The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a 235B EXCAVATOR with a 3306 engine. The procedures describe draining fuel, removing mounting bolts and hoses, and installing replacement parts in the reverse order while taking care to contain fluids and avoid contamination. Tools required include strap wrenches and containers for fluids. Detailed illustrations accompany each step-by-step instruction set.
Caterpillar cat 235 b excavator (prefix 4ed) service repair manual (4ed00001 ...uujjfjjkskmme
The document provides instructions for removing and disassembling the fuel transfer pump on a Caterpillar 235B Excavator. It describes:
1) Removing the fuel transfer pump by disconnecting tubes and removing bolts.
2) Disassembling the pump by removing covers, springs, seals, pistons, sleeves, and valves.
3) The document emphasizes cleanliness and containing fluids during maintenance.
Caterpillar cat 235 b excavator (prefix 4ed) service repair manual (4ed00001 ...fujsefjfkksekem
The document provides instructions for removing and disassembling the fuel transfer pump on a Caterpillar 235B Excavator. It describes:
1) Removing the fuel transfer pump by disconnecting tubes and removing bolts.
2) Disassembling the pump by removing covers, springs, seals, pistons, sleeves, and valves.
3) The document emphasizes cleanliness and containing fluids during maintenance.
Caterpillar cat 235 b excavator (prefix 4ed) service repair manual (4ed00001 ...yhfhjjkdksmme
The document provides instructions for removing and installing several fuel system components on a Caterpillar 3306 engine, including:
- The fuel priming pump, which is removed by disconnecting hoses and removing mounting bolts. It is installed by reversing the removal steps.
- The fuel filter base, which is removed by disconnecting lines and removing mounting bolts. It is installed by reversing the removal steps and replacing any worn gaskets.
- The fuel transfer pump, which is removed by disconnecting inlet and outlet lines and removing mounting bolts. Disassembly and assembly instructions are also provided.
Caterpillar cat 235 b excavator (prefix 4ed) service repair manual (4ed00001 ...fujsjefskekmm
The document provides instructions for removing and installing several fuel system components on a Caterpillar 3306 engine, including:
- The fuel priming pump, which is removed by disconnecting fuel lines and removing mounting bolts. It is installed by reversing the removal steps.
- The fuel filter base, which is removed by disconnecting fuel lines and removing mounting bolts. It is installed by reversing the removal steps after checking and replacing gaskets if needed.
- The fuel transfer pump, which is removed by disconnecting fuel lines and removing mounting bolts. Detailed steps are provided to disassemble and reassemble the fuel transfer pump components.
Caterpillar cat 235 b excavator (prefix 4ed) service repair manual (4ed00001 ...uujjfjjkskmme
The document provides instructions for removing and disassembling the fuel transfer pump on a Caterpillar 235B Excavator. It describes:
1) Removing the fuel transfer pump by disconnecting tubes and removing bolts.
2) Disassembling the pump by removing covers, springs, seals, pistons, sleeves, and valves.
3) The document emphasizes cleanliness and containing fluids during maintenance.
Caterpillar cat 235 b excavator (prefix 4ed) service repair manual (4ed00001 ...fujsefjfkksekem
The document provides instructions for removing and disassembling the fuel transfer pump on a Caterpillar 235B Excavator. It describes:
1) Removing the fuel transfer pump by disconnecting tubes and removing bolts.
2) Disassembling the pump by removing covers, springs, seals, pistons, sleeves, and valves.
3) The document emphasizes cleanliness and containing fluids during maintenance.
Caterpillar cat 235 b excavator (prefix 4ed) service repair manual (4ed00001 ...yhfhjjkdksmme
The document provides instructions for removing and installing several fuel system components on a Caterpillar 3306 engine, including:
- The fuel priming pump, which is removed by disconnecting hoses and removing mounting bolts. It is installed by reversing the removal steps.
- The fuel filter base, which is removed by disconnecting lines and removing mounting bolts. It is installed by reversing the removal steps and replacing any worn gaskets.
- The fuel transfer pump, which is removed by disconnecting inlet and outlet lines and removing mounting bolts. Disassembly and assembly instructions are also provided.
Caterpillar cat 235 b excavator (prefix 4ed) service repair manual (4ed00001 ...fujsjefskekmm
The document provides instructions for removing and installing several fuel system components on a Caterpillar 3306 engine, including:
- The fuel priming pump, which is removed by disconnecting fuel lines and removing mounting bolts. It is installed by reversing the removal steps.
- The fuel filter base, which is removed by disconnecting fuel lines and removing mounting bolts. It is installed by reversing the removal steps after checking and replacing gaskets if needed.
- The fuel transfer pump, which is removed by disconnecting fuel lines and removing mounting bolts. Detailed steps are provided to disassemble and reassemble the fuel transfer pump components.
Caterpillar cat 235 b excavator (prefix 4ed) service repair manual (4ed00001 ...uujjfjjkskmme
The document provides instructions for removing and disassembling the fuel transfer pump on a Caterpillar 235B Excavator. It describes:
1) Removing the fuel transfer pump by disconnecting tubes and removing bolts.
2) Disassembling the pump by removing covers, springs, seals, pistons, sleeves, and valves.
3) The document emphasizes cleanliness and containing fluids during maintenance.
Caterpillar cat 235 b excavator (prefix 4ed) service repair manual (4ed00001 ...fujsefjfkksekem
The document provides instructions for removing and disassembling the fuel transfer pump on a Caterpillar 235B Excavator. It describes:
1) Removing the fuel transfer pump by disconnecting tubes and removing bolts.
2) Disassembling the pump by removing covers, springs, seals, pistons, sleeves, and valves.
3) The document emphasizes cleanliness and containing fluids during maintenance.
Caterpillar cat 235 b excavator (prefix 4ed) service repair manual (4ed00001 ...yhfhjjkdksmme
The document provides instructions for removing and installing several fuel system components on a Caterpillar 3306 engine, including:
- The fuel priming pump, which is removed by disconnecting hoses and removing mounting bolts. It is installed by reversing the removal steps.
- The fuel filter base, which is removed by disconnecting lines and removing mounting bolts. It is installed by reversing the removal steps and replacing any worn gaskets.
- The fuel transfer pump, which is removed by disconnecting inlet and outlet lines and removing mounting bolts. Disassembly and assembly instructions are also provided.
Caterpillar cat 235 b excavator (prefix 4ed) service repair manual (4ed00001 ...fujsjefskekmm
The document provides instructions for removing and installing several fuel system components on a Caterpillar 3306 engine, including:
- The fuel priming pump, which is removed by disconnecting fuel lines and removing mounting bolts. It is installed by reversing the removal steps.
- The fuel filter base, which is removed by disconnecting fuel lines and removing mounting bolts. It is installed by reversing the removal steps after checking and replacing gaskets if needed.
- The fuel transfer pump, which is removed by disconnecting fuel lines and removing mounting bolts. Detailed steps are provided to disassemble and reassemble the fuel transfer pump components.
Caterpillar cat 235 b excavator (prefix 4ed) service repair manual (4ed00001 ...uujjfjjkskmme
The document provides instructions for removing and disassembling the fuel transfer pump on a Caterpillar 235B Excavator. It describes:
1) Removing the fuel transfer pump by disconnecting tubes and removing bolts.
2) Disassembling the pump by removing covers, springs, seals, pistons, sleeves, and valves.
3) The document emphasizes cleanliness and containing fluids during maintenance.
Caterpillar cat 235 b excavator (prefix 4ed) service repair manual (4ed00001 ...fujsefjfkksekem
The document provides instructions for removing and disassembling the fuel transfer pump on a Caterpillar 235B Excavator. It describes:
1) Removing the fuel transfer pump by disconnecting tubes and removing bolts.
2) Disassembling the pump by removing covers, springs, seals, pistons, sleeves, and valves.
3) The document emphasizes cleanliness and containing fluids during maintenance.
Caterpillar cat 235 b excavator (prefix 4ed) service repair manual (4ed00001 ...yhfhjjkdksmme
The document provides instructions for removing and installing several fuel system components on a Caterpillar 3306 engine, including:
- The fuel priming pump, which is removed by disconnecting hoses and removing mounting bolts. It is installed by reversing the removal steps.
- The fuel filter base, which is removed by disconnecting lines and removing mounting bolts. It is installed by reversing the removal steps and replacing any worn gaskets.
- The fuel transfer pump, which is removed by disconnecting inlet and outlet lines and removing mounting bolts. Disassembly and assembly instructions are also provided.
Caterpillar cat 235 b excavator (prefix 4ed) service repair manual (4ed00001 ...fujsjefskekmm
The document provides instructions for removing and installing several fuel system components on a Caterpillar 3306 engine, including:
- The fuel priming pump, which is removed by disconnecting fuel lines and removing mounting bolts. It is installed by reversing the removal steps.
- The fuel filter base, which is removed by disconnecting fuel lines and removing mounting bolts. It is installed by reversing the removal steps after checking and replacing gaskets if needed.
- The fuel transfer pump, which is removed by disconnecting fuel lines and removing mounting bolts. Detailed steps are provided to disassemble and reassemble the fuel transfer pump components.
1) The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and removing the fuel transfer pump from a Caterpillar 235B Excavator with a 3306 engine.
2) The removal and installation procedures include draining fuel, removing bolts and connections, installing new gaskets if needed, and reattaching components.
3) The fuel transfer pump section also provides instructions for disassembling and assembling the pump components, including removing springs, seals, and valve assemblies. Proper cleaning and lubricating of seals during assembly is emphasized.
1) The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and removing the fuel transfer pump from a Caterpillar 235B Excavator with a 3306 engine.
2) The removal and installation procedures include draining fuel, removing bolts and connections, installing new gaskets if needed, and reattaching components.
3) The fuel transfer pump section also provides instructions for disassembling and assembling the pump components, including removing springs, seals, and valve assemblies. Proper cleaning and lubricating of seals is emphasized.
1) The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and removing the fuel transfer pump from a Caterpillar 235B Excavator with a 3306 engine.
2) The removal and installation procedures include draining fuel, removing bolts and connections, installing new gaskets if needed, and reattaching components.
3) The fuel transfer pump section also provides instructions for disassembling and assembling the pump components, including removing springs, seals, and valve assemblies. Proper cleaning and lubricating of seals during assembly is emphasized.
1) The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and removing the fuel transfer pump from a Caterpillar 235B Excavator with a 3306 engine.
2) The removal and installation procedures include draining fuel, removing bolts and connections, installing new gaskets if needed, and reattaching components.
3) The fuel transfer pump section also provides instructions for disassembling and assembling the pump components, including removing springs, seals, and valve assemblies. Proper cleaning and lubricating of seals during assembly is emphasized.
1) The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and removing the fuel transfer pump from a Caterpillar 235B Excavator with a 3306 engine.
2) The removal and installation procedures include draining fuel, removing bolts and connections, installing new gaskets if needed, and reattaching components.
3) The fuel transfer pump section also provides instructions for disassembling and assembling the pump components, including removing springs, seals, and valve assemblies. Proper cleaning and lubricating of seals is emphasized.
1) The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and removing the fuel transfer pump from a Caterpillar 235B Excavator with a 3306 engine.
2) The removal and installation procedures include draining fuel, removing bolts and connections, installing new gaskets if needed, and reattaching components.
3) The fuel transfer pump section also provides instructions for disassembling and assembling the pump components, including removing springs, seals, and valve assemblies. Proper cleaning and lubricating of seals during assembly is emphasized.
The document provides instructions for removing and disassembling fuel system components on a Caterpillar 3306 engine, including:
- Removing the fuel priming pump by turning off the fuel supply, removing securing bolts and disconnecting tubes.
- Removing the fuel filter base by turning off the fuel supply, disconnecting lines, and removing bolts and washers.
- Removing the fuel transfer pump by turning off the fuel supply, disconnecting tubes, and removing securing bolts.
- Disassembling the fuel transfer pump by removing covers, springs, seals, valves, pistons, sleeves, and other internal components.
The document provides instructions for removing and disassembling fuel system components on a Caterpillar 3306 engine, including:
- Removing the fuel priming pump by turning off the fuel supply, removing securing bolts and disconnecting tubes.
- Removing the fuel filter base by turning off the fuel supply, disconnecting lines, and removing bolts and washers.
- Removing the fuel transfer pump by turning off the fuel supply, disconnecting tubes, and removing securing bolts.
- Disassembling the fuel transfer pump by removing covers, springs, seals, valves, pistons, sleeves, and other internal components.
This document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a Caterpillar 235D Excavator with a 3306 engine. The procedures describe draining fuel, removing mounting bolts and connections, installing new seals and gaskets if needed, and reattaching components in the reverse order of removal. Disassembly and assembly of the fuel transfer pump is also outlined.
This document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a Caterpillar 235D Excavator with a 3306 engine. The procedures describe draining fuel, removing mounting bolts and hoses, checking gaskets, and reinstalling components in the reverse order while taking precautions to contain fluids.
This document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a Caterpillar 235D Excavator with a 3306 engine. The procedures describe draining fuel, removing mounting bolts and connections, installing new seals and gaskets if needed, and reattaching components in the reverse order of removal. Disassembly and assembly of the fuel transfer pump is also outlined.
This document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a Caterpillar 235D Excavator with a 3306 engine. The procedures describe draining fuel, removing mounting bolts and connections, installing new seals and gaskets if needed, and reattaching components in the reverse order of removal. Dismantling and assembling the fuel transfer pump involves removing its internal components like pistons, springs, and valves, and replacing seals before reassembly.
This document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a Caterpillar 235D Excavator with a 3306 engine. The procedures describe draining fuel, removing mounting bolts and connections, installing new seals and gaskets if needed, and reattaching components in the reverse order of removal. Dismantling and assembling the fuel transfer pump involves removing its internal components like pistons, springs, and valves, and replacing seals before reassembly.
This document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a Caterpillar 235D Excavator with a 3306 engine. The procedures describe draining fuel, removing mounting bolts and hoses, checking gaskets, and reinstalling components in the reverse order while taking precautions to contain fluids.
The document provides instructions for removing and disassembling fuel system components on a Caterpillar 3306 engine, including:
- Removing the fuel priming pump by turning off the fuel supply, removing securing bolts and disconnecting tubes.
- Removing the fuel filter base by turning off the fuel supply, disconnecting lines, and removing bolts and washers.
- Removing the fuel transfer pump by turning off the fuel supply, disconnecting tubes, and removing securing bolts.
- Disassembling the fuel transfer pump by removing covers, springs, seals, valves, pistons, sleeves, and other internal components.
The document provides instructions for removing and disassembling fuel system components on a Caterpillar 3306 engine, including:
- Removing the fuel priming pump by turning off the fuel supply, removing securing bolts and disconnecting tubes.
- Removing the fuel filter base by turning off the fuel supply, disconnecting lines, and removing bolts and washers.
- Removing the fuel transfer pump by turning off the fuel supply, disconnecting tubes, and removing securing bolts.
- Disassembling the fuel transfer pump by removing covers, springs, seals, valves, pistons, sleeves, and other internal components.
This document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a Caterpillar 235D Excavator with a 3306 engine. The procedures describe draining fuel, removing mounting bolts and connections, installing new seals and gaskets if needed, and reattaching components in the reverse order of removal. Disassembly and assembly of the fuel transfer pump is also outlined.
This document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a Caterpillar 235D Excavator with a 3306 engine. The procedures describe draining fuel, removing mounting bolts and hoses, checking gaskets, and reinstalling components in the reverse order while taking precautions to contain fluids.
This document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a Caterpillar 235D Excavator with a 3306 engine. The procedures describe draining fuel, removing mounting bolts and connections, installing new seals and gaskets if needed, and reattaching components in the reverse order of removal. Disassembly and assembly of the fuel transfer pump is also outlined.
This document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a Caterpillar 235D Excavator with a 3306 engine. The procedures describe draining fuel, removing mounting bolts and connections, installing new seals and gaskets if needed, and reattaching components in the reverse order of removal. Dismantling and assembling the fuel transfer pump involves removing its internal components like pistons, springs, and valves, and replacing seals before reassembly.
The documents provide instructions for servicing components of a Caterpillar 3306 engine used in a 235 excavator, including:
1) Procedures for removing and installing the automatic timing advance, which involves aligning gears, removing bolts and plates, and using support tools.
2) Disassembling the automatic timing advance unit by removing screws, plates, springs, weights and seals.
3) Reassembling the automatic timing advance unit by installing seals, gears, slides, weights, springs and plates.
Caterpillar Cat 235 EXCAVATOR (Prefix 64R) Service Repair Manual (64R00455-00...fujskekdjdmd
The document provides instructions for servicing components of a 235 excavator, including removing, disassembling, and reassembling the boom speed control valve, track brake valve, boom vent valve, swing combiner and relief valve, and pump selector valve. Removal instructions involve disconnecting lines and removing mounting bolts. Disassembly involves removing internal components like springs, stems, and plugs. Reassembly follows the reverse order and ensures proper installation of seals and adjustment of clearance sizes.
More Related Content
Similar to Caterpillar Cat 235B EXCAVATOR (Prefix 4ED) Service Repair Manual (4ED00001 and up).pdf
1) The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and removing the fuel transfer pump from a Caterpillar 235B Excavator with a 3306 engine.
2) The removal and installation procedures include draining fuel, removing bolts and connections, installing new gaskets if needed, and reattaching components.
3) The fuel transfer pump section also provides instructions for disassembling and assembling the pump components, including removing springs, seals, and valve assemblies. Proper cleaning and lubricating of seals during assembly is emphasized.
1) The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and removing the fuel transfer pump from a Caterpillar 235B Excavator with a 3306 engine.
2) The removal and installation procedures include draining fuel, removing bolts and connections, installing new gaskets if needed, and reattaching components.
3) The fuel transfer pump section also provides instructions for disassembling and assembling the pump components, including removing springs, seals, and valve assemblies. Proper cleaning and lubricating of seals is emphasized.
1) The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and removing the fuel transfer pump from a Caterpillar 235B Excavator with a 3306 engine.
2) The removal and installation procedures include draining fuel, removing bolts and connections, installing new gaskets if needed, and reattaching components.
3) The fuel transfer pump section also provides instructions for disassembling and assembling the pump components, including removing springs, seals, and valve assemblies. Proper cleaning and lubricating of seals during assembly is emphasized.
1) The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and removing the fuel transfer pump from a Caterpillar 235B Excavator with a 3306 engine.
2) The removal and installation procedures include draining fuel, removing bolts and connections, installing new gaskets if needed, and reattaching components.
3) The fuel transfer pump section also provides instructions for disassembling and assembling the pump components, including removing springs, seals, and valve assemblies. Proper cleaning and lubricating of seals during assembly is emphasized.
1) The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and removing the fuel transfer pump from a Caterpillar 235B Excavator with a 3306 engine.
2) The removal and installation procedures include draining fuel, removing bolts and connections, installing new gaskets if needed, and reattaching components.
3) The fuel transfer pump section also provides instructions for disassembling and assembling the pump components, including removing springs, seals, and valve assemblies. Proper cleaning and lubricating of seals is emphasized.
1) The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and removing the fuel transfer pump from a Caterpillar 235B Excavator with a 3306 engine.
2) The removal and installation procedures include draining fuel, removing bolts and connections, installing new gaskets if needed, and reattaching components.
3) The fuel transfer pump section also provides instructions for disassembling and assembling the pump components, including removing springs, seals, and valve assemblies. Proper cleaning and lubricating of seals during assembly is emphasized.
The document provides instructions for removing and disassembling fuel system components on a Caterpillar 3306 engine, including:
- Removing the fuel priming pump by turning off the fuel supply, removing securing bolts and disconnecting tubes.
- Removing the fuel filter base by turning off the fuel supply, disconnecting lines, and removing bolts and washers.
- Removing the fuel transfer pump by turning off the fuel supply, disconnecting tubes, and removing securing bolts.
- Disassembling the fuel transfer pump by removing covers, springs, seals, valves, pistons, sleeves, and other internal components.
The document provides instructions for removing and disassembling fuel system components on a Caterpillar 3306 engine, including:
- Removing the fuel priming pump by turning off the fuel supply, removing securing bolts and disconnecting tubes.
- Removing the fuel filter base by turning off the fuel supply, disconnecting lines, and removing bolts and washers.
- Removing the fuel transfer pump by turning off the fuel supply, disconnecting tubes, and removing securing bolts.
- Disassembling the fuel transfer pump by removing covers, springs, seals, valves, pistons, sleeves, and other internal components.
This document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a Caterpillar 235D Excavator with a 3306 engine. The procedures describe draining fuel, removing mounting bolts and connections, installing new seals and gaskets if needed, and reattaching components in the reverse order of removal. Disassembly and assembly of the fuel transfer pump is also outlined.
This document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a Caterpillar 235D Excavator with a 3306 engine. The procedures describe draining fuel, removing mounting bolts and hoses, checking gaskets, and reinstalling components in the reverse order while taking precautions to contain fluids.
This document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a Caterpillar 235D Excavator with a 3306 engine. The procedures describe draining fuel, removing mounting bolts and connections, installing new seals and gaskets if needed, and reattaching components in the reverse order of removal. Disassembly and assembly of the fuel transfer pump is also outlined.
This document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a Caterpillar 235D Excavator with a 3306 engine. The procedures describe draining fuel, removing mounting bolts and connections, installing new seals and gaskets if needed, and reattaching components in the reverse order of removal. Dismantling and assembling the fuel transfer pump involves removing its internal components like pistons, springs, and valves, and replacing seals before reassembly.
This document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a Caterpillar 235D Excavator with a 3306 engine. The procedures describe draining fuel, removing mounting bolts and connections, installing new seals and gaskets if needed, and reattaching components in the reverse order of removal. Dismantling and assembling the fuel transfer pump involves removing its internal components like pistons, springs, and valves, and replacing seals before reassembly.
This document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a Caterpillar 235D Excavator with a 3306 engine. The procedures describe draining fuel, removing mounting bolts and hoses, checking gaskets, and reinstalling components in the reverse order while taking precautions to contain fluids.
The document provides instructions for removing and disassembling fuel system components on a Caterpillar 3306 engine, including:
- Removing the fuel priming pump by turning off the fuel supply, removing securing bolts and disconnecting tubes.
- Removing the fuel filter base by turning off the fuel supply, disconnecting lines, and removing bolts and washers.
- Removing the fuel transfer pump by turning off the fuel supply, disconnecting tubes, and removing securing bolts.
- Disassembling the fuel transfer pump by removing covers, springs, seals, valves, pistons, sleeves, and other internal components.
The document provides instructions for removing and disassembling fuel system components on a Caterpillar 3306 engine, including:
- Removing the fuel priming pump by turning off the fuel supply, removing securing bolts and disconnecting tubes.
- Removing the fuel filter base by turning off the fuel supply, disconnecting lines, and removing bolts and washers.
- Removing the fuel transfer pump by turning off the fuel supply, disconnecting tubes, and removing securing bolts.
- Disassembling the fuel transfer pump by removing covers, springs, seals, valves, pistons, sleeves, and other internal components.
This document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a Caterpillar 235D Excavator with a 3306 engine. The procedures describe draining fuel, removing mounting bolts and connections, installing new seals and gaskets if needed, and reattaching components in the reverse order of removal. Disassembly and assembly of the fuel transfer pump is also outlined.
This document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a Caterpillar 235D Excavator with a 3306 engine. The procedures describe draining fuel, removing mounting bolts and hoses, checking gaskets, and reinstalling components in the reverse order while taking precautions to contain fluids.
This document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a Caterpillar 235D Excavator with a 3306 engine. The procedures describe draining fuel, removing mounting bolts and connections, installing new seals and gaskets if needed, and reattaching components in the reverse order of removal. Disassembly and assembly of the fuel transfer pump is also outlined.
This document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a Caterpillar 235D Excavator with a 3306 engine. The procedures describe draining fuel, removing mounting bolts and connections, installing new seals and gaskets if needed, and reattaching components in the reverse order of removal. Dismantling and assembling the fuel transfer pump involves removing its internal components like pistons, springs, and valves, and replacing seals before reassembly.
Similar to Caterpillar Cat 235B EXCAVATOR (Prefix 4ED) Service Repair Manual (4ED00001 and up).pdf (20)
The documents provide instructions for servicing components of a Caterpillar 3306 engine used in a 235 excavator, including:
1) Procedures for removing and installing the automatic timing advance, which involves aligning gears, removing bolts and plates, and using support tools.
2) Disassembling the automatic timing advance unit by removing screws, plates, springs, weights and seals.
3) Reassembling the automatic timing advance unit by installing seals, gears, slides, weights, springs and plates.
Caterpillar Cat 235 EXCAVATOR (Prefix 64R) Service Repair Manual (64R00455-00...fujskekdjdmd
The document provides instructions for servicing components of a 235 excavator, including removing, disassembling, and reassembling the boom speed control valve, track brake valve, boom vent valve, swing combiner and relief valve, and pump selector valve. Removal instructions involve disconnecting lines and removing mounting bolts. Disassembly involves removing internal components like springs, stems, and plugs. Reassembly follows the reverse order and ensures proper installation of seals and adjustment of clearance sizes.
1. The document provides instructions for removing and installing fuel injection lines and the fuel manifold on a Caterpillar 321D LCR excavator.
2. To remove the lines and manifold, technicians must disconnect harness assemblies, tubes, and hoses after relieving fuel pressure and marking components.
3. Installation requires connecting new fuel lines and hoses according to illustrated steps while maintaining cleanliness to prevent contamination.
The document provides instructions for installing a swing frame on a 420E backhoe loader. It involves 20 steps including installing bearings and pins, attaching lifting devices, tightening nuts and bolts, and connecting hoses and harnesses. Tools required include a driver, lever puller, and bearing installer. Safety precautions are provided for working on pressurized hydraulic systems.
Caterpillar Cat 235 EXCAVATOR (Prefix 83X) Service Repair Manual (83X00001-00...fujskekdjdmd
The document provides instructions for removing and installing various fuel system components on a Caterpillar 3306 engine, including:
- Removing and installing the fuel priming pump.
- Removing and installing the fuel filter base.
- Removing the fuel transfer pump.
- Disassembling and assembling the fuel transfer pump.
The instructions include safety notices and illustrations showing the component locations and part numbers. Technicians are directed to clean parts, replace worn gaskets, and properly contain fluids during the repair process.
Caterpillar Cat 235 EXCAVATOR (Prefix 64R) Service Repair Manual (64R00596-01...fujskekdjdmd
This document provides instructions for removing and installing the automatic timing advance component from a Caterpillar 3306 engine. It describes:
- Removing the front housing before removing the timing advance
- Using turning tools to align marks on gears and position the #1 piston at top dead center
- Removing two plugs and installing a tool to view inside the flywheel housing
- Removing a bolt to take off the timing advance
Komatsu HM400-1L Articulated Dump Truck Parts Catalogue Manual - SN A10001 AN...fujskekdjdmd
This document provides parts information for an HM400-1L excavator with serial number range A10001-UP. It includes a list of major system sections and lists parts for the engine mounting, engine hoses, air intake and exhaust piping, air cleaner piping, and air cleaner inner parts. The parts lists include part numbers, descriptions, and quantities.
This document provides instructions for removing and installing the fuel priming pump, primary fuel filter, fuel transfer pump, and fuel shutoff solenoid on a 322C and 322C L excavator powered by a 3126 engine. The removal and installation procedures include multiple illustrations and steps such as disconnecting tubes, removing bolts and filters, inspecting parts, lubricating components, and reinstalling parts. Safety notices are provided to keep components clean and contain fluids.
Komatsu HM400-2 Articulated Dump Truck Parts Catalogue Manual - SN A11001 AND...fujskekdjdmd
This document provides part descriptions and numbers for engine components of the HM400-2 excavator from serial number A11001 and up. It includes sections for the cylinder head, rocker lever housing, rocker lever lever assembly, and rocker lever shaft assembly. Each section lists the relevant parts, descriptions, and quantities.
Komatsu HM350-1L Articulated Dump Truck Parts Catalogue Manual - SN A10001 AN...fujskekdjdmd
This document provides a parts list for engine-related components of a HM350-1L machine with serial number A10001 or higher. It includes 20 main item categories from A to Y with numerous sub-items listed under each category. The parts list provides part numbers, descriptions, and other specifications for each item.
This document provides instructions for removing and installing final drive sprockets and travel brake valves on a 322-A excavator. It outlines the necessary safety procedures and gives step-by-step instructions for each job. To remove a final drive sprocket, tools must be installed under the frame and 16 bolts removed to lift the sprocket off. Travel brake valves are removed by releasing hydraulic pressure, disconnecting pipes, and removing 6 bolts. Detailed cleaning and installation steps are provided for both components.
Komatsu HM300-1L Articulated Dump Truck Parts Catalogue Manual - SN A10001 AN...fujskekdjdmd
This document provides parts information for an HM300-1L machine with serial number range A10001-UP. It includes a list of major system sections and references to more detailed parts pages for the engine and its components. Parts are identified by number, description, and other specifications. The sections covered include the engine and its mounting, hoses, piping, harness, damper, air cleaner, and other related parts.
CASE 845B 845B DHP Motor Grader Service Repair Manual.pdffujskekdjdmd
This document provides technical specifications and descriptions of components for 667TA engines, including the engine block, crankshaft, connecting rod, piston, and camshaft. It describes the main features of each component as well as their functions within the engine. It also provides diagrams to illustrate the components.
Caterpillar Cat 322C L 322CL Excavator (Prefix FED) Service Repair Manual (FE...fujskekdjdmd
The document provides instructions for disassembling the pilot valve of a 322C excavator. It describes 27 steps to fully disassemble the pilot valve, removing components like fittings, seals, covers, springs, spools and plugs. Cleanliness is important during disassembly and identification marks should be made on components. Personal protective equipment is recommended when releasing spring forces during disassembly.
Caterpillar Cat 322C L 322CL Hydraulic Excavator (Prefix HEK) Service Repair ...fujskekdjdmd
This document provides instructions for removing and installing components on a 322C L Hydraulic Excavator including:
1. Removing and installing a unit injector hydraulic pump, which involves disconnecting lines and reconnecting a harness.
2. Removing a turbocharger by removing bolts, nuts and disconnecting tubes.
3. Disassembling a turbocharger by removing housings and waste gate.
4. Assembling a turbocharger by positioning housings and cartridge assembly and reconnecting tubes.
5. Removing an exhaust manifold by first removing the turbocharger, then removing bolts and nuts.
CASE 750M Tier 4A (interim) Crawler Dozer Service Repair Manual (PIN NDDC7000...fujskekdjdmd
This document is a service manual for the 750M Crawler Dozer covering various systems including the engine, hydrostatic drive, brakes, hydraulics, tracks, cab climate control, electrical systems, lubrication, dozer blade, tools, and other components. It provides maintenance and repair instructions along with part numbers and safety information.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235B EXCAVATOR 4ED
Configuration: 235B EXCAVATOR 4ED00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00984196
Fuel Priming Pump - Remove and Install
SMCS - 1258-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the machine. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide", for tools and supplies suitable to collect and contain
fluids in Caterpillar machines.
Dispose of all fluids according to local regulations and mandates.
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3. Illustration 1 g00500957
1. Turn the fuel supply line valve to the OFF position.
2. Remove the bolts and the washers that secure fuel priming pump (1) to base (5). Remove
gasket (4) .
3. Disconnect tube assembly (3) .
4. Remove two bolts (2), the washers and base (5) from the cylinder block.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g00500957
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4. 1. Install base (5), the washers and two bolts (2) .
2. Connect tube assembly (3) to base (5) .
Note: Check the condition of the gaskets. If the gaskets are worn or damaged, use new parts
for replacement.
3. Install gasket (4). Install fuel priming pump (1) and the bolts that secure the fuel priming
pump to base (5) .
4. Turn the fuel supply line valve to the ON position.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235B EXCAVATOR 4ED
Configuration: 235B EXCAVATOR 4ED00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00917143
Fuel Filter Base - Remove and Install
SMCS - 1262-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 2P-8250 Strap Wrench Assembly 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the machine. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide", for tools and supplies suitable to collect and contain
fluids in Caterpillar machines.
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6. Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00468389
1. Use Tool (A) to remove fuel filter (4) .
2. Disconnect fuel line (1) from fuel filter base (2) .
3. Remove two bolts (3), the washers, fuel filter base (2) and the gasket from the fuel injection
pump housing.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 2P-8250 Strap Wrench Assembly 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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7. Illustration 2 g00468389
Note: Check the condition of the gaskets. If the gaskets are worn or damaged, use new parts
for replacement.
1. Install the gasket, fuel filter base (2), the washers and two bolts (3) on the fuel injection
pump housing.
2. Connect fuel line (1) to fuel filter base (2) .
3. Use Tool (A) to install fuel filter (4) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235B EXCAVATOR 4ED
Configuration: 235B EXCAVATOR 4ED00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00905874
Fuel Transfer Pump - Remove
SMCS - 1256-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the machine. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide", for tools and supplies suitable to collect and contain
fluids in Caterpillar machines.
Dispose of all fluids according to local regulations and mandates.
1/2
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9. Illustration 1 g00462112
1. Turn the fuel supply line valve to the OFF position.
2. Remove tube assembly (2) and tube assembly (4) from fuel transfer pump (3) .
3. Remove bolts (1) and (5) from fuel transfer pump (3). Remove fuel transfer pump (3) and
the O-ring seal.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235B EXCAVATOR 4ED
Configuration: 235B EXCAVATOR 4ED00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01003268
Fuel Transfer Pump - Disassemble
SMCS - 1256-015
Disassembly Procedure
Start By:
A. Remove the fuel transfer pump. Refer to Disassembly and Assembly, "Fuel Transfer Pump -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the machine. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide", for tools and supplies suitable to collect and contain
fluids in Caterpillar machines.
Dispose of all fluids according to local regulations and mandates.
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11. Illustration 1 g00498289
Personal injury can result from parts and/or covers under spring
pressure.
Spring force will be released when covers are removed.
Be prepared to hold spring loaded covers as the bolts are loosened.
1. Remove bolts (2) and cover (1) from the fuel transfer pump housing.
Illustration 2 g00499040
2. Remove spring (4) from housing (3) .
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12. Illustration 3 g00498980
3. Remove O-ring seals (5) and (6) from cover (1) .
4. Remove valve assembly (7) from cover (1) .
Illustration 4 g00498334
5. Remove piston (12) from sleeve (10). Remove washer (15), valve assembly (14) and seal
(13) from piston (12) .
6. Remove sleeve (10) from housing (3). Remove O-ring seal (11) from sleeve (10) .
7. Remove guide and tappet assembly (9) and seal (8) from housing (3) .
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13. Illustration 5 g00498367
8. Remove two bolts (16), cover (17) and the seal from housing (3) .
Illustration 6 g00498470
9. Remove valve assembly (18) from housing (3) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235B EXCAVATOR 4ED
Configuration: 235B EXCAVATOR 4ED00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01003269
Fuel Transfer Pump - Assemble
SMCS - 1256-016
Assembly Procedure
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the machine. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide", for tools and supplies suitable to collect and contain
fluids in Caterpillar machines.
Dispose of all fluids according to local regulations and mandates.
1/4
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15. Illustration 1 g00498470
1. Install valve assembly (18) in housing (3) .
Illustration 2 g00498687
2. Put clean diesel fuel on seal (16). Install seal (16) on cover (17), as shown. Install the two
bolts that hold cover (17) to housing (3) .
Illustration 3 g00498334
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16. NOTICE
The tappet and guide assembly must be serviced as a unit.
3. Put clean diesel fuel on seal (8). Install seal (8) on guide and tappet assembly (9). Install
guide and tappet assembly (9) in housing (3) .
4. Put clean diesel fuel on O-ring seal (11). Put O-ring seal (11) in position on sleeve (10).
Install sleeve (10) in housing (3) .
5. Install piston (12) in sleeve (10) .
6. Put clean diesel fuel on seal (13). Put seal (13), valve assembly (14) and washer (15) in
position in piston (12) .
Illustration 4 g00498980
7. Put clean diesel fuel on O-ring seals (5) and (6). Install O-ring seals (5) and (6) in cover (1).
Install valve assembly (7) in cover (1) .
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17. Illustration 5 g00499040
8. Install spring (4) in housing (3) .
Illustration 6 g00498289
9. Put cover (1) in position on the housing and install bolts (2) that hold the cover in position.
End By: Install the fuel transfer pump. Refer to Disassembly and Assembly, "Fuel Transfer Pump
- Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Sep 19 19:31:04 UTC+0800 2019
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235B EXCAVATOR 4ED
Configuration: 235B EXCAVATOR 4ED00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00906240
Fuel Transfer Pump - Install
SMCS - 1256-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00462112
1. Install the O-ring seal and fuel transfer pump (3). Install bolts (1) and (5) .
2. Install tube assembly (2) and tube assembly (4) .
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19. 3. Turn the fuel supply line valve to the ON position.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Sep 19 19:31:59 UTC+0800 2019
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235B EXCAVATOR 4ED
Configuration: 235B EXCAVATOR 4ED00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00880175
Fuel Injection Lines - Remove and Install
SMCS - 1252-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the machine. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide", for tools and supplies suitable to collect and contain
fluids in Caterpillar machines.
Dispose of all fluids according to local regulations and mandates.
1/5
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21. Illustration 1 g00448807
1. Remove three bolts (1), (2) and (3) and the brackets from the fuel injection lines.
Illustration 2 g00448808
2. Disconnect six fuel injection line nuts (4) from the fuel injection pumps.
NOTICE
Do not allow the tops of the nozzles to turn while the fuel lines are
loosened. The nozzles will be damaged if the top of the nozzle turns in
the body. Defective fuel nozzles will damage the engine due to incorrect
spray patterns.
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22. Illustration 3 g00448809
3. Hold the tops of fuel injector nozzles (5) with a wrench, as shown. Loosen the six fuel
injection line nuts at fuel injector nozzles (4) .
4. Disconnect the fuel injection line nuts at the fuel injector nozzles and remove the fuel
injection lines. Put caps and plugs on all openings immediately in order to prevent dirt from
contaminating the fuel system.
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-0144 Fuel Line Socket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Do not allow the tops of the nozzles to turn while the fuel lines are
loosened. The nozzles will be damaged if the top of the nozzle turns in
the body. Defective fuel nozzles will damage the engine due to incorrect
spray patterns.
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23. 1. Remove the protective covers from the fuel line connections. Place the fuel injection lines in
position on the engine. Tighten the fuel injection line nuts on the fuel injection pump and
the fuel injector nozzles finger tight.
Note: The nozzle assembly must be supported with a wrench.
Illustration 4 g00448810
2. Hold the tops of fuel injector nozzles (1) and use Tool (A) in order to tighten the fuel
injection line nuts to a torque of 40 ± 7 N·m (30 ± 5 lb ft).
Illustration 5 g00475542
3. Tighten six fuel injection line nuts (2) at the fuel injection pumps to a torque of 40 ± 7 N·m
(30 ± 5 lb ft).
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24. Illustration 6 g00475546
4. Install the brackets and three bolts (3), (4) and (5) that hold the fuel injection lines in
position.
5. Prime the fuel system. Refer to the Operation and Maintenance Manual, "Fuel System -
Prime" topic (Maintenance Section).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235B EXCAVATOR 4ED
Configuration: 235B EXCAVATOR 4ED00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01048513
Fuel Injection Nozzles - Remove
SMCS - 1254-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-6980 Fuel Nozzle Puller 1
B
FT-1533 Adapter 1
1P-0074 Slide Hammer Puller 1
Start By:
A. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
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27. Do not allow the tops of the fuel injector nozzles to turn while the fuel
lines are loosened. The fuel injector nozzles will be damaged if the tops
of the fuel injector nozzle turns in the body. Defective fuel injector
nozzles will damage the engine due to incorrect spray patterns.
Illustration 1 g00448820
1. Remove bolt (1) and the clamp that secures the fuel injector nozzle.
Illustration 2 g00448821
2. Install Tool (A) over the fuel injector nozzle. Turn screw (2) counterclockwise until the
button on the end of the screw is just above the bolt hole for the clamp that holds down the
fuel injector nozzle.
3. Tilt Tool (A) upward so that the inside lip of the fuel nozzle puller is under the diameter of
the fuel injector nozzle.
4. Turn screw (2) clockwise until the button on Tool (A) goes into the bolt hole for the clamp
that holds down the fuel injector nozzle.
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28. NOTICE
Do not exceed the recommended torque on the screw of the 6V-6980
Fuel Nozzle Puller in order to remove the nozzle. The nozzle will bend
or break if a torque greater than 17 N·m (13 lb ft) is applied.
5. Turn screw (2) clockwise in order to lift the fuel injector nozzle out of the bore. After the
fuel injector nozzle is loose in the bore of the cylinder head, move the fuel injector nozzle
upward and move the fuel injector nozzle downward. Moving the fuel injector nozzle helps
to loosen any carbon buildup and aids in the removal of the fuel injector nozzle.
6. When Tool (A) is used to remove the fuel injector nozzles, remove the carbon dam seal on
the end of the fuel injector nozzle.
Illustration 3 g00448822
7. If the fuel injector nozzle cannot be removed with Tool (A), Tool (B) must be used.
Note: When Tool (B) is used, it is likely that the fuel injector nozzle cannot be used again.
A new fuel injector nozzle will need to be installed as a replacement.
Note: Align the centerline of Tool (B) with the extended centerline of fuel injector nozzle
(3). This procedure will help prevent distortion of the fuel injector nozzle which can cause
the fuel injector nozzle to bend or break.
8. Remove the protective cap and install Tool (B) .
9. Use the slide hammer in order to remove fuel injector nozzle (3) .
10. Remove the compression seal from the fuel injector nozzle.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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Thu Sep 19 19:33:51 UTC+0800 2019
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29. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235B EXCAVATOR 4ED
Configuration: 235B EXCAVATOR 4ED00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01048591
Fuel Injection Nozzles - Install
SMCS - 1254-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-4979 Carbon Seal Installation Tool 1
B 8S-2245 Injector Cleaning Tool 1
C 6V-4089 Reamer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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