from one pair of cylinders to another pair of cylinders.
NOTICE
Do not turn the crankshaft while the valve springs are removed.
2. Remove valve cap (1). Apply sufficient pressure to Tooling (A) in order to allow removal of
valve keepers (2).
Note: Do not compress the spring so that valve spring retainer (3) touches the valve stem
seal.
3. Slowly release pressure on Tooling (A).
4. Remove valve spring retainer (3) and remove valve spring (4).
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24. Illustration 3 g02725101
5. Remove Tooling (A).
6. Remove valve stem seals (5).
7. Repeat Step 2 through Step 5 in order to remove the remaining valve springs from the
appropriate cylinder.
Installation Procedure
1. Install the inlet and exhaust valve springs (4) in the reverse order of removal.
Illustration 4 g02862476
a. Install valve springs with the smaller pitch end (6) downward on cylinder head side.
b. Inspect valve springs (4) for damage and for the correct length. Refer to
Specifications, "Cylinder Head Valves " for further information.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Nov 11 23:45:20 UTC+0800 2019
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25. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
26. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 246D SKID STEER LOADER HMR
Configuration: 246D Skid Steer Loader HMR00001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242493
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5S-1330 Valve Spring Compressor 1
Start By:
a. Remove cylinder head.
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
1. Clean the bottom mating surface of the cylinder head. Check the depth of the valves below
the face of the cylinder head before the valve springs are removed. Refer to Specifications,
"Cylinder Head Valves" for the correct dimensions.
2. Place a temporary identification mark on the heads of the valves in order to identify the
correct position.
3. Use a suitable lifting device to position the cylinder head with the valve springs upward.
The weight of the cylinder head is approximately 23 kg (51 lb).
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