The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar C2.2 engine. It describes using tools to remove the flywheel bolts and install guide studs. The crankshaft rear seal is removed after the flywheel housing, and a new seal is installed with silicone sealant. The flywheel housing is reinstalled and torqued to specifications before reinstalling the flywheel.
Caterpillar cat 232 d skid steer loader (prefix kxc) service repair manual (k...ujdjkkskmme
- The document provides instructions for removing and installing a flywheel, crankshaft rear seal, and crankshaft wear sleeve on a Caterpillar 232D skid steer loader engine.
- To remove the flywheel, tools are installed and bolts removed to lift the flywheel off. The ring gear may also need to be removed from the flywheel.
- To install the flywheel, cleaning is done and the ring gear is heated and pressed onto the flywheel if removed. The flywheel is positioned and bolts are tightened.
- Similar procedures using cleaning and sealant are described for removing and installing the crankshaft rear seal and an optional crankshaft wear sleeve.
Caterpillar cat 232 d skid steer loader (prefix kxc) service repair manual (k...fusjejfjskekem
1. The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar C2.2 engine.
2. To remove the flywheel, mounting bolts must be removed and lifting tools installed to lift the heavy flywheel off of alignment dowels.
3. Flywheel installation requires cleaning surfaces, heating the ring gear for installation, aligning the flywheel on dowels, and torquing mounting bolts to the specified value.
4. Crankshaft rear seal removal requires removing the flywheel housing or back plate and pulling the old seal. Installation requires cleaning, applying sealant, pressing the new seal in place, and replacing the
Caterpillar cat 422 e backhoe loader (prefix dsk) service repair manual (dsk0...fjskekfkemm
The document provides instructions for removing and installing a flywheel and flywheel housing on a Caterpillar C4.4 engine. It describes removing the flywheel by uninstalling bolts using guide bolts and lifting equipment due to the flywheel's weight of approximately 71 kg. It also details removing the flywheel housing by lifting it off after uninstalling bolts, potentially removing a dust seal. Reinstallation involves cleaning parts, installing dowels and bolts, and checking seal alignment with a dial indicator.
Caterpillar cat 422 e backhoe loader (prefix dsk) service repair manual (dsk0...ujjfkskeksmem
The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar C4.4 engine. To remove the flywheel, bolts must first be removed using guide bolts for support. The crankshaft rear seal is removed by taking out torx screws, and a new seal is installed by aligning it with a plastic sleeve and cylinder block holes before tightening screws in a specified sequence.
This document provides instructions for installing a flywheel and removing and installing a wet back end flywheel housing on a Caterpillar 320 GC excavator. It describes using guide studs and lifting devices to position the heavy flywheel and housing. Torque specifications and tightening sequences are given for installing mounting bolts. Replacing seals, gaskets and dowels is also covered.
The document provides instructions for removing and installing a flywheel, crankshaft rear seal, flywheel housing, and vibration damper and pulley on a Caterpillar 320D2L excavator engine. Key steps include using guide studs and lifting devices to position parts, inspecting and replacing seals if needed, cleaning surfaces, and tightening bolts to specified torques. Tools and replacement parts are also listed.
The document provides instructions for removing and installing a flywheel, crankshaft rear seal, flywheel housing, and vibration damper and pulley on a Caterpillar 320D2L excavator engine. Key steps include using guide studs and lifting devices to position parts, inspecting and replacing seals if needed, cleaning surfaces, and tightening bolts to specified torques. Tools and replacement parts are also listed.
The document provides instructions for installing and removing a flywheel housing on a Caterpillar 320D2L excavator. It describes:
1) Removing bolts and installing guide studs to support the housing before lifting it off using a device.
2) Inspecting the crankshaft rear seal for leaks and replacing if needed before installation.
3) Cleaning the housing and cylinder block, installing dowels if needed, and bolting the housing back in place.
Caterpillar cat 232 d skid steer loader (prefix kxc) service repair manual (k...ujdjkkskmme
- The document provides instructions for removing and installing a flywheel, crankshaft rear seal, and crankshaft wear sleeve on a Caterpillar 232D skid steer loader engine.
- To remove the flywheel, tools are installed and bolts removed to lift the flywheel off. The ring gear may also need to be removed from the flywheel.
- To install the flywheel, cleaning is done and the ring gear is heated and pressed onto the flywheel if removed. The flywheel is positioned and bolts are tightened.
- Similar procedures using cleaning and sealant are described for removing and installing the crankshaft rear seal and an optional crankshaft wear sleeve.
Caterpillar cat 232 d skid steer loader (prefix kxc) service repair manual (k...fusjejfjskekem
1. The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar C2.2 engine.
2. To remove the flywheel, mounting bolts must be removed and lifting tools installed to lift the heavy flywheel off of alignment dowels.
3. Flywheel installation requires cleaning surfaces, heating the ring gear for installation, aligning the flywheel on dowels, and torquing mounting bolts to the specified value.
4. Crankshaft rear seal removal requires removing the flywheel housing or back plate and pulling the old seal. Installation requires cleaning, applying sealant, pressing the new seal in place, and replacing the
Caterpillar cat 422 e backhoe loader (prefix dsk) service repair manual (dsk0...fjskekfkemm
The document provides instructions for removing and installing a flywheel and flywheel housing on a Caterpillar C4.4 engine. It describes removing the flywheel by uninstalling bolts using guide bolts and lifting equipment due to the flywheel's weight of approximately 71 kg. It also details removing the flywheel housing by lifting it off after uninstalling bolts, potentially removing a dust seal. Reinstallation involves cleaning parts, installing dowels and bolts, and checking seal alignment with a dial indicator.
Caterpillar cat 422 e backhoe loader (prefix dsk) service repair manual (dsk0...ujjfkskeksmem
The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar C4.4 engine. To remove the flywheel, bolts must first be removed using guide bolts for support. The crankshaft rear seal is removed by taking out torx screws, and a new seal is installed by aligning it with a plastic sleeve and cylinder block holes before tightening screws in a specified sequence.
This document provides instructions for installing a flywheel and removing and installing a wet back end flywheel housing on a Caterpillar 320 GC excavator. It describes using guide studs and lifting devices to position the heavy flywheel and housing. Torque specifications and tightening sequences are given for installing mounting bolts. Replacing seals, gaskets and dowels is also covered.
The document provides instructions for removing and installing a flywheel, crankshaft rear seal, flywheel housing, and vibration damper and pulley on a Caterpillar 320D2L excavator engine. Key steps include using guide studs and lifting devices to position parts, inspecting and replacing seals if needed, cleaning surfaces, and tightening bolts to specified torques. Tools and replacement parts are also listed.
The document provides instructions for removing and installing a flywheel, crankshaft rear seal, flywheel housing, and vibration damper and pulley on a Caterpillar 320D2L excavator engine. Key steps include using guide studs and lifting devices to position parts, inspecting and replacing seals if needed, cleaning surfaces, and tightening bolts to specified torques. Tools and replacement parts are also listed.
The document provides instructions for installing and removing a flywheel housing on a Caterpillar 320D2L excavator. It describes:
1) Removing bolts and installing guide studs to support the housing before lifting it off using a device.
2) Inspecting the crankshaft rear seal for leaks and replacing if needed before installation.
3) Cleaning the housing and cylinder block, installing dowels if needed, and bolting the housing back in place.
The document provides instructions for removing and installing a flywheel, crankshaft rear seal, flywheel housing, and vibration damper and pulley on a Caterpillar 320D2L excavator engine. The summary is:
1. The instructions describe removing bolts and tools to separate the flywheel, crankshaft rear seal, flywheel housing, and vibration damper and pulley from the engine.
2. Cleaning procedures and inspections for leaks are provided before reinstalling components.
3. Components are reinstalled by aligning parts, inserting bolts, and tightening to the specified torques.
This service repair manual provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar C4.4 engine. It outlines the required tools and steps to remove and install the flywheel housing. The procedures include inspecting parts for leaks, aligning seals and gaskets, and torquing bolts to the specified values.
This service repair manual provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar C4.4 engine. It outlines the required tools and steps to remove and install the flywheel housing. The procedures include inspecting parts for leaks, aligning seals and gaskets, and torquing bolts to the specified values.
This service repair manual provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar C4.4 engine. It outlines the required tools and steps to remove and install the flywheel housing. The procedures include inspecting and replacing seals, installing dowels and gaskets, and tightening bolts to the specified torques.
This document provides instructions for installing a flywheel and crankshaft rear seal on a 320 GC excavator. It describes removing the flywheel, installing guide studs, positioning the flywheel onto the crankshaft, and tightening bolts while preventing rotation. It also details removing the crankshaft rear seal, ensuring surfaces are clean, and pushing a new seal onto the crankshaft before tightening screws in a specific sequence. The document gives similar instructions for removing and installing a wet back end flywheel housing.
This document provides instructions for installing a flywheel and crankshaft rear seal on a 320 GC excavator. It describes removing the flywheel, installing guide studs, positioning the flywheel onto the crankshaft, and tightening bolts while preventing rotation. It also details removing the crankshaft rear seal, ensuring surfaces are clean, and pushing a new seal onto the crankshaft before tightening screws in a specific sequence. The document gives similar instructions for removing and installing a wet back end flywheel housing.
This service repair manual provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar C4.4 engine. It outlines the required tools and steps to remove and install the flywheel housing. The procedures include inspecting parts for leaks, aligning seals and gaskets, and torquing bolts to the specified values.
This service repair manual provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar C4.4 engine. It outlines the required tools and steps to remove and install the flywheel housing. The procedures include inspecting parts for leaks, aligning seals and gaskets, and torquing bolts to the specified values.
1) The document provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar 320 GC excavator. It describes cleaning and preparing the components, using guide studs and lifting devices to position the heavy parts, and tightening bolts to the specified torques.
2) The instructions also cover removing and installing a wet back-end flywheel housing. This involves removing bolts and seals, cleaning surfaces, pressing in a new oil seal, and aligning dowels and gaskets before tightening bolts to graded torque values.
3) Tools, torque specifications, and safety precautions are provided to ensure correct disassembly and reassembly of the engine components.
The document provides instructions for removing and installing camshaft bearings, engine oil pans, and piston cooling jets on a Caterpillar 3054C engine. It describes the required tools and parts, cleaning requirements, installation procedures including torque specifications, and references other documents for additional information.
This document provides instructions for removing and installing various components of the heating and air conditioning system for a Caterpillar 321C excavator, including:
- The heating and air conditioning unit
- The blower motor
- The refrigerant receiver-dryer
- The actuator motor for the floor vent, front and rear vents
It includes detailed illustrations and numbered steps for each procedure, and safety warnings regarding working with refrigerants.
The document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It describes in detail how to disassemble the 20 components of the pilot valve, including removing plates, springs, seals, spools and plugs. The assembly section then lists 21 steps to reassemble the pilot valve, replacing all O-rings and seals and ensuring correct installation of springs, spools and other components. The goal is to properly disassemble and reassemble the pilot valve while maintaining cleanliness to prevent issues.
This document provides instructions for removing and installing fuel injection lines and the fuel manifold on a Caterpillar 321D LCR excavator equipped with a C6.4 engine. The removal procedure involves disconnecting harness and tubes, removing clips and bolts, and discarding old fuel lines. The installation procedure specifies installing new fuel lines and tubes using identification marks, torque specifications, and ensuring the fuel system is depressurized before opening it. Precautions are listed to prevent contamination and injury from high pressure fuel.
This document provides instructions for removing and installing fuel system components on a Caterpillar 322C excavator engine. The procedures describe removing and installing the fuel priming pump, primary fuel filter, fuel transfer pump, and fuel shutoff solenoid. Detailed illustrations and cautions are provided to complete each step correctly and safely.
This document provides removal and installation instructions for various components of an excavator air conditioning system. It includes:
1) Detailed step-by-step instructions to remove components like the air conditioner group, actuator motors, control module, and refrigerant receiver-dryer. Each step includes illustrations.
2) Safety warnings to take precautions when working with refrigerant due to the risk of injury from contact or inhalation.
3) Specifications for replacement parts like seals and dimensions for proper installation.
The document provides thorough maintenance instructions for servicing excavator air conditioning systems.
The document provides instructions for removing and installing final drive sprockets, travel brake valves, and travel motors on a 322-A excavator model. Key steps include separating the track assemblies, using tools to support heavy components like the sprocket while removing fasteners, cleaning mating surfaces, replacing seals, and torquing fasteners to the specified values. The process also requires draining oil from the final drive before removing certain components.
1. The document provides instructions for removing and installing fuel injection lines and the fuel manifold on a Caterpillar 321D LCR excavator.
2. To remove the lines and manifold, technicians must disconnect harness assemblies, tubes, and hoses after relieving fuel pressure and marking components.
3. Installation requires connecting new fuel lines and hoses according to illustrated steps while maintaining cleanliness to prevent contamination.
1. The document provides instructions for removing and installing an electronic unit injector, turbocharger, and exhaust manifold on a Caterpillar 321D LCR excavator. It includes diagrams and lists required tools.
2. The procedure for removing an electronic unit injector involves disconnecting harness assemblies and fuel lines, removing mounting bolts and nuts, and using pry bars. Cleanliness is important to prevent dirt entry.
3. Removing the turbocharger requires loosening clamps and removing nuts, tubes, and hoses connecting it to the engine.
4. Removing the exhaust manifold is preceded by removing the turbocharger. Cleanliness of all parts is emphasized during removal and installation.
This document provides instructions for removing and installing the fuel injection pump gear on a Caterpillar C6.4 engine. It describes:
- Using a puller tool to remove the existing gear and key
- Installing the key and securing the new gear with a torque wrench, holding it in a soft jaw vice
- Cleanliness is important to prevent contaminants from causing premature wear
Caterpillar Cat 320C U Excavator (Prefix PAC) Service Repair Manual (PAC00001...fujsked9dikdkd
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
1) Removing and installing the flywheel housing.
2) Removing and installing the crankshaft pulley.
3) Removing the crankshaft front seal.
4) Installing a new crankshaft front seal.
5) Removing just the idler gear from the front gear group.
The document contains detailed steps, illustrations, and safety notices for completing each procedure. Required tools are listed for each job.
The document provides instructions for removing and installing an engine oil filter base and engine oil cooler on a Caterpillar 3064 or 3066 engine. The instructions include removing bolts and filters, checking seals and gaskets, and ensuring parts are clean to prevent contamination. Tools and safety precautions are also listed.
Caterpillar Cat 320C S Excavator (Prefix BBL) Service Repair Manual (BBL00001...fujsked9dikdkd
The document provides installation instructions for auxiliary control valves on an excavator model 320C. It involves 33 steps including installing hoses and fittings, connecting electrical connectors, and tightening bolts. Special tools and safety precautions are noted. The process concludes by installing covers and checking operation.
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Similar to Caterpillar Cat 232D Skid Steer Loader (Prefix KXC) Service Repair Manual (KXC00001 and up).pdf
The document provides instructions for removing and installing a flywheel, crankshaft rear seal, flywheel housing, and vibration damper and pulley on a Caterpillar 320D2L excavator engine. The summary is:
1. The instructions describe removing bolts and tools to separate the flywheel, crankshaft rear seal, flywheel housing, and vibration damper and pulley from the engine.
2. Cleaning procedures and inspections for leaks are provided before reinstalling components.
3. Components are reinstalled by aligning parts, inserting bolts, and tightening to the specified torques.
This service repair manual provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar C4.4 engine. It outlines the required tools and steps to remove and install the flywheel housing. The procedures include inspecting parts for leaks, aligning seals and gaskets, and torquing bolts to the specified values.
This service repair manual provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar C4.4 engine. It outlines the required tools and steps to remove and install the flywheel housing. The procedures include inspecting parts for leaks, aligning seals and gaskets, and torquing bolts to the specified values.
This service repair manual provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar C4.4 engine. It outlines the required tools and steps to remove and install the flywheel housing. The procedures include inspecting and replacing seals, installing dowels and gaskets, and tightening bolts to the specified torques.
This document provides instructions for installing a flywheel and crankshaft rear seal on a 320 GC excavator. It describes removing the flywheel, installing guide studs, positioning the flywheel onto the crankshaft, and tightening bolts while preventing rotation. It also details removing the crankshaft rear seal, ensuring surfaces are clean, and pushing a new seal onto the crankshaft before tightening screws in a specific sequence. The document gives similar instructions for removing and installing a wet back end flywheel housing.
This document provides instructions for installing a flywheel and crankshaft rear seal on a 320 GC excavator. It describes removing the flywheel, installing guide studs, positioning the flywheel onto the crankshaft, and tightening bolts while preventing rotation. It also details removing the crankshaft rear seal, ensuring surfaces are clean, and pushing a new seal onto the crankshaft before tightening screws in a specific sequence. The document gives similar instructions for removing and installing a wet back end flywheel housing.
This service repair manual provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar C4.4 engine. It outlines the required tools and steps to remove and install the flywheel housing. The procedures include inspecting parts for leaks, aligning seals and gaskets, and torquing bolts to the specified values.
This service repair manual provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar C4.4 engine. It outlines the required tools and steps to remove and install the flywheel housing. The procedures include inspecting parts for leaks, aligning seals and gaskets, and torquing bolts to the specified values.
1) The document provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar 320 GC excavator. It describes cleaning and preparing the components, using guide studs and lifting devices to position the heavy parts, and tightening bolts to the specified torques.
2) The instructions also cover removing and installing a wet back-end flywheel housing. This involves removing bolts and seals, cleaning surfaces, pressing in a new oil seal, and aligning dowels and gaskets before tightening bolts to graded torque values.
3) Tools, torque specifications, and safety precautions are provided to ensure correct disassembly and reassembly of the engine components.
The document provides instructions for removing and installing camshaft bearings, engine oil pans, and piston cooling jets on a Caterpillar 3054C engine. It describes the required tools and parts, cleaning requirements, installation procedures including torque specifications, and references other documents for additional information.
Similar to Caterpillar Cat 232D Skid Steer Loader (Prefix KXC) Service Repair Manual (KXC00001 and up).pdf (10)
This document provides instructions for removing and installing various components of the heating and air conditioning system for a Caterpillar 321C excavator, including:
- The heating and air conditioning unit
- The blower motor
- The refrigerant receiver-dryer
- The actuator motor for the floor vent, front and rear vents
It includes detailed illustrations and numbered steps for each procedure, and safety warnings regarding working with refrigerants.
The document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It describes in detail how to disassemble the 20 components of the pilot valve, including removing plates, springs, seals, spools and plugs. The assembly section then lists 21 steps to reassemble the pilot valve, replacing all O-rings and seals and ensuring correct installation of springs, spools and other components. The goal is to properly disassemble and reassemble the pilot valve while maintaining cleanliness to prevent issues.
This document provides instructions for removing and installing fuel injection lines and the fuel manifold on a Caterpillar 321D LCR excavator equipped with a C6.4 engine. The removal procedure involves disconnecting harness and tubes, removing clips and bolts, and discarding old fuel lines. The installation procedure specifies installing new fuel lines and tubes using identification marks, torque specifications, and ensuring the fuel system is depressurized before opening it. Precautions are listed to prevent contamination and injury from high pressure fuel.
This document provides instructions for removing and installing fuel system components on a Caterpillar 322C excavator engine. The procedures describe removing and installing the fuel priming pump, primary fuel filter, fuel transfer pump, and fuel shutoff solenoid. Detailed illustrations and cautions are provided to complete each step correctly and safely.
This document provides removal and installation instructions for various components of an excavator air conditioning system. It includes:
1) Detailed step-by-step instructions to remove components like the air conditioner group, actuator motors, control module, and refrigerant receiver-dryer. Each step includes illustrations.
2) Safety warnings to take precautions when working with refrigerant due to the risk of injury from contact or inhalation.
3) Specifications for replacement parts like seals and dimensions for proper installation.
The document provides thorough maintenance instructions for servicing excavator air conditioning systems.
The document provides instructions for removing and installing final drive sprockets, travel brake valves, and travel motors on a 322-A excavator model. Key steps include separating the track assemblies, using tools to support heavy components like the sprocket while removing fasteners, cleaning mating surfaces, replacing seals, and torquing fasteners to the specified values. The process also requires draining oil from the final drive before removing certain components.
1. The document provides instructions for removing and installing fuel injection lines and the fuel manifold on a Caterpillar 321D LCR excavator.
2. To remove the lines and manifold, technicians must disconnect harness assemblies, tubes, and hoses after relieving fuel pressure and marking components.
3. Installation requires connecting new fuel lines and hoses according to illustrated steps while maintaining cleanliness to prevent contamination.
1. The document provides instructions for removing and installing an electronic unit injector, turbocharger, and exhaust manifold on a Caterpillar 321D LCR excavator. It includes diagrams and lists required tools.
2. The procedure for removing an electronic unit injector involves disconnecting harness assemblies and fuel lines, removing mounting bolts and nuts, and using pry bars. Cleanliness is important to prevent dirt entry.
3. Removing the turbocharger requires loosening clamps and removing nuts, tubes, and hoses connecting it to the engine.
4. Removing the exhaust manifold is preceded by removing the turbocharger. Cleanliness of all parts is emphasized during removal and installation.
This document provides instructions for removing and installing the fuel injection pump gear on a Caterpillar C6.4 engine. It describes:
- Using a puller tool to remove the existing gear and key
- Installing the key and securing the new gear with a torque wrench, holding it in a soft jaw vice
- Cleanliness is important to prevent contaminants from causing premature wear
Caterpillar Cat 320C U Excavator (Prefix PAC) Service Repair Manual (PAC00001...fujsked9dikdkd
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
1) Removing and installing the flywheel housing.
2) Removing and installing the crankshaft pulley.
3) Removing the crankshaft front seal.
4) Installing a new crankshaft front seal.
5) Removing just the idler gear from the front gear group.
The document contains detailed steps, illustrations, and safety notices for completing each procedure. Required tools are listed for each job.
The document provides instructions for removing and installing an engine oil filter base and engine oil cooler on a Caterpillar 3064 or 3066 engine. The instructions include removing bolts and filters, checking seals and gaskets, and ensuring parts are clean to prevent contamination. Tools and safety precautions are also listed.
Caterpillar Cat 320C S Excavator (Prefix BBL) Service Repair Manual (BBL00001...fujsked9dikdkd
The document provides installation instructions for auxiliary control valves on an excavator model 320C. It involves 33 steps including installing hoses and fittings, connecting electrical connectors, and tightening bolts. Special tools and safety precautions are noted. The process concludes by installing covers and checking operation.
The document provides instructions for disassembling a swing drive from a 320C excavator. It describes:
1) Removing the retaining ring from the swing drive housing using retaining ring pliers.
2) Using a driver group to remove the bearing from the housing.
3) Removing the inner ring, roller assembly, and outer ring from the bearing.
This document provides instructions for removing and disassembling the water pump on a Caterpillar 320C excavator engine. The key steps include:
1. Draining the coolant and removing the V-belts.
2. Removing four bolts to separate the water pump, pulley, and O-ring from the engine.
3. Heating the water pump to 80°C to make disassembly easier, then removing four bolts and the pulley from the pump housing.
Caterpillar Cat 320C LU 320CLU Excavator (Prefix PAC) Service Repair Manual (...fujsked9dikdkd
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
1) Removing and installing the flywheel housing.
2) Removing and installing the crankshaft pulley.
3) Removing the crankshaft front seal.
4) Installing a new crankshaft front seal.
5) Removing just the idler gear from the front gear group.
The document contains detailed steps, illustrations, and safety notices for completing each procedure. Required tools are listed for each job.
Caterpillar Cat 320C L Excavator (Prefix BBL) Service Repair Manual (BBL00001...fujsked9dikdkd
The document provides instructions for installing and assembling auxiliary control valves on an excavator model 320C. It describes 38 steps for installing control valves F1 and F4, including connecting hoses and electrical connections, installing mounting bolts, and filling hydraulic oil. It also describes 12 steps for assembling the F2 auxiliary control valve, including installing O-rings, springs, fittings and plugs on the spool, solenoid valve and housing. The instructions conclude by stating to install the F2 control valve by referring to an installation procedure.
Caterpillar Cat 320C L 320CL Excavator (Prefix SBN) Service Repair Manual (SB...fujsked9dikdkd
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 320C excavator engine. The removal procedure involves using tools to remove the electric starting motor and flywheel/ring gear. Twelve bolts and washers are then removed to detach the adapter from the flywheel housing. For installation, the adapter is reattached with twelve bolts and washers, followed by reinstalling the flywheel/ring gear and electric starting motor.
Caterpillar Cat 320C L 320CL Excavator (Prefix RAW) Service Repair Manual (RA...fujsked9dikdkd
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
- Removing and installing the flywheel using various tools to secure and lift it.
- Removing the crankshaft rear seal using a slide hammer puller and distorter ring.
- Installing a new crankshaft rear seal and wear sleeve using an installer, locator, and bolt.
- Removing and installing the flywheel housing which requires lifting equipment and replacing the oil seal if needed.
- Removing the crankshaft pulley using a combination puller and socket.
Caterpillar Cat 320C L 320CL Excavator (Prefix HKT) Service Repair Manual (HK...fujsked9dikdkd
This document provides installation instructions for auxiliary control valves on an excavator model 320C. It involves installing pilot lines and hoses between the auxiliary control valves and connecting them to the main control valve and hydraulic system. The steps include fastening the control valves together, installing mount bolts, connecting pilot lines and hoses, and checking for proper operation and leaks once installation is complete. Proper containment of fluids and cleaning of components is emphasized to prevent contamination of the hydraulic system.
Caterpillar Cat 320C L 320CL Excavator (Prefix GNG) Service Repair Manual (GN...fujsked9dikdkd
The document provides instructions for removing and installing fuel injection nozzles on a Caterpillar 320C excavator engine. Key steps include:
1. Removing the fuel injection lines, fuel filter base, and clamps securing the nozzles.
2. Using puller tools attached to the nozzle and fuel line connection to carefully extract each nozzle.
3. Cleaning all parts to prevent contamination, then reversing the removal steps to reinstall the nozzles, fuel lines, and other components. Proper cleaning and replacement of parts is emphasized to avoid damaging components and contaminating the fuel system.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
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Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
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Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
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Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
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At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 232D SKID STEER LOADER KXC
Configuration: 232D Skid Steer Loader KXC00001-UP (MACHINE) POWERED BY C2.2 Engine
Disassembly and Assembly
C1.1, C1.5 and C2.2 Engines for Caterpillar Built Machines
Media Number -KENR6948-06 Publication Date -01/06/2015 Date Updated -02/08/2018
i06720081
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 1
B -
Guide Stud
(M10 x 1.25 mm by 80mm)
2
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: The three cylinder and the four cylinder engines have different flywheels. The removal
procedure is similar for all models.
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3. Illustration 1 g01305297
Typical example
1. Install Tooling (A) and a suitable lifting device to flywheel (2). The weight of the flywheel
is approximately 42 kg (93 lb).
2. Remove two bolts (1) from positions (X) on the flywheel.
3. Install Tooling (B) in positions (X) on the flywheel.
4. Remove the remaining bolts (1) and remove flywheel (2).
Note: On some three cylinder engines, a roll pin is located between the crankshaft and the
flywheel.
5. Inspect ring gear (3) and flywheel (2) for wear or damage. If the ring gear or the flywheel is
worn or damaged, use new parts for replacement.
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4. Illustration 2 g00825639
Typical example
6. To remove ring gear (3) from flywheel (2), place the flywheel on a suitable support. Use a
hammer (not shown) and a punch (4) to remove the ring gear from the flywheel.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Oct 3 21:43:14 UTC+0800 2019
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5. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 232D SKID STEER LOADER KXC
Configuration: 232D Skid Steer Loader KXC00001-UP (MACHINE) POWERED BY C2.2 Engine
Disassembly and Assembly
C1.1, C1.5 and C2.2 Engines for Caterpillar Built Machines
Media Number -KENR6948-06 Publication Date -01/06/2015 Date Updated -02/08/2018
i06720105
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 1
B -
Guide Stud
(M10 x 1.25 mm by 80mm)
2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
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6. Illustration 1 g01305341
Typical example
1. If the ring gear was removed, follow Steps 1.a through 1.c to install ring gear (3) to flywheel
(2).
a. Identify the orientation of the new ring gear to install the ring gear correctly onto the
flywheel.
Note: The chamfered side of gear teeth (Y) must face toward the starting motor when
the flywheel is installed to ensure the correct engagement of the starting motor.
b. Heat ring gear (3) in an oven to a maximum temperature of 150°C (302°F) prior to
installation.
Note: Do not use a torch to heat the ring gear.
c. Ensure that ring gear (3) is correctly oriented and quickly install the ring gear onto
flywheel (2).
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7. Illustration 2 g01305297
Typical example
2. Thoroughly clean the flywheel housing. Inspect the crankshaft rear seal for leaks. If there
are any oil leaks, replace the crankshaft rear seal. Refer to Disassembly and Assembly,
"Crankshaft Rear Seal - Remove and Install".
3. Install Tooling (B) to positions (X) in the crankshaft.
4. Install Tooling (A) and a suitable lifting device to flywheel (2). The weight of the flywheel
is approximately 42 kg (93 lb).
5. On three cylinder engines with a roll pin, ensure that the roll pin is installed to the
crankshaft. Ensure that the roll pin is free from damage. Align the hole in the flywheel with
the roll pin in the crankshaft.
Position flywheel (2) onto Tooling (B).
6. Install bolts (1) finger tight.
7. Remove Tooling (B) and install the two remaining bolts (1).
8. Use a suitable tool to prevent flywheel (2) from rotating. Tighten bolts (1) to a torque of
74 N·m (54 lb ft).
9. Remove Tooling (A) and the lifting device from the flywheel.
End By:
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8. a. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Oct 3 21:44:13 UTC+0800 2019
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9. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 232D SKID STEER LOADER KXC
Configuration: 232D Skid Steer Loader KXC00001-UP (MACHINE) POWERED BY C2.2 Engine
Disassembly and Assembly
C1.1, C1.5 and C2.2 Engines for Caterpillar Built Machines
Media Number -KENR6948-06 Publication Date -01/06/2015 Date Updated -02/08/2018
i07360167
Crankshaft Rear Seal - Remove and Install
SMCS - 1161-010
Removal Procedure
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
Note: The three cylinder and the four cylinder engines have different configurations for the
flywheel housing and the back plate. The removal process is similar for all models.
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10. Illustration 1 g01305376
Typical example
1. Remove bolts (3) and remove the flywheel housing or back plate (2) from the cylinder
block. Refer to Disassembly and Assembly, "Flywheel Housing - Remove and Install" for
more information.
2. Remove crankshaft rear seal (1) from the cylinder block. Discard the crankshaft oil seal.
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-9612 Silicone Sealant 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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11. Illustration 2 g01305365
Typical example
1. Ensure the mating surface of cylinder block (5) and the flywheel housing or back plate (2)
are clean and free from damage. Inspect dowels (4). If the dowels are damaged, use new
parts for replacement.
2. Ensure that crankshaft flange (6) is clean and free from damage. A crankshaft flange that
has a worn seal surface, or a damaged seal surface can be reclaimed by installing a wear
sleeve. Refer to Disassembly and Assembly, "Crankshaft Wear Sleeve (Rear) - Remove and
Install" for more information.
3. Apply clean engine lubricating oil to the flange of crankshaft (6) around the running surface
of crankshaft rear seal.
4. Align a new crankshaft rear seal (1) with the flange of crankshaft (6). Carefully install
crankshaft rear seal (1) onto the crankshaft flange.
5. Apply a continuous bead of Tooling (A) to the rear face of the cylinder block around the
edge of crankshaft rear seal (1). Apply a continuous bead of Tooling (A) around plug (X).
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12. 6. Align the flywheel housing or back plate (2) to dowels (4). Install the flywheel housing or
back plate (2) and install bolts (3) to cylinder block (5). Refer to Disassembly and
Assembly, "Flywheel Housing - Remove and Install" for more information.
7. Tighten bolts (3).
For the C1.1 engine, tighten the bolts to a torque of 50 N·m (37 lb ft).
For C1.5 and C2.2 engines, tighten the bolts to a torque of 25 N·m (221 lb in).
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Oct 3 21:45:12 UTC+0800 2019
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13. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 232D SKID STEER LOADER KXC
Configuration: 232D Skid Steer Loader KXC00001-UP (MACHINE) POWERED BY C2.2 Engine
Disassembly and Assembly
C1.1, C1.5 and C2.2 Engines for Caterpillar Built Machines
Media Number -KENR6948-06 Publication Date -01/06/2015 Date Updated -02/08/2018
i06042230
Crankshaft Wear Sleeve (Rear) - Remove and Install
SMCS - 1161-010-ZV
Removal Procedure
Start By:
a. Remove the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear
Seal - Remove and Install" for the correct procedure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Wear sleeves are used to reclaim worn seal surfaces or damaged seal surfaces. Wear sleeves
are not original equipment.
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14. Illustration 1 g03786380
Sectional view of the crankshaft and of the crankshaft wear sleeve
1. Use a suitable sharp tool to score a deep line across crankshaft wear sleeve (1).
Note: Some crankshaft wear sleeves may have a flange. Take care to avoid damaging the
crankshaft.
2. Insert a thin blade between crankshaft wear sleeve (1) and crankshaft (2) below the scored
line. The crankshaft wear sleeve will separate along the line.
3. Remove crankshaft wear sleeve (1) from crankshaft (2). Discard the crankshaft wear sleeve.
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-8846 Gasket Maker 1
NOTICE
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15. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Ensure that the crankshaft is thoroughly clean and dry. Remove any areas of raised damage.
Illustration 2 g03786381
Sectional view of the wear sleeve
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16. Illustration 3 g03786382
Sectional view of the crankshaft, the wear sleeve, and the installation tool
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17. Illustration 4 g03786398
2. Apply a small continuous bead of Tooling (A) to the inner surface of crankshaft wear sleeve
(1) at position X. Apply the bead of Tooling (A) 5.00 mm (0.2 inch) from the flange end of
the crankshaft wear sleeve.
3. Align crankshaft wear sleeve (1) with crankshaft (2). Position installation tool (3) that is
provided with the crankshaft wear sleeve over the crankshaft. Use a hammer to drive the
crankshaft wear sleeve onto the crankshaft. Ensure that dimension (Y) is 6.5 mm
(0.26 inch).
Note: Dimension (Y) is the distance from the edge of the crankshaft wear sleeve from the
rear face of the crankshaft.
4. Remove installation tool (3).
5. Use a suitable tool to cut down to Scored Line (Z) on crankshaft wear sleeve (1) and remove
the curved section of the crankshaft wear sleeve.Ensure that the crankshaft rear seal
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18. surface of the crankshaft wear sleeve is not distorted or damaged as the curved section
of the crankshaft wear sleeve is removed.
Note: Ensure that the crankshaft wear sleeve has no rough edges, if crankshaft wear sleeve
has rough edges use suitable tooling to clean the rough edges.
End By:
a. Install a new crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear
Seal - Remove and Install" for the correct procedure.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Oct 3 21:46:11 UTC+0800 2019
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19. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 232D SKID STEER LOADER KXC
Configuration: 232D Skid Steer Loader KXC00001-UP (MACHINE) POWERED BY C2.2 Engine
Disassembly and Assembly
C1.1, C1.5 and C2.2 Engines for Caterpillar Built Machines
Media Number -KENR6948-06 Publication Date -01/06/2015 Date Updated -02/08/2018
i02602665
Flywheel Housing - Remove and Install - Engines with
Flywheel Housing and Back Plate
SMCS - 1157-010
Removal Procedure
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Support the engine.
2. Install a suitable lifting device to the flywheel housing. Support the weight of the housing.
The weight of the flywheel housing is approximately 30 kg (66 lb).
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21. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
22. Illustration 2 g01305649
Typical example
3. Remove bolts (3) and (4) that fasten flywheel housing (8) to the cylinder block.
4. Remove bolts (6) on each side of the cylinder block. These bolts fasten flywheel housing (8)
to the cylinder block.
5. Remove bolts (1) that fasten back plate (2) to flywheel housing (8).
6. Remove nuts (5) and the bolts (not shown) that fasten back plate (2) to flywheel housing
(8).
7. Carefully remove flywheel housing (8) from back plate (2) and dowels (7). Use a suitable
lifting device to remove the flywheel housing.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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23. 1. Ensure that the mating surfaces of back plate (2) and flywheel housing (8) are clean and free
from damage. Inspect the crankshaft rear seal (not shown) for leaks. If necessary, replace
the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal -
Remove and Install" for the correct procedure. Inspect dowels (7) for damage. If the dowels
are damaged, use new parts for replacement.
Illustration 3 g01305649
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24. Illustration 4 g01326591
Typical example
2. Use a suitable lifting device to align flywheel housing (8) to dowels (7). The weight of the
flywheel housing is approximately 30 kg (66 lb). Install the flywheel housing to the back
plate.
3. Install nuts (5) and the bolts (not shown) that fasten back plate (2) to flywheel housing (8).
4. Install bolts (1) that fasten back plate (2) to flywheel housing (8).
5. Install bolts (6) on each side of the cylinder block. These bolts fasten flywheel housing (8)
to the cylinder block.
6. Remove the lifting device from the flywheel housing.
7. Install bolts (3) and (4) that fasten flywheel housing (8) to the cylinder block.
8. Tighten the fasteners to a torque of 25 N·m (19 lb ft).
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Oct 3 21:47:11 UTC+0800 2019
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25. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 232D SKID STEER LOADER KXC
Configuration: 232D Skid Steer Loader KXC00001-UP (MACHINE) POWERED BY C2.2 Engine
Disassembly and Assembly
C1.1, C1.5 and C2.2 Engines for Caterpillar Built Machines
Media Number -KENR6948-06 Publication Date -01/06/2015 Date Updated -02/08/2018
i06721519
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: The three cylinder and the four cylinder engines have different flywheel housings. The
removal procedure is similar for all models.
1. Support the engine.
2. Install a suitable lifting device to the flywheel housing. Support the weight of the housing.
The weight of the flywheel housing is approximately 30 kg (66 lb).
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26. Illustration 1 g01305734
Typical example
3. Remove bolts (1) that fasten flywheel housing (2) to the cylinder block.
4. Use the lifting device to remove flywheel housing (2) from the engine.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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27. Illustration 2 g01326595
Typical example
1. Ensure the mating surfaces of flywheel housing (2) are clean and free from damage. Inspect
the crankshaft rear seal (3) for leaks. If necessary, replace the crankshaft rear seal. Refer to
Disassembly and Assembly, "Crankshaft Rear Seal - Remove and Install" for the correct
procedure. Inspect dowels (4) for damage. If the dowels are damaged, use new parts for
replacement.
2. Use a suitable lifting device to align flywheel housing (2) to dowels (5) and install the
flywheel housing. The weight of the flywheel housing is approximately 30 kg (66 lb).
3. Install bolts (1). Tighten the bolts to a torque of 25 N·m (19 lb ft).
4. Remove the lifting device from the flywheel housing.
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Oct 3 21:48:10 UTC+0800 2019
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